DATA SHEET GENERAL PURPOSE CHIP RESISTORS RC0402 5%, 1% Product specification – Jan 05, 2011 V.6 Supersedes Date of Mar. 06, 2003 RoHS compliant & Halogen Free Product specification Chip Resistor Surface Mount RC SCOPE ORDERING INFORMATION - GLOBAL PART NUMBER & 12NC This specification describes RC0402 series chip resistors with lead-free terminations made by thick film process. Both part numbers are identified by the series, size, tolerance, packing type, temperature coefficient, taping reel and resistance value. YAGEO BRAND ordering code GLOBAL PART NUMBER APPLICATIONS All general purpose application FEATURES Halogen Free Epoxy RoHS compliant - - RC0402 ( PREFERRED ) X R - XX XXXX L (1) (2) (3) (4) (5) (6) (1) TOLERANCE F = ±1% J = ±5% (for Jumper ordering, use code of J) (2) PACKAGING TYPE R = Paper / PE taping reel Products with lead free terminations meet RoHS requirements (3) TEMPERATURE COEFFICIENT OF RESISTANCE Pb-glass contained in electrodes, resistor element and glass are exempted by RoHS (4) TAPING REEL – = Base on spec 07 = 7 inch dia. Reel 7D = 7 inch dia. Reel, 2 x Standard Quantity 10 = 10 inch dia. Reel 13 = 13 inch dia. Reel Reducing environmentally hazardous wastes High component and equipment reliability Saving of PCB space 2 9 0402 SERIES (5) RESISTANCE VALUE There are 2~4 digits indicated the resistance value. Letter R/K/M is decimal point, no need to mention the last zero after R/K/M, e.g.1K2, not 1K20. None forbidden-materials used in products/production Detailed resistance rules show in table of “Resistance rule of global part number”. (6) DEFAULT CODE Letter L is system default code for ordering only (Note) Resistance rule of global part number Resistance code rule Example D1 D1 = Dummy 0R 0R = Jumper XRXX (1 to 9.76 Ω) 1R = 1 Ω 1R5 = 1.5 Ω 9R76 = 9.76 Ω XXRX (10 to 97.6 Ω) 10R = 10 Ω 97R6 = 97.6 Ω XXXR (100 to 976 Ω) 100R = 100 Ω XKXX (1 to 9.76 KΩ) 1K = 1,000 Ω 9K76 = 9760 Ω XMXX (1 to 9.76 MΩ) 1M = 1,000,000 Ω 9M76= 9,760,000 Ω ORDERING EXAMPLE The ordering code of a RC0402 chip resistor, value 56 X with ±1% tolerance, supplied in 7-inch tape of 20,000 units per reel is: RC0402FR-7D56RL. NOTE 1. All our RSMD products meet RoHS compliant and Halogen Free. "LFP" of the internal 2D reel label mentions "Lead Free Process" 2. On customized label, "LFP" or specific symbol can be printed www.yageo.com Jan 05, 2011 V.6 Product specification Chip Resistor Surface Mount RC SERIES 3 9 0402 PHYCOMP BRAND ordering codes Both GLOBAL PART NUMBER (preferred) and 12NC (traditional) codes are acceptable to order Phycomp brand products. GLOBAL PART NUMBER ( PREFERRED ) For detailed information of GLOBAL PART NUMBER and ordering example, please refer to page 2. 