MINIATURE SWITCHES Rocker, Toggle, Pushbutton & Slide CATALOG • Rocker • Toggle • Pushbutton • Rotary CIRCUIT PROTECTION • Hydraulic-Magnetic • Thermal • GFCI / ELCI CUSTOM SOLUTIONS • PDU’s • Keypads • Control Modules STRATEGIC MARKETS SERVED: On/Off Highway Marine Telecom/Datacom Military Renewable Energy GLOBAL LOCATIONS: ISO9001:2008 ISO/TS16949:2009 ISO9001:2008 ISO/TS16949:2009 ISO9001:2008 ISO/TS16949:2009 ISO14001:2004 ISO9001:2008 ISO/TS16949:2009 ISO14001:2004 ISO9001:2008 ISO/TS16949:2009 ISO14001:2004 ISO9001:2008 ISO/TS16949:2009 COMPETITIVE ADVANTAGES + Vertical Integration ii Reliable & On-Time Delivery Excellent Customer Service MULTIPLEXED POWER SYSTEMS • HMI Devices & I/O Modules • Programmable Displays • Data Communication Interfaces • Electrical Systems Monitoring ..................................................................................................................... SWITCHES & CONTROLS ................... Since its founding, Carling Technologies has continually forged a tradition of leadership in quality and product innovation. ................... 1920 There are few products that Carling Technologies hasn’t turned “ON” and fewer industries that haven’t turned to Carling for solutions. With ISO and TS registered manufacturing facilities and technical sales offices worldwide, Carling ranks among the world’s largest manufacturers of circuit breakers, switches, power distribution units, digital switching systems and electronic controls. ................... FOUNDED IN Innovative & Eco-Friendly Products OTHER SERVED INDUSTRIES: Medical Industrial Control Audio / Visual Commercial Food HVAC Floor Care Generators Small Appliances Security Systems Test & Measurment WORLDWIDE NUMBERS: 2000+ 150+ EMPLOYEES ENGINEERS 70 + 50+ DISTRIBUTORS REP FIRMS www.carlingtech.com Table of Contents Selector Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1S-Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sub-Miniature Rocker Switches 1M-Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Miniature Rocker & Paddle Switches 2S-Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sub-Miniature Toggle Switches 2M-Series .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Miniature Toggle Switches 3S-Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sub-Miniature Pushbutton Switches 3M-Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Miniature Pushbutton Switches 4S-Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sub-Miniature Slide Switches 4M-Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Miniature Slide Switches Hardware & Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 3 11 24 32 45 53 70 72 76 Full Size & Sealed Switches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . See Switches & Controls Catalog This catalog features Carling Technologies’ current line of miniature and subminiature sealed & and non-sealed switches available in 1-4 pole configurations from 0.4A to 6 amps. The miniature and subminiature switch lines include rocker, paddle, toggle, push button, and slide switches with PC, PCB, snap-in, & surface mount options. Certifications include UL, CSA, & cUL. Available Online are tools such as a part configurator, product selectors and stock checks. Please visit www.carlingtech.com for the latest information on all our products. Application Solution Engineers are readily available to assist you in selecting the appropriate product for your application. For further assistance, please email us at [email protected] Custom Design Solutions can be tailor-made for most any application using our extensive engineering resources. Other Products such as switches & controls, hydraulic-magnetic, thermal and ground fault circuit breakers are also available. © 2016 Carling Technologies, Inc. Carling Technologies is a registered trademark of Carling Technologies, Inc. in the U.S. and other countries. www.carlingtech.com 1 Selector Guide SLIDE PUSHBUTTON TOGGLE ROCKER Series Sub-Miniature Miniature Sealed Surface Mount 1S1 – – – 1SS – 1SM – – Approvals , IP Rating N/A N/A IP67 N/A IP67 1M1 – – – 1MS – – – , IP67 – – , N/A 2S1 – 2SM – 2SS – – – N/A IP67 N/A IP67 2M1 – 2M1H – – IP67 2MS – – IP67 3S1 – 3SS – 3SM – 3MN – 3MS – 3MA – 3MNH – 4M1 – – – 4S1 – – – N/A , N/A – N/A N/A – N/A IP67 N/A IP67 – N/A – IP68 – N/A – IP67 – – – – N/A , N/A N/A *Manufacturer reserves the right to change product information without prior notice 2 www.carlingtech.com 1S-Series - Introduction 1SS/1S1/1SM 1S-Series SUB-MINIATURE ROCKERS The 1S family of sub-miniature rocker switches is composed of three switch series; the 1S1-Series sub-miniature rocker switch, the 1SS-Series sealed sub-miniature rocker switch, and the 1SM-Series surface mount sealed subminiature rocker switch. All of these series offer a variety of ratings, circuits, contact materials, terminal platings, and actuator colors. 1S1-Series 1SS-Series Product Highlights: IP67 Sealing 5 Circuit Configurations 3 Rocker Styles to choose from Dry-Circuit thru 3A 125VAC Rating Snap-in, Solder Lug or PC Terminations 1SM-Series Typical Applications: Instrumentation Test Equipment Telecommunications Networking Handheld Appliances Resources: Download 3D CAD Files IGS STP www.carlingtech.com 3 1S-Series - General Specifications, 1SS Ordering Scheme 1SS-Series 1S1-Series Sealed Sub-Miniature Rocker Switch Electrical Contact Rating refer to ordering scheme Electrical Life 1S1-Series: 30,000 make & break cycles @ full load 1SS & 1SM-Series: 50,000 make & break cycles @ full load Contact Resistance 20 mΩ max. initial @ 2-4 VDC 100mA for both silver & gold plated contacts Insulation Resistance 1000 MΩ min. Dielectric Strength 1500 Volts RMS @ sea level Physical Operating Temperature Index of Protection Solder Heat Resistance Actuator Travel -30°C to +85°C 1SS & 1SM-Series: IP67 MIL-STD-202, Method 210 25° 1SS 1 Series WMSP 1 2 Poles 3 Circuit 1 SERIES 1SS Sealed Sub-Miniature Rocker Switch Sealed Surface Mount Sub-Miniature Rocker Switch Material Case Rocker Bushing Housing Switch Support Terminal Seal R2 4 Actuator Style all UL94 V-0 1S1-Series: Dially phthalate (DAP) 1SS-Series: Glass filled nylon 6/6, flame retardant, heat stabilized 1SM-Series: Glass filled nylon 4/6, flame retardant, heat stabilized 1S1-Series: Nylon (UL 94V-0) 1SS & 1SM-Series: Nylon, black standard, internal o-ring sealed 1S1-Series: Brass, nickel plated 1SS-Series: Glass filled nylon 6/6, flame retardant, heat stabilized (UL 94V-0) 1SM-Series: Glass filled nylon 4/6, flame retardant, heat stabilized (UL 94V-0) 1S1-Series: Stainless Steel 1S1 & 1SM-Series: Brass, tin plated Epoxy 2 M2 G E 5 Actuator Color 6 Termination 6 TERMINATION M1 Solder Lug M2 PCB M6 PC Mount, 90˚ horizontal M7 PC Mount, 90˚ vertical VS2 PC Mount, U bracket 2 POLES WMSP Single pole - uses terminals 1, 2 & 3 WMDP Double pole - uses terminals 1, 2, 3, 4, 5 & 6 3 CIRCUIT ( ) - momentary Position:1 2 2-3, 5-6 Connected Terminals 1ON NONE 2ON NONE 3ON OFF 4(ON) OFF 5ON OFF 1SM-Series Sub-Miniature Rocker Switch 7 Contacts 8 Seal M61 Snap-In, U bracket, 90˚ horizontal M71 Snap-In, U bracket, 90˚ horizontal VS21 Snap-In, U bracket See page 6-7 for dimensional specifications. 3 2-1, 5-4 ON (ON) ON (ON) (ON) 4 ACTUATOR STYLE R1 Small Rocker R2 Narrow Black Rocker 5 ACTUATOR COLOR 1 White 2 Black 3 Red Other colors available, consult factory. 7 CONTACTS / TERMINALS Contact Material Terminal Plating Rating Approvals G silver 1 gold over silver 3A 125VAC or 28VDC, IP67 1.5A 250VAC K gold 2,5 tin 4 0.4VA max 20V max (AC/DC) IP67 P silver 1,6 tin 4 3A 125VAC or 28VDC, IP67 1.5A 250VAC 2 2,3 R gold gold 0.4VA max 20V max (AC/DC) IP67 8 EPOXY SEAL E Epoxy Seal O without Epoxy Seal Notes: Tin option not available with M1 terminal. 1 Movable contact and terminal platings: silver over copper alloy 2 Movable contact platings: gold over nickel over copper alloy 3 Terminal platings: gold over nickel over copper alloy 4 Terminal platings: tin over copper alloy 5 Terminal contact platings: gold over nickel alloy 6 Terminal contact platings: silver over nickel alloy *Manufacturer reserves the right to change product specification without prior notice. 4 www.carlingtech.com 1S-Series - 1S1 Ordering Scheme, 1SM Ordering Scheme 1S1 MSP 1 1 Series 2 Poles 3 Circuit 1 SERIES 1S1 Sub-Miniature Rocker Switch R2 4 Actuator Style 2 M6 Q E 5 Actuator Color 6 Termination 7 Contacts 6 TERMINATION M1 Solder Lug M2 PCB M6 PC Mount, 90˚ horizontal M7 PC Mount, 90˚ vertical VS2 PC Mount, U bracket VS3 PC Mount, U bracket 2 POLES MSP Single pole - uses terminals 1, 2 & 3 MDP Double pole - uses terminals 1, 2, 3, 4, 5 & 6 M61 M71 VS21 8 Seal Snap-In, U bracket, 90˚ horizontal Snap-In, U bracket, 90˚ horizontal Snap-In, U bracket See page 8-9 for dimensional specifications. 