Data Book and Design Guide TECCOR ELECTRONICS 1800 Hurd Drive Irving, Texas 75038 United States of America Phone: +1 972-580-7777 Fax: +1 972-550-1309 Web site: http://www.teccor.com E-mail: [email protected] An Invensys company Teccor Electronics is the proprietor of the SIDACtor®, Battrax®, and TeleLink® trademarks. All other brand names may be trademarks of their respective companies. Teccor Electronics SIDACtor products are covered by these and other U.S. Patents: 4,685,120 4,827,497 4,905,119 5,479,031 5,516,705 All SIDACtor products are recognized and listed under UL file E133083 as a UL 497B compliant device. All TeleLink fuses are recognized under UL file E191008 and are also listed for CSA marking by certificate LR 702828. ISO 9001 TEC COR ELECTRONICS Teccor Electronics reserves the right to make changes at any time in order to improve designs and to supply the best products possible. The information in this catalog has been carefully checked and is believed to be accurate and reliable; however, no liability of any type shall be incurred by Teccor for the use of the circuits or devices described in this publication. Furthermore, no license of any patent rights is implied or given to any purchaser. NOTES Guide Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Product Packages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 Part Number Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6 Description of Part Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8 Electrical Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10 Quality and Reliability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-11 Standard Terms and Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide 1-1 http://www.teccor.com +1 972-580-7777 Product Selection Guide 1 Product Selection Product Description Product Description SIDACtor components are solid state crowbar devices designed to protect telecom equipment during hazardous transient conditions. Capitalizing on the latest in thyristor advancements, Teccor makes SIDACtor devices with a patented ion implant technology. This technology ensures effective protection within nanoseconds, up to 5000 A surge current ratings, and simple solutions for regulatory requirements such as GR 1089, TIA-968 (formerly known as FCC Part 68), ITU-T K.20, ITU-T K.21, and UL 60950. Operation In the standby mode, SIDACtor devices exhibit a high off-state impedance, eliminating excessive leakage currents and appearing transparent to the circuits they protect. Upon application of a voltage exceeding the switching voltage (VS), SIDACtor devices crowbar and simulate a short circuit condition until the current flowing through the device is either interrupted or drops below the SIDACtor device’s holding current (IH). Once this occurs, SIDACtor devices reset and return to their high off-state impedance. +I IT IS IH IDRM -V +V VT VDRM VS -I V-I Characteristics Advantages Compared to surge suppression using other technologies, SIDACtor devices offer absolute surge protection regardless of the surge current available and the rate of applied voltage (dv/dt). SIDACtor devices: • • • • • • http://www.teccor.com +1 972-580-7777 Cannot be damaged by voltage Eliminate hysteresis and heat dissipation typically found with clamping devices Eliminate voltage overshoot caused by fast-rising transients Are non-degenerative Will not fatigue Have low capacitance, making them ideal for high-speed transmission equipment 1-2 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide Applications When protecting telecommunication circuits, SIDACtor devices are connected across Tip and Ring for metallic protection and across Tip and Ground and Ring and Ground for longitudinal protection. They typically are placed behind some type of current-limiting device, such as Teccor’s F1250T Telelink slow blow fuse. Common applications include: • Central office line cards (SLICs) • T-1/E-1, ISDN, and xDSL transmission equipment • Customer Premises Equipment (CPE) such as phones, modems, and caller ID adjunct boxes • PBXs, KSUs, and other switches • Primary protection including main distribution frames, five-pin modules, building entrance equipment, and station protection modules • Data lines and security systems • CATV line amplifiers and power inserters • Sprinkler systems For more information regarding specific applications, design requirements, or surge suppression, please contact Teccor Electronics directly at +1 972-580-7777 or through our local area representative. Access Teccor’s web site at http://www.teccor.com or e-mail us at [email protected]. © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide 1-3 http://www.teccor.com +1 972-580-7777 Product Selection Guide Product Description Product Packages Product Packages Surface Mount Packages DO-214AA Modified DO-214AA Modified MS-013 Six-pin Balanced SIDACtor Device ✓ Battrax Dual Negative SLIC Protector Battrax Dual Positive/Negative SLIC Protector Battrax Quad Negative SLIC Protector ✓ ✓ ✓ ✓ Battrax SLIC Protector CATV/HFC SIDACtor Device CATV Line Amplifiers/Power Inserters SIDACtor Device Fixed Voltage SLIC Protector ✓ Four-port Metallic Line Protector High Surge (D-rated) SIDACtor Device ✓ ✓ ✓ ✓ LCAS Asymmetrical Device Longitudinal Protector ✓ ✓ ✓ ✓ MC Balanced SIDACtor Device MC SIDACtor Device ✓ ✓ ✓ Multiport Balanced SIDACtor Device Multiport Quad SLIC Protector ✓ ✓ Multiport SIDACtor Device SIDACtor Device ✓ ✓ ✓ ✓ TeleLink Fuse Twin SLIC Protector http://www.teccor.com +1 972-580-7777 Surface Mount (Fuse) ✓ 1-4 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide Product Selection Guide Product Packages Through-hole Packages Modified TO-220 TO-92 TO-218 ✓ Hybrid SIP ✓ Balanced SIDACtor Device Battrax Dual Negative SLIC Protector Battrax Dual Positive/Negative SLIC Protector Battrax Quad Negative SLIC Protector Battrax SLIC Protector ✓ ✓ ✓ ✓ CATV/HFC SIDACtor Device CATV Line Amplifiers/Power Inserters SIDACtor Device ✓ ✓ ✓ ✓ High Surge (D-rated) SIDACtor Device LCAS Asymmetrical Device ✓ ✓ ✓ ✓ ✓ Fixed Voltage SLIC Protector Four-port Metallic Line Protector ✓ ✓ ✓ Longitudinal Protector MC Balanced SIDACtor Device MC SIDACtor Device Multiport Balanced SIDACtor Device Multiport Quad SLIC Protector ✓ ✓ ✓ ✓ Multiport SIDACtor Device ✓ SIDACtor Device TeleLink Fuse ✓ Twin SLIC Protector © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide 1-5 http://www.teccor.com +1 972-580-7777 Part Number Index Part Number Index Note: For explanation of part numbers, see "Description of Part Number" on page 1-8. Part Number Part Number Page Part Number Page A1220U_4 2-36 P0602A_ A1225U_4 2-36 P0602AC MC 2-30 P1101U_ A2106A_ 2-32 P0602Z_ 2-42 P1102S_ 2-14 A2106U_ 2-20 P0640E_ 2-16 P1104U_ 2-22 A2106U_6 2-24 P0640EC MC 2-18 P1200S_ 2-38 A2106Z_ 2-40 P0640S_ 2-4 P1300E_ 2-16 A5030A_ 2-32 P0640SC MC 2-6 P1300S_ 2-4 A5030U_ 2-20 P0640SD 2-10 P1300SC MC 2-6 A5030U_6 2-24 P0640Z_ 2-44 P1300SD 2-10 2-40 P0641CA2 2-48 P1300Z_ 2-44 2-46 P1304U_ 2-22 2-60 A5030Z_ 2-28 P1101S_ 2-46 2-50 2-52 P0641S_ B1101U_ 2-54 P0641U_ 2-50 P1400AD B1101U_4 2-58 P0642S_ 2-14 P1402A_ 2-28 B1160C_ 2-52 P0644U_ 2-22 P1402AC MC 2-30 B1161U_ 2-54 P0720E_ 2-16 P1402Z_ 2-42 B1161U_4 2-58 P0720S_ 2-4 P1500E_ 2-16 B1200C_ 2-52 P0720SC MC 2-6 P1500EC MC 2-18 2-54 P0720SD 2-10 P1500S_ 2-4 B1201U_4 2-58 P0720Z_ 2-44 P1500SC MC 2-6 B2050C_ 2-52 P0721CA2 2-48 P1500SD 2-10 B3104U_ 2-56 P0721S_ 2-46 P1500Z_ 2-44 B3164U_ 2-56 P0721U_ 2-50 P1504U_ 2-22 B3204U_ 2-56 P0722S_ 2-14 P1553A_ 2-32 F0500T 2-66 P0724U_ 2-22 P1553AC MC 2-34 F1250T 2-66 P0900E_ 2-16 P1553U_ 2-20 2-66 P0900S_ 2-4 P1553Z_ 2-40 P0080E_ 2-16 P0900SC MC 2-6 P1556U_ 2-24 P0080S_ 2-4 P0900SD 2-10 P1602A_ 2-28 P0080SA MC 2-8 P0900Z_ 2-44 P1602AC MC 2-30 P0080SC MC 2-6 P0901CA2 2-48 P1602Z_ 2-42 P0080SD 2-10 P0901S_ 2-46 P1800AD 2-60 P0080Z_ 2-44 P0901U_ 2-50 P1800E_ 2-16 2-22 P0902S_ 2-14 P1800S_ 2-4 P0300E_ 2-16 P0904U_ 2-22 P1800SC MC 2-6 P0300S_ 2-4 P1100E_ 2-16 P1800SD 2-10 P0300SA MC 2-8 P1100S_ 2-4 P1800Z_ 2-44 P0300SC MC 2-6 P1100SC MC 2-6 P1803A_ 2-32 P0300SD 2-10 P1100SD 2-10 P1803AC MC 2-34 P0300Z_ 2-44 P1100Z_ 2-44 P1803U_ 2-20 P0304U_ 2-22 P1101CA2 2-48 P1803Z_ 2-40 B1100C_ B1201U_ F1251T P0084U_ http://www.teccor.com +1 972-580-7777 Page 1-6 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide Part Number Page Part Number Page Part Number Page P1804U_ 2-22 P2703AC MC 2-34 P4202Z_ P1806U_ 2-24 P2703U_ 2-20 P4802A_ 2-28 P1900ME 2-64 P2703Z_ 2-40 P4802AC MC 2-30 P2000AA61 2-26 P2706U_ 2-24 P4802Z_ 2-42 P2000S_ 2-38 P3000AA61 2-26 P5103A_ 2-32 P2103A_ 2-32 P3002A_ 2-28 P5103AC MC 2-34 P2103AC MC 2-34 P3002AC MC 2-30 P5103U_ 2-20 P2103U_ 2-20 P3002CA 2-12 P5106U_ 2-24 P2103Z_ 2-40 P3002S_ 2-14 P6002A_ 2-28 P2106U_ 2-24 P3002Z_ 2-42 P6002AC MC 2-30 P2200AA61 2-26 P3100AD 2-62 P6002AD 2-62 P2202A_ 2-28 P3100E_ 2-16 P6002CA 2-12 P2202AC MC 2-30 P3100EC MC 2-18 P6002Z_ 2-42 P2202Z_ 2-42 P3100S_ 2-4 P2300E_ 2-16 P3100SC MC 2-6 P2300ME 2-64 P3100SD 2-10 P2300S_ 2-4 P3104U_ 2-22 P2300SC MC 2-6 P3100Z_ 2-44 P2300SD 2-10 P3203A_ 2-32 P2300Z_ 2-44 P3203AC MC 2-34 P2304U_ 2-22 P3203U_ 2-20 P2353A_ 2-32 P3203Z_ 2-40 P2353AC MC 2-34 P3206U_ 2-24 P2353U_ 2-20 P3300AA61 2-26 P2353Z_ 2-40 P3403A_ 2-32 P2356U_ 2-24 P3403AC MC 2-34 P2400AA61 2-26 P3403U_ 2-20 P2500AA61 2-26 P3403Z_ 2-40 P2500S_ 2-38 P3406U_ 2-24 P2600E_ 2-16 P3500E_ 2-16 P2600EC MC 2-18 P3500S_ 2-4 P2600S_ 2-4 P3500SC MC 2-6 P2600SC MC 2-6 P3500SD 2-10 P2600SD 2-10 P3500Z_ 2-44 P2600Z_ 2-44 P3504U_ 2-22 P2604U_ 2-22 P3602A_ 2-28 P2702A_ 2-28 P3602AC MC 2-30 P2702AC MC 2-30 P3602Z_ 2-42 P2702Z_ 2-42 P4202A_ 2-28 P2703A_ 2-32 P4202AC MC 2-30 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide 1-7 2-42 http://www.teccor.com +1 972-580-7777 Product Selection Guide Part Number Index Description of Part Number Description of Part Number The following illustration shows a description of a sample SIDACtor device part number. P 210 2 A 61 RP PACKING OPTIONS RP1 = TO-92 reel pack (0.100" lead spacing) RP2 = TO-92 reel pack (0.200" lead spacing) AP = Ammo pack RP = Reel pack TP = Tube pack DEVICE TYPE P = SIDACtor MEDIAN VOLTAGE RATING 210 = 210 V LEAD FORM OPTIONS TO-220 modified type 60, 61, or 62 For U type: 3 = 3 chips 4 = 4 chips 6 = 6 chips CONSTRUCTION VARIABLE 0 = One chip 1 = Unidirectional part 2 = Two chips 3 = Three chips IPP RATING A = 50 A (10x560 µs) B = 100 A (10x560 µs) C = 500 A (2x10 µs) D = 1000 A (8x20 µs) E = 3000 A (8x20 µs) 0 = One SIDACtor Chip 3 1 A 2 PACKAGE TYPE A = TO–220 C = Three-leaded DO-214 E = TO–92 M = TO-218 S = DO–214 U = Six-pin SOIC Z = SIP 2 = Two Matched SIDACtor Chips 1 3 Patented 2 3 = Three Matched SIDACtor Chips http://www.teccor.com +1 972-580-7777 1-8 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide The following illustration shows a description of a sample Battrax device part number. B 1 10 1 U A IPP RATING A = 50 A (10x560 µs) B = 100 A (10x560 µs) C = 500 A (2x10 µs) DEVICE TYPE B = Battrax Battrax TYPE 1 = Negative 2 = Positive 3 = Dual PACKAGE TYPE C = Three-leaded DO-214 U = Six-pin SOIC HOLDING CURRENT 05 = 50 mA 10 = 100 mA 16 = 160 mA 20 = 200 mA CONSTRUCTION VARIABLE 0 = No diode 1 = Diode 4 = Four Battrax Devives The following illustration shows a description of a sample asymmetrical SIDACtor device part number. A 1806 C 4 TP PACKING OPTIONS AP = Ammo pack RP = Reel pack TP = Tube pack DEVICE TYPE A = Asymmetrical SIDACtor MEDIAN VOLTAGE RATING 1806 = 180 V and 60 V 1 U LEAD FORM OPTIONS TO-220 modified type 60, 61, or 62 For U type: 3 = 3 chips 4 = 4 chips 6 = 6 chips 3 Patented 2 3 = Three Matched SIDACtor chips IPP RATING A = 50 A (10x560 µs) B = 100 A (10x560 µs) C = 500 A (2x10 µs) D = 1000 A (8x20 µs) E = 3000 A (8x20 µs) PACKAGE TYPE A = TO-220 M = TO-218 U = Six-pin SOIC © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide 1-9 http://www.teccor.com +1 972-580-7777 Product Selection Guide Description of Part Number Electrical Parameters Electrical Parameters Electrical parameters are based on the following definition of conditions: • On state (also referred to as the crowbar condition) is the low impedance condition reached during full conduction and simulates a short circuit. • Off state (also referred to as the blocking condition) is the high impedance condition prior to beginning conduction and simulates an open circuit. CO Off-state Capacitance — typical capacitance measured in off state di/dt Rate of Rise of Current — maximum rated value of the acceptable rate of rise in current over time dv/dt Rate of Rise of Voltage — rate of applied voltage over time IS Switching Current — maximum current required to switch to on state IDRM Leakage Current — maximum peak off-state current measured at VDRM IH Holding Current — minimum current required to maintain on state IPP Peak Pulse Current — maximum rated peak impulse current IT On-state Current — maximum rated continuous on-state current ITSM Peak One-cycle Surge Current — maximum rated one-cycle AC current VS Switching Voltage — maximum voltage prior to switching to on state VDRM Peak Off-state Voltage — maximum voltage that can be applied while maintaining off state VF On-state Forward Voltage — maximum forward voltage measured at rated on-state current VT On-state Voltage — maximum voltage measured at rated on-state current http://www.teccor.com +1 972-580-7777 1 - 10 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide Quality and Reliability It is Teccor’s policy to ship quality products on time. We accomplish this through Total Quality Management based on the fundamentals of customer focus, continuous improvement, and people involvement. In support of this commitment, Teccor applies the following principles: • Employees shall be respected, involved, informed, and qualified for their job with appropriate education, training, and experience. • Customer expectations shall be met or exceeded by consistently shipping products that meet the agreed specifications, quality levels, quantities, schedules, and test and reliability parameters. • Suppliers shall be selected by considering quality, service, delivery, and cost of ownership. • Design of products and processes will be driven by customer needs, reliability, and manufacturability. It is the responsibility of management to incorporate these principles into policies and systems. It is the responsibility of those in leadership roles to coach their staff and to reinforce these principles. It is the responsibility of each individual employee to follow the spirit of this statement to ensure that we meet the primary policy — to ship quality products on time. © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide 1 - 11 http://www.teccor.com +1 972-580-7777 Product Selection Guide Quality and Reliability Standard Terms and Conditions Standard Terms and Conditions Supplier shall not be bound by any term proposed by Buyer in the absence of written agreement to such term signed by an authorized officer of Supplier. (1) PRICE: (A) Supplier reserves the right to change product prices at any time but, whenever practicable, Supplier will give Buyer at least thirty (30) days written notice before the effective date of any price change. Unless Supplier has specifically agreed in writing, signed by an authorized officer of Supplier, that a quoted price shall not be subject to change for a certain time, all products shipped on or after the effective date of a price change may be billed at the new price level. (B) Whenever Supplier agrees to a modification of Buyer's order (which modification must be in writing and signed by an authorized officer of Supplier), Supplier reserves the right to alter its price, whether or not such price was quoted as “firm”. (C) Prices do not include federal, state or local taxes, now or hereafter enacted, applicable to the goods sold. Taxes will be added by Supplier to the sales prices whenever Supplier has legal obligation to collect them and will be paid by Buyer