12NC CODE 2322 XXX XXXXX L (1) (2) (3) Last digit of 12NC Resistance decade (3) (4) PAPER / PE TAPE ON REEL (units) Last digit 0.01 to 0.0976 X 0.1 to 0.976 X 0 705 87xxx 1 to 9.76 X 8 --- 706 8xxxx 10 to 97.6 X 9 --- 705 91007 100 to 976 X 1 1 to 9.76 KX 2 10 to 97.6 KX 3 100 to 976 KX 4 1 to 9.76 MX 5 10 to 97.6 MX 6 TYPE/ START 0402 IN (1) TOL. RESISTANCE (%) RANGE 10,000 RC31 2322 ±5% 1 to 22 MΩ 705 70xxx --- RC32 2322 ±1% 1 to 10 MΩ 706 7xxxx - 0Ω 705 91001 Jumper 2322 (2) 20,000/not preferred 50,000 (1) The resistors have a 12-digit ordering code starting with 2322. (2) The subsequent 4 or 5 digits indicate the resistor tolerance and packaging. (3) The remaining 4 or 3 digits represent the resistance value with the last digit indicating the multiplier as shown in the table of “Last digit of 12NC”. 0.02 X = 0200 or 200 0.3 X = 3007 or 307 ORDERING EXAMPLE 1X = 1008 or 108 The ordering code of a RC32 resistor, value 56 X with ±1% tolerance, supplied in tape of 10,000 units per reel is: 232270675609L or RC0402FR-0756RL. 33 KX = 3303 or 333 10 MX = 1006 or 106 (4) Letter L is system default code for order only (Note) Example: 7 NOTE 1. All our RSMD products meet RoHS compliant and Halogen Free. "LFP" of the internal 2D reel label mentions "Lead Free Process" 2. On customized label, "LFP" or specific symbol can be printed www.yageo.com Jan 05, 2011 V.6 Product specification Chip Resistor Surface Mount RC SERIES 4 9 0402 MARKING RC0402 No marking ynsc007 Fig. 1 For further marking information, please see special data sheet “Chip resistors marking” CONSTRUCTION The resistor is constructed on top of a high-grade ceramic body. Internal metal electrodes are added on each end to make the contacts to the thick film resistive element. The composition of the resistive element is a noble metal imbedded into a glass and covered by a second glass to prevent environment influences. The resistor is laser trimmed to the rated resistance value. The resistor is covered with a protective epoxy coat, finally the two external terminations (matte tin on Nibarrier) are added. See fig.2 OUTLINES For dimension see Table 1 overcoat Primary glass layer resistive layer (Jumper chip is a conductor) inner electrode H termination(Ni/matte tin) ceramic substrate I2 overcoat I1 W YNSC056 DIMENSIONS Table 1 TYPE L RC0402 L (mm) 1.00 ±0.05 W (mm) 0.50 ±0.05 H (mm) 0.35 ±0.05 I1 (mm) 0.20 ±0.10 I2 (mm) 0.25 ±0.10 Fig. 2 Chip resistor outlines www.yageo.com Jan 05, 2011 V.6 Product specification Chip Resistor Surface Mount RC SERIES 5 9 0402 ELECTRICAL CHARACTERISTICS FOOTPRINT AND SOLDERING PROFILES Table 2 RC0402 1/16 W CHARACTERISTICS Operating Temperature Range –55 °C to +155 °C Maximum Working Voltage 50 V Maximum Overload Voltage 100 V Dielectric Withstanding Voltage 100 V For recommended footprint and soldering profiles, please see the special data sheet “Chip resistors mounting”. 5% (E24) 1 Ω to 22 MΩ Resistance Range 1% (E24/E96) 1 Ω to 10 MΩ Zero Ohm Jumper < 0.05 Ω Temperature Coefficient 1 Ω ≤ R ≤ 10 Ω ±200 ppm/°C 10 Ω < R ≤ 10 MΩ ±100 ppm/°C 10 MΩ < R ≤ 22 MΩ ±200 ppm/°C Rated Current 1.0 A Maximum Current 2.0 A Jumper Criteria PACKING STYLE AND PACKAGING QUANTITY Table 3 Packing style and packaging quantity PRODUCT TYPE PACKING STYLE RC0402 Paper / PE Taping Reel (R) REEL DIMENSION QUANTITY PER REEL 7" (178 mm) 10,000/20,000 units 10" (254 mm) 20,000 units 13" (330 mm) 50,000 units NOTE 1. For