3 CIRCUIT ( ) - momentary Position: 1 2 2-3, 5-6 Connected Terminals 1ON NONE 2ON NONE 3ON OFF 4(ON) OFF 5ON OFF 3 2-1, 5-4 ON (ON) ON (ON) (ON) 4 ACTUATOR STYLE R1 Small Rocker R2 Narrow Black Rocker R3 Medium Rocker 7 CONTACTS / TERMINALS Contact Material Terminal Plating Rating Approvals G silver 1 gold over silver 3A 125VAC or 28VDC, , 1.5A 250VAC 2 3 K gold tin 0.4VA max 20V max (AC/DC) N/A P silver 1 tin 3 3A 125VAC or 28VDC, , 1.5A 250VAC Q silver 1 silver 1 3A 125VAC or 28VDC, , 1.5A 250VAC 2 2 R gold gold 0.4VA max 20V max (AC/DC) N/A 8 EPOXY SEAL E Epoxy Seal O without Epoxy Seal Notes: Tin option available with M1 termination. 1 Movable contact and terminal platings: silver over copper alloy 2 Movable contact and terminal platings: gold over nickel over copper alloy 3 Terminal platings: tin over nickel over copper alloy 5 ACTUATOR COLOR 1 White 2 Black 3 Red Other colors available, consult factory. 1SM 1 Series WMSP 1 2 Poles 3 Circuit 1 SERIES 1SM Sealed Surface Mount Sub-Miniature Rocker Switch 2 POLES WMSP Single pole - uses terminals 1, 2 & 3 3 CIRCUIT ( ) - momentary Position:1 2 2-3 Connected Terminals 1 ONNONE 2 ONNONE 3 ONOFF 4 (ON)OFF 5 ONOFF 4 ACTUATOR STYLE R2 Narrow Black Rocker 5 TERMINATION M6 Surface Mount, 90° flat - horizontal / side S6 Surface Mount, 90° horizontal / back S7 Surface Mount, 90° vertical See page 10 for dimensional specifications. www.carlingtech.com 3 2-1 ON (ON) ON (ON) (ON) R2 4 Actuator Style M2 G E 5 Termination 6 Contacts 7 Seal 8 Packaging 6 CONTACTS / TERMINALS Contact Material Terminal Plating Rating Approvals G silver 1 gold over silver 3A 125VAC or 28VDC, IP67 1.5A 250VAC 2,5 4 K gold tin 0.4VA max 20V max (AC/DC) IP67 P silver 1,6 tin 4 3A 125VAC or 28VDC, IP67 1.5A 250VAC Q silver 1 silver 1 3A 125VAC or 28VDC, IP67 1.5A 250VAC R gold 2 gold 3 0.4VA max 20V max (AC/DC) IP67 7 EPOXY SEAL E Epoxy Seal O without Epoxy Seal 8 PACKAGING T/R tape reel - 500 pieces per reel Switches are bulk packed, unless T/R is specified at the end of the part number. Notes: Tin option not available with M1 termination. 1 Movable contact and terminal platings: silver over copper alloy 2 Movable contact platings: gold over nickel over copper alloy 3 Terminal platings: gold over nickel over copper alloy 4 Terminal platings: tin over copper alloy 5 Terminal contact platings: gold over nickel alloy 6 Terminal contact platings: silver over nickel alloy 5 1S-Series - 1SS-Series Dimensional Specifications 1SS-Series Dimensional Specifications: in. [mm] 6 www.carlingtech.com 1S-Series - 1SS-Series Dimensional Specifications 1SS-Series Dimensional Specifications: in. [mm] www.carlingtech.com 7 1S-Series - 1S1-Series Dimensional Specifications 1S1-Series Dimensional Specifications: in. [mm] 8 www.carlingtech.com 1S-Series - 1S1-Series Dimensional Specifications 1S1-Series Dimensional Specifications: in. [mm] www.carlingtech.com 9 1S-Series - 1SM-Series Dimensional Specifications 1SM-Series Dimensional Specifications: in. [mm] 10 www.carlingtech.com 1M-Series - Introduction 1MS/1M1 1M-Series MINIATURE ROCKERS & PADDLES The 1M family of miniature rocker & paddle switches is composed of two switch series; the 1M1-Series miniature rocker and paddle switch, and the 1MS-Series sealed miniature rocker and paddle switch. Both products feature PC mounting and offer a variety of ratings, circuits, contact materials, terminal platings, rocker and paddle actuator styles and colors. 1M1-Series 1MS-Series Product Highlights: IP67 Sealing 9 Circuit Options Over 20 Termination Styles UL, CSA & cUL Approvals 1MS-Series Typical Applications: Instrumentation Test Equipment Telecommunications Networking Handheld Appliance Resources: Download 3D CAD Files IGS STP www.carlingtech.com 11 1M-Series - General Specifications 1MS-Series 1M1-Series Sealed Miniature Rocker & Rocker Switch Electrical Contact Rating refer to ordering scheme Electrical Life 1MS-Series: 30,000 make & break cycles @ full load 1M1-Series: 50,000 make & break cycles @ full load Contact Resistance 10 mΩ max. initial @ 2-4 VDC 100mA for both silver & gold plated contacts Insulation Resistance 1000 MΩ min. Dielectric Strength 1500 Volts RMS @ sea level Physical Operating Temperature Index of Protection Solder Heat Resistance Actuator Travel -30°C to +85°C 1MS-Series: IP67 MIL-STD-202, Method 210 25° Miniature Rocker & Rocker Switch Material Case 1MS-Series: Glass filled nylon 6/6, flame retardant, heat stabilized (UL 94V-0) 1M1-Series: Dially phthalate (DAP) (UL 94V-0) Rocker/Paddle 1MS-Series: Nylon, black standard, internal o-ring sealed 1M1-Series: Nylon (UL 94V-0) Bushing 1MS-Series: Glass filled nylon 6/6, flame retardant, heat stabilized (UL 94V-0) 1M1-Series: Brass, nickel plated Housing 1MS-Series: Spring Steel 1M1-Series: Stainless Steel Actuator Pivot & Mounting Bracket 1MS-Series: Nylon (UL 94V-0) 1M1-Series: Stainless Steel Actuator Pivot Retainer 1MS-Series: Stainless Steel Switch Support Brass, tin plated Terminal Seal Epoxy *Manufacturer reserves the right to change product specification without prior notice. 12 www.carlingtech.com 1M-Series - 1MS Ordering Scheme, 1M1 Ordering Scheme 1MS SP 1 1 Series 2 Poles R6 3 Circuit 1 SERIES 1MS Sealed Miniature Rocker Switch 7 Contacts 8 Seal VS2 VS3 VS4 VS5 VS21 VS31 VS41 VS51 U2 U4 PC Mount, U bracket PC Mount, U bracket PC Mount, U bracket PC Mount, U bracket Snap-In, U bracket Snap-In, U bracket Snap-In, U bracket Snap-In, U bracket Vertical Mount, 3-Pole Snap-In, U bracket, 3-Pole See page 16-18 for dimensional specifications. 2 Connected Terminals NONE NONE OFF OFF OFF ON ON ON ON 3 2-1, 5-4, 8-7 ON (ON) ON (ON) (ON) ON (ON) (ON) (ON) 7 CONTACTS / TERMINALS Contact Material Terminal Plating Rating Approvals G silver 1 gold over silver 5A 125VAC or 28VDC, , IP67 2A 250VAC 2,5 4 K gold tin 0.4VA max 20V max (AC/DC) IP67 P silver 1,6 tin 4 5A 125VAC or 28VDC, , IP67 2A 250VAC 2 3 R gold gold 0.4VA max 20V max (AC/DC) IP67 8 EPOXY SEAL E Epoxy Seal *Center Position Connects 2-3, 5-4, 8-9 R4 R5 R6 R7 4 ACTUATOR STYLE R1 Standard Rocker R2 Standard Paddle R3 Medium Rocker 5 ACTUATOR COLOR 1 White 2 6 Termination 6 TERMINATION M1 Solder Lug M2 PCB M3 Quick Connect M5-1 Wire Wrap M5-2 Wire Wrap M5-3 Wire Wrap M5-4 Wire Wrap M6 PC Mount, 90˚ horizontal M7 PC Mount, 90˚ vertical 2 POLES SP Single pole - uses terminals 1, 2 & 3 DP Double pole uses terminals 1,2, 3, 4, 5 & 6 3P Three pole uses terminals 1,2, 3, 4, 5, 6, 7, 8 & 9 3 CIRCUIT ( ) - momentary Position:1 2-3, 5-6, 8-9 1ON 2ON 3ON 4(ON) 5ON 6 *ON 7 *(ON) 8 *ON 9 *OFF 2 M6 G E 5 Actuator Color 4 Actuator Style Black 3 O without Epoxy Seal Notes: Tin option not available with M1 and M3 terminals. 1 Movable contact and terminal platings: silver over copper alloy 2 Movable contact platings: gold over nickel over copper alloy 3 Terminal platings: gold over nickel over copper alloy 4 Terminal platings: tin over copper alloy 5 Terminal contact platings: gold over nickel alloy 6 Terminal contact platings: silver over nickel alloy Large Paddle Large Rocker Small Rocker Medium Paddle Red Black is standard. Other colors available, consult factory. 1M1 SP 1 1 Series 2 Poles 3 Circuit R8 2 4 Actuator Style 5 Actuator Color 1 SERIES 1M1 Miniature Rocker Switch 2 POLES SP Single pole - uses terminals 1, 2 & 3 DP Double pole uses terminals 1,2, 3, 4, 5 & 6 3P Three pole uses terminals 1,2, 3, 4, 5, 6, 7, 8 & 9 4P Four pole uses terminals 1,2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12 3 CIRCUIT ( ) - momentary Position:1 2-3, 5-6, 8-9, 11-12 1ON 2ON 3ON 4(ON) 5ON 6 1 ON 7 1 (ON) 1 8 ON 2 9 NONE 4 ACTUATOR STYLE R1 Standard Rocker R2 Standard Paddle R3 Medium Rocker R4 Large Paddle 7 Termination 7 TERMINATION M1 Solder Lug M2 PCB M3 Quick Connect M5-1 Wire Wrap M5-2 Wire Wrap M5-3 Wire Wrap M5-4 Wire Wrap M6 PC Mount, 90˚ horizontal M7 PC Mount, 90˚ vertical VS2 PC Mount, U bracket 8 Contacts 9 Seal VS3 PC Mount, U bracket VS4 PC Mount, U bracket VS5 PC Mount, U bracket M61 Snap-In, U bracket, 90° horizontal M71 Snap-In, U bracket, 90° vertical VS21 Snap-In, U bracket VS31 Snap-In, U bracket VS41 Snap-In, U bracket VS51 Snap-In, U bracket U4 Snap-In, U bracket, 3-Pole See page 21-23 for dimensional specifications. 2 Connected Terminals NONE NONE OFF OFF OFF ON ON ON ON R5 R6 R7 R8 R9 3 2-1, 5-4, 8-7, 11-10 ON (ON) ON (ON) (ON) ON (ON) (ON) (ON) Large rocker Rocker & frame Paddle & frame Rocker without frame Paddle without frame 5 ACTUATOR COLOR / 6 FRAME COLOR 0 No Frame* 2 Black 1 White 3 Red Black is standard. Other colors available, consult factory. *Actuator style R8 or R9 only. www.carlingtech.com M6 Q E 6 Frame Color 8 CONTACTS / TERMINALS Contact Material Terminal Plating Rating Approvals G silver 3 gold over silver 5A 125VAC or 28VDC, , 2A 250VAC 4,7 6 K gold tin 0.4VA max 20V max (AC/DC) N/A P silver 3,8 tin 6 5A 125VAC or 28VDC, , 2A 250VAC Q silver 3 silver 3 5A 125VAC or 28VDC, , 2A 250VAC 4 5 R gold gold 0.4VA max 20V max (AC/DC) N/A 9 EPOXY SEAL E Epoxy Seal O without Epoxy Seal Notes: Tin option not available with M1 and M3 terminals. 