as invoiced unless Buyer provides Supplier with a proper tax exemption certificate. (2) PRODUCTION: Supplier may, at its sole discretion and at any time, withdraw any catalog item from further production without notice or liability to Buyer. (3) INTEREST: (A) All late payments shall bear interest thirty (30) days after the due date stated on the invoice until paid at the lower of one and one-half percent per month or the maximum rate permitted by law. All interest becoming due shall, if not paid when due, be added to principal and bear interest from the due date. At Supplier's option, any payment shall be applied first to interest and then to principal. (B) It is the intention of the parties to comply with the laws of the jurisdiction governing any agreement between the parties relating to interest. If any construction of the agreement between the parties indicates a different right given to Supplier to demand or receive any sum greater than that permissible by law as interest, such as a mistake in calculation or wording, this paragraph shall override. In any contingency which will cause the interest paid or agreed to be paid to exceed the maximum rate permitted by law, such excess will be applied to the reduction of any principal amount due, or if there is no principal amount due, shall be refunded. (4) TITLE AND DELIVERY: Title to goods ordered by Buyer and risk of loss or damage in transit or thereafter shall pass to Buyer upon Supplier's delivery of the goods at Supplier's plant or to a common carrier for shipment to Buyer. (5) CONTINGENCIES: Supplier shall not be responsible for any failure to perform due to causes reasonably beyond its control. These causes shall include, but not be restricted to, fire, storm, flood, earthquake, explosion, accident, acts of public enemy, war rebellion, insurrection, sabotage, epidemic, quarantine restrictions, labor disputes, labor shortages, labor slow downs and sit downs, transportation embargoes, failure or delays in transportation, inability to secure raw materials or machinery for the manufacture of its devices, acts of God, acts of the Federal Government or any agency thereof, acts of any state or local government or agency thereof, and judicial action. Similar causes shall excuse Buyer for failure to take goods ordered by Buyer, from the time Supplier receives written notice from Buyer and for as long as the disabling cause continues, other than for goods already in transit or specially fabricated and not readily saleable to other buyers. Supplier assumes no responsibility for any tools, dies, and other equipment furnished Supplier by Buyer. (6) LIMITED WARRANTY AND EXCLUSIVE REMEDY: Supplier warrants all catalog products to be free from defects in materials and workmanship under normal and proper use and application for a period of twelve (12) months from the date code on the product in question (or if none, from the date of delivery to Buyer.) With respect to products assembled, prepared, or manufactured to Buyer's specifications, Supplier warrants only that such products will meet Buyer's specifications upon delivery. As the party responsible for the specifications, Buyer shall be responsible for testing and inspecting the products for adherence to specifications, and Supplier shall have no liability in the absence of such testing and inspection or if the product passes such testing or inspection. THE ABOVE WARRANTY IS THE ONLY WARRANTY EXTENDED BY SUPPLIER, AND IS IN LIEU OF AND EXCLUDES ALL OTHER WARRANTIES AND CONDITIONS, EXPRESSED OR IMPLIED (EXCEPT AS PROVIDED HEREIN AS TO TITLE), ON ANY GOODS OR SERVICES SOLD OR RENDERED BY SUPPLIER, INCLUDING ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. THIS WARRANTY WILL NOT CREATE WARRANTY COVERAGE FOR ANY ITEM INTO WHICH ANY PRODUCT SOLD BY SUPPLIER MAY HAVE BEEN INCORPORATED OR ADDED. SUPPLIER'S ENTIRE LIABILITY AND BUYER'S EXCLUSIVE REMEDY UNDER THIS WARRANTY SHALL BE, AT SUPPLIER'S OPTION, EITHER THE REPLACEMENT OF, REPAIR OF, OR ISSUANCE OF CREDIT TO BUYER'S ACCOUNT WITH SUPPLIER FOR ANY PRODUCTS WHICH ARE PROPERLY RETURNED BY BUYER DURING THE WARRANTY PERIOD. All returns must comply with the following conditions: © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide 1 - 12 http://www.teccor.com +1 972-580-7777 (A) (B) (C) (D) Supplier is to be promptly notified in writing upon discovery of defects by Buyer. Buyer must obtain a Return Material Authorization (RMA) number from the Supplier prior to returning product. The defective product is returned to Supplier, transportation charges prepaid by Buyer. Supplier's examination of such product discloses, to its satisfaction, that such defects have not been caused by misuse, neglect, improper installation, repair, alteration, or accident. (E) The product is returned in the form it was delivered with any necessary disassembly carried out by Buyer at Buyer's expense. IN NO EVENT SHALL SUPPLIER, OR ANYONE ELSE ASSOCIATED IN THE CREATION OF ANY OF SUPPLIER'S PRODUCTS OR SERVICES, BE LIABLE TO BUYER FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY NATURE INCLUDING LOSS OF PROFITS, LOSS OF USE, BUSINESS INTERUPTION, AND THE LIKE. BUYER ACKNOWLEDGES THAT THE ABOVE WARRANTIES AND LIMITATIONS THEREON ARE APPROPRIATE AND REASONABLE IN EFFECTUATING SUPPLIER'S AND BUYER'S MUTUAL INTENTION TO CONDUCT AN EFFICIENT TRANSACTION AT PRICES MORE ADVANTAGEOUS TO BUYER THAN WOULD BE AVAILABLE IN THE PRESENCE OF OTHER WARRANTIES AND ASSURANCES. (7) PATENTS: Buyer shall notify Supplier in writing of any claim that any product or any part of use thereof furnished under this agreement constitutes an infringement of any U.S. patent, copyright, trade secret, or other proprietary rights of a third party. Notice shall be given within a reasonable period of time which should in most cases be within ten (10) days of receipt by Buyer of any letter, summons, or complaint pertaining to such a claim. At its option, Supplier may defend at its expense any action brought against Buyer to the extent that it is based on such a claim. Should Supplier choose to defend any such claim, Supplier may fully participate in the defense, settlement, or appeal of any action based on such claim. Should any product become, or in Supplier's opinion be likely to become, the subject of an action based on any such claim, Supplier may, at its option, as the Buyer's exclusive remedy, either procure for the Buyer the right to continue using the product, replace the product or modify the product to make it noninfringing. IN NO EVENT SHALL SUPPLIER BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES BASED ON ANY CLAIM OF INFRINGEMENT. Supplier shall have no liability for any claim based on modifications of a product made by any person or entity other than Supplier, or based on use of a product in conjunction with any other item, unless expressly approved by Supplier. Supplier does not warrant goods against claims of infringement which are assembled, prepared, or manufactured to Buyer's specifications. (8) NON-WAIVER OF DEFAULT: Each shipment made under any order shall be treated as a separate transaction, but in the event of any default by Buyer, Supplier may decline to make further shipments without in any way affecting its rights under such order. If, despite any default by Buyer, Supplier elects to continue to make shipments, its action shall not constitute a waiver of that or any default by Buyer or in any way affect Supplier's legal remedies for any such default. At any time, Supplier's failure to exercise any right to remedy available to it shall not constitute a waiver of that right or remedy. (9) TERMINATION: If the products to be furnished under this order are to be used in the performance of a Government contract or subcontract, and the Government terminates such contract in whole or part, this order may be canceled to the extent it was to be used in the canceled portion of said Government contract and the liability of Buyer for termination allowances shall be determined by the then applicable regulations of the Government regarding termination of contracts. Supplier may cancel any unfilled orders unless Buyer shall, upon written notice, immediately pay for all goods delivered or shall pay in advance for all goods ordered but not delivered, or both, at Supplier's option. (10) LAW: The validity, performance and construction of these terms and conditions and any sale made hereunder shall be governed by the laws of the state of Texas. (11) ASSIGNS: This agreement shall not be assignable by either Supplier or Buyer. However, should either Supplier or Buyer be sold or transferred in its entirety and as an ongoing business, or should Supplier or Buyer sell or transfer in its entirety and as an ongoing concern, any division, department, or subsidiary responsible in whole or in part for the performance of this Agreement, this Agreement shall be binding upon and inure to the benefit of those successors and assigns of Supplier, Buyer, or such division, department, or subsidiary. (12) MODIFICATION OF STANDARD TERMS AND CONDITIONS: No attempted or suggested modification of or addition to any of the provisions upon the face or reverse of this form, whether contained or arising in correspondence and/or documents passing between Supplier and Buyer, in any course of dealing between Supplier or Buyer, or in any customary usage prevalent among businesses comparable to those of Supplier and/or Buyer, shall be binding upon Supplier unless made and agreed to in writing and signed by an officer of Supplier. (13) QUANTITIES: Any variation in quantities of electronic components, or other goods shipped over or under the quantities ordered (not to exceed 5%) shall constitute compliance with Buyer's order and the unit price will continue to apply. © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide 1 - 13 http://www.teccor.com +1 972-580-7777 Product Selection Guide Standard Terms and Conditions NOTES This section presents complete electrical specifications for Teccor’s SIDACtor solid state overvoltage protection devices. DO-214AA Package Symbolization. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 DO-214AA SIDACtor Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 MicroCapacitance (MC) SC SIDACtor Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6 MicroCapacitance (MC) SA SIDACtor Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8 High Surge Current (D-rated) SIDACtor Device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 Compak Two-chip SIDACtor Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12 Ethernet/10BaseT/100BaseT Protector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14 TO-92 SIDACtor Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16 MicroCapacitance (MC) SIDACtor Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18 Modified MS-013 (Six-pin Surface Mount) Balanced Three-chip SIDACtor Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20 Multiport SIDACtor Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22 Multiport Balanced SIDACtor Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24 Modified TO-220 SIDACtor Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26 Two-chip SIDACtor Device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-28 Two-chip MicroCapacitance (MC) SIDACtor Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-30 Balanced Three-chip SIDACtor Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-32 Balanced Three-chip MicroCapacitance (MC) SIDACtor Device . . . . . . . . . . . . . . . . . . . . . . . . . 2-34 LCAS LCAS Asymmetrical Multiport Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-36 LCAS Asymmetrical Discrete Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-38 SIP Hybrid Overvoltage and Overcurrent Protector Four-Port Balanced Three-chip Protector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-40 Four-Port Longitudinal Two-chip Protector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-42 Four-Port Metallic Line Protector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-44 SLICs Fixed Voltage SLIC Protector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-46 Twin SLIC Protector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-48 Multiport SLIC Protector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-50 Battrax Battrax SLIC Protector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-52 Battrax Dual Negative SLIC Protector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-54 Battrax Dual Positive/Negative SLIC Protector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-56 Battrax Quad Negative SLIC Protector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-58 CATVs CATV and HFC SIDACtor Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-60 High Surge Current SIDACtor Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-62 CATV Line Amplifiers/Power Inserters SIDACtor Device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-64 TeleLink Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-66 Acronyms: CATV HFC LCAS SIP SLIC © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide Community Antenna TV Hybrid Fiber Coax Line Circuit Access Switch Single In-line Package Subscriber Line Interface Circuit 2-1 http://www.teccor.com +1 972-580-7777 Data Sheets 2 Data Sheets DO-214AA Package Symbolization DO-214AA Package Symbolization P0080SA P0080SA MC Part Number Symbolized Catalog Part Number Symbolized Catalog Symbolized P-8A P0901SC P91C P2300SB P23B P-8AM P1100SA P11A P2300SC P23C P0080SB P-8B P1100SB P11B P2300SD P0080SC P-8C P1100SC P11C P2300SC MC P0080SD P0080SC MC P0300SA P0300SA MC P-8D P-8CM P03A P1100SD P1100SC MC P1101CA2 P23D P23CM P11D P2500SA P11CM P2500SB P25A P25B P02A P2500SC P25C P03AM P1101SA P01A P2500SD P0300SB P03B P1101SC P01C P2500SC MC P0300SC P03C P1200SA P12A P2600SA P0300SD P03D P1200SB P12B P2600SB P26B P03CM P1200SC P12C P2600SC P26C P0640SA P06A P1200SD P0640SB P06B P1200SC MC P0640SC P06C P1300SA P13A P3002CB P0640SD P06D P1300SB P13B P3002SB P30B P06CM P1300SC P13C P3100SA P31A P0641CA2 P62A P1300SD P0641SA P61A P1300SC MC P0641SC P61C P0720SA P07A P0300SC MC P0640SC MC P12D P12CM P25D P25CM P26A P2600SD P26D P2600SC MC P26CM P30B P13D P3100SB P31B P13CM P3100SC P31C P1500SA P15A P3100SD P1500SB P15B P3100SC MC P31D P31CM P0720SB P07B P1500SC P15C P3500SA P35A P0720SC P07C P1500SD P15D P3500SB P35B P35C P0720SD P0720SC MC P0721CA2 P15CM P3500SC P07CM P07D P1800SA P1500SC MC P18A P3500SD P72A P1800SB P18B P3500SC MC P35D P35CM P0721SA P71A P1800SC P18C P6002CB P60B P0721SC P71C P1800SD P18D B1100CA B10A P0900SA P09A P1800SC MC P18CM B1100CC B10C P0900SB P09B P2000SA P20A B1160CA B16A P0900SC P09C P2000SB P20B B1160CC B16C P0900SD P0900SC MC P09D P2000SC P20C B1200CA B12A P09CM P2000SD P20D B1200CC B12C P20CM B2050CA B25A P23A B2050CC B25C P0901CA2 P92A P2000SC MC P0901SA P91A P2300SA Note: Date code is located below the symbolized part number. © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide 2-3 http://www.teccor.com +1 972-580-7777 Data Sheets Part Number Catalog SIDACtor Device SIDACtor Device DO-214AA SIDACtor solid state protection devices protect telecommunications equipment such as modems, line cards, fax machines, and other CPE. SIDACtor devices are used to enable equipment to meet various regulatory requirements including GR 1089, ITU K.20, K.21 and K.45, IEC 60950, UL 60950, and TIA-968 (formerly known as FCC Part 68). Electrical Parameters Part Number * VDRM Volts VS Volts VT Volts IDRM µAmps IS mAmps IT Amps IH mAmps CO pF P0080S_ 6 25 4 5 800 2.2 50 100 P0300S_ 25 40 4 5 800 2.2 50 110 P0640S_ 58 77 4 5 800 2.2 150 50 P0720S_ 65 88 4 5 800 2.2 150 50 P0900S_ 75 98 4 5 800 2.2 150 50 P1100S_ 90 130 4 5 800 2.2 150 40 P1300S_ 120 160 4 5 800 2.2 150 40 P1500S_ 140 180 4 5 800 2.2 150 40 P1800S_ 170 220 4 5 800 2.2 150 30 P2300S_ 190 260 4 5 800 2.2 150 30 P2600S_ 220 300 4 5 800 2.2 150 30 