G-Series G-Series DIN-RAIL CIRCUIT BREAKER The G-Series hydraulic-magnetic circuit breaker insures maximum protection by integrating wiping contacts for longevity; a common trip linkage between poles; a unique terminal bus connection system; and optional integrated auxiliary contacts. It is also suitable for reverse feed and provides finger safe terminals. This DIN rail mount circuit breaker accommodates either a 35mm x 7.5mm, or a 35mm x 15mm symmetrical din rails. G-Series DIN Rail Circuit Breaker: UL 489 Listed: 1 to 3 poles; 1-50 Amps; 125 VDC, 240 VAC; UL Recognized: 1 to 4 poles; 0.1-63 Amps; 80 VDC, 240 VAC/480VAC; cUL, TUV & CCC. Resources: Download 3D CAD Files IGS Product Highlights: DIN Rail Mounting UL 489 Listed UL Recognized, cUL, TUV & CCC Wiping Contacts Common Trip Linkage Between Poles STP Typical Applications: Renewable Energy Telecom Control Panels Industrial Automation Controls Carling Technologies, Inc. 60 Johnson Avenue, Plainville, CT 06062 Email: [email protected] Application Support: [email protected] Phone: 860.793.9281 Fax: 860.793.9231 www.carlingtech.com 2 | G-Series Circuit Breaker - DIN Rail – Design Features G-Series DESIGN FEATURES TERMINAL BARRIERS Meet UL 489 Spacing Requirements DIN RAIL MOUNTING 4.56 in [115.87 mm] Snap on Back Panel Rail Mounting for either 35 x 7.5 mm or 35 x 15 mm 2.167 in [55.04 mm] OPTIONAL AUXILIARY SWITCH Provides Breaker Status Indication DIN RAIL LOCK Secures Circuit Breaker to the DIN Rail *Manufacturer reserves the right to change product specification without prior notice. Email: [email protected] Application Support: [email protected] Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com G-Series Circuit Breaker - DIN Rail - General Specifications | 3 Electrical Tables Table A: Lists UL Recognized, CSA Accepted and TUV Certified capabilities as a Component Supplementary Protector. G-SERIES TABLE A: COMPONENT SUPPLEMENTARY PROTECTORS Circuit Configuration Max Rating 80 240 240 480 Series Voltage Minimum Frequency Phase Poles DC 50 / 60 50 / 60 50 / 60 --1 1 3 1 1 2 3 Current Rating Short Circuit Capacity (Amps) Full Load Without Backup Fuse UL/CSA TUV Amps .1 - 63 .1 - 63 .1 - 63 .1 - 63 3000 3000 3000 1500 1500 1500 1500 415V, 1000 Application Codes UL CSA TC1, OL1, U1 TC1, OL1, U1 TC1, OL1, U1 TC1, OL1, U1 TC1, OL1, U1 TC1, OL1, U1 TC1, OL1, U1 TC1, OL1, U1 Table B: Lists UL Listed (489) configuration and performance capabilities. G-SERIES TABLE B: UL 489 LISTED BRANCH CIRCUIT BREAKERS Circuit Configuration Series 1 Max Rating 80 125 120 120 / 240 240 Voltage Frequency Phase DC DC 50 / 60 50 / 60 50 / 60 ----1 1 1 1 2 1 1 - 31 1 Current Rating Full Load Amps Interrupting Capacity (Amps RMS) 1 - 50 1 - 50 1 - 50 1 - 50 1 - 25 5000 5000 5000 5000 5000 One pole out of the three poles must be a neutral break. Electrical Maximum Voltage Current Rating Auxiliary Switch Rating Insulation Resistance Dielectric Strength Resistance, Impedance RESISTANCE, IMPEDANCE VALUES from Line to Load Terminals (Values Based on Series Trip Circuit Breaker) AC: 240VAC (single pole), 480VAC (3 poles, additional pole shall be dedicated for neutral break) DC: 80VDC (single pole & multipole) 0.1 – 63A. Other ratings available, see Ordering Scheme. (optional) Integrated, load side. SPST, 3A – 125VAC, 2A – 30VDC. Auxiliary switch senses the on & off position of circuit breaker handle, as well as contact arm position. Switch connections are screw terminals. Minimum of 100 Megohms at 500 VDC UL, CSA: 1960 V 50/60 Hz for one minute between all electrically isolated terminals. G-Series circuit breakers comply with the 8mm spacing and 3750V 50/60 Hz dielectric requirements from hazardous voltage to operator accessible surfaces, between adjacent poles and from main circuits to auxiliary circuits per Publications EN 60950 and VDE 0805. Values from Line to Load Terminal based on series trip circuit breaker. 