1 Double-Pole and Four-Pole only. Center position connects 2-3, 5-4, 8-9, 11-10 2 Double-Pole only 3 Movable contact and terminal platings: silver over copper alloy 4 Movable contact platings: gold over nickel over copper alloy 5 Terminal platings: gold over nickel over copper alloy 6 Terminal platings: tin over copper alloy 7 Terminal contact platings: gold over nickel alloy 8 Terminal contact platings: silver over nickel alloy 13 1M-Series - 1MS-Series Dimensional Specifications 1MS-Series Dimensional Specifications: in. [mm] 14 www.carlingtech.com 1M-Series - 1MS-Series Dimensional Specifications 1MS-Series Dimensional Specifications: in. [mm] www.carlingtech.com 15 1M-Series - 1MS-Series Dimensional Specifications 1MS-Series Dimensional Specifications: in. [mm] 16 www.carlingtech.com 1M-Series - 1MS-Series Dimensional Specifications 1MS-Series Dimensional Specifications: in. [mm] www.carlingtech.com 17 1M-Series - 1MS-Series Dimensional Specifications 1MS-Series Dimensional Specifications: in. [mm] 18 www.carlingtech.com 1M-Series - 1M1-Series Dimensional Specifications 1M1-Series Dimensional Specifications: in. [mm] www.carlingtech.com 19 1M-Series - 1M1-Series Dimensional Specifications 1M1-Series Dimensional Specifications: in. [mm] 20 www.carlingtech.com 1M-Series - 1M1-Series Dimensional Specifications 1M1-Series Dimensional Specifications: in. [mm] www.carlingtech.com 21 1M-Series - 1M1-Series Dimensional Specifications 1M1-Series Dimensional Specifications: in. [mm] 22 www.carlingtech.com 1M-Series - 1M1-Series Dimensional Specifications 1M1-Series Dimensional Specifications: in. [mm] www.carlingtech.com 23 2S-Series - Introduction 2SS/2S1/2SM 2S-Series SUB-MINIATURE TOGGLES The 2S family of sub-miniature toggle switches is composed of three switch series; the 2S1-Series toggle switch, the 2SS-Series sealed toggle switch, and the 2SM-Series surface mount sealed sub-miniature toggle switch. All of these series offer a variety of ratings, circuits, contact materials, terminal platings, and actuator types. 2S1-Series 2SS-Series Product Highlights: IP67 Sealing 6 Actuator Options Surface, Thru Hole or Snap-in Mounting Dry-Circuit thru 3A 125VAC Ratings UL, CSA Approvals 2SM-Series Typical Applications: Telecommunications Instrumentation Networking Medical Equipment Resources: Download 3D CAD Files IGS 24 STP www.carlingtech.com 2S-Series - General Specifications, 2SS Ordering Scheme 2SS-Series 2S1-Series Sealed Sub-Miniature Toggle Switch Electrical Contact Rating refer to ordering scheme Electrical Life 30,000 make & break cycles @ full load Contact Resistance 20 mΩ max. initial @ 2-4 VDC 100mA for both silver & gold plated contacts Insulation Resistance 1000 MΩ min. Dielectric Strength 1500 Volts RMS @ sea level Physical Operating Temperature Index of Protection Solder Heat Resistance Actuator Travel 2SS 1 Series -30°C to +85°C 2SS & 2SM-Series: IP67 MIL-STD-202, Method 210 25° MSP 1 2 Poles 3 Circuit 1 SERIES 2SS Sealed Sub-Miniature Toggle Switch Sealed Surface Mount Sub-Miniature Toggle Switch Material Case Rocker Bushing Housing Switch Support Terminal Seal T1 B4 4 Actuator Style 5 Bushing all UL94 V-0 2S1-Series: Dially phthalate (DAP) 2SS-Series: Glass filled nylon 6/6, flame retardant, heat stabilized 2SM-Series: Glass filled nylon 4/6, flame retardant, heat stabilized 2S1-Series: Brass, chrome plated. 2SS & 2SM-Series: Brass, chrome plated or nylon, internal o-ring sealed 2S1-Series: Brass, nickel plated 2SS-Series: Glass filled nylon 6/6, flame retardant, heat stabilized (UL 94V-0) 2SM-Series: Glass filled nylon 4/6, flame retardant, heat stabilized (UL 94V-0) Stainless Steel Brass, tin plated Epoxy M6 G E 6 Termination 7 Contacts 8 Seal 6 TERMINATION M1 Solder Lug M2 PCB M6 PC Mount, 90˚ horizontal M61 Snap-In, U bracket, 90˚ horizontal M7 PC Mount, 90˚ vertical M71 Snap-In, U bracket, 90˚ horizontal VS2 PC Mount, U bracket VS21 Snap-In, U bracket 2 POLES MSP Single pole - uses terminals 1, 2 & 3 MDP Double pole - uses terminals 1, 2, 3, 4, 5 & 6 3 CIRCUIT ( ) - momentary Position:1 2 2-3, 5-6 Connected Terminals 1ON NONE 2ON NONE 3ON OFF 4(ON)OFF 5ON OFF 2SM-Series Sub-Miniature Toggle Switch See page 27-28 for dimensional specifications. 3 2-1, 5-4 ON (ON) ON (ON) (ON) 4 ACTUATOR STYLE / LENGTH T1 Round toggle .421” [10.70 mm] T2 Round toggle .240” [6.10 mm] T3 Round toggle .342” [8.70 mm] T4 Round toggle .551” [14.00 mm] P1 ESD resistant toggle .425” [10.80 mm] P2 ESD resistant toggle .268” [6.80 mm] P3 ESD resistant toggle .244” [6.20 mm] P4 ESD resistant toggle .291” [7.40 mm] 7 CONTACTS / TERMINALS Contact Material Terminal Plating Rating Approvals G silver 1 gold over silver 3A 125VAC or 28VDC, 1.5A 250VAC IP67 K gold 2 tin 3 0.4VA max 20V max (AC/DC) IP67 1 3 P silver tin 3A 125VAC or 28VDC, 1.5A 250VAC IP67 2 2 R gold gold 0.4VA max 20V max (AC/DC) IP67 8 EPOXY SEAL E Epoxy Seal O without Epoxy Seal Notes: Tin option not available with M1 terminal. 1 Movable contact & terminal platings: silver over copper alloy 2 Movable contact & terminal platings: gold over nickel over copper alloy 3 Terminal platings: tin over nickel over copper alloy 5 BUSHING B1 Threaded B4 Unthreaded *Manufacturer reserves the right to change product specification without prior notice. www.carlingtech.com 25 2S-Series - 2S1 Ordering Scheme, 2SM Ordering Scheme 2S1 1 Series MSP 1 2 Poles 3 Circuit T1 1 SERIES 2S1 Sub-Miniature Toggle Switch 2 Connected Terminals NONE NONE OFF OFF OFF 4 ACTUATOR STYLE / LENGTH T1 Round toggle .374” [9.50 mm] T2 Round toggle .236” [6.00 mm] 1 Series 7 Contacts 8 Seal M71 Right Angle PC Thru Hole, vertical VS2 PC Mount, U bracket VS21Snap-In, U bracket 7 CONTACTS / TERMINALS Contact Material Terminal Plating Rating Approvals G silver 2 gold over silver 3A 125VAC or 28VDC, , 1.5A 250VAC K8 gold 3,6 tin 5 0.4VA max 20V max (AC/DC) N/A P8 silver 2,7 tin 5 3A 125VAC or 28VDC, , 1.5A 250VAC 2 2 Q silver silver 3A 125VAC or 28VDC, , 1.5A 250VAC 3 4 R gold gold 0.4VA max 20V max (AC/DC) N/A 3 2-1, 5-4 ON (ON) ON (ON) (ON) T3 Round toggle .311” [7.90 mm] T4 Round toggle .449” [11.40 mm] 8 EPOXY SEAL E Epoxy Seal O without Epoxy Seal Notes: Tin option available with PC type terminations only. 1 All Switches come with standard nut, washer and locking ring shipped bulk. B5 & B7 bushing styles use small locking ring. See page 76-77` 2 Movable contact and terminal platings: silver over copper alloy 3 Movable contact and terminal platings: gold over nickel over copper alloy 4 Terminal platings: gold over nickel over copper alloy 5 Terminal platings: tin over copper alloy 6 Terminal contact platings: gold over nickel alloy 7 Terminal contact platings: silver over nickel alloy 8 Not available with M1 terminal MSP 1 2 Poles M6 Q E 6 Termination See page 29-30 for dimensional specifications. 5 BUSHING 1 B1 Threaded Standard, keyway B2 Non-Threaded Standard, keyway B3 Threaded Short, keyway B4 Non-Threaded Short, keyway B5 High Torque, flat, .276” B6 High Torque, keyway, .276” B7 Long threaded B8 Non threaded Long, keyway 2SM 5 Bushing 6 TERMINATION M1 Solder Lug M2 PCB M6 PC Mount, 90˚ horizontal M61 Snap-In, Right Angle M7 PC Mount, 90˚ vertical 2 POLES MSP Single pole - uses terminals 1, 2 & 3 MDP Double pole - uses terminals 1, 2, 3, 4, 5 & 6 3 CIRCUIT ( ) - momentary Position:1 2-3, 5-6 1ON 2ON 3ON 4(ON) 5ON B4 4 Actuator Style 3 Circuit 1 SERIES 2SM Sealed Surface Mount Sub-Miniature Toggle Switch 2 POLES MSP Single pole - uses terminals 1, 2 & 3 T1 M6 G E 4 Actuator Style 5 Termination 6 Contacts 7 Seal 8 Packaging 5 TERMINATION K6 Surface Mount, .433” [11.00 mm] L6 Surface Mount, .354” [9.00 mm] M6 Surface Mount, 90° flat, .286” [7.26 mm] M7 Surface Mount, 90° vertical S6 Surface Mount, 90°, .353” [8.96 mm] See page 31 for dimensional specifications. 