P3100S_ 275 350 4 5 800 2.2 150 30 P3500S_ 320 400 4 5 800 2.2 150 30 * For individual “SA”, “SB”, and “SC” surge ratings, see table below. General Notes: • All measurements are made at an ambient temperature of 25 °C. IPP applies to -40 °C through +85 °C temperature range. • IPP is a repetitive surge rating and is guaranteed for the life of the product. • Listed SIDACtor devices are bi-directional. All electrical parameters and surge ratings apply to forward and reverse polarities. • VDRM is measured at IDRM. • VS is measured at 100 V/µs. • Special voltage (VS and VDRM) and holding current (IH) requirements are available upon request. • Off-state capacitance is measured at 1 MHz with a 2 V bias and is a typical value for “SA” and “SB” product. “SC” capacitance is approximately 2x the listed value. The off-state capacitance of the P0080SB is equal to the “SC” device. Surge Ratings Series IPP 2x10 µs Amps IPP 8x20 µs Amps A 150 150 90 50 45 20 500 B 250 250 150 100 80 30 500 C 500 400 200 150 100 30 500 http://www.teccor.com +1 972-580-7777 IPP 10x160 µs Amps IPP 10x560 µs Amps 2-4 IPP 10x1000 µs Amps ITSM 60 Hz Amps di/dt Amps/µs © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide SIDACtor Device Package Symbol Value Unit DO-214AA TJ Operating Junction Temperature Range -40 to +150 °C TS Storage Temperature Range -65 to +150 °C 90 °C/W RqJA Parameter Thermal Resistance: Junction to Ambient IPP – Peak Pulse Current – %IPP +I +I IITT ISS IH IDRM -V -V +V +V V VTT V VDRM DRM V VS S Peak Value 100 tr = rise time to peak value td = decay time to half value Waveform = tr x td 50 Half Value 0 0 tr td t – Time (µs) -I -I V-I Characteristics tr x td Pulse Wave-form IH 8 6 25 ˚C 4 2 IH (TC = 25 ˚C) 10 Ratio of Percent of VS Change – % 14 12 0 -4 2.0 1.8 1.6 1.4 25 ˚C 1.2 1.0 0.8 0.6 0.4 -40 -20 0 -6 -8 -40 -20 0 20 40 60 80 100 120 140 160 Case Temperature (TC) – ˚C 20 40 60 80 100 120 140 160 Junction Temperature (TJ) – ˚C Normalized VS Change versus Junction Temperature © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide Normalized DC Holding Current versus Case Temperature 2-5 http://www.teccor.com +1 972-580-7777 Data Sheets Thermal Considerations MicroCapacitance (MC) SC SIDACtor Device MicroCapacitance (MC) SC SIDACtor Device The DO-214AA SC MC SIDACtor series is intended for applications sensitive to load values. Typically, high speed connections require a lower capacitance. CO values for the MicroCapacitance device are 40% lower than a standard SC part. This MC SIDACtor series is used to enable equipment to meet various regulatory requirements including GR 1089, IEC 60950, UL 60950, and TIA-968 (formerly known as FCC Part 68). Contact factory regarding ITU K.20, K.21, and K.45. Electrical Parameters Part Number * VDRM Volts VS Volts VT Volts IDRM µAmps IS mAmps IT Amps IH mAmps CO pF 55 P0080SC MC ** 6 25 4 5 800 2.2 50 P0300SC MC ** 25 40 4 5 800 2.2 50 35 P0640SC MC 58 77 4 5 800 2.2 150 60 P0720SC MC 65 88 4 5 800 2.2 150 60 P0900SC MC 75 98 4 5 800 2.2 150 60 P1100SC MC 90 130 4 5 800 2.2 150 50 P1300SC MC 120 160 4 5 800 2.2 150 50 P1500SC MC 140 180 4 5 800 2.2 150 50 P1800SC MC 170 220 4 5 800 2.2 150 40 P2300SC MC 190 260 4 5 800 2.2 150 40 P2600SC MC 220 300 4 5 800 2.2 150 40 P3100SC MC 275 350 4 5 800 2.2 150 40 P3500SC MC 320 400 4 5 800 2.2 150 40 * For surge ratings, see table below. ** Contact factory for release date. General Notes: • All measurements are made at an ambient temperature of 25 °C. IPP applies to -40 °C through +85 °C temperature range. • IPP is a repetitive surge rating and is guaranteed for the life of the product. • Listed SIDACtor devices are bi-directional. All electrical parameters and surge ratings apply to forward and reverse polarities. • VDRM is measured at IDRM. • VS is measured at 100 V/µs. • Special voltage (VS and VDRM) and holding current (IH) requirements are available upon request. • Off-state capacitance is measured at 1 MHz with a 2 V bias. Surge Ratings Series IPP 2x10 µs Amps IPP 8x20 µs Amps IPP 10x160 µs Amps IPP 10x560 µs Amps IPP 10x1000 µs Amps ITSM 60 Hz Amps di/dt Amps/µs C 500 400 200 150 100 30 500 http://www.teccor.com +1 972-580-7777 2-6 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide MicroCapacitance (MC) SC SIDACtor Device Thermal Considerations Symbol TJ Operating Junction Temperature Range Parameter -40 to +150 Value °C TS Storage Temperature Range -65 to +150 °C 90 °C/W Thermal Resistance: Junction to Ambient RqJA Unit IPP – Peak Pulse Current – %IPP +I +I IITT ISS IH IDRM -V -V +V +V V VTT V VDRM DRM V VS S Peak Value 100 tr = rise time to peak value td = decay time to half value Waveform = tr x td 50 Half Value 0 0 tr td t – Time (µs) -I -I V-I Characteristics tr x td Pulse Wave-form IH 8 6 25 ˚C 4 2 IH (TC = 25 ˚C) 10 Ratio of Percent of VS Change – % 14 12 0 -4 2.0 1.8 1.6 1.4 25 ˚C 1.2 1.0 0.8 0.6 0.4 -40 -20 0 -6 -8 -40 -20 0 20 40 60 80 100 120 140 160 Case Temperature (TC) – ˚C 20 40 60 80 100 120 140 160 Junction Temperature (TJ) – ˚C Normalized VS Change versus Junction Temperature © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide Normalized DC Holding Current versus Case Temperature 2-7 http://www.teccor.com +1 972-580-7777 Data Sheets Package DO-214AA MicroCapacitance (MC) SA SIDACtor Device MicroCapacitance (MC) SA SIDACtor Device The DO-214AA SA MC SIDACtor series is intended for applications sensitive to load values. Typically, high speed connections require a lower capacitance. CO values for the MicroCapacitance device are 40% lower than a standard SA part. This MC SIDACtor series is used to enable equipment to meet various regulatory requirements including GR 1089, ITU K.20, K.21, and K.45, IEC 60950, UL 60950, and TIA968 (formerly known as FCC Part 68). Electrical Parameters Part Number * VDRM Volts VS Volts VT Volts IDRM µAmps IS mAmps IT Amps IH mAmps CO pF P0080SA MC 6 25 4 5 800 2.2 50 45 P0300SA MC 25 40 4 5 800 2.2 50 25 * For surge ratings, see table below. General Notes: • All measurements are made at an ambient temperature of 25 °C. IPP applies to -40 °C through +85 °C temperature range. • IPP is a repetitive surge rating and is guaranteed for the life of the product. • Listed SIDACtor devices are bi-directional. All electrical parameters and surge ratings apply to forward and reverse polarities. • VDRM is measured at IDRM. • VS is measured at 100 V/µs. • Special voltage (VS and VDRM) and holding current (IH) requirements are available upon request. • Off-state capacitance is measured at 1 MHz with a 2 V bias. Surge Ratings Series IPP 2x10 µs Amps IPP 8x20 µs Amps IPP 10x160 µs Amps IPP 10x560 µs Amps IPP 10x1000 µs Amps ITSM 60 Hz Amps di/dt Amps/µs A 150 150 90 50 45 20 500 http://www.teccor.com +1 972-580-7777 2-8 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide MicroCapacitance (MC) SA SIDACtor Device Thermal Considerations Symbol TJ Operating Junction Temperature Range Parameter -40 to +150 Value °C TS Storage Temperature Range -65 to +150 °C 90 °C/W Thermal Resistance: Junction to Ambient RqJA Unit IPP – Peak Pulse Current – %IPP +I +I IITT ISS IH IDRM -V -V +V +V V VTT V VDRM DRM V VS S Peak Value 100 tr = rise time to peak value td = decay time to half value Waveform = tr x td 50 Half Value 0 0 tr td t – Time (µs) -I -I V-I Characteristics tr x td Pulse Wave-form IH 8 6 25 ˚C 4 2 IH (TC = 25 ˚C) 10 Ratio of Percent of VS Change – % 14 12 0 -4 2.0 1.8 1.6 1.4 25 ˚C 1.2 1.0 0.8 0.6 0.4 -40 -20 0 -6 -8 -40 -20 0 20 40 60 80 100 120 140 160 Case Temperature (TC) – ˚C 20 40 60 80 100 120 140 160 Junction Temperature (TJ) – ˚C Normalized VS Change versus Junction Temperature © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide Normalized DC Holding Current versus Case Temperature 2-9 http://www.teccor.com +1 972-580-7777 Data Sheets Package DO-214AA High Surge Current (D-rated) SIDACtor Device High Surge Current (D-rated) SIDACtor Device DO-214AA SIDACtor solid state protection devices with a D surge rating protect telecommunications equipment such as modems, line cards, fax machines, and other CPE. These SIDACtor devices withstand simultaneous surges incurred in GR 1089 lightning tests. (See "First Level Lightning Surge Test" on page 4-5.) Surge ratings are twice that of a device with a C surge rating. This allows a discrete surface mount version of Teccor’s patented “Y” configuration. (US Patent 4,905,119) SIDACtor devices are used to enable equipment to meet various regulatory requirements including GR 1089, ITU K.20, K.21 and K.45, IEC 60950, UL 60950, and TIA-968 (formerly known as FCC Part 68). Electrical Parameters Part Number * VDRM Volts VS Volts VT Volts IDRM µAmps IS mAmps IT Amps IH mAmps CO pF P0080SD ** 6 25 4 5 800 2.2 50 200 P0300SD ** 25 40 4 5 800 2.2 50 220 P0640SD ** 58 77 4 5 800 2.2 50 100 P0720SD ** 65 88 4 5 800 2.2 50 100 P0900SD ** 75 98 4 5 800 2.2 50 100 P1100SD 90 130 4 5 800 2.2 50 80 P1300SD 120 160 4 5 800 2.2 50 80 P1500SD 140 180 4 5 800 2.2 50 80 P1800SD 170 220 4 5 800 2.2 50 60 P2300SD 190 260 4 5 800 2.2 50 60 P2600SD 220 300 4 5 800 2.2 50 60 P3100SD 275 350 4 5 800 2.2 50 60 P3500SD 320 400 4 5 800 2.2 50 60 * For surge ratings, see table below. ** Contact factory for release date. General Notes: • All measurements are made at an ambient temperature of 25 °C. IPP applies to -40 °C through +85 °C temperature range. • IPP is a repetitive surge rating and is guaranteed for the life of the product. • Listed SIDACtor devices are bi-directional. All electrical parameters and surge ratings apply to forward and reverse polarities. • VDRM is measured at IDRM. • VS is measured at 100 V/µs. • Special voltage (VS and VDRM) and holding current (IH) requirements are available upon request. • Off-state capacitance is measured at 1 MHz with a 2 V bias and is a typical value. Surge Ratings Series IPP 2x10 µs Amps IPP 8x20 µs Amps IPP 10x160 µs Amps IPP 10x560 µs Amps IPP 10x1000 µs Amps ITSM 60 Hz Amps di/dt Amps/µs D 1000 800 400 300 200 50 1000 http://www.teccor.com +1 972-580-7777 2 - 10 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide High Surge Current (D-rated) SIDACtor Device Thermal Considerations Package Symbol Value Unit DO-214AA TJ Operating Junction Temperature Range -40 to +150 °C TS Storage Temperature Range -65 to +150 °C 90 °C/W Thermal Resistance: Junction to Ambient Data Sheets RqJA Parameter IPP – Peak Pulse Current – %IPP +I +I IITT ISS IH IDRM -V -V +V +V V VTT V VDRM DRM V VS S Peak Value 100 tr = rise time to peak value td = decay time to half value Waveform = tr x td 50 Half Value 0 0 tr td t – Time (µs) -I -I V-I Characteristics tr x td Pulse Wave-form IH 8 6 25 ˚C 4 2 IH (TC = 25 ˚C) 10 Ratio of Percent of VS Change – % 14 12 0 -4 2.0 1.8 1.6 1.4 25 ˚C 1.2 1.0 0.8 0.6 0.4 -40 -20 0 -6 -8 -40 -20 0 20 40 60 80 100 120 140 160 Case Temperature (TC) – ˚C 20 40 60 80 100 120 140 160 Junction Temperature (TJ) – ˚C Normalized VS Change versus Junction Temperature © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide Normalized DC Holding Current versus Case Temperature 2 - 11 http://www.teccor.com +1 972-580-7777 Compak Two-chip SIDACtor Device Compak Two-chip SIDACtor Device The modified DO-214AA SIDACtor device provides low-cost, longitudinal protection. 1 (T) 2 (G) 3 SIDACtor devices are used to enable equipment to meet various regulatory requirements including GR 1089, ITU K.20, K.21, and K.45, IEC 60950, UL 60950, and TIA-968 (formerly known as FCC Part 68). (R) Electrical Parameters Part Number VDRM Volts VS Volts VDRM Volts Pins1-2, 2-3 VS Volts Pins 1-3 CO pF VT Volts IDRM µAmps IS mAmps IT Amps IH mAmps Pins 1-3 P3002CA 140 180 280 360 4 5 800 1 120 15 P6002CA 275 350 550 700 4 5 800 1 120 15 * For surge ratings, see table below. General Notes: • All measurements are made at an ambient temperature of 25 °C. IPP applies to -40 °C through +85 °C temperature range. • IPP is a repetitive surge rating and is guaranteed for the life of the product. • Listed SIDACtor devices are bi-directional. All electrical parameters and surge ratings apply to forward and reverse polarities. • VDRM is measured at IDRM. • VS is measured at 100 V/µs. • Special voltage (VS and VDRM) and holding current (IH) requirements are available upon request. • Off-state capacitance is measured between Pins 1-3 at 1 MHz with a 2 V bias. • UL 60950 creepage requirements must be considered. Surge Ratings Series IPP 2x10 µs Amps IPP 8x20 µs Amps IPP 10x160 µs Amps IPP 10x560 µs Amps IPP 10x1000 µs Amps ITSM 60 Hz Amps di/dt Amps/µs A 150 150 90 50 45 20 500 http://www.teccor.com +1 972-580-7777 2 - 12 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide Compak Two-chip SIDACtor Device Thermal Considerations Package Symbol Value Unit Modified DO-214AA TJ Operating Junction Temperature Range -40 to +150 °C TS Storage Temperature Range -65 to +150 °C 85 °C/W Pin 3 RqJA Parameter Thermal Resistance: Junction to Ambient Pin 1 IPP – Peak Pulse Current – %IPP +I +I IITT ISS IH IDRM -V -V +V +V V VTT V VDRM DRM V VS S Peak Value 100 tr = rise time to peak value td = decay time to half value Waveform = tr x td 50 Half Value 0 0 tr td t – Time (µs) -I -I V-I Characteristics tr x td Pulse Wave-form IH 8 6 25 ˚C 4 2 IH (TC = 25 ˚C) 10 Ratio of Percent of VS Change – % 14 12 0 -4 2.0 1.8 1.6 1.4 25 ˚C 1.2 1.0 0.8 0.6 0.4 -40 -20 0 -6 -8 -40 -20 0 20 40 60 80 100 120 140 160 Case Temperature (TC) – ˚C 20 40 60 80 100 120 140 160 Junction Temperature (TJ) – ˚C Normalized VS Change versus Junction Temperature © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide Normalized DC Holding Current versus Case Temperature 2 - 13 http://www.teccor.com +1 972-580-7777 Data Sheets Pin 2 Ethernet/10BaseT/100BaseT Protector Ethernet/10BaseT/100BaseT Protector The DO-214AA SIDACtor Ethernet protection series is intended for applications sensitive to load values. Typically, high speed connections require a lower capacitance. CO values are 40% lower than standard devices. SIDACtor devices are used to enable equipment to meet various regulatory requirements including GR 1089, ITU K.20, K.21 and K.45, IEC 60950, UL 60950, and TIA-968 (formerly known as FCC Part 68). Electrical Parameters Part Number * VDRM Volts VS Volts VT Volts IDRM µAmps IS mAmps IT Amps IH mAmps CO pF P0642S_ 58 77 4 5 800 2.2 120 25 P0722S_ 65 88 4 5 800 2.2 120 25 P0902S_ 75 98 4 5 800 2.2 120 25 P1102S_ 90 130 4 5 800 2.2 120 20 P3002S_ 280 360 4 5 800 2.2 120 15 * For surge ratings, see table below. General Notes: • All measurements are made at an ambient temperature of 25 °C. IPP applies to -40 °C through +85 °C temperature range. • IPP is a repetitive surge rating and is guaranteed for the life of the product. • Listed SIDACtor devices are bi-directional. All electrical parameters and surge ratings apply to forward and reverse polarities. • VDRM is measured at IDRM. • VS is measured at 100 V/µs. • Special voltage (VS and VDRM) and holding current (IH) requirements are available upon request. • Off-state capacitance is measured at 1 MHz with a 2 V bias. Surge Ratings Series IPP 2x10 µs Amps IPP 8x20 µs Amps IPP 10x160 µs Amps IPP 10x560 µs Amps IPP 10x1000 µs Amps ITSM 60 Hz Amps di/dt Amps/µs A 150 150 90 50 45 20 500 B** 250 250 150 100 80 30 500 ** Contact factory for release date of B-rated devices. http://www.teccor.com +1 972-580-7777 2 - 14 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide Ethernet/10BaseT/100BaseT Protector Package Symbol Value Unit DO-214AA TJ Operating Junction Temperature Range -40 to +150 °C TS Storage Temperature Range -65 to +150 °C 90 °C/W RqJA Parameter Thermal Resistance: Junction to Ambient IPP – Peak Pulse Current – %IPP +I +I IITT ISS IH IDRM -V -V +V +V V VTT V VDRM DRM V VS S Peak Value 100 tr = rise time to peak value td = decay time to half value Waveform = tr x td 50 Half Value 0 0 tr td t – Time (µs) -I -I V-I Characteristics tr x td Pulse Wave-form IH 8 6 25 ˚C 4 2 IH (TC = 25 ˚C) 10 Ratio of Percent of VS Change – % 