1000 100 10 O H M S Poles 1 0.1 0.01 0.001 0.01 0.1 1 10 AMPERE RATING 100 CURRENT TOLERANCE (AMPS) (%) 0.10 - 5.0 5.1 - 20.0 15 25 20.1 - 63.0 35 Mechanical Endurance Trip Free Trip Indication Physical Number of Poles Weight Standard Colors 10,000 ON-OFF operations @ 6 per minute; with rated current & voltage. All G-Series circuit breakers will trip on overload, even when actuator is forcibly held in the ON position. The operating actuator moves positively to the OFF position when an overload causes the breaker to trip. With mid-trip, the handle moves to the mid position on electrical trip of the circuit breaker. With mid trip handle with alarm switch, handle moves to the mid position and the alarm switch actuates when the circuit breaker is electrically tripped. 1 pole ≤ 63A, 2 poles ≤ 63A per pole Approx.172 grams/pole ( 4.13 oz). Housing: Black Environmental Designed in accordance with requirements of specification MIL-PRF-55629 & MIL-STD-202 as follows: Shock Withstands 100 Gs, 6ms sawtooth while carrying rated current per Method 213, Test Condition “I”. Instantaneous and ultrashort curves tested @ 90% of rated current. Vibration Withstands 0.060” excursion from 10-55 Hz & 10 Gs 55-500 Hz, @ rated current per Method 204C, Test Cond. A. Instantaneous & ultrashort curves tested @ 90% of rated current. Moisture Resistance Method 106D, i.e., ten 24-hour cycles @ +25°C to +65°C, 80-98% RH. Salt Spray Method 101, Condition A (90-95% RH @ 5% NaCl Solution, 96 hrs). Thermal Shock Method 107D, Condition A (five cycles @ -55°C to +25°C to +85°C to +25°C). Operating Temperature -40°C to +85°C Email: [email protected] Application Support: [email protected] Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com 4 | G-Series Circuit Breaker - DIN Rail – UL Recognized - Ordering Scheme G A 1 1 Series 2 Actuator B 0 4 Circuit 3 Poles 24 5 Aux/Alarm Switch 6 Frequency & Delay 620 7 Current Rating 1 1 8 Terminal 9 Actuator Color & Legend 1 SERIES G 8 TERMINAL 1 Screw Terminal 2 ACTUATOR A Handle, one per pole S Mid-Trip Handle, one per pole 9 ACTUATOR COLOR & LEGEND Actuator Color I-O ON-OFF White AB Black CD Red FG Green HJ Blue KL Yellow MN Gray PQ Orange RS 3 POLES 1 One 3 Three 2 Two4 Four 4 CIRCUIT A1 Switch Only (no coil) B Series Trip (current) 26 42 44 46 52 54 56 50/60 Hz Long 50/60 Hz Hi-Inrush Short 2 50/60 Hz Hi-Inrush Medium 50/60 Hz Hi-Inrush Long DC Hi-Inrush Short DC Hi-Inrush Medium DC Hi-Inrush Long CODEAMPERES 0.100 0.200 0.250 0.300 0.350 0.400 0.450 0.500 0.550 0.600 0.650 0.700 0.750 0.800 0.850 0.900 410 512 415 517 420 522 425 527 430 435 440 445 450 455 460 465 1.000 1.250 1.500 1.750 2.000 2.250 2.500 2.750 3.000 3.500 4.000 4.500 5.000 5.500 6.000 6.500 470 475 480 485 490 495 610 710 611 711 612 712 613 614 615 616 7.000 7.500 8.000 8.500 9.000 9.500 10.000 10.500 11.000 11.500 12.000 12.500 13.000 14.000 15.000 16.000 Dual Legend Color 1Black 2White 3White 4White 5White 6Black 7Black 8Black Notes: 1 Switch only circuit only available when tied to a protected pole (Circuit code B) - for .2 to 30 amps select current code 630 - for 31 to 50 amps select current code 650 - for 51 to 63 amps select current code 663 - Use delay 03 for all switch only poles 2 Hi Inrush Delays limited to 50A max 3 On multi-pole breakers one auxiliary switch is supplied , mounted in the extreme left pole when viewed from front of panel 4 480 VAC rating requires 3 or 4 pole break 3Φ and 2 pole break 1Φ 5 This construction is polarity sensitive when constructed as a single pole unit, 125 VDC is only available without agency approvals 6 CURRENT RATING (AMPERES) 210 220 225 230 235 240 245 250 255 260 265 270 275 280 285 290 11 Agency Approval 11 AGENCY APPROVAL A