3 CIRCUIT ( ) - momentary Position:1 2 2-3 Connected Terminals 1 ONNONE 2 ONNONE 3 ONOFF 4 (ON)OFF 5 ONOFF 3 2-1 ON (ON) ON (ON) (ON) 4 ACTUATOR STYLE / LENGTH 1 T1 Round toggle .425” [10.80 mm] T2 Round toggle .240” [6.10 mm] P1 ESD resistant plastic toggle .425” [10.80 mm] P2 ESD resistant plastic toggle .268” [6.80 mm] P3 ESD resistant plastic toggle .244” [6.20 mm] P4 ESD resistant plastic toggle .291” [7.40 mm] Notes: Tin option available with PC type terminations only. 1 Bushing is unthreaded .177” [4.50 mm] height 2 Movable contact & terminal platings: silver over copper alloy 3 Movable contact & terminal platings: gold over nickel over copper alloy 4 Terminal platings: tin over nickel over copper alloy 26 6 CONTACTS / TERMINALS Contact Material Terminal Plating Rating Approvals G silver 2 gold over silver 3A 125VAC or 28VDC, 1.5A 250VAC IP67 K gold 3 tin 4 0.4VA max 20V max (AC/DC) IP67 P silver 2 tin 4 3A 125VAC or 28VDC, 1.5A 250VAC IP67 Q silver 2 silver 2 3A 125VAC or 28VDC, 1.5A 250VAC IP67 R gold 3 gold 3 0.4VA max 20V max (AC/DC) IP67 7 EPOXY SEAL E Epoxy Seal O without Epoxy Seal 8 PACKAGING T/R tape reel - 500 pieces per reel Switches are bulk packed, unless T/R is specified at the end of the part number. www.carlingtech.com 2S-Series - 2SS-Series Dimensional Specifications 2SS-Series Dimensional Specifications: in. [mm] www.carlingtech.com 27 2S-Series - 2SS-Series Dimensional Specifications 2SS-Series Dimensional Specifications: in. [mm] 28 www.carlingtech.com 2S-Series - 2S1-Series Dimensional Specifications 2S1-Series Dimensional Specifications: in. [mm] www.carlingtech.com 29 2S-Series - 2S1-Series Dimensional Specifications 2S1-Series Dimensional Specifications: in. [mm] 30 www.carlingtech.com 2S-Series - 2SM-Series Dimensional Specifications 2SM-Series Dimensional Specifications: in. [mm] www.carlingtech.com 31 2M-Series - Introduction 2M-Series 2M1H/2MS/2M1 MINIATURE TOGGLES The 2M family of miniature toggle switches is composed of three switch series; the 2M1-Series miniature toggle switch, the 2MS-Series sealed miniature toggle switch, and the 2M1H-Series premium sealed miniature toggle switch. These series all feature PC mounting and offer a variety of ratings, circuits, contact materials, terminal platings, toggle styles and lengths, and optional color caps. 2MS-Series 2M1H-Series Product Highlights: IP67 Sealing 8 Single and Double Pole Circuits Long, Short and Flatted Bushing Options Large Variety of Termination Options Available Gold, Silver and Tin Platings UL Approved Sleek Black Finish 2M1-Series Typical Applications: Telecommunications Instrumentation Networking Medical Equipment Military Communications Resources: Download 3D CAD Files IGS 32 STP www.carlingtech.com 2M-Series - General Specifications, 2M1H Ordering Scheme 2M1H-Series 2MS-Series Premium Sealed Miniature Toggle Switch Electrical Contact Rating refer to ordering scheme Electrical Life 50,000 make & break cycles @ full load Contact Resistance 10 mΩ max. initial @ 2-4 VDC 100mA for both silver & gold plated contacts Insulation Resistance 1000 MΩ min. Dielectric Strength 1500 Volts RMS @ sea level Physical Operating Temperature Index of Protection Solder Heat Resistance Actuator Travel -30°C to +85°C 2M1H-Series: IP67 2MS-Series: IP67 MIL-STD-202, Method 210 25° 2M1H 1 Series DP1 2 Pole / Circuit 2 Connected Terminals NONE NONE OFF OFF OFF NONE NONE OFF OFF OFF ON ON ON Case 2M1H-Series & 2M1-Series: Dially phthalate (DAP) (UL 94V-0) 2MS-Series: Glass filled nylon 6/6, flame retardant, heat stabilized (UL 94V-0) Toggle 2M1H-Series: Brass, black finish with o-ring seal 2MS-Series: Brass, chrome plated, internal o-ring sealed 2M1-Series: Brass, chrome plated Bushing 2M1H-Series: Brass, black finish with o-ring seal 2MS-Series: Glass filled nylon 6/6, flame retardant, heat stabilized (UL 94V-0) 2M1-Series: Brass, nickel plated Housing Stainless Steel Bracket 2MS-Series: Nylon (UL 94V-0) 2M1-Series: Stainless Steel Actuator Pivot Retainer 2MS-Series: Stainless Steel Switch Support Brass, tin plated Terminal Seal Epoxy BJ 3 Actuator Style 4 Bushing 5 TERMINATION 7 M1 Solder Lug M2 PCB M3 Quick Connect 3 2-1, 5-4 ON (ON) ON (ON) (ON) ON (ON) ON (ON) (ON) ON (ON) (ON) *Center position connects 2-3, 5-4 3 ACTUATOR STYLE TJ .709” [18 mm] length TK .512” [13.00 mm] length 4 BUSHING BJ .429” [10.90 mm] threaded, length BK .386” [9.80 mm] threaded, flat Miniature Toggle Switch Material TJ 1 SERIES 2M1H Premium Sealed Miniature Toggle Switch 2 POLE / CIRCUIT ( ) - momentary Position:1 2-3, 5-6 SP1ON SP2ON SP3ON SP4(ON) SP5ON DP1ON DP2ON DP3ON DP4(ON) DP5ON DP6 *ON DP7 *(ON) DP8 *ON 2M1-Series Sealed Miniature Toggle Switch M2 R E 5 Termination M5-1 M5-2 M5-3 M5-4 6 Contacts 7 Seal Wire Wrap, .750” [19.05mm] length Wire Wrap, .964” [24.48mm] length Wire Wrap, .425” [10.80mm] length Wire Wrap, 1.062” [25.97mm] length 6 CONTACTS / TERMINALS Contact Material Terminal Plating Rating Approvals G silver 1 gold over silver 5A 125VAC or 28VDC, , IP67 2A 250VAC 2,5 4,7 K gold tin 0.4VA max 20V max (AC/DC) IP67 P silver 1,6 tin 4,7 5A 125VAC or 28VDC, , IP67 2A 250VAC Q silver 1 silver 1 5A 125VAC or 28VDC, , IP67 2A 250VAC 2 3 R gold gold 0.4VA max 20V max (AC/DC) IP67 7 EPOXY SEAL E Epoxy Seal Notes: Switches supplied with (1) 2M1-HDW4 hex nut and (1) WCP-0872 O-Ring 1 Movable contact and terminal platings: silver over copper alloy 2 Movable contact and terminal platings: gold over nickel over copper alloy 3 Terminal platings: gold over nickel over copper alloy 4 Terminal platings: tin over copper alloy 5 Terminal contact platings: gold over nickel alloy 6 Terminal contact platings: silver over nickel alloy 7 Tin option not available with M1 & M3 terminations. *Manufacturer reserves the right to change product specification without prior notice. www.carlingtech.com 33 2M-Series - 2MS Ordering Scheme, 2M1 Ordering Scheme 2MS 1 Series WSP 1 2 Poles T1 3 Circuit 4 Actuator Style 1 SERIES 2MS Sealed Miniature Toggle Switch 4 ACTUATOR STYLE T1 Round Bat T2 Round Short Bat 5 BUSHING B1 Threaded, Keyway 2 Connected Terminals NONE NONE OFF OFF OFF 3 2-1, 5-4, 8-7 ON (ON) ON (ON) (ON) 2M1 8 EPOXY SEAL E Epoxy Seal SP 1 2 Poles 3 Circuit T1 2 POLES SP Single pole - uses terminals 1, 2 & 3 DP Double pole - uses terminals 1, 2, 3, 4, 5 & 6 3P Three pole - uses terminals 1, 2, 3, 4, 5, 6, 7, 8 & 9 4P Three pole - uses terminals 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11 & 12 2 Connected Terminals NONE NONE OFF OFF OFF ON ON ON 3 2-1, 5-4, 8-7, 11-10 ON (ON) ON (ON) (ON) ON (ON) (ON) *Available with DP and 4P switches only. Center position connects 2-3, 5-4, 8-9, 11-10 4 ACTUATOR STYLE T1 Round Bat T2 Round Short Bat T3 Paddle T4 Medium Paddle T5 Long Paddle T6 Flat (B1,B2,B5,BA,BB,BE) T7 Large Bat (B0 bushing) T8 X-Large Bat (B0 bushing) T9 Black Plastic T0Rectangular TA Locking Lever TI Locking Lever TL Locking Lever 5 BUSHING B8 B1 Threaded Standard, keyway B9 B2 Non-Threaded Standard, keyway B0 B3 Threaded Short, keyway B4 Non-Threaded Short, keyway BA B5 High Torque, 7.5mm, flat BB B6 High Torque, 8.0mm, keyway BE B7 Long threaded BL 34 B1 4 Actuator Style 1 SERIES 2M1 Miniature Toggle Switch 3 CIRCUIT ( ) - momentary Position:1 2-3, 5-6, 8-9, 11-12 1ON 2ON 3ON 4(ON) 5ON 6*ON 7*(ON) 8*ON 8 Seal VS21 Vertical, Snap-In, .460” [11.70mm] VS3 Vertical, .630” [16mm] VS31 Vertical, Snap-In, .630” [16mm] U2 Vertical, .551” [14mm] only 3PDT VS4 Vertical, .461” [11.70mm] VS41 Vertical, Snap-In, .461” [11.70mm] U4 Vertical, .551” [14mm] - only 3PDT VS5 Vertical, .630” [16mm] VS51 Vertical, Snap-In, .630” [16mm] Unthreaded, Short, Keyway, Flat Notes: B1 Bushing switches supplied with (2) 2M1-HDW2 nuts, (1) 2M1-HDW11 washer and (1) 2M1-HDWI5 locking ring. See page 76-77. 1 Movable contact & terminal platings: silver over copper alloy 2 Movable contact & terminal platings: gold over nickel over copper alloy 3 Terminal platings: tin over nickel over copper alloy 4 Tin option not available with M1 terminal 1 Series 7 Contacts 7 CONTACTS / TERMINALS Contact Material Terminal Plating Rating Approvals G silver 1 gold over silver 5A 125VAC or 28VDC, , IP67 2A 250VAC 2 3, 4 K gold tin 0.4VA max 20V max (AC/DC) IP67 tin 3, 4 5A 125VAC or 28VDC, , IP67 P silver 1 2A 250VAC R gold 2 gold 2 0.4VA max 20V max (AC/DC) IP67 T9 Long Black Plastic .492” length P1 Plastic Anti-Static .496” length P2 Plastic Anti-Static .299” length B4 M1 G E 6 Termination 6 TERMINATION M1 4 Solder Lug M2 PCB M3 Quick Connect M5-1 Wire Wrap, .750” [19.05mm] M5-2 Wire Wrap, .964” [24.48mm] M5-3 Wire Wrap, .425” [10.80mm] M5-4 Wire Wrap, 1.062” [25.97mm] M6 Right Angle, PC Thru-Hole M61 Right Angle, Snap-In M7 Vertical, Right Angle, PC Thru-Hole M71 Vertical, Right Angle, Snap-In VS2 Vertical, .461” [11.70mm] 2 POLES WSP Single pole - uses terminals 1, 2 & 3 WDP Double pole - uses terminals 1, 2, 3, 4, 5 & 6 W3P Three pole - uses terminals 1, 2, 3, 4, 5, 6, 7, 8 & 9 3 CIRCUIT ( ) - momentary Position:1 2-3, 5-6, 8-9 1ON 2ON 3ON 4(ON) 5ON B4 5 Bushing Metric Splashproof 15/32” Threaded (Standard for T7 & T8 actuator styles) Threaded for T6 Non-Threaded for T6 Threaded Hi Torque for T6 Threaded, Locking 5 Bushing O without Epoxy Seal M1 Q E 6 Termination 6 TERMINATION M1 4 Solder Lug M2 PCB M3 Quick Connect M5-1 Wire Wrap, .750” [19.05mm] M5-2 Wire Wrap, .964” [24.48mm] M5-3 Wire Wrap, .425” [10.80mm] M5-4 Wire Wrap, 1.062” [25.97mm] M6 Right Angle, PC Thru-Hole M61 Right Angle, Snap-In M7 Vertical, Right Angle, PC Thru-Hole 7 Contacts 8 Seal M71 Vertical, Right Angle, Snap-In VS2 Vertical, .461” [11.70mm] VS21 Vertical, Snap-In, .461” [11.70mm] VS3 Vertical, .630” [16mm] VS31 Vertical, Snap-In, .630” [16mm] VS4 Vertical, .461” [11.70mm] VS41 Vertical, Snap-In, .461” [11.70mm] VS5 Vertical, .630” [16mm] VS51 Vertical, Snap-In, .630” [16mm] 7 CONTACTS / TERMINALS Contact Material Terminal Plating Rating Approvals G silver 1 gold over silver 5A 125VAC or 28VDC, , , IP67 2A 250VAC 2 3, 4 K gold tin 0.4VA max 20V max (AC/DC) N/A P silver 1 tin 3, 4 5A 125VAC or 28VDC, , , IP67 2A 250VAC Q silver 1 silver 1 5A 125VAC or 