14 12 0 -4 2.0 1.8 1.6 1.4 25 ˚C 1.2 1.0 0.8 0.6 0.4 -40 -20 0 -6 -8 -40 -20 0 20 40 60 80 100 120 140 160 Case Temperature (TC) – ˚C 20 40 60 80 100 120 140 160 Junction Temperature (TJ) – ˚C Normalized VS Change versus Junction Temperature © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide Normalized DC Holding Current versus Case Temperature 2 - 15 http://www.teccor.com +1 972-580-7777 Data Sheets Thermal Considerations SIDACtor Device SIDACtor Device TO-92 SIDACtor solid state protection devices protect telecommunications equipment such as modems, line cards, fax machines, and other CPE. SIDACtor devices are used to enable equipment to meet various regulatory requirements including GR 1089, ITU K.20, K.21, and K.45, IEC 60950, UL 60950, and TIA-968 (formerly known as FCC Part 68) . Electrical Parameters Part Number * VDRM Volts VS Volts VT Volts IDRM µAmps IS mAmps IT Amps IH mAmps CO pF P0080E_ 6 25 4 5 800 2.2 50 100 P0300E_ 25 40 4 5 800 2.2 50 110 P0640E_ 58 77 4 5 800 2.2 150 50 P0720E_ 65 88 4 5 800 2.2 150 50 P0900E_ 75 98 4 5 800 2.2 150 50 P1100E_ 90 130 4 5 800 2.2 150 40 P1300E_ 120 160 4 5 800 2.2 150 40 P1500E_ 140 180 4 5 800 2.2 150 40 P1800E_ 170 220 4 5 800 2.2 150 30 P2300E_ 190 260 4 5 800 2.2 150 30 P2600E_ 220 300 4 5 800 2.2 150 30 P3100E_ 275 350 4 5 800 2.2 150 30 P3500E_ 320 400 4 5 800 2.2 150 30 * For individual “EA”, “EB”, and “EC” surge ratings, see table below. General Notes: • All measurements are made at an ambient temperature of 25 °C. IPP applies to -40 °C through +85 °C temperature range. • IPP is a repetitive surge rating and is guaranteed for the life of the product. • Listed SIDACtor devices are bi-directional. All electrical parameters and surge ratings apply to forward and reverse polarities. • VDRM is measured at IDRM. • VS is measured at 100 V/µs. • Special voltage (VS and VDRM) and holding current (IH) requirements are available upon request. • Off-state capacitance is measured at 1 MHz with a 2 V bias and is a typical value for “EA” and “EB” product. “EC” capacitance is approximately 2x the listed value. The off-state capacitance of the P0080EB is equal to the “EC” device. Surge Ratings Series IPP 2x10 µs Amps IPP 8x20 µs Amps A 150 150 90 50 45 20 500 B 250 250 150 100 80 30 500 C 500 400 200 150 100 50 500 http://www.teccor.com +1 972-580-7777 IPP 10x160 µs Amps IPP 10x560 µs Amps 2 - 16 IPP 10x1000 µs Amps ITSM 60 Hz Amps di/dt Amps/µs © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide SIDACtor Device Thermal Considerations Package Symbol TO-92 Value Unit TJ Operating Junction Temperature Range -40 to +150 °C TS Storage Temperature Range -65 to +150 °C 90 °C/W Thermal Resistance: Junction to Ambient Data Sheets RqJA Parameter IPP – Peak Pulse Current – %IPP +I +I IITT ISS IH IDRM -V -V +V +V V VTT V VDRM DRM V VS S Peak Value 100 tr = rise time to peak value td = decay time to half value Waveform = tr x td 50 Half Value 0 0 tr td t – Time (µs) -I -I V-I Characteristics tr x td Pulse Wave-form IH 8 6 25 ˚C 4 2 IH (TC = 25 ˚C) 10 Ratio of Percent of VS Change – % 14 12 0 -4 2.0 1.8 1.6 1.4 25 ˚C 1.2 1.0 0.8 0.6 0.4 -40 -20 0 -6 -8 -40 -20 0 20 40 60 80 100 120 140 160 Case Temperature (TC) – ˚C 20 40 60 80 100 120 140 160 Junction Temperature (TJ) – ˚C Normalized VS Change versus Junction Temperature © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide Normalized DC Holding Current versus Case Temperature 2 - 17 http://www.teccor.com +1 972-580-7777 MicroCapacitance (MC) SIDACtor Device MicroCapacitance (MC) SIDACtor Device The TO-92 MC SIDACtor series is intended for applications sensitive to load values. Typically, high speed connections require a lower capacitance. CO values for MC devices are 40% lower than a standard EC part. This MC SIDACtor series is used to enable equipment to meet various regulatory requirements including GR 1089, ITU K.20, K.21, and K.45, IEC 60950, UL 60950, and TIA968 (formerly known as FCC Part 68) without the need of series resistors. Electrical Parameters Part Number * VDRM Volts VS Volts VT Volts IDRM µAmps IS mAmps IT Amps IH mAmps CO pF P0640EC MC 58 77 4 5 800 2.2 150 60 P1500EC MC 140 180 4 5 800 2.2 150 50 P2600EC MC 220 300 4 5 800 2.2 150 40 P3100EC MC 275 350 4 5 800 2.2 150 40 * For surge ratings, see table below. General Notes: • All measurements are made at an ambient temperature of 25 °C. IPP applies to -40 °C through +85 °C temperature range. • IPP is a repetitive surge rating and is guaranteed for the life of the product. • Listed SIDACtor devices are bi-directional. All electrical parameters and surge ratings apply to forward and reverse polarities. • VDRM is measured at IDRM. • VS is measured at 100 V/µs. • Special voltage (VS and VDRM) and holding current (IH) requirements are available upon request. • Off-state capacitance is measured at 1 MHz with a 2 V bias. Surge Ratings Series IPP 2x10 µs Amps IPP 8x20 µs Amps IPP 10x160 µs Amps IPP 10x560 µs Amps IPP 10x1000 µs Amps ITSM 60 Hz Amps di/dt Amps/µs C 500 400 200 150 100 50 500 http://www.teccor.com +1 972-580-7777 2 - 18 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide MicroCapacitance (MC) SIDACtor Device Thermal Considerations Package Symbol TO-92 Value Unit TJ Operating Junction Temperature Range -40 to +150 °C TS Storage Temperature Range -65 to +150 °C 90 °C/W Thermal Resistance: Junction to Ambient Data Sheets RqJA Parameter IPP – Peak Pulse Current – %IPP +I +I IITT ISS IH IDRM -V -V +V +V V VTT V VDRM DRM V VS S Peak Value 100 tr = rise time to peak value td = decay time to half value Waveform = tr x td 50 Half Value 0 0 tr td t – Time (µs) -I -I V-I Characteristics tr x td Pulse Wave-form IH 8 6 25 ˚C 4 2 IH (TC = 25 ˚C) 10 Ratio of Percent of VS Change – % 14 12 0 -4 2.0 1.8 1.6 1.4 25 ˚C 1.2 1.0 0.8 0.6 0.4 -40 -20 0 -6 -8 -40 -20 0 20 40 60 80 100 120 140 160 Case Temperature (TC) – ˚C 20 40 60 80 100 120 140 160 Junction Temperature (TJ) – ˚C Normalized VS Change versus Junction Temperature © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide Normalized DC Holding Current versus Case Temperature 2 - 19 http://www.teccor.com +1 972-580-7777 Balanced Three-chip SIDACtor Device Balanced Three-chip SIDACtor Device 1 6 2 5 3 4 This balanced protector is a surface mount alternative to the modified TO-220 package. Based on a six-pin surface mount SOIC package, it uses Teccor’s patented “Y” (US Patent 4,905,119) configuration. It is available in surge current ratings up to 500 A. SIDACtor devices are used to enable equipment to meet various regulatory requirements including GR 1089, ITU K.20, K.21, and K.45, IEC 60950, UL 60950, and TIA-968 (formerly known as FCC Part 68). Electrical Parameters Part Number * VDRM Volts VS Volts VDRM Volts Pins 1-3, 1-4 VS Volts Pins 3-4 VT Volts IDRM µAmps IS mAmps IT Amps IH mAmps CO pF P1553U_ 130 180 130 180 8 5 800 2.2 150 40 P1803U_ 150 210 150 210 8 5 800 2.2 150 40 P2103U_ 170 250 170 250 8 5 800 2.2 150 40 P2353U_ 200 270 200 270 8 5 800 2.2 150 40 P2703U_ 230 300 230 300 8 5 800 2.2 150 30 P3203U_ 270 350 270 350 8 5 800 2.2 150 30 P3403U_ 300 400 300 400 8 5 800 2.2 150 30 P5103U_ 420 600 420 600 8 5 800 2.2 150 30 A2106U_3 ** 170 250 50 80 8 5 800 2.2 120 40 A5030U_3 ** 400 550 270 350 8 5 800 2.2 150 30 * For individual “UA”, “UB”, and “UC” surge ratings, see table below. ** Asymmetrical General Notes: • All measurements are made at an ambient temperature of 25 °C. IPP applies to -40 °C through +85 °C temperature range. • IPP is a repetitive surge rating and is guaranteed for the life of the product. • Listed SIDACtor devices are bi-directional. All electrical parameters and surge ratings apply to forward and reverse polarities. • VDRM is measured at IDRM. • VS is measured at 100 V/µs. • Special voltage (VS and VDRM) and holding current (IH) requirements are available upon request. • Off-state capacitance is measured between Pins 1-3 and 1-4 at 1 MHz with a 2 V bias and is a typical value for “UA” product. “UB” and “UC” capacitance is approximately 2x higher. • Device is designed to meet balance requirements of GTS 8700 and GR 974. Surge Ratings Series IPP 2x10 µs Amps IPP 8x20 µs Amps A 150 150 90 50 45 20 500 B 250 250 150 100 80 30 500 C 500 400 200 150 100 50 500 http://www.teccor.com +1 972-580-7777 IPP 10x160 µs Amps IPP 10x560 µs Amps 2 - 20 IPP 10x1000 µs Amps ITSM 60 Hz Amps di/dt Amps/µs © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide Balanced Three-chip SIDACtor Device Thermal Considerations Package Symbol Value Unit Modified MS-013 TJ Operating Junction Temperature Range -40 to +125 °C TS Storage Temperature Range -65 to +150 °C 60 °C/W 6 5 RqJA 4 Parameter Thermal Resistance: Junction to Ambient 1 3 IPP – Peak Pulse Current – %IPP +I +I IITT ISS IH IDRM -V -V +V +V V VTT V VDRM DRM V VS S Peak Value 100 tr = rise time to peak value td = decay time to half value Waveform = tr x td 50 Half Value 0 0 tr td t – Time (µs) -I -I V-I Characteristics tr x td Pulse Wave-form IH 8 6 25 ˚C 4 2 IH (TC = 25 ˚C) 10 Ratio of Percent of VS Change – % 14 12 0 -4 2.0 1.8 1.6 1.4 25 ˚C 1.2 1.0 0.8 0.6 0.4 -40 -20 0 -6 -8 -40 -20 0 20 40 60 80 100 120 140 160 Case Temperature (TC) – ˚C 20 40 60 80 100 120 140 160 Junction Temperature (TJ) – ˚C Normalized VS Change versus Junction Temperature © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide Normalized DC Holding Current versus Case Temperature 2 - 21 http://www.teccor.com +1 972-580-7777 Data Sheets 2 Multiport SIDACtor Device Multiport SIDACtor Device 1 (R1) 6 (T2) 2 (G1) 5 (G2) 3 (T1) 4 (R2) The multiport line protector is an integrated multichip solution for protecting multiple twisted pair from overvoltage conditions. Based on a six-pin surface mount SOIC package, it is equivalent to four discrete DO-214AA or two TO-220 packages. Available in surge current ratings up to 500 A, the multiport line protector is ideal for densely populated, high-speed line cards that cannot afford PCB inefficiencies or the use of series power resistors. SIDACtor devices are used to enable equipment to meet various regulatory requirements including GR 1089, ITU K.20, K.21, and K.45, IEC 60950, UL 60950, and TIA-968 (formerly known as FCC Part 68). Electrical Parameters Part Number * VDRM Volts VS Volts Pins 1-2, 3-2, 4-5, 6-5 VDRM Volts VS Volts VT Volts Pins 1-3, 4-6 IDRM µAmps IS mAmps IT Amps IH mAmps CO pF P0084U_ 6 25 12 50 4 5 800 2.2 50 100 P0304U_ 25 40 50 80 4 5 800 2.2 50 110 P0644U_ 58 77 116 154 4 5 800 2.2 150 50 P0724U_ 65 88 130 176 4 5 800 2.2 150 50 P0904U_ 75 98 150 196 4 5 800 2.2 150 50 P1104U_ 90 130 180 260 4 5 800 2.2 150 40 P1304U_ 120 160 240 320 4 5 800 2.2 150 40 P1504U_ 140 180 280 360 4 5 800 2.2 150 40 P1804U_ 170 220 340 440 4 5 800 2.2 150 30 P2304U_ 190 260 380 520 4 5 800 2.2 150 30 P2604U_ 220 300 440 600 4 5 800 2.2 150 30 P3104U_ 275 350 550 700 4 5 800 2.2 150 30 P3504U_ 320 400 640 800 4 5 800 2.2 150 30 * For individual “UA”, “UB”, and “UC” surge ratings, see table below. General Notes: • All measurements are made at an ambient temperature of 25 °C. IPP applies to -40 °C through +85 °C temperature range. • IPP is a repetitive surge rating and is guaranteed for the life of the product. • Listed SIDACtor devices are bi-directional. All electrical parameters and surge ratings apply to forward and reverse polarities. • VDRM is measured at IDRM, and VS is measured at 100 V/µs. • Off-state capacitance is measured between Pins 1-2 and 3-2 at 1 MHz with a 2 V bias and is a typical value for “UA” product. “UB” and “UC” capacitance is approximately 2x higher. Surge Ratings Series IPP 2x10 µs Amps IPP 8x20 µs Amps A 150 150 90 50 45 20 500 B 250 250 150 100 80 30 500 C 500 400 200 150 100 50 500 http://www.teccor.com +1 972-580-7777 IPP 10x160 µs Amps IPP 10x560 µs Amps 2 - 22 IPP 10x1000 µs Amps ITSM 60 Hz Amps di/dt Amps/µs © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide Multiport SIDACtor Device Thermal Considerations Package Symbol Value Unit Modified MS-013 TJ Operating Junction Temperature Range -40 to +150 °C TS Storage Temperature Range -65 to +150 °C 60 °C/W 6 5 4 RqJA Parameter Thermal Resistance: Junction to Ambient 1 2 IPP – Peak Pulse Current – %IPP +I +I IITT ISS IH IDRM -V -V +V +V V VTT V VDRM DRM V VS S Peak Value 100 tr = rise time to peak value td = decay time to half value Waveform = tr x td 50 Half Value 0 0 tr td t – Time (µs) -I -I V-I Characteristics tr x td Pulse Wave-form IH 8 6 25 ˚C 4 2 IH (TC = 25 ˚C) 10 Ratio of Percent of VS Change – % 14 12 0 -4 2.0 1.8 1.6 1.4 25 ˚C 1.2 1.0 0.8 0.6 0.4 -40 -20 0 -6 -8 -40 -20 0 20 40 60 80 100 120 140 160 Case Temperature (TC) – ˚C 20 40 60 80 100 120 140 160 Junction Temperature (TJ) – ˚C Normalized VS Change versus Junction Temperature © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide Normalized DC Holding Current versus Case Temperature 2 - 23 http://www.teccor.com +1 972-580-7777 Data Sheets 3 Multiport Balanced SIDACtor Device Multiport Balanced SIDACtor Device 1 6 2 5 3 4 This multiport balanced protector is a surface mount alternative to the modified TO-220 package. It is based on a six-pin surface mount SOIC package and uses Teccor’s patented “Y” (US Patent 4,905,119) configuration. It is available in surge current ratings up to 500 A. SIDACtor devices are used to enable equipment to meet various regulatory requirements including GR 1089, ITU K.20, K.21, and K.45, IEC 60950, UL 60950, and TIA-968 (formerly known as FCC Part 68). Electrical Parameters — Symmetrical Part Number * VDRM Volts VS Volts VDRM Volt Pins 1-2, 2-3, 1-3 VS Volts Pins 4-5, 5-6, 4-6 CO pF VT Volts IDRM µAmps IS mAmps IT Amps IH mAmps Pins 3-2, 6-5, 1-2, 4-5 P1556U_ 130 180 130 180 8 5 800 2.2 150 50 P1806U_ 150 210 150 210 8 5 800 2.2 150 50 P2106U_ 170 250 170 250 8 5 800 2.2 150 40 P2356U_ 200 270 200 270 8 5 800 2.2 150 40 P2706U_ 230 300 230 300 8 5 800 2.2 150 40 P3206U_ 270 350 270 350 8 5 800 2.2 150 40 P3406U_ 300 400 300 400 8 5 800 2.2 150 40 P5106U_ 420 600 420 600 8 5 800 2.2 150 40 VT Volts IDRM µAmps IS mAmps IT Amps IH mAmps CO pF Electrical Parameters — Asymmetrical VDRM Volts Part Number * VS Volts VDRM Volt Pins 1-2, 2-3, 4-5, 5-6 VS Volts Pins 4-6, 1-3 A2106U_6 170 250 50 80 3.5 5 800 2.2 120 40 A5030U_6 400 550 270 350 3.5 5 800 2.2 150 30 * For individual “UA”, “UB”, and “UC” surge ratings, see table below. General Notes: • All measurements are made at an ambient temperature of 25 °C. IPP applies to -40 °C through +85 °C temperature range. • IPP is a repetitive surge rating and is guaranteed for the life of the product. • Listed SIDACtor devices are bi-directional. All electrical parameters and surge ratings apply to forward and reverse polarities. • VDRM is measured at IDRM. • VS is measured at 100 V/µs. • Special voltage (VS and VDRM) and holding current (IH) requirements are available upon request. • Off-state capacitance is measured between Pins 1-2 and 3-2 at 1 MHz with a 2 V bias and is a typical value for “UA” product. “UB” and “UC” capacitance is approximately 10 pF higher. • Device is designed to meet balance requirements of GTS 8700 and GR 974. Surge Ratings Series IPP 2x10 µs Amps IPP 8x20 µs Amps A 150 150 90 50 45 20 500 B 250 250 150 100 80 30 500 C 500 400 200 150 100 50 500 http://www.teccor.com +1 972-580-7777 IPP 10x160 µs Amps IPP 10x560 µs Amps 2 - 24 IPP 10x1000 µs Amps ITSM 60 Hz Amps di/dt Amps/µs © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide Multiport Balanced SIDACtor Device Thermal Considerations Package Symbol Value Unit Modified MS-013 TJ Operating Junction Temperature Range -40 to +125 °C TS Storage Temperature Range -65 to +150 °C 60 °C/W 6 5 RqJA 4 Parameter Thermal Resistance: Junction to Ambient 1 2 Data Sheets 3 IPP – Peak Pulse Current – %IPP +I +I IITT ISS IH IDRM -V -V +V +V V VTT V VDRM DRM V VS S Peak Value 100 tr = rise time to peak value td = decay time to half value Waveform = tr x td 50 Half Value 0 0 tr td t – Time (µs) -I -I V-I