paper/PE tape and reel specification/dimensions, please see the special data sheet “Chip resistors packing” 2. For size of 0402, standard quantity is 10,000 units per reel FUNCTIONAL DESCRIPTION POWER RATING RC0402 rated power at 70°C is 1/16 W RATED VOLTAGE The DC or AC (rms) continuous working voltage corresponding to the rated power is determined by the following formula: V=√(P X R) or max. working voltage whichever is less handbook, halfpage P (%Prated ) MLB206_2 100 50 0 55 0 50 70 100 155 o Tamb ( C) Where V=Continuous rated DC or AC (rms) working voltage (V) Fig. 3 Maximum dissipation (P) in percentage of rated power as a function of the operating ambient temperature (Tamb) P=Rated power (W) R=Resistance value (X) www.yageo.com Jan 05, 2011 V.6 Product specification Chip Resistor Surface Mount RC SERIES 6 9 0402 TESTS AND REQUIREMENTS Table 4 Test condition, procedure and requirements TEST TEST METHOD PROCEDURE REQUIREMENTS Temperature Coefficient of Resistance (T.C.R.) IEC 60115-1 4.8 At +25/–55 °C and +25/+125 °C Refer to table 2 Formula: R2–R1 T.C.R= ------------------------- ×106 (ppm/°C) R1(t2–t1) Where t1=+25 °C or specified room temperature t2=–55 °C or +125 °C test temperature R1=resistance at reference temperature in ohms R2=resistance at test temperature in ohms Life/Endurance IEC 60115-1 4.25.1 At 70±5 °C for 1,000 hours, RCWV applied for 1.5 hours on, 0.5 hour off, still air required ±(1.0%+0.05 Ω) for 1% tol. ±(3.0%+0.05 Ω) for 5% tol. <100 mΩ for Jumper High Temperature Exposure/ Endurance at Upper Category Temperature IEC 60068-2-2 Moisture Resistance MIL-STD-202G Method-106G 1,000 hours at 155±5 °C, unpowered ±(1.0%+0.05 Ω) for 1% tol. ±(2.0%+0.05 Ω) for 5% tol. <50 mΩ for Jumper Each temperature / humidity cycle is defined at 8 hours, 3 cycles / 24 hours for 10d. with 25 °C / 65 °C 95% R.H, without steps 7a & 7b, unpowered ±(0.5%+0.05 Ω) for 1% tol. ±(2.0%+0.05 Ω) for 5% tol. <100 mΩ for Jumper Parts mounted on test-boards, without condensation on parts Measurement at 24±2 hours after test conclusion Thermal Shock MIL-STD-202G Method-107G -55/+125 °C ±(0.5%+0.05 Ω) for 1% tol. Number of cycles required is 300. Devices unmounted ±(1%+0.05 Ω) for 5% tol. <50 mΩ for Jumper Maximum transfer time is 20 seconds. Dwell time is 15 minutes. Air – Air Short Time Overload IEC60115-1 4.13 2.5 times of rated voltage or maximum overload voltage whichever is less for 5 sec at room temperature ±(1.0%+0.05 Ω) for 1% tol. ±(2.0%+0.05 Ω) for 5% tol. <50 mΩ for Jumper No visible damage www.yageo.com Jan 05, 2011 V.6 Product specification Chip Resistor Surface Mount RC SERIES 7 9 0402 TEST TEST METHOD PROCEDURE REQUIREMENTS Board Flex/ Bending IEC 60068-2-21 Chips mounted on a 90mm glass epoxy resin PCB (FR4) ±(1.0%+0.05 Ω) for 1%, 5% tol. 5 mm bending No visible damage <50 mΩ for Jumper Bending time: 60±5 seconds Low Temperature Operation IEC 60068-2-1 The resistor shall be subjected to a DC rated voltage for 1.5 h-on, 0.5 h-off, at -55±3 °C ±(0.5%+0.05 Ω) for 1% tol. This constitutes shall be repeated for 96 hours No