28VDC, , , IP67 2A 250VAC 2 2 R gold gold 0.4VA max 20V max (AC/DC) N/A 8 EPOXY SEAL E Epoxy Seal O without Epoxy Seal Notes: B1 Bushing switches supplied with (2) 2M1-HDW2 nuts, (1) 2M1-HDW11 washer and (1) 2M1-HDWI5 locking ring. 1 Movable contact & terminal platings: silver over copper alloy 2 Movable contact & terminal platings: gold over nickel over copper alloy 3 Terminal platings: tin over nickel over copper alloy 4 Tin option not available with M1 terminal www.carlingtech.com 2M-Series - 2M Accessories 2M-Series Accessories To order accessories assembled on a switch, specify the switch number followed by the accessory part number and the word “assembled”. Ex: 2M1-SP1-T1-B1M1QE-T12 ASSEMBLED. To order accessories in bulk, specify the Series, followed by the accessory. Ex: 2M1-T12. See page 76 for dimensional specifications. Optional Toggle Cap 2M1 1 Series T1 2 2 Toggle Cap Size 1 SERIES 2M1 Fits 2M1H, 2MS or 2M1 2 TOGGLE CAP SIZE T1 10.6 mm T2 3 CAP COLOR 1 White 2 Black 3 Red 2M1 1 Series 1 SERIES 2M1 Fits 2M1H, 2MS or 2M1 Optional Rubber Hood Yellow Green Blue HDW3 2 Nut 2 NUT HDW3 HDW5 2M1 1 Series www.carlingtech.com 5 6 7 7.6 mm Optional Dress and Knurled Nuts 1 SERIES 2M1 Fits 2M1H, 2MS or 2M1 3 Color Dress nut for 1/4” bushing Knurled nut for 15/32” bushing (2M1-Series only) E1A 2 Rubber Boot Seal 2 RUBBER BOOT SEAL E1A 1/4 - 40” UNS bushing (Not available for B0 bushing option) K1 Metric M6 bushing (B8 bushing only) YE1D 15/32 - 32” UNS bushing (TJ, TK and B0 bushings only) YE1E 15/32 - 32” UNS bushing 1/2 boot (T7, T8, TJ, TK and B0 bushings only) 35 2M-Series - 2M1H-Series Dimensional Specifications 2M1H-Series Dimensional Specifications: in. [mm] 36 www.carlingtech.com 2M-Series - 2MS-Series Dimensional Specifications 2MS-Series Dimensional Specifications: in. [mm] www.carlingtech.com 37 2M-Series - 2MS-Series Dimensional Specifications 2MS-Series Dimensional Specifications: in. [mm] 38 www.carlingtech.com 2M-Series - 2MS-Series Dimensional Specifications 2MS-Series Dimensional Specifications: in. [mm] www.carlingtech.com 39 2M-Series - 2MS-Series Dimensional Specifications 2MS-Series Dimensional Specifications: in. [mm] 40 www.carlingtech.com 2M-Series - 2M1-Series Dimensional Specifications 2M1-Series Dimensional Specifications: in. [mm] www.carlingtech.com 41 2M-Series - 2M1-Series Dimensional Specifications 2M1-Series Dimensional Specifications: in. [mm] 42 www.carlingtech.com 2M-Series - 2M1-Series Dimensional Specifications 2M1-Series Dimensional Specifications: in. [mm] www.carlingtech.com 43 2M-Series - 2M1-Series Dimensional Specifications 2M1-Series Dimensional Specifications: in. [mm] 44 www.carlingtech.com 3S-Series - Introduction 3SS/3S1/3SM 3S-Series SUB-MINIATURE PUSHBUTTONS The 3S family of sub-miniature pushbutton switches is composed of three switch series; the 3S1-Series subminiature pushbutton switch, the 3SS-Series sealed sub-miniature pushbutton switch, and the 3SM-Series surface mount sealed sub-miniature pushbutton switch. All switches are available with a variety of rating, termination and actuator choices, and will withstand temperatures from -30°C to +85°C. 3S1-Series 3SS-Series Product Highlights: IP67 Sealing AC or Low Voltage DC Rated Snap-in, PC or Surface Mounting Bulk Packed or Tape Reel Resources: 3SM-Series Typical Applications: Telecommunications Performance Audio Networking Computers Instrumentation Low Power On/Off Designs Download 3D CAD Files IGS STP www.carlingtech.com 45 3S-Series - General Specifications, 3SS Ordering Scheme 3SS-Series 3S1-Series Sealed Sub-Miniature Pushbutton Switch Electrical Contact Rating refer to ordering scheme Electrical Life 50,000 make & break cycles @ full load Contact Resistance 20 mΩ max. initial @ 2-4 VDC 100mA for both silver & gold plated contacts Insulation Resistance 1000 MΩ min. Dielectric Strength 1500 Volts RMS @ sea level Physical Operating Temperature -30°C to +85°C Index of Protection 3SS & 3SM-Series: IP67 Solder Heat Resistance MIL-STD-202, Method 210 3SS 1 Series Material Case Plunger Bushing Housing Switch Support Terminal Seal WSP 9 2 Poles 1 SERIES 3SS Sealed Sub-Miniature Pushbutton Switch 2 POLES WSP Single pole - uses terminals 1, 2 & 3 WDP Double pole - uses terminals 1, 2, 3, 4, 5 & 6 3 CIRCUIT ( ) - momentary Switching Position: 8 9 3SM-Series Sealed Surface Mount Sub-Miniature Pushbutton Switch Sub-Miniature Pushbutton Switch 3 Circuit M6 R E 4 Termination Note: Plunger at rest in Position 1. Plunger depressed in Position 2. 5 Contacts 6 Seal 5 CONTACTS / TERMINALS Contact Material Terminal Plating Rating Approvals G silver 1 gold over silver 1A 125VAC or 28VDCIP67 K gold 2 tin 3,4 0.4VA max 20V max (AC/DC) IP67 P silver 1 tin 3,4 1A 125VAC or 28VDC IP67 2 2 R gold gold 0.4VA max 20V max (AC/DC) IP67 6 EPOXY SEAL E Epoxy Seal 1 2 2-3, 5-6 2-1, 5-4 ON(ON) OFF(ON) all UL94 V-0 3S1-Series: Dially phthalate (DAP) 3SS-Series: Glass filled nylon 6/6, flame retardant, heat stabilized 3SM-Series: Glass filled nylon 4/6, flame retardant, heat stabilized 3S1-Series: Thermoplastic polyester, black 3SS-Series: Thermoplastic polyester (UL 94V-0), with internal o-ring 3SM-Series: Glass filled nylon 4/6, flame retardant, heat stabilized 3S1-Series: Brass, nickel plated 3SS-Series: Glass filled nylon 6/6, flame retardant, heat stabilized (UL 94V-0) 3SM-Series: Glass filled nylon 4/6, flame retardant, heat stabilized (UL 94V-0) Stainless Steel Brass, tin plated Epoxy O without Epoxy Seal Notes: 1 Movable contact & terminal platings: silver over copper alloy 2 Movable contact & terminal platings: gold over nickel over copper alloy 3 Terminal platings: tin over nickel over copper alloy 4 Tin option available with PC terminations only. 4 ACTUATOR STYLE 4 M2PCB M6 PC Mount, 90° horizontal M61 Snap-In, 90° horizontal M7 PC Mount, 90° vertical M71 Snap-In, 90° vertical VS2 PC Mount, U bracket VS21 Snap-In, U bracket *Manufacturer reserves the right to change product specification without prior notice. 46 www.carlingtech.com 3S-Series - 3S1 Ordering Scheme, 3SM Ordering Scheme, 3S Accessories 3S1 SP 9 1 Series 2 Poles B6 3 Circuit 2 POLES SP Single pole - uses terminals 1, 2 & 3 Note: Plunger at rest in Position 1. Plunger depressed in Position 2. B9 B0 0P1 P0 Flush Bushing 1/4” Unthreaded “D” Snap-In with bezel Flush Plunger 3SM 1 Series M7 M71 VS2 VS21 PC Mount, 90° vertical Snap-In, 90° vertical PC Mount, U bracket Snap-In, U bracket SP 2 Poles 6 CONTACTS / TERMINALS Contact Material Terminal Plating G silver 3 gold over silver K gold 4,7 tin 6 3,8 P silver tin 6 3 Q silver silver 3 R gold 4 gold 5 Rating 1A@125VAC or 28VDC 0.4VA max @ 20V max (AC/DC) 1A@125VAC or 28VDC 1A@125VAC or 28VDC 0.4VA max @ 20V max (AC/DC) 7 EPOXY SEAL E Epoxy Seal O without Epoxy Seal Notes: 1 Hardware includes (2) 2M1-HDW21 nuts, and (1) 2M1-HDW22 washer 2 Hardware includes (2) 2M1-HDW21 nuts, (1) 2M1-HDW22 washer, (1) 2M1-HDW11 washer, and (1) 2M1-HDW16 locking ring 3 Movable contact and terminal platings: silver over copper alloy 4 Movable contact and terminal platings: gold over nickel over copper alloy 5 Terminal platings: gold over nickel over copper alloy 6 Terminal platings: tin over copper alloy 7 Terminal contact platings: Gold over nickel alloy 8 Terminal contact platings: silver over nickel alloy 9 3 Circuit 1 SERIES 3SM Sealed Surface Mount Sub-Miniature Pushbutton Switch 2 POLES SP Single pole - uses terminals 1, 2 & 3 3 CIRCUIT ( ) - momentary Switching Position: 8 9 7 Seal See page 50-51 for dimensional specifications. 1 2 2-3, 5-6 2-1, 5-4 ON(ON) OFF(ON) 4 BUSHING B5 1 10-48 Threaded B6 Unthreaded “D” B7 Unthreaded B8 2 1/4-40 Threaded “D” R E 6 Contacts 5 TERMINATION M1 Solder Lug M2 PCB M6 PC Mount, 90° horizontal M61 Snap-In, 90° horizontal 1 SERIES 3S1 Sub-Miniature Pushbutton Switch 3 CIRCUIT ( ) - momentary Switching Position: 8 9 M7 5 Termination 4 Bushing 1 2 2-32-1 ON(ON) OFF(ON) Note: Plunger at rest in Position 1. Plunger depressed in Position 2. M6 4 Termination R E 5 Contacts 6 Seal 7 Packaging 5 CONTACTS / TERMINALS Contact Material Terminal Plating Rating Approvals G silver 1 gold over silver 1A 125VAC or 28VDCIP67 2,5 4 K gold tin 0.4VA max 20V max (AC/DC) IP67 P silver 1,6 tin 4 1A 125VAC or 28VDC IP67 Q silver 1 silver 1 1A 125VAC or 28VDC IP67 R gold 2 gold 3 0.4VA max 20V max (AC/DC) IP67 6 EPOXY SEAL E Epoxy Seal O without Epoxy Seal 7 PACKAGING T/R tape reel - 500 pieces per reel Switches are bulk packed, unless T/R is specified at the end of the part number. Notes: 1 Movable contact and terminals platings: silver over copper alloy 2 Movable contact platings: gold over nickel over copper alloy 3 Terminal platings: gold over nickel over copper alloy 4 Terminals platings: tin over copper alloy 5 Terminal contact platings: gold over nickel alloy 6 Terminal contact platings: silver over nickel alloy 4 TERMINATION K6 Surface Mount, horizontal .433 [11.00 mm] M6 Surface Mount, 90° flat .286 [7.26 mm] M7 Surface Mount, 90° right angle S6 Surface Mount, 90° horizontal .353 [8.97 mm] 3S-Series Accessories To order accessories assembled on a switch, specify the switch number followed by the accessory part number and the word “assembled”. Ex: 3S1-SP9-B6-M7-RE-C23 ASSEMBLED. To order accessories in bulk, specify the Series, followed by the accessory. Ex: 3S1-C13. 