Characteristics tr x td Pulse Wave-form IH 8 6 25 ˚C 4 2 IH (TC = 25 ˚C) 10 Ratio of Percent of VS Change – % 14 12 0 -4 2.0 1.8 1.6 1.4 25 ˚C 1.2 1.0 0.8 0.6 0.4 -40 -20 0 -6 -8 -40 -20 0 20 40 60 80 100 120 140 160 Case Temperature (TC) – ˚C 20 40 60 80 100 120 140 160 Junction Temperature (TJ) – ˚C Normalized VS Change versus Junction Temperature © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide Normalized DC Holding Current versus Case Temperature 2 - 25 http://www.teccor.com +1 972-580-7777 SIDACtor Device SIDACtor Device The modified TO-220 Type 61 SIDACtor solid state protection device can be used in telecommunication protection applications that do not reference earth ground. SIDACtor devices are used to enable equipment to meet various regulatory requirements including GR 1089, ITU K.20, K.21 and K.45, IEC 60950, UL 60950, and TIA-968 (formerly known as FCC Part 68). Electrical Parameters Part Number * VDRM Volts VS Volts VT Volts IDRM µAmps IS mAmps IT Amps IH mAmps CO pF P2000AA61 180 220 4 5 800 2.2 150 30 P2200AA61 200 240 4 5 800 2.2 150 30 P2400AA61 220 260 4 5 800 2.2 150 30 P2500AA61 240 290 4 5 800 2.2 150 30 P3000AA61 270 330 4 5 800 2.2 150 30 P3300AA61 300 360 4 5 800 2.2 150 30 * For surge ratings, see table below. General Notes: • All measurements are made at an ambient temperature of 25 °C. IPP applies to -40 °C through +85 °C temperature range. • IPP is a repetitive surge rating and is guaranteed for the life of the product. • Listed SIDACtor devices are bi-directional. All electrical parameters and surge ratings apply to forward and reverse polarities. • VDRM is measured at IDRM. • VS is measured at 100 V/µs. • Special voltage (VS and VDRM) and holding current (IH) requirements are available upon request. • Off-state capacitance is measured at 1 MHz with a 2 V bias and is a typical value. Surge Ratings Series IPP 0.2x310 µs Amps IPP 2x10 µs Amps IPP 8x20 µs Amps IPP 10x160 µs Amps IPP 10x560 µs Amps IPP 5x320 µs Amps IPP 10x1000 µs Amps ITSM 60 Hz Amps di/dt Amps/µs A 20 150 150 90 50 75 45 20 500 http://www.teccor.com +1 972-580-7777 2 - 26 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide SIDACtor Device Thermal Considerations Package Symbol Modified TO-220 Type 61 Value Unit TJ Operating Junction Temperature Range -40 to +150 °C TS Storage Temperature Range -65 to +150 °C 50 °C/W Thermal Resistance: Junction to Ambient Data Sheets RqJA Parameter IPP – Peak Pulse Current – %IPP +I +I IITT ISS IH I DRM -V -V +V +V V VTT V VDRM DRM V VS S Peak Value 100 tr = rise time to peak value td = decay time to half value Waveform = tr x td 50 Half Value 0 0 tr td t – Time (µs) -I -I V-I Characteristics tr x td Pulse Wave-form IH 8 6 25 ˚C 4 2 IH (TC = 25 ˚C) 10 Ratio of Percent of VS Change – % 14 12 0 -4 2.0 1.8 1.6 1.4 25 ˚C 1.2 1.0 0.8 0.6 0.4 -40 -20 0 -6 -8 -40 -20 0 20 40 60 80 100 120 140 160 Case Temperature (TC) – ˚C 20 40 60 80 100 120 140 160 Junction Temperature (TJ) – ˚C Normalized VS Change versus Junction Temperature © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide Normalized DC Holding Current versus Case Temperature 2 - 27 http://www.teccor.com +1 972-580-7777 Two-chip SIDACtor Device Two-chip SIDACtor Device The two-chip modified TO-220 SIDACtor solid state device protects telecommunication equipment in applications that reference Tip and Ring to earth ground but do not require balanced protection. 1 (T) 2 (G) 3 (R) SIDACtor devices are used to enable equipment to meet various regulatory requirements including GR 1089, ITU K.20, K.21 and K.45, IEC 60950, UL 60950, and TIA-968 (formerly known as FCC Part 68). Electrical Parameters VDRM Volts Part Number * VS Volts VDRM Volts Pins 1-2, 3-2 VS Volts Pins 1-3 VT Volts IDRM µAmps IS mAmps IT Amps IH mAmps CO pF 110 P0602A_ 25 40 50 80 4 5 800 2.2 50 P1402A_ 58 77 116 154 4 5 800 2.2 150 50 P1602A_ 65 95 130 190 4 5 800 2.2 150 50 P2202A_ 90 130 180 260 4 5 800 2.2 150 40 P2702A_ 120 160 240 320 4 5 800 2.2 150 40 P3002A_ 140 180 280 360 4 5 800 2.2 150 40 P3602A_ 170 220 340 440 4 5 800 2.2 150 40 P4202A_ 190 250 380 500 4 5 800 2.2 150 30 P4802A_ 220 300 440 600 4 5 800 2.2 150 30 P6002A_ 275 350 550 700 4 5 800 2.2 150 30 * For individual “AA”, “AB”, and “AC” surge ratings, see table below. General Notes: • All measurements are made at an ambient temperature of 25 °C. IPP applies to -40 °C through +85 °C temperature range. • IPP is a repetitive surge rating and is guaranteed for the life of the product. • Listed SIDACtor devices are bi-directional. All electrical parameters and surge ratings apply to forward and reverse polarities. • VDRM is measured at IDRM. • VS is measured at 100 V/µs. • Special voltage (VS and VDRM) and holding current (IH) requirements are available upon request. • Off-state capacitance is measured between Pins 1-2 and 3-2 at 1 MHz with a 2 V bias and is a typical value for “AA” and “AB” product. “AC” capacitance is approximately 2x the listed value. Surge Ratings Series IPP 2x10 µs Amps IPP 8x20 µs Amps A 150 150 90 50 45 20 500 B 250 250 150 100 80 30 500 C 500 400 200 150 100 50 500 http://www.teccor.com +1 972-580-7777 IPP 10x160 µs Amps IPP 10x560 µs Amps 2 - 28 IPP 10x1000 µs Amps ITSM 60 Hz Amps di/dt Amps/µs © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide Two-chip SIDACtor Device Thermal Considerations Package Symbol Modified TO-220 Value Unit TJ Operating Junction Temperature Range -40 to +150 °C TS Storage Temperature Range -65 to +150 °C 50 °C/W PIN 1 Thermal Resistance: Junction to Ambient Data Sheets RqJA Parameter PIN 3 PIN 2 IPP – Peak Pulse Current – %IPP +I +I IITT ISS IH IDRM -V -V +V +V V VTT V VDRM DRM V VS S Peak Value 100 tr = rise time to peak value td = decay time to half value Waveform = tr x td 50 Half Value 0 0 tr td t – Time (µs) -I -I V-I Characteristics tr x td Pulse Wave-form IH 8 6 25 ˚C 4 2 IH (TC = 25 ˚C) 10 Ratio of Percent of VS Change – % 14 12 0 -4 2.0 1.8 1.6 1.4 25 ˚C 1.2 1.0 0.8 0.6 0.4 -40 -20 0 -6 -8 -40 -20 0 20 40 60 80 100 120 140 160 Case Temperature (TC) – ˚C 20 40 60 80 100 120 140 160 Junction Temperature (TJ) – ˚C Normalized VS Change versus Junction Temperature © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide Normalized DC Holding Current versus Case Temperature 2 - 29 http://www.teccor.com +1 972-580-7777 Two-chip MicroCapacitance (MC) SIDACtor Device Two-chip MicroCapacitance (MC) SIDACtor Device 1 (T) 2 (G) 3 (R) The two-chip modified TO-220 MC SIDACtor solid state device protects telecommunication equipment in applications that reference Tip and Ring to earth ground but do not require balanced protection. SIDACtor devices are used to enable equipment to meet various regulatory requirements including GR 1089, ITU K.20, K.21 and K.45, IEC 60950, UL 60950, and TIA-968 (formerly known as FCC Part 68). Electrical Parameters VDRM Volts Part Number * VS Volts VDRM Volts Pins 1-2, 3-2 VS Volts VT Volts Pins 1-3 IDRM µAmps IS mAmps IT Amps IH mAmps CO pF P0602AC MC 25 40 50 80 4 5 800 2.2 50 60 P1402AC MC 58 77 116 154 4 5 800 2.2 150 60 P1602AC MC 65 95 130 190 4 5 800 2.2 150 60 P2202AC MC 90 130 180 260 4 5 800 2.2 150 50 P2702AC MC 120 160 240 320 4 5 800 2.2 150 50 P3002AC MC 140 180 280 360 4 5 800 2.2 150 50 P3602AC MC 170 220 340 440 4 5 800 2.2 150 40 P4202AC MC 190 250 380 500 4 5 800 2.2 150 40 P4802AC MC 220 300 440 600 4 5 800 2.2 150 40 P6002AC MC 275 350 550 700 4 5 800 2.2 150 40 * For surge ratings, see table below. General Notes: • All measurements are made at an ambient temperature of 25 °C. IPP applies to -40 °C through +85 °C temperature range. • IPP is a repetitive surge rating and is guaranteed for the life of the product. • Listed SIDACtor devices are bi-directional. All electrical parameters and surge ratings apply to forward and reverse polarities. • VDRM is measured at IDRM. • VS is measured at 100 V/µs. • Special voltage (VS and VDRM) and holding current (IH) requirements are available upon request. • Off-state capacitance is measured between Pins 1-2 and 3-2 at 1 MHz with a 2 V bias. Surge Ratings Series IPP 2x10 µs Amps IPP 8x20 µs Amps IPP 10x160 µs Amps IPP 10x560 µs Amps IPP 10x1000 µs Amps ITSM 60 Hz Amps di/dt Amps/µs C 500 400 200 150 100 50 500 http://www.teccor.com +1 972-580-7777 2 - 30 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide Two-chip MicroCapacitance (MC) SIDACtor Device Thermal Considerations Package Symbol Modified TO-220 Value Unit TJ Operating Junction Temperature Range -40 to +150 °C TS Storage Temperature Range -65 to +150 °C 50 °C/W PIN 1 Thermal Resistance: Junction to Ambient Data Sheets RqJA Parameter PIN 3 PIN 2 IPP – Peak Pulse Current – %IPP +I +I IITT ISS IH IDRM -V -V +V +V V VTT V VDRM DRM V VS S Peak Value 100 tr = rise time to peak value td = decay time to half value Waveform = tr x td 50 Half Value 0 0 tr td t – Time (µs) -I -I V-I Characteristics tr x td Pulse Wave-form IH 8 6 25 ˚C 4 2 IH (TC = 25 ˚C) 10 Ratio of Percent of VS Change – % 14 12 0 -4 2.0 1.8 1.6 1.4 25 ˚C 1.2 1.0 0.8 0.6 0.4 -40 -20 0 -6 -8 -40 -20 0 20 40 60 80 100 120 140 160 Case Temperature (TC) – ˚C 20 40 60 80 100 120 140 160 Junction Temperature (TJ) – ˚C Normalized VS Change versus Junction Temperature © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide Normalized DC Holding Current versus Case Temperature 2 - 31 http://www.teccor.com +1 972-580-7777 Balanced Three-chip SIDACtor Device Balanced Three-chip SIDACtor Device 1 The three-chip modified TO-220 SIDACtor balanced solid state device is designed for telecommunication protection systems that reference Tip and Ring to earth ground. Applications include any piece of transmission equipment that requires balanced protection. This device is built using Teccor’s patented “Y” (US Patent 4,905,119) configuration. 3 2 The SIDACtor device is used to enable equipment to meet various regulatory requirements including GR 1089, ITU K.20,K.21 and K.45, IEC 60950, UL 60950, and TIA-968 (formerly known as FCC Part 68). Electrical Parameters VDRM Volts Part Number * VS Volts VDRM Volts Pins 1-2, 2-3 VS Volts Pins 1-3 VT Volts IDRM µAmps IS mAmps IT Amps IH mAmps CO pF P1553A_ 130 180 130 180 8 5 800 2.2 150 40 P1803A_ 150 210 150 210 8 5 800 2.2 150 40 P2103A_ 170 250 170 250 8 5 800 2.2 150 40 P2353A_ 200 270 200 270 8 5 800 2.2 150 40 P2703A_ 230 300 230 300 8 5 800 2.2 150 30 P3203A_ 270 350 270 350 8 5 800 2.2 150 30 P3403A_ 300 400 300 400 8 5 800 2.2 150 30 P5103A_ 420 600 420 600 8 5 800 2.2 150 30 A2106A_3 ** 170 250 50 80 8 5 800 2.2 120 40 A5030A_3 ** 400 550 270 350 8 5 800 2.2 150 30 * For individual “AA”, “AB”, and “AC” surge ratings, see table below. ** Asymmetrical General Notes: • All measurements are made at an ambient temperature of 25 °C. IPP applies to -40 °C through +85 °C temperature range. • IPP is a repetitive surge rating and is guaranteed for the life of the product. • Listed SIDACtor devices are bi-directional. All electrical parameters and surge ratings apply to forward and reverse polarities. • VDRM is measured at IDRM. • VS is measured at 100 V/µs. • Special voltage (VS and VDRM) and holding current (IH) requirements are available upon request. • Off-state capacitance is measured between Pins 1-2 and 3-2 at 1 MHz with a 2 V bias and is a typical value for “AA” product. “AB” and “AC” capacitance is approximately 2x the listed value. • Device is designed to meet balance requirements of GTS 8700 and GR 974. Surge Ratings Series IPP 2x10 µs Amps IPP 8x20 µs Amps A 150 150 90 50 45 20 500 B 250 250 150 100 80 30 500 C 500 400 200 150 100 50 500 http://www.teccor.com +1 972-580-7777 IPP 10x160 µs Amps IPP 10x560 µs Amps 2 - 32 IPP 10x1000 µs Amps ITSM 60 Hz Amps di/dt Amps/µs © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide Balanced Three-chip SIDACtor Device Thermal Considerations Package Symbol Modified TO-220 Value Unit TJ Operating Junction Temperature Range -40 to +150 °C TS Storage Temperature Range -65 to +150 °C 50 °C/W PIN 1 Thermal Resistance: Junction to Ambient Data Sheets RqJA Parameter PIN 3 PIN 2 IPP – Peak Pulse Current – %IPP +I +I IITT ISS IH IDRM -V -V +V +V V VTT V VDRM DRM V VS S Peak Value 100 tr = rise time to peak value td = decay time to half value Waveform = tr x td 50 Half Value 0 0 tr td t – Time (µs) -I -I V-I Characteristics tr x td Pulse Wave-form IH 8 6 25 ˚C 4 2 IH (TC = 25 ˚C) 10 Ratio of Percent of VS Change – % 14 12 0 -4 2.0 1.8 1.6 1.4 25 ˚C 1.2 1.0 0.8 0.6 0.4 -40 -20 0 -6 -8 -40 -20 0 20 40 60 80 100 120 140 160 Case Temperature (TC) – ˚C 20 40 60 80 100 120 140 160 Junction Temperature (TJ) – ˚C Normalized VS Change versus Junction Temperature © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide Normalized DC Holding Current versus Case Temperature 2 - 33 http://www.teccor.com +1 972-580-7777 Balanced Three-chip MicroCapacitance (MC) SIDACtor Device Balanced Three-chip MicroCapacitance (MC) SIDACtor Device 1 The balanced three-chip TO-220 MC SIDACtor solid state device protects telecommunication equipment in high-speed applications that are sensitive to load values and that require a lower capacitance. CO values for the MC are 40% lower than a standard AC part. 3 2 This MC SIDACtor series is used to enable equipment to meet various regulatory requirements including GR 1089, ITU K.20, K.21, and K.45, IEC 60950, UL 60950, and TIA-968 (formerly known as FCC Part 68) without the need of series resistors. Electrical Parameters VDRM Volts Part Number * VS Volts Pins 1-2, 2-3 VDRM Volts VS Volts Pins 1-3 VT Volts IDRM µAmps IS mAmps IT Amps IH mAmps CO pF P1553AC MC 130 180 130 180 8 5 800 2.2 150 40 P1803AC MC 150 210 150 210 8 5 800 2.2 150 40 P2103AC MC 170 250 170 250 8 5 800 2.2 150 40 P2353AC MC 200 270 200 270 8 5 800 2.2 150 40 P2703AC MC 230 300 230 300 8 5 800 2.2 150 30 P3203AC MC 270 350 270 350 8 5 800 2.2 150 30 P3403AC MC 300 400 300 400 8 5 800 2.2 150 30 P5103AC MC 420 600 420 600 8 5 800 2.2 150 30 * For surge ratings, see table below. General Notes: • All measurements are made at an ambient temperature of 25 °C. IPP applies to -40 °C through +85 °C temperature range. • IPP is a repetitive surge rating and is guaranteed for the life of the product. • Listed SIDACtor devices are bi-directional. All electrical parameters and surge ratings apply to forward and reverse polarities. • VDRM is measured at IDRM. • VS is measured at 100 V/µs. • Special voltage (VS and VDRM) and holding current (IH) requirements are available upon request. • Off-state capacitance is measured between Pins 1-2 and 3-2 at 1 MHz with a 2 V bias. • Device is designed to meet balance requirements of GTS 8700 and GR 974. Surge Ratings Series IPP 2x10 µs Amps IPP 8x20 µs Amps IPP 10x160 µs Amps IPP 10x560 µs Amps IPP 10x1000 µs Amps ITSM 60 Hz Amps di/dt Amps/µs C 500 400 200 150 100 50 500 http://www.teccor.com +1 972-580-7777 2 - 34 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide Balanced Three-chip MicroCapacitance (MC) SIDACtor Device Thermal Considerations Package Symbol Modified TO-220 Value Unit TJ Operating Junction Temperature Range -40 to +150 °C TS Storage Temperature Range -65 to +150 °C 50 °C/W PIN 1 Thermal Resistance: Junction to Ambient Data Sheets RqJA Parameter PIN 3 PIN 2 IPP – Peak Pulse Current – %IPP +I +I IITT ISS IH IDRM -V -V +V +V V VTT V VDRM DRM V VS S Peak Value 100 tr = rise time to peak value td = decay time to half value Waveform = tr x td 50 Half Value 0 0 tr td t – Time (µs) -I -I V-I Characteristics tr x td Pulse Wave-form IH 8 6 25 ˚C 4 2 IH (TC = 25 ˚C) 10 Ratio of Percent of VS Change – % 14 12 0 -4 2.0 1.8 1.6 1.4 25 ˚C 1.2 1.0 0.8 0.6 0.4 -40 -20 0 -6 -8 -40 -20 0 20 40 60 80 100 120 140 160 Case Temperature (TC) – ˚C 20 40 60 80 100 120 140 160 Junction Temperature (TJ) – ˚C Normalized VS Change versus Junction Temperature © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide Normalized DC Holding Current versus Case Temperature 2 - 35 http://www.teccor.com +1 972-580-7777 LCAS Asymmetrical