Without Approvals C UL Recognized E TUV Certified, UL Recognized 6 FREQUENCY & DELAY Switch Only DC, Instantaneous DC, Ultra Short DC, Short DC, Medium DC, Long 50/60 Hz Instantaneous 50/60 Ultra Short 50/60 Hz Short 50/60 Hz Medium 10 Rating 10 APPLICATION RATING B 125 VDC 5 D 240 VAC H 480 VAC 4 M 80 VDC 5 AUXILIARY / ALARM SWITCH 3 0 without Aux Switch 1 S.P.D.T., Screw Terminal 3 S.P.D.T. Screw Terminal (Gold Contacts) 5 Plug-in Terminal 6 Plug-in Terminal (Gold Contacts) 03 10 11 12 14 16 20 21 22 24 D C 617 618 620 622 624 625 630 635 640 650 655 660 663 17.000 18.000 20.000 22.000 24.000 25.000 30.000 35.000 40.000 50.000 55.000 60.000 63.000 Email: [email protected] Application Support: [email protected] Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com G-Series Circuit Breaker - DIN Rail – UL489 - Ordering Scheme | 5 G A 1 1 Series 2 Actuator B 0 4 Circuit 3 Poles 24 5 Aux/Alarm Switch 6 Frequency & Delay 620 7 Current Rating 1 1 8 Terminal 9 Actuator Color & Legend D G 10 Rating 1 SERIES G 8 TERMINAL 1 Screw Terminal 2 ACTUATOR A Handle, one per pole S 1 Mid-Trip Handle, one per pole 9 ACTUATOR COLOR & LEGEND Actuator Color ON-OFF Dual Legend Color White B1Black Black D2White Red G3White Green J4White Blue L5White Yellow N6Black Gray Q7Black Orange S8Black 3 POLES 1 One 2 Two 3 Three 4 CIRCUIT B Series Trip (current) 10 APPLICATION RATING B 125 VDC 5 C 120/240 VAC 6 D 240 VAC 7 K 120 VAC 8 M 80 VDC 9 5 AUXILIARY / ALARM SWITCH 3 0 without Aux Switch 1 S.P.D.T., Screw Terminal 3 S.P.D.T. Screw Terminal (Gold Contacts) 5 Plug-in Terminal 6 Plug-in Terminal (Gold Contacts) 6 FREQUENCY & DELAY 11 12 14 16 21 22 24 26 DC, Ultra Short DC, Short DC, Medium DC, Long 50/60 Ultra Short 50/60 Hz Short 50/60 Hz Medium 50/60 Hz Long 42 44 46 52 54 56 11 AGENCY APPROVAL A Without Approvals G UL489 Listed 50/60 Hz Hi-Inrush Short 4 50/60 Hz Hi-Inrush Medium 4 50/60 Hz Hi-Inrush Long 4 DC Hi-Inrush Short 4 DC Hi-Inrush Medium 4 DC Hi-Inrush Long 4 6 CURRENT RATING (AMPERES) Notes: 1 Mid-trip Handle(s) available at 1 pole unit and 2 pole unit only. 2 Third pole of a 3 pole unit is switch only pole. 3 On multi-pole breakers one auxiliary switch is supplied, mounted in the extreme left pole when viewed from front of panel. 4 Hi Inrush Delays limited to 50A maximum. 5 125VDC for 2 pole unit only. 6 120/240VAC for 2 pole and 3 pole unit only. Limited to 50A maximum, and third pole of a 3-pole unit is switch only pole. 7 240VAC for 1 pole unit only, limited to 25A maximum 8 120VAC for 1 pole unit only, limited to 50A maximum. 9 80VDC for 1 pole unit only CODEAMPERES 410 512 415 517 420 522 425 527 430 435 440 1.000 1.250 1.500 1.750 2.000 2.250 2.500 2.750 3.000 3.500 4.000 445 450 455 460 465 470 475 480 485 490 495 4.500 5.000 5.500 6.000 6.500 7.000 7.500 8.000 8.500 9.000 9.500 610 710 611 711 612 712 613 614 615 616 617 10.000 10.500 11.000 11.500 12.000 12.500 13.000 14.000 15.000 16.000 17.000 11 Agency Approval 618 620 622 624 625 630 635 640 650 18.000 20.000 22.000 24.000 25.000 30.000 35.000 40.000 50.000 Email: [email protected] Application Support: [email protected] Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com 6 | G-Series Circuit Breaker - DIN Rail - UL Recognized - Dimensional Specifications Dimensional Specifications: in. [mm] 1 POLE WITHOUT AUXILIARY SWITCH 1 POLE WITH AUXILIARY SWITCH (PLUG-IN TERMINAL BLOCK) 1 POLE WITH AUXILIARY SWITCH (SCREW TERMINAL BLOCK) MULTIPLE POLES WITH AUXILIARY SWITCH (PLUG-IN TERMINAL BLOCK) Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.020 [.51] unless otherwise specified. Email: [email protected] Application Support: [email protected] Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com G-Series Circuit Breaker - DIN Rail - UL489 - Dimensional Specifications | 7 Dimensional Specifications: in. [mm] 1 POLE WITHOUT AUXILIARY SWITCH 1 POLE WITH AUXILIARY SWITCH (PENDING) (PLUG-IN TERMINAL BLOCK) 1 POLE WITH AUXILIARY SWITCH (PENDING) (SCREW TERMINAL BLOCK) MULTIPLE POLES WITH AUXILIARY SWITCH (PENDING) (PLUG-IN TERMINAL BLOCK) Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.020 [.51] unless otherwise specified. Email: [email protected] Application Support: [email protected] Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com 8 | G-Series Circuit Breaker - DIN Rail - Mounting / Connector Specifications UL RECOGNIZED UL489 Auxiliary contact with internal connector Advantages: - Pre-wiring is possible - Easy interchangeable - Time saving solution - Various connection methods possible - Many different plugs available Internal connector Example plugs: Spring clamp terminals Screw terminals Screw terminals 45° angle Dimensions in mm Wire size solid wire Wire size stranded wire Wire size stranded wire with ferrule Wire stripping length 0.2 - 1.5 mm 2 0.2 - 2.5 mm 2 0.25 - 1.5 mm 2 10 mm The auxiliary contact with internal connector can be used with Phoenix Combicon plugs. Phoenix item number internal connector: 1753453. The circuit breaker is standard delivered without plugs. Email: [email protected] Application Support: [email protected] Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com Reps & Contact | 9 Authorized Sales Representatives Click on the group name on the map below to find your local representative or visit www.carlingtech.com/findarep. « « Matera W. Canada Matera E. Canada MIDWEST DM Michigan TEMCO Northwest Alaska, Hawaii « NORTHERN Hanna Lind Ltd. Melody Emery Sierra Bridge Marketing Omega Limited Dy-tronix Inc. LD. Allen Norris DM Assoc East Pacent DM Assoc TSI North TSI WEST Signal Enterprises Luscombe Engineering Pinnacle Marketing Matrix DM Mexico South America Mexico « « Sunbelt Components SOUTHEAST ProRep Solutions LATIN AMERICA Americas Europe Middle East Africa Asia-Pacific Oceania About Carling Founded in 1920, Carling Technologies is a leading manufacturer of electrical and electronic switches and assemblies, circuit breakers, electronic controls, power distribution units, and multiplexed power distribution systems. With four ISO registered manufacturing facilities and technical sales offices worldwide, Carling Technologies Sales, Service and Engineering teams do much more than manufacture electrical components, they engineer powerful solutions! To learn more about Carling please visit www.carlingtech.com/company-profile. To view all of Carling’s environmental, quality, health & safety certifications please visit www.carlingtech.com/environmental-certifications Email: [email protected] Application Support: [email protected] Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com Worldwide Headquarters Carling Technologies, Inc. 60 Johnson Avenue, Plainville, CT 06062 Phone: 860.793.9281 Fax: 860.793.9231 Email: [email protected] Northern Region Sales Office: [email protected] Southeast Region Sales Office: [email protected] Midwest Region Sales Office: [email protected] West Region Sales Office: [email protected] Latin America Sales Office: [email protected] Asia-Pacific Headquarters Carling Technologies, Asia-Pacific Ltd., Kowloon, Hong Kong Phone: Int + 852-2737-2277 Fax: Int + 852-2736-9332 Email: [email protected] Shenzhen, China: [email protected] Shanghai, China: [email protected] Pune, India: [email protected] Kaohsiung, Taiwan: [email protected] Yokohama, Japan: [email protected] Europe | Middle East | Africa Headquarters Carling Technologies LTD 4 Airport Business Park, Exeter Airport, Clyst Honiton, Exeter, Devon, EX5 2UL, UK Phone: Int + 44 1392.364422 Fax: Int + 44 1392.364477 Email: [email protected] Germany: [email protected] France: [email protected] www.carlingtech.com REV_02_2016