3S1 Optional Cap 1 Series 1 SERIES 3S1 Fits 3SS, 3S1 or 3MS 2 TOGGLE CAP SIZE C1 .158” [4.01 mm] height www.carlingtech.com C1 3 2 Toggle Cap Size 3 Color 3 CAP COLOR 1 White 2 Black 3 Red 4 Orange C2 5 6 7 Yellow Green Blue .138” [35.05 mm] height 47 3S-Series - 3SS-Series Dimensional Specifications 3SS-Series Dimensional Specifications: in. [mm] 48 www.carlingtech.com 3S-Series - 3SS-Series Dimensional Specifications 3SS-Series Dimensional Specifications: in. [mm] www.carlingtech.com 49 3S-Series - 3S1-Series Dimensional Specifications 3S1-Series Dimensional Specifications: in. [mm] 50 www.carlingtech.com 3S-Series - 3S1-Series Dimensional Specifications 3S1-Series Dimensional Specifications: in. [mm] www.carlingtech.com 51 3S-Series - 3SM-Series Dimensional Specifications 3SM-Series Dimensional Specifications: in. [mm] 52 www.carlingtech.com 3M-Series - Introduction 3M-Series 3MS/3MN/3MA MINIATURE PUSHBUTTONS The 3M family of miniature pushbutton switches is composed of four switch series; the 3MNH-Series premium sealed snap-action pushbutton, the 3MN-Series snap-action pushbutton, the 3MS-Series sealed snap-action pushbutton, and the 3MA-Series alternate-action pushbutton. These PC mount pushbutton switches offer a variety of ratings, circuits, contact materials, terminal platings, pushbutton styles, and optional color caps. 3MS-Series 3MN-Series 3MNH-Series Product Highlights: IP67 Sealing Snap Action Contact Mechanism Variety of Plunger and Bushing Lengths Up to 14 Termination Choices UL and cUL Approvals Sleek Black Finish 3MA-Series Typical Applications: Telecommunications Performance Audio Networking Computers Instrumentation Low Power On/Off Designs Resources: Download 3D CAD Files IGS STP www.carlingtech.com 53 3M-Series - General Specifications 3MNH-Series 3MS-Series Premium Sealed Miniature Pushbutton Switch Sealed Snap-Action Miniature Pushbutton Switch 3MA-Series 3MN-Series Alternate Action Miniature Pushbutton Switch Snap-Action Miniature Pushbutton Switch Electrical Contact Rating Electrical Life Contact Resistance Insulation Resistance Dielectric Strength refer to ordering scheme 50,000 make & break cycles @ full load 3MS-Series: 50 mΩ max. initial @ 2-4 VDC 100mA for both silver & gold plated contacts. 3MN, 3MA & 3NMH-Series: 10 mΩ max. initial @ 2-4 VDC 100mA for both silver & gold plated contacts. 1000 MΩ min. 1500 Volts RMS @ sea level Physical Operating Temperature -30°C to +85°C Index of Protection 3MS-Series: IP68 3MNH-Series: IP67 Cap Installation Support 3MS-Series: 10 lbs. max. Solder Heat Resistance MIL-STD-202, Method 210 Material Case 3MS-Series: Glass filled nylon 6/6, flame retardant, heat stabilized (UL94V-0) 3MN, 3MA & 3NMH-Series: Dially phthalate (DAP) (UL 94V-0) Plunger 3MS & 3MA-Series: Glass filled nylon or glass filled polyester (UL94V-0) 3MN-Series: Thermoplastic polyester, black 3NMH-Series: Brass, black finish with o-ring seal Bushing 3MN-Series: Brass, nickel plated 3MA-Series: Zinc, nickel plated 3NMH-Series: Brass, black finish with o-ring seal Housing 3MN & 3MA-Series: Stainless Steel Switch Support Retainer 3MS-Series: Stainless Steel Terminal Seal Epoxy *Manufacturer reserves the right to change product specification without prior notice. 54 www.carlingtech.com 3M-Series - 3MNH Ordering Scheme, 3MS Ordering Scheme 3MNH DP 1 1 Series 2 Pole 3 Circuit PJ 1 SERIES 3MNH Premium Sealed Miniature Pushbutton Switch 5 Bushing M2 Q E 6 Termination 7 Contacts 8 Seal 6 TERMINATION M1 Solder Lug M2 PC thru-hole M51 Wire wrap, .711” [18.05 mm] M52 Wire wrap, .924” [23.48 mm] M52 Wire wrap, .386” [9.80 mm] 2 POLES SP Single pole - uses terminals 1, 2 & 3 DP Double pole - uses terminals 1, 2, 3, 4, 5 & 6 3 CIRCUIT ( ) - momentary Switching Position: 1 7 BJ 4 Plunger 7 CONTACTS / TERMINALS Contact Material Terminal Plating Rating Approvals G silver 5 gold over silver (DP1) , IP67 6A@125VAC or 28VDC 3A@250VAC (DP7) 1A@120VAC or 38VDC silver 5 (DP1) Q silver 5 , IP67 6A@125VAC or 28VDC 3A@250VAC (DP7) 1A@120VAC or 38VDC 6 7 R gold gold 0.4VA max @ 20V max (AC/DC) N/A 1 2 ONON ON(ON) Note: Plunger at rest in Position 1. Plunger depressed in Position 2. 4 PLUNGER 1 PJ .325 height [8.25 mm] PA .157 height [4.00 mm] PB .354 height [9.00 mm] 5 BUSHING 2 BJ 3 Threaded 15/32, flat, .553 height [14.05 mm] BL 4 Threaded 15/32, flat, .295 height [7.49 mm] 8 EPOXY SEAL E Epoxy Seal Notes: 1 PJ Plunger for maintained circuits only. PA and PB Plunger for momentary circuits only 2 Hardware includes (2) 2M1-HDW2 nuts, (1) 2M1-HDW11 washer, and (1) 2M1-HDW15 locking ring 3 BJ Bushing only available with PJ Plunger 4 BL Bushing only available with PA or PB Plunger 5 Movable contact & terminal platings: silver over copper alloy 6 Movable Contact platings: gold over nickel over copper alloy 7 Terminal platings: gold over nickel over copper alloy 3MS 1 Series WSP E 2 Pole 3 Circuit 1 SERIES 3MS Sealed Snap-Action Miniature Pushbutton Switch 2 POLES WSP Single pole - uses terminals 1, 2 & 3 WDP Double pole - uses terminals 1, 2, 3, 4, 5 & 6 3 CIRCUIT ( ) - momentary Switching Position: 7 1 2 2-3, 5-6 2-1, 5-4 ON(ON) Note: Plunger at rest in Position 1. Plunger depressed in Position 2. 4 ACTUATOR STYLE P1 Standard Plunger P2 Long Plunger P3 Short Plunger 5 BUSHING B1 1Threaded, with keyway, .350 height [8.89 mm] B4 Unthreaded, flatted, .250 height [6.35 mm] Notes: 1 Hardware includes (2) 2M1-HDW2 nuts, (1) 2M1-HDW11 washer, and (1) 2M1-HDW15 locking ring 2 Movable contact and terminal platings: gold over nickel over copper alloy 3 Movable contact and terminal platings: silver over copper alloy www.carlingtech.com P1 4 Actuator Style B1 5 Bushing M6 Q E 6 Termination 7 Contacts 8 Seal 6 TERMINATION M1 Solder Lug M2 PCB M6 PC Mount, 90° horizontal M61 Snap-In, 90° horizontal M7 PC Mount, 90° vertical M71 Snap-In, 90° vertical VS2 PC Mount, U bracket, .620” mounting x .461” height VS21 Snap-In, U bracket, .620” mounting x .461” height VS3 PC Mount, U bracket, .620” mounting x .630” height VS31 Snap-In, vertical, .630” height VS4 PC Mount, U bracket, .750” mounting x .461” height VS41 Snap-In, vertical, .461 height VS5 PC Mount, U bracket, .750” mounting x .630” height VS51 Snap-In, vertical, .630” height 7 CONTACTS / TERMINALS Contact Material Terminal Plating Rating Approvals G silver 3 gold over silver 1A 120VAC or 38VDC , IP68 silver 3 1A 120VAC or 38VDC , IP68 Q silver 3 2 2 R gold gold 0.4VA max 20V max (AC/DC) IP68 8 EPOXY SEAL E Epoxy Seal O without Epoxy Seal 55 3M-Series - 3MN Ordering Scheme 3MN-Series with Square Actuator 3MN SP 1 Series 7 2 Poles AP2 3 Circuit 3 2 5A Actuator Color 4 Bushing 5B Frame Color M6 Q E 6 Termination 7 Contacts 8 Seal 3MN-Series with Plunger Actuator 3MN 1 Series SP 2 Poles 7 3 Circuit 1 SERIES 3MN Snap-Action Miniature Pushbutton Switch 2 POLES SP Single pole - uses terminals 1, 2 & 3 DP Double pole - uses terminals 1, 2, 3, 4, 5 & 6 3 CIRCUIT ( ) - momentary Switching Position: 7 1 2 2-3, 5-6 2-1, 5-4 ON(ON) Note: Plunger at rest in Position 1. Plunger depressed in Position 2. 4 ACTUATOR Square Actuator (use with Color Options in Selection 5A & 5B) AP1 Square with no frame AP2 Square raised above frame AP3 Square flush with frame Plunger Actuator (use with Bushing Options in Selection 5) P0 Flush Plunger P1 Standard Plunger P2 Short Plunger 5A ACTUATOR COLOR & 5B FRAME COLOR 3,4 1 2 3 White Black Red 4Orange 5Yellow 6Green 7Blue 8Brown 9Gray OR 5 BUSHING B6 Unthreaded (for terminations VS6-VS9 only) B10 1 Threaded keyway B11 2 Threaded with flat B20 Unthreaded keyway B21 Unthreaded with flat 56 P2 B6 M6 Q E 4 Bushing 5 Actuator 6 Termination 7 Contacts 8 Seal 6 TERMINATION M1 Solder Lug M2 PCB M5-1 Wire Wrap .750 [19.05] M5-2 Wire Wrap .964 [24.40] M5-3 Wire Wrap .425 [10.80] M6 PC Mount, 90° horizontal M7 PC Mount, 90° vertical VS2 PC Mount, U bracket, .620” mounting x .461” height VS3 PC Mount, U bracket, .620” mounting x .630” height VS4 PC Mount, U bracket, .750” mounting x .461 height VS5 PC Mount, U bracket, .750” mounting x .630” height VS6 PC Mount, U bracket, .461 height (for B6 bushing only) VS7 PC Mount, U bracket, .630 height (for B6 bushing only) VS8 PC Mount, U bracket, .461 height (for B6 bushing only) VS9 PC Mount, U bracket, .630 height (for B6 bushing only) 7 CONTACTS / TERMINALS Contact Material Terminal Plating Rating Approvals G silver 5 gold over silver 1A 125VAC or 28VDC 5 5 Q silver silver 1A 125VAC or 28VDC R gold 6 gold 6 0.4VA max 20V max (AC/DC) N/A 8 EPOXY SEAL E Epoxy Seal O without Epoxy Seal Notes: 1 Hardware includes (2) 2M1-HDW2 nuts, (1) 2M1-HDW11 washer, and (1) 2M1-HDW15 locking ring 2 Hardware includes (2) 2M1-HDW2 nuts, (1) 2M1-HDW11 washer, and (1) 2M1-HDW16 locking ring 3 Tin option available with PC type terminations only. 4 Selection 5B is blank if actuator style is AP1 (no frame) 5 Black, white and red are standard. Other colors available, consult factory for details. 