Multiport Device LCAS Asymmetrical Multiport Device 1 (R1) 6 (T2) 2 (G1) 5 (G2) 3 (T1) 4 (R2) This is an integrated multichip solution for protecting multiple twisted pair from overvoltage conditions. Based on a six-pin surface mount SOIC package, it is equivalent to four discrete DO-214AA or two TO-220 packages. Available in surge current ratings up to 500 A, the multiport line protector is ideal for densely populated line cards that cannot afford PCB inefficiencies or the use of series power resistors. For a diagram of an LCAS (Line Circuit Access Switch) application, see Figure 3.21. Electrical Parameters Part Number * VDRM Volts VS Volts VDRM Volts VS Volts CO pF VT Volts IDRM µAmps IS mAmps IT Amps IH mAmps Pins 3-2, 6-5, 1-2, 4-5 Pins 3-2, 6-5 Pins 1-2, 4-5 A1220U_4 100 130 180 220 4 5 800 2.2 120 30 A1225U_4 100 130 230 290 4 5 800 2.2 120 30 * For individual “UA”, “UB”, and “UC” surge ratings, see table below. General Notes: • All measurements are made at an ambient temperature of 25 °C. IPP applies to -40 °C through +85 °C temperature range. • IPP is a repetitive surge rating and is guaranteed for the life of the product. • Listed SIDACtor devices are bi-directional. All electrical parameters and surge ratings apply to forward and reverse polarities. • VDRM is measured at IDRM. • VS is measured at 100 V/µs. • Special voltage (VS and VDRM) and holding current (IH) requirements are available upon request. • Off-state capacitance is measured between Pins 1-2 and 3-2 at 1 MHz with a 2 V bias and is a typical value for “UA” product. “UB” and “UC” capacitance is approximately 2x higher. Surge Ratings Series IPP 2x10 µs Amps IPP 8x20 µs Amps A 150 150 90 50 45 20 500 B 250 250 150 100 80 30 500 C 500 400 200 150 100 50 500 http://www.teccor.com +1 972-580-7777 IPP 10x160 µs Amps IPP 10x560 µs Amps 2 - 36 IPP 10x1000 µs Amps ITSM 60 Hz Amps di/dt Amps/µs © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide LCAS Asymmetrical Multiport Device Thermal Considerations Package Symbol Value Unit Modified MS-013 TJ Operating Junction Temperature Range -40 to +125 °C TS Storage Temperature Range -65 to +150 °C 60 °C/W 6 5 4 RqJA Parameter Thermal Resistance: Junction to Ambient 1 2 IPP – Peak Pulse Current – %IPP +I +I IITT ISS IH IDRM -V -V +V +V V VTT V VDRM DRM V VS S Peak Value 100 tr = rise time to peak value td = decay time to half value Waveform = tr x td 50 Half Value 0 0 tr td t – Time (µs) -I -I V-I Characteristics tr x td Pulse Wave-form IH 8 6 25 ˚C 4 2 IH (TC = 25 ˚C) 10 Ratio of Percent of VS Change – % 14 12 0 -4 2.0 1.8 1.6 1.4 25 ˚C 1.2 1.0 0.8 0.6 0.4 -40 -20 0 -6 -8 -40 -20 0 20 40 60 80 100 120 140 160 Case Temperature (TC) – ˚C 20 40 60 80 100 120 140 160 Junction Temperature (TJ) – ˚C Normalized VS Change versus Junction Temperature © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide Normalized DC Holding Current versus Case Temperature 2 - 37 http://www.teccor.com +1 972-580-7777 Data Sheets 3 LCAS Asymmetrical Discrete Device LCAS Asymmetrical Discrete Device These DO-214AA SIDACtor devices are intended for LCAS (Line Circuit Access Switch) applications that require asymmetrical protection in discrete (individual) packages. They enable the protected equipment to meet various regulatory requirements including GR 1089, ITU K.20, K.21, K.45, IEG 60950, UL 60950, and TIA-968. Electrical Parameters Part Number * VDRM Volts VS Volts VT Volts IDRM µAmps IS mAmps IT Amps IH mAmps CO pF P1200S_ 100 130 4 5 800 2.2 120 40 P2000S_ 180 220 4 5 800 2.2 120 30 P2500S_ 230 290 4 5 800 2.2 120 30 * For individual “SA”, “SB”, and “SC” surge ratings, see table below. General Notes: • All measurements are made at an ambient temperature of 25 °C. IPP applies to -40 °C through +85 °C temperature range. • IPP is a repetitive surge rating and is guaranteed for the life of the product. • Listed SIDACtor devices are bi-directional. All electrical parameters and surge ratings apply to forward and reverse polarities. • VDRM is measured at IDRM. • VS is measured at 100 V/µs. • Special voltage (VS and VDRM) and holding current (IH) requirements are available upon request. • Off-state capacitance is measured between Pins 1-2 and 3-2 at 1 MHz with a 2 V bias and is a typical value for “SA” and “SB” product. “SC” capacitance is approximately 10 pF higher. Surge Ratings Series IPP 2x10 µs Amps IPP 8x20 µs Amps A 150 150 90 50 45 20 500 B 250 250 150 100 80 30 500 C 500 400 200 150 100 50 500 http://www.teccor.com +1 972-580-7777 IPP 10x160 µs Amps IPP 10x560 µs Amps 2 - 38 IPP 10x1000 µs Amps ITSM 60 Hz Amps di/dt Amps/µs © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide LCAS Asymmetrical Discrete Device Package Symbol Value Unit DO-214AA TJ Operating Junction Temperature Range -40 to +125 °C TS Storage Temperature Range -65 to +150 °C 60 °C/W RqJA Parameter Thermal Resistance: Junction to Ambient IPP – Peak Pulse Current – %IPP +I +I IITT ISS IH IDRM -V -V +V +V V VTT V VDRM DRM V VS S Peak Value 100 tr = rise time to peak value td = decay time to half value Waveform = tr x td 50 Half Value 0 0 tr td t – Time (µs) -I -I V-I Characteristics tr x td Pulse Wave-form IH 8 6 25 ˚C 4 2 IH (TC = 25 ˚C) 10 Ratio of Percent of VS Change – % 14 12 0 -4 2.0 1.8 1.6 1.4 25 ˚C 1.2 1.0 0.8 0.6 0.4 -40 -20 0 -6 -8 -40 -20 0 20 40 60 80 100 120 140 160 Case Temperature (TC) – ˚C 20 40 60 80 100 120 140 160 Junction Temperature (TJ) – ˚C Normalized VS Change versus Junction Temperature © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide Normalized DC Holding Current versus Case Temperature 2 - 39 http://www.teccor.com +1 972-580-7777 Data Sheets Thermal Considerations Four-Port Balanced Three-chip Protector Four-Port Balanced Three-chip Protector This hybrid Single In-line Package (SIP) protects four twisted pairs from overcurrent and overvoltage conditions. Comprised of twelve discrete DO-214AA SIDACtor devices and eight TeleLink surface mount fuses, it is ideal for densely populated line cards that cannot afford PCB inefficiencies or the use of series power resistors. Surge current ratings up to 500 A are available. F2 Tip Tip 1 Ring Gnd 18 Ring 19 Z10 Z7 Ring 6 9 F1 Z12 Z11 13 Z4 4 20 17 Z8 Gnd 8 Z1 Tip Z9 Z5 Gnd 3 F8 15 12 Z6 Z2 Ring Tip 10 7 Z3 Gnd F6 F4 5 2 11 14 F3 16 F5 F7 Electrical Parameters VDRM Volts Part Number * VS Volts Pins 2-3, 4-3, 7-8, 9-8, 12-13, 14-13, 17-18, 19-18 VDRM Volts VS Volts Pins 2-4, 7-9, 12-14, 17-19 CO pF VT Volts IDRM µAmps IS mAmps IT Amps IH mAmps Pins 1-3 P1553Z_ 130 180 130 180 8 5 800 2.2 150 40 P1803Z_ 150 210 150 210 8 5 800 2.2 150 40 P2103Z_ 170 250 170 250 8 5 800 2.2 150 40 P2353Z_ 200 270 200 270 8 5 800 2.2 150 40 P2703Z_ 230 300 230 300 8 5 800 2.2 150 30 P3203Z_ 270 350 270 350 8 5 800 2.2 150 30 P3403Z_ 300 400 300 400 8 5 800 2.2 150 30 A2106Z_ ** 170 250 50 80 8 5 800 2.2 120 40 A5030Z_ ** 400 550 270 350 8 5 800 2.2 150 30 * For individual “ZA,” “ZB,” and “ZC” surge ratings, see table below. ** Asymmetrical General Notes: • All measurements are made at an ambient temperature of 25 °C. IPP applies to -40 °C through +85 °C temperature range. • IPP is a repetitive surge rating and is guaranteed for the life of the product. • Listed SIDACtor devices are bi-directional. All electrical parameters and surge ratings apply to forward and reverse polarities. • VDRM is measured at IDRM. • VS is measured at 100 V/µs. • Special voltage (VS and VDRM) and holding current (IH) requirements are available upon request. • Off-state capacitance is measured between Pins 4-3 and Pins 2-3 at 1 MHz with a 2 V bias and is a typical value for “ZA” product. “ZB” and “ZC” capacitance is approximately 10 pF higher. • Device is designed to meet balance requirements of GTS 8700 and GR 974. Surge Ratings Series IPP 2x10 µs Amps IPP 8x20 µs Amps A 150 150 90 50 45 20 500 B 250 250 150 100 80 30 500 C 500 400 200 150 100 50 500 http://www.teccor.com +1 972-580-7777 IPP 10x160 µs Amps IPP 10x560 µs Amps 2 - 40 IPP 10x1000 µs Amps ITSM 60 Hz Amps di/dt Amps/µs © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide Four-Port Balanced Three-chip Protector Thermal Considerations Package Symbol Value Unit SIP TJ Operating Junction Temperature Range Parameter -40 to +150 °C TS Storage Temperature Range -65 to +150 °C 90 °C/W Thermal Resistance: Junction to Ambient Data Sheets RqJA +I IPP – Peak Pulse Current – %IPP +I IIT T IISS IIHH IIDRM DRM -V -V +V +V V VTT V VDRM DRM VVS S Peak Value 100 tr = rise time to peak value td = decay time to half value Waveform = tr x td 50 Half Value 0 0 tr td t – Time (µs) -I -I tr x td Pulse Waveform 10 6 4 IH 8 25 ˚C 2 IH (TC = 25 ˚C) 14 12 Ratio of Percent of VS Change – % V-I Characteristics 0 -4 2.0 1.8 1.6 1.4 1.2 25 ˚C 1.0 0.8 0.6 0.4 -40 -20 0 20 40 60 80 100 120 140 160 -6 -8 Case Temperature (TC) – ˚C -40 -20 0 20 40 60 80 100 120 140 160 Junction Temperature (TJ) – ˚C Normalized VS Change versus Junction Temperature © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide Normalized DC Holding Current versus Case Temperature 2 - 41 http://www.teccor.com +1 972-580-7777 Four-Port Longitudinal Two-chip Protector Four-Port Longitudinal Two-chip Protector This hybrid Single In-line Package (SIP) protects four twisted pairs from overcurrent and overvoltage conditions. Comprised of eight discrete DO-214AA SIDACtor devices and eight TeleLink surface mount fuses, it is ideal for densely populated line cards that cannot afford PCB inefficiencies or the use of series power resistors. Surge current ratings up to 500 A are available. F2 Tip Gnd 3 Ring 1 Gnd 8 Ring 6 Z8 13 Gnd 18 Ring 19 Z7 11 14 F3 20 17 Z5 9 F1 Tip Z6 Z3 4 F8 15 12 Z4 Z1 Ring Tip 10 7 Z2 Gnd F6 F4 Tip 5 2 F5 16 F7 Electrical Parameters VDRM Volts Part Number * VS Volts Pins 2-3, 4-3, 7-8, 9-8, 12-13, 14-13, 17-18, 19-18 VDRM Volts VS Volts CO pF Pins 2-4, 7-9, 12-14, 17-19 VT Volts IDRM µAmps IS mAmps IT Amps IH mAmps Pins 2-3, 3-4 P0602Z_ 25 40 50 80 4 5 800 2.2 50 110 P1402Z_ 58 77 116 154 4 5 800 2.2 150 50 P1602Z_ 65 95 130 190 4 5 800 2.2 150 50 P2202Z_ 90 130 180 260 4 5 800 2.2 150 40 P2702Z_ 120 160 240 320 4 5 800 2.2 150 40 P3002Z_ 140 180 280 360 4 5 800 2.2 150 40 P3602Z_ 160 220 320 440 4 5 800 2.2 150 40 P4202Z_ 190 250 380 500 4 5 800 2.2 150 30 P4802Z_ 220 300 440 600 4 5 800 2.2 150 30 P6002Z_ 275 350 550 700 4 5 800 2.2 150 30 * For individual “ZA,” “ZB,” and “ZC” surge ratings, see table below. General Notes: • All measurements are made at an ambient temperature of 25 °C. IPP applies to -40 °C through +85 °C temperature range. • IPP is a repetitive surge rating and is guaranteed for the life of the product. • Listed SIDACtor devices are bi-directional. All electrical parameters and surge ratings apply to forward and reverse polarities. • VDRM is measured at IDRM. • VS is measured at 100 V/µs. • Special voltage (VS and VDRM) and holding current (IH) requirements are available upon request. • Off-state capacitance is measured between Pins 4-3 and Pins 2-3 at 1 MHz with a 2 V bias and is a typical value for “ZA” product. “ZB” and “ZC” capacitance is approximately 2x higher. • Device is designed to meet balance requirements of GTS 8700 and GR 974. • Lower capacitance MC versions may be available. Contact factory for further information. Surge Ratings Series IPP 2x10 µs Amps IPP 8x20 µs Amps A 150 150 90 50 45 20 500 B 250 250 150 100 80 30 500 C 500 400 200 150 100 50 500 http://www.teccor.com +1 972-580-7777 IPP 10x160 µs Amps IPP 10x560 µs Amps 2 - 42 IPP 10x1000 µs Amps ITSM 60 Hz Amps di/dt Amps/µs © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide Four-Port Longitudinal Two-chip Protector Thermal Considerations Package Symbol Value Unit SIP TJ Operating Junction Temperature Range Parameter -40 to +150 °C TS Storage Temperature Range -65 to +150 °C 90 °C/W Thermal Resistance: Junction to Ambient Data Sheets RqJA +I IPP – Peak Pulse Current – %IPP +I IIT T IISS IIHH IIDRM DRM -V -V +V +V V VTT V VDRM DRM VVS S Peak Value 100 tr = rise time to peak value td = decay time to half value Waveform = tr x td 50 Half Value 0 0 tr td t – Time (µs) -I -I tr x td Pulse Waveform 10 6 4 IH 8 25 ˚C 2 IH (TC = 25 ˚C) 14 12 Ratio of Percent of VS Change – % V-I Characteristics 0 -4 2.0 1.8 1.6 1.4 1.2 25 ˚C 1.0 0.8 0.6 0.4 -40 -20 0 20 40 60 80 100 120 140 160 -6 -8 Case Temperature (TC) – ˚C -40 -20 0 20 40 60 80 100 120 140 160 Junction Temperature (TJ) – ˚C Normalized VS Change versus Junction Temperature © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide Normalized DC Holding Current versus Case Temperature 2 - 43 http://www.teccor.com +1 972-580-7777 Four-Port Metallic Line Protector Four-Port Metallic Line Protector The four-port hybrid Single In-line Package (SIP) line protector protects multiple twisted pair from overcurrent and overvoltage conditions. Based on a SIP, it is equivalent to four discrete DO-214AA SIDACtor devices and four surface mount fuses. Available in surge current ratings up to 500 A, this four-port SIP line protector is ideal for densely populated line cards that cannot afford PCB inefficiencies or the use of series power resistors. F2 F1 Tip 2 1 Tip Ring 8 7 Z2 Z1 Ring 3 F4 F3 Tip 5 4 Tip Z4 Z3 Ring 6 11 10 Ring 9 12 Electrical Parameters Part Number * VDRM Volts VS Volts VT Volts IDRM µAmps IS mAmps IT Amps IH mAmps CO pF P0080Z_ 6 25 4 5 800 2.2 50 100 P0300Z_ 25 40 4 5 800 2.2 50 110 P0640Z_ 58 77 4 5 800 2.2 150 50 P0720Z_ 65 88 4 5 800 2.2 150 50 P0900Z_ 75 98 4 5 800 2.2 150 50 P1100Z_ 90 130 4 5 800 2.2 150 40 P1300Z_ 120 160 4 5 800 2.2 150 40 P1500Z_ 140 180 4 5 800 2.2 150 40 P1800Z_ 170 220 4 5 800 2.2 150 30 P2300Z_ 190 260 4 5 800 2.2 150 30 P2600Z_ 220 300 4 5 800 2.2 150 30 P3100Z_ 275 350 4 5 800 2.2 150 30 P3500Z_ 320 400 4 5 800 2.2 150 30 * For individual “ZA,” “ZB,” and “ZC” surge ratings, see table below. General Notes: • All measurements are made at an ambient temperature of 25 °C. IPP applies to -40 °C through +85 °C temperature range. • IPP is a repetitive surge rating and is guaranteed for the life of the product. • Listed SIDACtor devices are bi-directional. All electrical parameters and surge ratings apply to forward and reverse polarities. • VDRM is measured at IDRM. • VS is measured at 100 V/µs. • Special voltage (VS and VDRM) and holding current (IH) requirements are available upon request. • Off-state capacitance is measured at 1 MHz with a 2 V bias and is a typical value for “ZA” and “ZB” product. “ZC” capacitance is approximately 2x the listed value. • Lower capacitance MC versions may be available. Contact factory for further information. Surge Ratings Series IPP 2x10 µs Amps IPP 8x20 µs Amps A 150 150 90 50 45 20 500 B 250 250 150 100 80 30 500 C 500 400 200 150 100 50 500 http://www.teccor.com +1 972-580-7777 IPP 10x160 µs Amps IPP 10x560 µs Amps 2 - 44 IPP 10x1000 µs Amps ITSM 60 Hz Amps di/dt Amps/µs © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide Four-Port Metallic Line Protector Thermal Considerations Package Symbol Value Unit SIP TJ Operating Junction Temperature Range -40 to +150 °C TS Storage Temperature Range -65 to +150 °C 90 °C/W Thermal Resistance: Junction to Ambient Data Sheets RqJA Parameter +I IPP – Peak Pulse Current – %IPP +I IIT T IISS IIHH IIDRM DRM -V -V +V +V V VTT V VDRM DRM VVS S Peak Value 100 tr = rise time to peak value td = decay time to half value Waveform = tr x td 50 Half Value 0 0 tr td t – Time (µs) -I -I tr x td Pulse Waveform 10 6 4 IH 8 25 ˚C 2 IH (TC = 25 ˚C) 14 12 Ratio of Percent of VS Change – % V-I Characteristics 0 -4 2.0 1.8 1.6 1.4 1.2 25 ˚C 1.0 0.8 0.6 0.4 -40 -20 0 20 40 60 80 100 120 140 160 -6 -8 Case Temperature (TC) – ˚C -40 -20 0 20 40 60 80 100 120 140 160 Junction Temperature (TJ) – ˚C Normalized VS Change versus Junction Temperature © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide Normalized DC Holding Current versus Case Temperature 2 - 45 http://www.teccor.com +1 972-580-7777 Fixed Voltage SLIC Protector Fixed