visible damage ±(1.0%+0.05 Ω) for 5% tol. However the applied voltage shall not exceed the maximum operating voltage Insulation Resistance IEC 60115-1 4.6 Rated continuous overload voltage (RCOV) for 1 minute Type Voltage (DC) Dielectric Withstand Voltage IEC 60115-1 4.7 Resistance to Solvent IPC/JEDEC J-STD-020D Noise Humidity IEC 60115-1 4.12 IEC 60115-1 4.21 ≥10 GΩ RC0402 100 V Maximum voltage (Vrms) applied for 1 minute Type RC0402 Voltage (AC) 100 Vrms No breakdown or flashover lsopropylalcohol (C3H7OH) followed by brushing No smeared Maximum voltage (Vrms) applied Resistors range Value R < 100 Ω 10 dB 100 Ω ≤ R < 1 KΩ 20 dB 1 KΩ ≤ R < 10 KΩ 30 dB 10 KΩ ≤ R < 100 KΩ 40 dB 100 KΩ ≤ R < 1 MΩ 46 dB 1 MΩ ≤ R ≤ 22 MΩ 48 dB Steady state for 1000 hours at 40 °C / 95% R.H. RCWV applied for 1.5 hours on and 0.5 hour off ±(1.0%+0.05 Ω) for 1% tol. ±(2.0%+0.05 Ω) for 5% tol. <100 mΩ for Jumper www.yageo.com Jan 05, 2011 V.6 Product specification Chip Resistor Surface Mount RC SERIES 8 9 0402 TEST TEST METHOD PROCEDURE REQUIREMENTS Intermittent Overload IEC 60115-1 4.39 2.5 times of rated voltage or maximum overload voltage whichever is less for 1 second on and 25 seconds off; total 10,000 cycles ±(1.0%+0.05 Ω) for 1% tol. Electrical Test not required Well tinned (≥95% covered) Magnification 50X No visible damage Solderability - Wetting IPC/JEDEC J-STD-002B test B ±(2.0%+0.05 Ω) for 5% tol. <100 mΩ for Jumper SMD conditions: 1st step: method B, aging 4 hours at 155 °C dry heat 2nd step: lead-free solder bath at 245±3 °C Dipping time: 3±0.5 seconds - Leaching IPC/JEDEC J-STD-002B test D Lead-free solder, 260 °C, 30 seconds immersion time No visible damage - Resistance to Soldering Heat IEC 60068-2-58 Condition B, no pre-heat of samples ±(0.5%+0.05 Ω) for 1% tol. Lead-free solder, 260 °C, 10 seconds immersion time ±(1.0%+0.05 Ω) for 5% tol. Procedure 2 for SMD: devices fluxed and cleaned with isopropanol No visible damage <50 mΩ for Jumper www.yageo.com Jan 05, 2011 V.6 Product specification Chip Resistor Surface Mount RC SERIES 9 9 0402 REVISION HISTORY REVISION DATE CHANGE NOTIFICATION DESCRIPTION Version 6 Jan 05, 2011 - - Typo updated Version 5 Apr 27, 2010 - - Updated test items and methods - Add new taping reel code of 7 inch dia. reel with double standard quantity (20,000 units per reel) Version 4 Jul 21, 2009 - - Test items and methods updated - Test requirements upgraded Version 3 Jul 15, 2008 - - Change to dual brand datasheet that describe RC0402 with RoHS compliant - Description of "Halogen Free Epoxy" added - Define global part number Version 2 Sep 03, 2004 - - New datasheet for 0402 thick film 1% and 5% with lead-free terminations - Replace the 0402 part of pdf files: RC01_11_21_31_5, RC02_12_22_32_10 - Test method and procedure updated - PE tape added (paper tape will be replaced by PE tape) “ Yageo reserves all the rights for revising the content of this datasheet without further notification, as long as the products itself are unchanged. Any product change will be announced by PCN.” www.yageo.com Jan 05, 2011 V.6