6 Movable contact & terminal platings: silver over copper alloy 7 Movable contact & terminal platings: gold over nickel over copper alloy www.carlingtech.com 3M-Series - 3MA Ordering Scheme, 3M Accessories 3MA-Series with Square Actuator 3MA 1 Series SP 2 Poles 1 AP2 3 Circuit 3 2 5A Actuator Color 4 Bushing 5B Frame Color M6 Q E 6 Termination 7 Contacts 8 Seal 3MA-Series with Plunger Actuator 3MA 1 Series SP 1 2 Poles PD BD M6 Q E 4 Bushing 5 Actuator 6 Termination 3 Circuit 1 SERIES 3MA Alternate Action Miniature Pushbutton Switch 2 POLES SP Single pole - uses terminals 1, 2 & 3 DP Double pole uses terminals 1,2, 3, 4, 5 & 6 3P 1 Three pole uses terminals 1,2, 3, 4, 5, 6, 7, 8 & 9 4P 1 Four pole uses terminals 1,2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12 3 CIRCUIT ( ) - momentary Switching1 Position: 2-3, 5-6, 8-9, 11-12 1ON 2 *ON *Available in SP & DP only. 2 Connected Terminals NONE NONE 3 2-1, 5-4, 8-7,11-10 ON (ON) 4 ACTUATOR Square Actuator (use with Color Options in Selection 5A & 5B) AP1 Square with no frame AP2 Square raised above frame Plunger Actuator (use with Bushing Options in Selection 5) PA Standard Plunger PI Medium Plunger PL Brass Chrome Plunger PC Brass Chrome Plated Plunger with Cap (for BD bushing only) PD Brass Chrome Plated Plunger (for BD bushing only) 5A ACTUATOR COLOR & 5B FRAME COLOR 4,5 1 White 4Orange 7Blue 2 Black 5Yellow 8Brown 3 Red 6Green 9Gray OR 5 BUSHING BD 1 Big bushing for PC, PD actuator 15/32” B10 2 Threaded 1/4 - 40 B20 Unthreaded B21 Unthreaded with flat 7 Contacts 8 Seal 6 TERMINATION M1 Solder Lug M2 PCB M5-1 Wire Wrap .750 M5-2 Wire Wrap .964 M5-3 Wire Wrap .425 M5-4 Wire Wrap 1.062 M6 PC Mount, 90° horizontal M7 PC Mount, 90° vertical VS2 PC Mount, U bracket, .620” mounting x .461” height VS3 PC Mount, U bracket, .620” mounting x .630” height VS4 PC Mount, U bracket, .750” mounting x .461” height VS5 PC Mount, U bracket, .750” mounting x .630” height 7 CONTACTS / TERMINALS Contact Material Terminal Plating Rating Approvals G silver 6 gold over silver 6A 125VAC or 28VDC 3A 250VAC K gold 7 tin 8 0.4VA max 20V max (AC/DC) N/A gold over silver 6A 125VAC or 28VDC P silver 6 3A 250VAC silver 6 6A 125VAC or 28VDC Q silver 6 3A 250VAC R gold 7 gold 7 0.4VA max 20V max (AC/DC) N/A 8 EPOXY SEAL E Epoxy Seal O without Epoxy Seal Notes: 1 Hardware includes (2) 2M1-HDW2 nuts, (1) 2M1-HDW12 washer, and (1) 2M1-HDW17 locking ring 2 Hardware includes (2) 2M1-HDW2 nuts, (1) 2M1-HDW11 washer, and (1) 2M1-HDW15 locking ring 3 Tin option available with PC type terminations only. 4 Available with circuit 1 only 5 Black, white and red are standard. Other colors available, consult factory for details. 6 Selection 5B is blank if actuator style is AP1 (no frame) 7 Movable contact & terminal platings: silver over copper alloy 8 Movable contact & terminal platings: gold over nickel over copper alloy 9 Terminal platings: tin over nickel over copper alloy, available for PC mount terminations only 3M-Series Accessories To order a cap assembled on a switch, specify the switch number followed by the cap part number and the word “assembled”. Ex: 3MN-SP7-P2-B6-M6QE-C13ASSEMBLED. To order caps in bulk, specify the Series, followed by the cap. Ex: 3MN-C13 Optional Cap 3MN 1 Series 1 SERIES 3MN Fits 3MN, 3MS or 3MA 2 TOGGLE CAP SIZE C1 Round 8 mm diameter C2 Round 9.70 mm diameter C3 Square 11.7 x 11.7 mm C4 Round 5 mm diameter www.carlingtech.com C1 3 2 Toggle Cap Size 3 Color 3 CAP COLOR 1 White 2 Black 3 Red C5 1 Round 15 mm diameter C6 2 Brass Chrome Plated, 3.15 mm diameter 4 5 6 7 Orange Yellow Green Blue Notes: 1 For 3MA with PL Bushing 2 For 3MA with PD Bushing 57 3M-Series - 3MNH-Series Dimensional Specifications 3MNH-Series Dimensional Specifications: in. [mm] 58 www.carlingtech.com 3M-Series - 3MS-Series Dimensional Specifications 3MS-Series Dimensional Specifications: in. [mm] www.carlingtech.com 59 3M-Series - 3MS-Series Dimensional Specifications 3MS-Series Dimensional Specifications: in. [mm] 60 www.carlingtech.com 3M-Series - 3MS-Series Dimensional Specifications 3MS-Series Dimensional Specifications: in. [mm] www.carlingtech.com 61 3M-Series - 3MN-Series Dimensional Specifications 3MN-Series Dimensional Specifications: in. [mm] 62 www.carlingtech.com 3M-Series - 3MN-Series Dimensional Specifications 3MN-Series Dimensional Specifications: in. [mm] www.carlingtech.com 63 3M-Series - 3MN-Series Dimensional Specifications 3MN-Series Dimensional Specifications: in. [mm] 64 www.carlingtech.com 3M-Series - 3MN-Series Dimensional Specifications 3MN-Series Dimensional Specifications: in. [mm] www.carlingtech.com 65 3M-Series - 3MA-Series Dimensional Specifications 3MA-Series Dimensional Specifications: in. [mm] 66 www.carlingtech.com 3M-Series - 3MA-Series Dimensional Specifications 3MA-Series Dimensional Specifications: in. [mm] www.carlingtech.com 67 3M-Series - 3MA-Series Dimensional Specifications 3MA-Series Dimensional Specifications: in. [mm] 68 www.carlingtech.com 3M-Series - 3MA-Series Dimensional Specifications 3MA-Series Dimensional Specifications: in. [mm] www.carlingtech.com 69 4S-Series - Introduction, General Specifications 4S-SERIES 4S-Series SUBMINIATURE SLIDE SWITCHES The 4S-Series sub-miniature slide switches feature maintained and momentary 2 or 3 position circuits, and offer a variety of ratings, contact materials, terminal platings, and mounting styles. These switches are able to withstand temperatures from -30°C to +85°C. Product Highlights: Two or Three Position Circuitry Maintained or Momentary Action 125/250VAC or up to 28VDC Available in Silver, Gold or Tin Plating Supplied in Bulk or Tape Reel UL and CSA Approvals Available Typical Applications: Consumer Electronics Instrumentation Computer Servers / Peripherals Test / Measurement Resources: Download 3D CAD Files IGS STP Electrical Contact Rating Electrical Life Contact Resistance Insulation Resistance Dielectric Strength 70 refer to ordering scheme 30,000 make & break cycles @ full load 10 mΩ max. initial @ 2-4 VDC 100mA for both silver & gold plated contacts 1000 MΩ min. 1500 Volts RMS @ sea level Physical Operating Temperature -30°C to +85°C Solder Heat Resistance MIL-STD-202, Method 210 Material Case Slide Handle Housing Terminal Seal Dially phthalate (DAP) (UL 94V-0) Nylon Stainless Steel Epoxy www.carlingtech.com 4S-Series - 4S1 Ordering Scheme, Dimensional Specifications 4S1 1 Series FSP 1 3 Circuit 2 Pole 1 SERIES 4S1 Sub-Miniature Slide Switch 2 Connected Terminals NONE NONE OFF 5 Contacts 6 Seal 7 Packaging 5 CONTACTS / TERMINALS Contact Material Terminal Plating Rating G silver 1 gold over silver 3A 125VAC or 28VDC; 1.5A 250VAC K gold 2,5 tin 4,7 0.4VA max 20V max (AC/DC) P silver 1,6 tin 4,7 3A 125VAC or 28VDC; 1.5A 250VAC Q silver 1 silver 1 3A 125VAC or 28VDC; 1.5A 250VAC R gold 2gold 3 0.4VA max 20V max (AC/DC) 2 POLES FSP Single Pole 3 CIRCUIT ( ) - momentary Position:1 2-1 1 ON 2 ON 3 ON M6 Q E 4 Termination 3 2-3 ON (ON) ON 6 EPOXY SEAL E Epoxy Seal O without Epoxy Seal 7 PACKAGING T/R tape reel - 500 pieces per reel Switches are bulk packed, unless T/R is specified at the end of the part number. 4 TERMINATION M2 PCB M6 PC Mount, horizontal, right angle M7 Vertical, right angle M71 Snap-In, vertical, right angle Notes: 1 Movable contact / terminal platings: silver over copper alloy 2 Movable contact platings: gold over nickel over copper alloy 3 Terminal platings: gold over nickel over copper alloy 4 Terminal platings: tin over copper alloy, available with PC type terminations only 5 Terminal contact platings: gold over nickel alloy 6 Terminal contact platings: silver over nickel alloy 7 Tin option available with PC type terminations only 4S1-Series Dimensional Specifications: in. [mm] *Manufacturer reserves the right to change product specification without prior notice. www.carlingtech.com 71 4M-Series - Introduction, General Specifications 4M-SERIES 4M-Series MINIATURE SLIDE SWITCHES The 4M-Series miniature slide switches offer a variety of ratings, circuits, contact materials, and terminal platings. With 14 termination choices and 8 actuator styles, this versatile switch adapts to a variety of applications, and is able to withstand temperatures from -30°C to +85°C. Product Highlights: Two or Three Position Circuitry 125/250VAC or up to 28VDC Available in Silver, Gold or Tin Plating Supplied in Bulk or Tape Reel UL and CSA Approvals Available Typical Applications: Consumer Electronics Instrumentation Computer Servers / Peripherals Test / Measurement Resources: Download 3D CAD Files IGS STP Electrical Contact Rating Electrical Life Contact