Voltage SLIC Protector These DO-214AA unidirectional protectors are constructed with a SIDACtor device and an integrated diode. They protect SLICs (Subscriber Line Interface Circuits) from damage during transient voltage activity and enable line cards to meet various regulatory requirements including GR 1089, ITU K.20, K.21 and K.45, IEC 60950, UL 60950, and TIA968 (formerly known as FCC Part 68). (T/R) (G) For specific design criteria, see details in Figure 3.21. Cathode Electrical Parameters Part Number * VDRM Volts VS Volts VT Volts VF Volts IDRM µAmps IS mAmps IT Amps IH mAmps CO pF P0641S_ 58 77 4 5 5 800 1 120 70 P0721S_ 65 88 4 5 5 800 1 120 70 P0901S_ 75 98 4 5 5 800 1 120 70 P1101S_ 95 130 4 5 5 800 1 120 70 * For individual “SA” and “SC” surge ratings, see table below. General Notes: • All measurements are made at an ambient temperature of 25 °C. IPP applies to -40 °C through +85 °C temperature range. • IPP is a repetitive surge rating and is guaranteed for the life of the product. • VDRM is measured at IDRM. • VS and VF are measured at 100 V/µs. • Special voltage (VS and VDRM) and holding current (IH) requirements are available upon request. • Off-state capacitance is measured at 1 MHz with a 2 V bias and is a typical value for “SA” and “SB” product. “SC” capacitance is approximately 2x the listed value. • Parallel capacitive loads may affect electrical parameters. Surge Ratings (Preliminary Data) Series IPP 2x10 µs Amps IPP 8x20 µs Amps IPP 10x160 µs Amps IPP 10x560 µs Amps IPP 10x1000 µs Amps ITSM 60 Hz Amps di/dt Amps/µs A 150 150 90 50 45 20 500 C 500 400 200 120 100 50 500 http://www.teccor.com +1 972-580-7777 2 - 46 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide Fixed Voltage SLIC Protector Package Symbol Value Unit DO-214AA TJ Operating Junction Temperature Range Parameter -40 to +150 °C TS Storage Temperature Range -65 to +150 °C 90 °C/W Thermal Resistance: Junction to Ambient RqJA +I IPP – Peak Pulse Current – %IPP +I VF IT IS IH VS VDRM VT IDRM -V -V +V+V VT IDRM VDRM IH IS VS Peak Value 100 tr = rise time to peak value td = decay time to half value Waveform = tr x td 50 Half Value 0 IT 0 tr td t – Time (µs) -I -I V-I Characteristics tr x td Pulse Wave-form IH 8 6 25 ˚C 4 2 IH (TC = 25 ˚C) 10 Ratio of Percent of VS Change – % 14 12 0 -4 2.0 1.8 1.6 1.4 25 ˚C 1.2 1.0 0.8 0.6 0.4 -40 -20 0 -6 -8 -40 -20 0 20 40 60 80 100 120 140 160 Case Temperature (TC) – ˚C 20 40 60 80 100 120 140 160 Junction Temperature (TJ) – ˚C Normalized VS Change versus Junction Temperature © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide Normalized DC Holding Current versus Case Temperature 2 - 47 http://www.teccor.com +1 972-580-7777 Data Sheets Thermal Considerations Twin SLIC Protector Twin SLIC Protector 1 (T) Subscriber Line Interface Circuits (SLIC) are highly susceptible to transient voltages, such as lightning and power cross conditions. To minimize this threat, Teccor provides this dualchip, fixed-voltage SLIC protector device. 2 (G) 3 (R) For specific design criteria, see details in Figure 3.23. Electrical Parameters Part Number * VDRM Volts VS Volts VDRM Volts Pins 1-2, 2-3 VS Volts Pins 1-3 VT Volts VF Volts IDRM µAmps IS mAmps IT Amps IH mAmps CO pF P0641CA2 58 77 58 77 4 5 5 800 1 120 60 P0721CA2 65 88 65 88 4 5 5 800 1 120 60 P0901CA2 75 98 75 98 4 5 5 800 1 120 60 P1101CA2 95 130 95 130 4 5 5 800 1 120 60 * For surge ratings, see table below. General Notes: • All measurements are made at an ambient temperature of 25 °C. IPP applies to -40 °C through +85 °C temperature range. • IPP is a repetitive surge rating and is guaranteed for the life of the product. • VDRM is measured at IDRM. • VS and VF are measured at 100 V/µs. • Special voltage (VS and VDRM) and holding current (IH) requirements are available upon request. • Off-state capacitance is measured across pins 1-2 or 2-3 at 1 MHz with a 2 V bias. Capacitance across pins 1-3 is approximately half. • Parallel capacitive loads may affect electrical parameters. • Compliance with GR 1089 or UL 60950 power cross tests may require special design considerations. Contact the factory for further information. Surge Ratings (Preliminary Data) Series IPP 2x10 µs Amps IPP 8x20 µs Amps IPP 10x160 µs Amps IPP 10x560 µs Amps IPP 10x1000 µs Amps ITSM 60 Hz Amps di/dt Amps/µs A 150 150 90 50 45 20 500 http://www.teccor.com +1 972-580-7777 2 - 48 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide Twin SLIC Protector Thermal Considerations Package Symbol Value Unit Modified DO-214AA TJ Operating Junction Temperature Range -40 to +150 °C TS Storage Temperature Range -65 to +150 °C 85 °C/W Pin 3 Parameter Thermal Resistance: Junction to Ambient RqJA Pin 2 +I +I VS VDRM IS IH IPP – Peak Pulse Current – %IPP VF IT VT IDRM -V -V +V +V VT IDRM VDRM IH IS VS Peak Value 100 tr = rise time to peak value td = decay time to half value Waveform = tr x td 50 Half Value 0 IT 0 td tr t – Time (µs) -I -I tr x td Pulse Wave-form 10 8 6 4 25 ˚C Ratio of 2 IH (TC = 25 ˚C) 14 12 IH Percent of VS Change – % V-I Characteristics 0 -4 2.0 1.8 1.6 1.4 25 ˚C 1.2 1.0 0.8 0.6 0.4 -40 -20 0 -6 20 40 60 80 100 120 140 160 Case Temperature (TC) – ˚C -8 -40 -20 0 20 40 60 80 100 120 140 160 Junction Temperature (TJ) – ˚C Normalized VS Change versus Junction Temperature © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide Normalized DC Holding Current versus Case Temperature 2 - 49 http://www.teccor.com +1 972-580-7777 Data Sheets Pin 1 Multiport SLIC Protector Multiport SLIC Protector 1 (T1) 6 (T2) 2 (G1) 5 (G2) 3 (R1) 4 (R2) This multiport line protector is designed as a single-package solution for protecting multiple twisted pair from overvoltage conditions. Based on a six-pin SOIC package, it is equivalent to four discrete DO-214AA packages. Available in surge current ratings up to 500 A for a 2x10 µs event, the multiport line protector is ideal for densely populated line cards that cannot afford PCB inefficiencies or the use of series power resistors. For specific design criteria, see details in Figure 3.24. Electrical Parameters VDRM Volts VS Volts VDRM Volts Pins 1-2, 2-3, 4-5, 5-6 Part Number * VS Volts Pins 1-3, 4-6 VT Volts VF Volts IDRM µAmps IS mAmps IT Amps IH mAmps CO pF P0641U_ 58 77 58 77 4 5 5 800 1 120 70 P0721U_ 65 88 65 88 4 5 5 800 1 120 70 P0901U_ 75 98 75 98 4 5 5 800 1 120 70 P1101U_ 95 130 95 130 4 5 5 800 1 120 70 * For individual “UA” and “UC” surge ratings, see table below. General Notes: • All measurements are made at an ambient temperature of 25 °C. IPP applies to -40 °C through +85 °C temperature range. • IPP is a repetitive surge rating and is guaranteed for the life of the product. • VDRM is measured at IDRM. • VS and VF are measured at 100 V/µs. • Special voltage (VS and VDRM) and holding current (IH) requirements are available upon request. • Off-state capacitance is measured across pins 1-2, 2-3, 4-5, or 5-6 at 1 MHz with a 2 V bias and is a typical value. Capacitance across pins 1-3 or 4-6 is approximately half. “UC” capacitance is approximately 2x the listed value for “UA” product. • Parallel capacitive loads may affect electrical parameters. Surge Ratings Series IPP 2x10 µs Amps IPP 8x20 µs Amps IPP 10x160 µs Amps IPP 10x560 µs Amps IPP 10x1000 µs Amps ITSM 60 Hz Amps di/dt Amps/µs A 150 150 90 50 45 20 500 C 500 400 200 120 100 50 500 http://www.teccor.com +1 972-580-7777 2 - 50 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide Multiport SLIC Protector Thermal Considerations Package Symbol Value Unit Modified MS-013 TJ Operating Junction Temperature Range -40 to +150 °C TS Storage Temperature Range -65 to +150 °C 60 °C/W 6 5 4 Parameter Thermal Resistance: Junction to Ambient RqJA 1 2 +I +I VS VDRM IS IH IPP – Peak Pulse Current – %IPP VF IT VT IDRM -V -V +V +V VT IDRM VDRM IH IS VS Peak Value 100 tr = rise time to peak value td = decay time to half value Waveform = tr x td 50 Half Value 0 IT 0 td tr t – Time (µs) -I -I tr x td Pulse Wave-form 10 8 6 4 25 ˚C Ratio of 2 IH (TC = 25 ˚C) 14 12 IH Percent of VS Change – % V-I Characteristics 0 -4 2.0 1.8 1.6 1.4 25 ˚C 1.2 1.0 0.8 0.6 0.4 -40 -20 0 -6 20 40 60 80 100 120 140 160 Case Temperature (TC) – ˚C -8 -40 -20 0 20 40 60 80 100 120 140 160 Junction Temperature (TJ) – ˚C Normalized VS Change versus Junction Temperature © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide Normalized DC Holding Current versus Case Temperature 2 - 51 http://www.teccor.com +1 972-580-7777 Data Sheets 3 Battrax SLIC Protector Battrax SLIC Protector This solid state protection device can be referenced to either a positive or negative voltage source. The B1xx0C_ is for a -VREF and the B2050C_ is for a +VREF. Designed using an SCR and a gate diode, the B1xx0C_ Battrax begins to conduct at |-VREF| + |-1.2 V| while the B2050C_ Battrax begins to conduct at |+VREF| + |1.2 V|. For a diagram of a Battrax application, see Figure 3.29. Pin 3 (+VREF) Pin 2 (Ground) Pin 1 (Line) Pin 3 (-VREF) Gate Pin 1 (Line) Pin 2 (Ground) +Battrax B2050C_ -Battrax B1xx0C_ Electrical Parameters Part Number * VDRM Volts VS Volts VT Volts IDRM µAmps IGT mAmps IT Amps IH mAmps CO pF B1100C_ |-VREF| + |-1.2 V| |-VREF| + |-10 V| 4 5 100 1 100 50 B1160C_ |-VREF| + |-1.2 V| |-VREF| + |-10 V| 4 5 100 1 160 50 B1200C_ |-VREF| + |-1.2 V| |-VREF| + |-10 V| 4 5 100 1 200 50 B2050C_ |+VREF| + |1.2 V| |+VREF| + |10 V| 4 5 50 1 5 50 * For individual “CA” and “CC” surge ratings, see table below. General Notes: • All measurements are made at an ambient temperature of 25 °C. IPP applies to -40 °C through +85 °C temperature range. • IPP is a repetitive surge rating and is guaranteed for the life of the product. • IPP ratings assume VREF = ±48 V. • VDRM is measured at IDRM. • VS is measured at 100 V/µs. • Off-state capacitance is measured at 1 MHz with a 2 V bias and is a typical value. “CC” product is approximately 2x the listed value. • Positive Battrax information is preliminary data. • VREF maximum value for the negative Battrax is -200 V. • VREF maximum value for the positive Battrax is 110 V. Surge Ratings Series IPP 2x10 µs Amps IPP 8x20 µs Amps IPP 10x160 µs Amps IPP 10x560 µs Amps IPP 10x1000 µs Amps ITSM 60 Hz Amps di/dt Amps/µs A 150 150 90 60 50 40 500 C 500 400 200 150 100 50 500 http://www.teccor.com +1 972-580-7777 2 - 52 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide Battrax SLIC Protector Thermal Considerations Package Symbol Value Unit Modified DO-214AA TJ Operating Junction Temperature Range -40 to +150 °C TS Storage Temperature Range -65 to +150 °C 85 °C/W Pin 3 (VREF) Parameter Thermal Resistance: Junction to Ambient RqJA Pin 1 (Line) Data Sheets Pin 2 (Ground) +I +I +I IT IT VS VDRM -V -V IS IH IS IH VT IDRM IDRM -V +V +V VT IDRM VDRM IH IS +V VT VDRM VS VS IT -I -I V-I Characteristics for Positive Battrax 10 6 4 IH 8 25 ˚C 2 IH (TC = 25 ˚C) 14 12 Ratio of Percent of VS Change – % V-I Characteristics for Negative Battrax 0 -4 2.0 1.8 1.6 1.4 25 ˚C 1.2 1.0 0.8 0.6 0.4 -40 -20 0 -6 20 40 60 80 100 120 140 160 Case Temperature (TC) – ˚C -8 -40 -20 0 20 40 60 80 100 120 140 160 Junction Temperature (TJ) – ˚C Normalized VS Change versus Junction Temperature © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide Normalized DC Holding Current versus Case Temperature 2 - 53 http://www.teccor.com +1 972-580-7777 Battrax Dual Negative SLIC Protector Battrax Dual Negative SLIC Protector This solid state Battrax protection device is referenced to a negative voltage source. Its dual-chip package also includes internal diodes for transient protection from positive surge events. (G) 5 For a diagram of a Battrax application, see Figure 3.27. 1 (T) 2 3 (-VREF) (R) Electrical Parameters Part Number * VDRM Volts VS Volts VT Volts VF Volts IDRM µAmps IGT mAmps IT Amps IH mAmps CO pF B1101U_ |-VREF| + |-1.2V| |-VREF| + |-10V| 4 5 5 100 1 100 50 B1161U_ |-VREF| + |-1.2V| |-VREF| + |-10V| 4 5 5 100 1 160 50 B1201U_ |-VREF| + |-1.2V| |-VREF| + |-10V| 4 5 5 100 1 200 50 * For individual “UA” and “UC” surge ratings, see table below. General Notes: • All measurements are made at an ambient temperature of 25 °C. IPP applies to -40 °C through +85 °C temperature range. • IPP is a repetitive surge rating and is guaranteed for the life of the product. • IPP ratings assume a VREF = -48 V. • VDRM is measured at IDRM. • VS is measured at 100 V/µs. • Off-state capacitance is measured at 1 MHz with a 2 V bias and is a typical value. “UC” product is approximately 2x the listed value. • VREF maximum value for the B1101, B1161, and/or B1201 is -200 V. Surge Ratings Series IPP 2x10 µs Amps IPP 8x20 µs Amps IPP 10x160 µs Amps IPP 10x560 µs Amps IPP 10x1000 µs Amps ITSM 60 Hz Amps di/dt Amps/µs A 150 150 90 50 45 20 500 C** 500 400 200 120 100 50 500 ** Call factory for release date. http://www.teccor.com +1 972-580-7777 2 - 54 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide Battrax Dual Negative SLIC Protector Thermal Considerations Package Symbol Value Unit Modified MS-013 TJ Operating Junction Temperature Range -40 to +125 °C TS Storage Temperature Range -65 to +150 °C 60 °C/W 6 5 4 Parameter Thermal Resistance: Junction to Ambient RqJA 1 2 +I +I VS VDRM IS IH IPP – Peak Pulse Current – %IPP VF IT VT IDRM -V -V +V +V VT IDRM VDRM IH IS VS Peak Value 100 tr = rise time to peak value td = decay time to half value Waveform = tr x td 50 Half Value 0 IT 0 td tr t – Time (µs) -I -I tr x td Pulse Wave-form 10 8 6 4 25 ˚C Ratio of 2 IH (TC = 25 ˚C) 14 12 IH Percent of VS Change – % V-I Characteristics 0 -4 2.0 1.8 1.6 1.4 25 ˚C 1.2 1.0 0.8 0.6 0.4 -40 -20 0 -6 20 40 60 80 100 120 140 160 Case Temperature (TC) – ˚C -8 -40 -20 0 20 40 60 80 100 120 140 160 Junction Temperature (TJ) – ˚C Normalized VS Change versus Junction Temperature © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide Normalized DC Holding Current versus Case Temperature 2 - 55 http://www.teccor.com +1 972-580-7777 Data Sheets 3 Battrax Dual Positive/Negative SLIC Protector Battrax Dual Positive/Negative SLIC Protector This Battrax device protects Subscriber Line Interface Circuits (SLIC) that use both a positive and negative Ring voltage. It limits transient voltages with rise times of 100 V/ µs to VREF ±10 V. (+VREF) 5 Ground 4, 6 2 (-VREF) 1 (T) 3 (R) Teccor’s six-pin Battrax devices are constructed using four SCRs and four gate diodes. The SCRs conduct when a voltage that is more negative than -VREF (and/or more positive than +VREF) is applied to the cathode (Pins 1 and 3) of the SCR. During conduction, the SCRs appear as a low-resistive path which forces all transients to be shorted to ground. For a diagram of a Battrax application, see Figure 3.30. Electrical Parameters Part Number * VDRM Volts VS Volts VT Volts IDRM µAmps IGT mAmps IT Amps IH mAmps CO pF B3104U_ |-VREF| + |±1.2V| |-VREF| + |±10V| 4 5 100 1 100 50 B3164U_ |-VREF| + |±1.2V| |-VREF| + |±10V| 4 5 100 1 160 50 B3204U_ |-VREF| + |±1.2V| |-VREF| + |±10V| 4 5 100 1 200 50 * For individual “UA” and “UC” surge ratings, see table below. General Notes: • All measurements are made at an ambient temperature of 25 °C. IPP applies to -40 °C through +85 °C temperature range. • IPP is a repetitive surge rating and is guaranteed for the life of the product. • IPP ratings assume a VREF = ±48 V. • VDRM is measured at IDRM. • VS is measured at 100 V/µs. • Off-state capacitance is measured at 1 MHz with a 2 V bias and is a typical value. “UC” product is approximately 2x the listed value. • Positive Battrax information is preliminary data. • VREF maximum value for the negative Battrax is -200 V. • VREF maximum value for the positive Battrax is 110 V. Surge Ratings Series IPP 2x10 µs Amps IPP 8x20 µs Amps IPP 10x160 µs Amps IPP 10x560 µs Amps IPP 10x1000 µs Amps ITSM 60 Hz Amps di/dt Amps/µs A 150 150 90 50 45 20 500 C** 500 400 200 120 100 50 500 ** Call factory for release date. http://www.teccor.com +1 972-580-7777 2 - 56 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide Battrax