Resistance Insulation Resistance Dielectric Strength 72 refer to ordering scheme 30,000 make & break cycles @ full load 10 mΩ max. initial @ 2-4 VDC 100mA for both silver & gold plated contacts 1000 MΩ min. 1500 Volts RMS @ sea level Physical Operating Temperature -30°C to +85°C Solder Heat Resistance MIL-STD-202, Method 210 Material Case Slide Handle Housing Terminal Seal Dially phthalate (DAP) (UL 94V-0) Nylon Stainless Steel Epoxy www.carlingtech.com 4M-Series - 4M1 Ordering Scheme, Dimensional Specifications 4M1 SSP 3 1 Series 3 Circuit 2 Pole 1 SERIES 4M1 Miniature Slide Switch 2 POLES SSP Single Pole 3 CIRCUIT ( ) - momentary Switching Position: 1 3 SDP 1 2-1, 5-4 ON ON 4 ACTUATOR S1 .201” height S2 .301” height S3 .370” height S4 .140” height 5 ACTUATOR COLORS 1 White 2 Black 3 Red 4 Orange 5 Yellow S5 S6 S7 T1 6 7 8 9 3 2-3, 5,6 ON ON .053” height (for DPDT only) .488” height .311” height .209” height (for DPDT only) Green Blue Brown Gray 4 Actuator 2 5 Actuator Color M6 Q E 6 Termination 6 TERMINATION M1 Solder Lug M2 PCB M3 Quick Connect M5-1 Wire Wrap .750 M5-2 Wire Wrap .964 M5-3 Wire Wrap .425 M5-4 Wire Wrap 1.062 M6 PC Mount, 90° horizontal Double Pole 2 Connected Terminals NONE OFF S1 7 Contacts M61 M7 M71 VS2 VS3 N1 8 Seal Snap-In, 90° PC Mount, 90° vertical Snap-In, 90° PC Mount, U bracket, .350 height PC Mount, U bracket, .575 height Solder Lug without mounting tabs 7 CONTACTS / TERMINALS Contact Material Terminal Plating Rating Approvals G silver 1 gold over silver 5A 125VAC or 28VDC , 2A 250VAC 2 3,5 K gold tin 0.4VA max 20V max (AC/DC) N/A tin 3,5 5A 125VAC or 28VDC , P silver 1 2A 250VAC silver 1 5A 125VAC or 28VDC , Q silver 1 2A 250VAC 2 2 R gold gold 0.4VA max 20V max (AC/DC) N/A 8 EPOXY SEAL E Epoxy Seal O without Epoxy Seal Notes: 1 Movable contact & terminal platings: silver over copper alloy 2 Movable contact & terminal platings: gold over nickel over copper alloy 3 Terminals platings: tin over nickel over copper alloy, available with PC terminations only 4 Non-Black, white and red colors require a minimum order of 2500 pieces 5 Tin option available with PC type terminations only 4M1-Series Dimensional Specifications: in. [mm] www.carlingtech.com 73 4M-Series - 4M1 Dimensional Specifications 4M1-Series Dimensional Specifications: in. [mm] 74 www.carlingtech.com 4M-Series - 4M1 Dimensional Specifications 4M1-Series Dimensional Specifications: in. [mm] www.carlingtech.com 75 Hardware & Accessories Dimensions: in. [mm] 76 www.carlingtech.com Hardware & Accessories Dimensions: in. [mm] Accessory Photos: www.carlingtech.com 77 Hardware Table Hardware Table Series Bushing Nut Washer Locking Ring 1S1 Rocker none none none 1SS Rocker none none none 1SM Rocker none none none 1M1 Rocker none none none 1MS Rocker none none none B1 2M1-HDW21 *2 pieces 2M1-HDW22 *1 piece none B2, B4, B6, B8 none none none B3 2M1-HDW21 *2 pieces 2M1-HDW22 *1 piece none B5 2M1-HDW2 *2 pieces 2M1-HDW11 *1 piece none B7 2M1-HDW2 *2 pieces 2M1-HDW11 *1 piece none 2SM N/A none none none 2SS B4 none none none 2S1 2M2/2MS 2M1 2MNH none none none B1 2M1-HDW2 *2 pieces 2M1-HDW11 *1 piece 2M1-HDW15 *1 piece B2, B4 none none none B1, B3 2M1-HDW2 *2 pieces 2M1-HDW11 *1 piece 2M1-HDW15 *1 piece B5 2M1-HDW2 *2 pieces 2M1-HDW11 *1 piece 2M1-HDW16 *1 piece B6 2M1-HDW2 *2 pieces 2M1-HDW11 *1 piece 2M1-HDW15 *1 piece B7 2M1-HDW2 *2 pieces 2M1-HDW11 *1 piece 2M1-HDW16 *1 piece B8 2M1-HDW6 *2 pieces 2M1-HDW11 *1 piece 2M1-HDW14 *1 piece B9 2M1-HDW2 *2 pieces 2M1-HDW11 *1 piece 2M1-HDW16 *1 piece B0 2M1-HDW4 *2 pieces 2M1-HDW17 *1 piece 2M1-HDW12 *1 piece BJ, BK 2M1-HDW4 *1 piece WCP-0872 (O-Ring) *1 piece none BJ, BL 2M1-HDW4 *1 piece WCP-0872 (O-Ring) *1 piece none B6, B7, B0, B9 none none none B5 2M1-HDW21 *2 pieces 2M1-HDW22 *1 piece 2M1-HDW16 *1 piece B8 2M1-HDW2 *2 pieces 2M1-HDW11 *1 piece none 3SS N/A none none none 3SM N/A none none none B6, B20, B21 none none none 3MNH 3S1 3MN 3MS 78 B4 B10 2M1-HDW2 *2 pieces 2M1-HDW11 *1 piece 2M1-HDW15 *1 piece B11 2M1-HDW2 *2 pieces 2M1-HDW11 *1 piece 2M1-HDW16 *1 piece B1 2M1-HDW2 *2 pieces 2M1-HDW11 *1 piece 2M1-HDW15 *1 piece B4 none none none B20, B21 none none none 3MA BD 2M1-HDW4 *2 pieces 2M1-HDW12 *1 piece 2M1-HDW17 *1 piece B10 2M1-HDW2 *2 pieces 2M1-HDW11 *1 piece 2M1-HDW15 *1 piece 4S1 Slide none none none 4M1 Slide none none none 4PM Slide none none none www.carlingtech.com Carling Technologies Catalogs There are several catalogs available featuring complete details on all Carling Technologies products. Below is a list of useful information such as catalogs, brochures and videos. Please visit our website at carlingtech.com or scan the QR codes below for complete details. www.carlingtech.com Watch Company Profile Video Switches & Controls Hydraulic-Magnetic SWITCHES & CONTROLS Rocker, Toggle, Pushbutton & Rotary CATALOG Circuit Protection CATALOG catalog catalog Complete line and ordering details for Switches & Control products including Rocker, Toggle, Pushbutton, and Rotary style switches. Complete line and ordering details for all hydraulic-magnetic circuit breakers. Thermal GFCI / ELCI GFCI / ELCI THERMAL Circuit Protection Circuit Protection CATALOG catalog Complete line and ordering details for all thermal circuit breakers. www.carlingtech.com CATALOG catalog Complete line and ordering details for all GFCIs/ELCIs. 79 Carling Technologies Catalogs Marine On-Off Highway MARINE ON/OFF HIGHWAY Switches, Circuit Protection & ELCI/GFCIs Switches & Controls catalog brochure catalog brochure Complete line of ELCIs, thermal and hydraulic-magnetic circuit breakers specific for marine applications. Complete line of switches, controls and custom solutions specific for on-off highway applications. Renewable Energy Military MILITARY RENEWABLE ENERGY Circuit Breakers & Disconnects COTS Switches & Circuit Breakers catalog brochure catalog brochure Complete line of circuit breakers and disconnect products specific for renewable energy applications. Complete line of COTS (Commercial-Off-The-Shelf) switches and circuit breakers specific for military applications. Telecom/Datacom Industrial Automation TELECOM/DATACOM INDUSTRIAL AUTOMATION AND CONTROLS Circuit Protection Circuit Protection & Switches catalog brochure Complete line of hydraulic-magnetic circuit breakers specific for telecom/datacom applications. 80 brochure Complete line of switches and circuit breakers specific for industrial automation & controls applications. www.carlingtech.com Reps & Contact Authorized Sales Representatives Click on the group name on the map below to find your local representative or visit www.carlingtech.com/findarep. « « Matera W. Canada Matera E. Canada MIDWEST DM Michigan TEMCO Northwest Alaska, Hawaii « NORTHERN Hanna Lind Ltd. Melody Emery Sierra Bridge Marketing Omega Limited Dy-tronix Inc. LD. Allen Norris DM Assoc East Pacent DM Assoc TSI North TSI WEST Signal Enterprises Luscombe Engineering Pinnacle Marketing Matrix DM Mexico South America Mexico « « Sunbelt Components SOUTHEAST ProRep Solutions LATIN AMERICA Americas Europe Middle East Africa Asia-Pacific Oceania About Carling Founded in 1920, Carling Technologies is a leading manufacturer of electrical and electronic switches and assemblies, circuit breakers, electronic controls, power distribution units, and multiplexed power distribution systems. With four ISO registered manufacturing facilities and technical sales offices worldwide, Carling Technologies Sales, Service and Engineering teams do much more than manufacture electrical components, they engineer powerful solutions! To learn more about Carling please visit www.carlingtech.com/company-profile. To view all of Carling’s environmental, quality, health & safety certifications please visit www.carlingtech.com/environmental-certifications www.carlingtech.com 81 Worldwide Headquarters Carling Technologies, Inc. 60 Johnson Avenue, Plainville, CT 06062-1177 Phone: 860.793.9281 Fax: 860.793.9231 Email: sales@ carlingtech.com www.carlingtech.com Northern Region Sales Office: nrsm@ carlingtech.com Southeast Region Sales Office: sersm@ carlingtech.com Midwest Region Sales Office: mrsm@ carlingtech.com West Region Sales Office: wrsm@ carlingtech.com Latin America Sales Office: larsm@ carlingtech.com Asia-Pacific Headquarters Carling Technologies, Asia-Pacific Ltd., Kowloon, Hong Kong Phone: Int + 852-2737-2277 Fax: Int + 852-2736-9332 Email: sales@ carlingtech.com.hk Shenzhen, China: shenzhen@ carlingtech.com Shanghai, China: shanghai@ carlingtech.com Pune, India: india@ carlingtech.com Kaohsiung, Taiwan: taiwan@ carlingtech.com Yokohama, Japan: japan@ carlingtech.com Europe | Middle East | Africa Headquarters Carling Technologies LTD 4 Airport Business Park, Exeter Airport, Clyst Honiton, Exeter, Devon, EX5 2UL, UK Phone: Int + 44 1392.364422 Fax: Int + 44 1392.364477 Email: ltd.sales@ carlingtech.com Germany: gmbh@ carlingtech.com France: sas@ carlingtech.com MINI-SWITCH-C_06_2016