Dual Positive/Negative SLIC Protector Thermal Considerations Package Symbol Value Unit Modified MS-013 TJ Operating Junction Temperature Range -40 to +125 °C TS Storage Temperature Range -65 to +150 °C 60 °C/W 6 5 RqJA 4 Parameter Thermal Resistance: Junction to Ambient 1 3 +I IPP – Peak Pulse Current – %IPP Positive Battrax Characteristics IT IS IH IDRM -V -V +V +V VT VDRM DRM VSS V Peak Value 100 tr = rise time to peak value td = decay time to half value Waveform = tr x td 50 Half Value 0 Negative Battrax Characteristics 0 td tr t – Time (µs) -I -I V-I Characteristics tr x td Pulse Wave-form 8 6 25 ˚C 4 Ratio of 2 IH (TC = 25 ˚C) 10 IH Percent of VS Change – % 14 12 0 -4 2.0 1.8 1.6 1.4 25 ˚C 1.2 1.0 0.8 0.6 0.4 -40 -20 0 -6 -8 20 40 60 80 100 120 140 160 Case Temperature (TC) – ˚C -40 -20 0 20 40 60 80 100 120 140 160 Junction Temperature (TJ) – ˚C Normalized VS Change versus Junction Temperature © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide Normalized DC Holding Current versus Case Temperature 2 - 57 http://www.teccor.com +1 972-580-7777 Data Sheets 2 Battrax Quad Negative SLIC Protector Battrax Quad Negative SLIC Protector (T) 6 Ground 5 1 (T) 2 (-VREF) (R) 4 3 (R) This Battrax device is an integrated overvoltage protection solution for SLIC-based (Subscriber Line Interface Circuit) line cards. This six-pin device is constructed using four SCRs and four gate diodes. The device is referenced to VBAT and conducts when a voltage that is more negative than -VREF is applied to the cathode (pins 1, 3, 4, or 6) of the SCR. During conduction, all negative transients are shorted to Ground. All positive transients are passed to Ground by steering diodes. For specific diagrams showing these Battrax applications, see Figure 3.28. Electrical Parameters Part Number * VDRM Volts VS Volts VT Volts IDRM µAmps IGT mAmps IT Amps IH mAmps CO pF B1101U_4 |-VREF| + |-1.2V| |-VREF| + |-10V| 4 5 100 1 100 50 B1161U_4 |-VREF| + |-1.2V| |-VREF| + |-10V| 4 5 100 1 160 50 B1201U_4 |-VREF| + |-1.2V| |-VREF| + |-10V| 4 5 100 1 200 50 * For individual “UA” and “UC” surge ratings, see table below. General Notes: • All measurements are made at an ambient temperature of 25 °C. IPP applies to -40 °C through +85 °C temperature range. • IPP is a repetitive surge rating and is guaranteed for the life of the product. • IPP ratings assume a VREF = ±48 V. • VDRM is measured at IDRM. • VS is measured at 100 V/µs. • Off-state capacitance is measured at 1 MHz with a 2 V bias and is a typical value. “UC” product is approximately 2x the listed value. • VREF maximum value for the negative Battrax is -200 V. Surge Ratings Series IPP 2x10 µs Amps IPP 8x20 µs Amps IPP 10x160 µs Amps IPP 10x560 µs Amps IPP 10x1000 µs Amps ITSM 60 Hz Amps di/dt Amps/µs A 150 150 90 50 45 20 500 C 500 400 200 120 100 50 500 http://www.teccor.com +1 972-580-7777 2 - 58 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide Battrax Quad Negative SLIC Protector Thermal Considerations Package Symbol Value Unit Modified MS-013 TJ Operating Junction Temperature Range -40 to +125 °C TS Storage Temperature Range -65 to +150 °C 60 °C/W 6 5 RqJA 4 Parameter Thermal Resistance: Junction to Ambient 1 3 +I IPP – Peak Pulse Current – %IPP Positive Battrax Characteristics IT IS IH IDRM -V -V +V +V VT VDRM DRM VSS V Peak Value 100 tr = rise time to peak value td = decay time to half value Waveform = tr x td 50 Half Value 0 Negative Battrax Characteristics 0 td tr t – Time (µs) -I -I tr x td Pulse Wave-form 10 8 6 4 25 ˚C Ratio of 2 IH (TC = 25 ˚C) 14 12 IH Percent of VS Change – % V-I Characteristics 0 -4 2.0 1.8 1.6 1.4 25 ˚C 1.2 1.0 0.8 0.6 0.4 -40 -20 0 -6 20 40 60 80 100 120 140 160 Case Temperature (TC) – ˚C -8 -40 -20 0 20 40 60 80 100 120 140 160 Junction Temperature (TJ) – ˚C Normalized VS Change versus Junction Temperature © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide Normalized DC Holding Current versus Case Temperature 2 - 59 http://www.teccor.com +1 972-580-7777 Data Sheets 2 CATV and HFC SIDACtor Device CATV and HFC SIDACtor Device 1 3 This SIDACtor device is a 1000 A solid state protection device offered in a TO-220 package. It protects equipment located in the severe surge environment of Community Antenna TV (CATV) applications. Used in Hybrid Fiber Coax (HFC) applications, this device replaces the gas tube traditionally used for station protection, because a SIDACtor device has a much tighter voltage tolerance. Electrical Parameters CO pF Part Number * VDRM Volts VS Volts VT Volts IDRM µAmps IS mAmps IT Amps IH mAmps Pins 1-3 P1400AD 120 160 3 5 800 2.2 50 200 P1800AD 170 220 5.5 5 800 2.2 50 150 * For surge ratings, see table below. General Notes: • All measurements are made at an ambient temperature of 25 °C. IPP applies to -40 °C through +85 °C temperature range. • IPP is a repetitive surge rating and is guaranteed for the life of the product. • Listed SIDACtor devices are bi-directional. All electrical parameters and surge ratings apply to forward and reverse polarities. • VDRM is measured at IDRM. • VS is measured at 100 V/µs. • Special voltage (VS and VDRM) and holding current (IH) requirements are available upon request. • Off-state capacitance is measured at 1 MHz with a 2 V bias and is a typical value. Surge Ratings Series IPP 8x20 µs Amps IPP 10x1000 µs Amps ITSM 60 Hz Amps di/dt Amps/µs D 1000 250 120 500 http://www.teccor.com +1 972-580-7777 2 - 60 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide CATV and HFC SIDACtor Device Thermal Considerations Package Symbol Modified TO-220 Value Unit TJ Operating Junction Temperature Range -40 to +150 °C TS Storage Temperature Range -65 to +150 °C 60 °C/W 1 Thermal Resistance: Junction to Ambient Data Sheets RqJA Parameter 3 IPP – Peak Pulse Current – %IPP +I IT IS IH IDRM -V +V VT VDRM VS Peak Value 100 tr = rise time to peak value td = decay time to half value Waveform = tr x td 50 Half Value 0 0 td tr t – Time (µs) -I tr x td Pulse Wave-form 10 8 6 4 25 ˚C Ratio of 2 IH (TC = 25 ˚C) 14 12 IH Percent of VS Change – % V-I Characteristics 0 -4 2.0 1.8 1.6 1.4 25 ˚C 1.2 1.0 0.8 0.6 0.4 -40 -20 0 -6 20 40 60 80 100 120 140 160 Case Temperature (TC) – ˚C -8 -40 -20 0 20 40 60 80 100 120 140 160 Junction Temperature (TJ) – ˚C Normalized VS Change versus Junction Temperature © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide Normalized DC Holding Current versus Case Temperature 2 - 61 http://www.teccor.com +1 972-580-7777 High Surge Current SIDACtor Device High Surge Current SIDACtor Device 1 (T) 2 (G) 3 (R) This SIDACtor device is a 1000 A solid state protection device offered in a TO-220 package. It protects equipment located in the severe surge environment of Community Antenna TV (CATV) applications. This device can replace the gas tubes traditionally used for station protection because SIDACtor devices have much tighter voltage tolerances. Electrical Parameters CO pF Part Number * VDRM Volts VS Volts VT Volts IDRM µAmps IS mAmps IT Amps IH mAmps Pins 1-3 P6002AD 550 700 5.5 5 800 2.2 50 60 * For surge ratings, see table below. Electrical Parameters CO pF Part Number * VDRM Volts VS Volts VT Volts IDRM µAmps IS mAmps IT Amps IH mAmps Pins 1-3 P3100AD 280 360 5.5 5 800 2.2 120 115 * For surge ratings, see table below. General Notes: • All measurements are made at an ambient temperature of 25 °C. IPP applies to -40 °C through +85 °C temperature range. • IPP is a repetitive surge rating and is guaranteed for the life of the product. • Listed SIDACtor devices are bi-directional. All electrical parameters and surge ratings apply to forward and reverse polarities. • VDRM is measured at IDRM. • VS is measured at 100 V/µs. • Special voltage (VS and VDRM) and holding current (IH) requirements are available upon request. • Off-state capacitance is measured at 1 MHz with a 2 V bias and is a typical value. Surge Ratings Series IPP 8x20 µs Amps IPP 10x1000 µs Amps ITSM 60 Hz Amps di/dt Amps/µs D 1000 250 120 1000 http://www.teccor.com +1 972-580-7777 2 - 62 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide High Surge Current SIDACtor Device Thermal Considerations Symbol Modified TO-220 Value Unit TJ Operating Junction Temperature Range -40 to +150 °C TS Storage Temperature Range -65 to +150 °C 60 °C/W RqJA PIN 1 Parameter Thermal Resistance: Junction to Ambient Data Sheets Package PIN 3 PIN 2 Note: P6002AD is shown. P3100AD has no center lead. IPP – Peak Pulse Current – %IPP +I IT IS IH IDRM -V +V VT VDRM VS Peak Value 100 tr = rise time to peak value td = decay time to half value Waveform = tr x td 50 Half Value 0 0 td tr t – Time (µs) -I tr x td Pulse Wave-form 10 8 6 4 25 ˚C Ratio of 2 IH (TC = 25 ˚C) 14 12 IH Percent of VS Change – % V-I Characteristics 0 -4 2.0 1.8 1.6 1.4 25 ˚C 1.2 1.0 0.8 0.6 0.4 -40 -20 0 -6 20 40 60 80 100 120 140 160 Case Temperature (TC) – ˚C -8 -40 -20 0 20 40 60 80 100 120 140 160 Junction Temperature (TJ) – ˚C Normalized VS Change versus Junction Temperature © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide Normalized DC Holding Current versus Case Temperature 2 - 63 http://www.teccor.com +1 972-580-7777 CATV Line Amplifiers/Power Inserters SIDACtor Device CATV Line Amplifiers/Power Inserters SIDACtor Device 1 2 This SIDACtor device is a 5000 A solid state protection device offered in a non-isolated TO-218 package. It protects equipment located in the severe surge environment of CATV (Community Antenna TV) applications. In CATV line amplifiers and power inserters, this device can replace the gas tubes traditionally used for station protection because SIDACtor devices have much tighter voltage tolerances. Electrical Parameters Part Number * VDRM Volts VS Volts VT Volts IDRM µAmps IS mAmps IT Amps ** IH mAmps CO pF P1900ME 140 220 4 5 800 2.2/25 50 750 P2300ME 180 260 4 5 800 2.2/25 50 750 * For surge ratings, see table below. ** IT is a free air rating; heat sink IT rating is 25 A. General Notes: • All measurements are made at an ambient temperature of 25 °C. IPP applies to -40 °C through +85 °C temperature range. • IPP is a repetitive surge rating and is guaranteed for the life of the product. • Listed SIDACtor devices are bi-directional. All electrical parameters and surge ratings apply to forward and reverse polarities. • VDRM is measured at IDRM. • VS is measured at 100 V/µs. • Special voltage (VS and VDRM) and holding current (IH) requirements are available upon request. • Off-state capacitance is measured at 1 MHz with a 2 V bias and is a typical value. Surge Ratings Series IPP 8x20 µs Amps ITSM 60 Hz Amps di/dt Amps/µs E 5000 400 500 http://www.teccor.com +1 972-580-7777 2 - 64 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide CATV Line Amplifiers/Power Inserters SIDACtor Device Package TO-218 Symbol 2 1 2 Value Unit TJ Operating Junction Temperature Range Parameter -40 to +150 °C TS Storage Temperature Range -65 to +150 °C TC Maximum Case Temperature 100 °C RqJC * Thermal Resistance: Junction to Case 1.7 °C/W RqJA Thermal Resistance: Junction to Ambient 56 °C/W 3 (No Connection) * RqJC rating assumes the use of a heat sink and on state mode for extended time at 25 A, with average power dissipation of 29.125 W. IPP – Peak Pulse Current – %IPP +I IT IS IH IDRM -V +V VT VDRM VS Peak Value 100 tr = rise time to peak value td = decay time to half value Waveform = tr x td 50 Half Value 0 0 td tr t – Time (µs) -I tr x td Pulse Wave-form 10 8 6 4 25 ˚C Ratio of 2 IH (TC = 25 ˚C) 14 12 IH Percent of VS Change – % V-I Characteristics 0 -4 2.0 1.8 1.6 1.4 25 ˚C 1.2 1.0 0.8 0.6 0.4 -40 -20 0 -6 20 40 60 80 100 120 140 160 Case Temperature (TC) – ˚C -8 -40 -20 0 20 40 60 80 100 120 140 160 Junction Temperature (TJ) – ˚C Normalized VS Change versus Junction Temperature © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide Normalized DC Holding Current versus Case Temperature 2 - 65 http://www.teccor.com +1 972-580-7777 Data Sheets Thermal Considerations TeleLink Fuse TeleLink Fuse The TeleLink Surface Mount (SM) surge resistant fuse offers circuit protection without requiring a series resistor. When used in conjunction with the SIDACtor Transient Voltage Suppressor (TVS), the TeleLink SM fuse and the SIDACtor TVS provide a complete regulatory-compliant solution for standards such as GR 1089, TIA-968 (formerly known as FCC Part 68), UL 60950, and ITU K.20 and K.21. No series resistor is required for the F1250T and F1251T to comply with these standards. Contact factory for enhanced K.20 and K.21 details. Surge Ratings TeleLink SM Fuse IPP 2x10 µs Amps IPP 10x160 µs Amps IPP 10x560 µs Amps IPP 10x1000 µs Amps F0500T not rated 75 45 35 F1250T 500 160 115 100 F1251T 500 160 115 100 Interrupting Values TeleLink SM Fuse Voltage Rating Current Rating I2t Measured at DC Rated Voltage Voltage, Current MIN TYP MAX F0500T 250 V 500 mA 1.3 A2s 600 V, 40 A 1 ms 2 ms 60 ms F1250T 250 V 1.25 A 22.2 A2s 600 V, 60 A * 1 ms 2 ms 60 ms F1251T 250 V 2A 30 A2s 600 V, 60 A * 1 ms 2 ms 60 ms Interrupting Rating * Interrupt test characterized at 50° to 70° phase angle. Phase angles approximating 90° may result in damage to the body of the fuse. Notes: • The TeleLink SM fuse is designed to carry 100% of its rated current for four hours and 250% of its rated current for one second minimum and 120 seconds maximum. Typical time is four to 10 seconds. For optimal performance, an operating current of 80% or less is recommended. • I2t is a non-repetitive RMS surge current rating for a period of 16.7 ms. Resistance Ratings DC Cold Resistance TeleLink SM Fuse Typical Voltage Drop @ Rated Current MIN MAX F0500T 0.471 V 0.420 W 0.640 W F1250T 0.205 V 0.107 W 0.150 W F1251T 0.110 V 0.050 W 0.100 W Notes: • Typical inductance @ 4 µH up to 500 MHz. • Resistance changes 0.5% for every °C. • Resistance is measured at 10% rated current. http://www.teccor.com +1 972-580-7777 2 - 66 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide TeleLink Fuse Qualification Data The F1250T and F1251T meet the following test conditions per GR 1089 without additional series resistance. However, in-circuit test verification is required. Note that considerable heating may occur during Test 4 of the Second Level AC Power Fault Test. Surge Voltage Volts Wave-form µs Surge Current Amps Repetitions Each Polarity 1 ±600 10x1000 100 25 2 ±1000 10x360 100 25 3 ±1000 10x1000 100 25 4 ±2500 2x10 500 10 5 ±1000 10x360 25 5 Test Second Level Lightning Surge Test Test Surge Voltage Volts Wave-form µs Surge Current Amps Repetitions Each Polarity 1 ±5000 2x10 500 1 First Level AC Power Fault Test Test Applied Voltage, 60 Hz VRMS Short Circuit Current Amps 1 50 0.33 15 min 2 100 0.17 15 min 3 200, 400, 600 1 at 600 V 60 applications, 1 s each 4 1000 1 60 applications, 1 s each Duration 5 * * 60 applications, 5 s each 6 600 0.5 30 s each 7 600 2.2 2 s each 8 600 3 1 s each 9 1000 5 0.5 s each * Test 5 simulates a high impedance induction fault. For specific information, please contact Teccor Electronics. Second Level AC Power Fault Test for Non-Customer Premises Equipment Test Applied Voltage, 60 Hz VRMS Short Circuit Current Amps Duration 1 120, 277 30 30 min 2 600 60 5s 3 600 7 5s 4 100-600 2.2 at 600 V 30 min Notes: • Power fault tests equal or exceed the requirements of UL 60950 3rd edition. • Test 4 is intended to produce a maximum heating effect. Temperature readings can exceed 150 °C. • Test 2 may be dependent on the closing angle of the voltage source. Fuse is characterized at 50° to 70°. Closing angles approximating 90° may result in damage to the body of the fuse. • Use caution when routing internal traces adjacent to the F1250T and F1251T. © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide 2 - 67 http://www.teccor.com +1 972-580-7777 Data Sheets First Level Lightning Surge Test TeleLink Fuse 1000 800 700 600 500 400 300 200 100 90 80 70 60 50 40 30 20 Time in seconds F0500T F1250T F1251T 10 9 8 7 6 5 4 3 2 1 .9 .8 .7 .6 .5 .4 .3 .2 .1 .09 .08 .07 .06 .05 .04 .03 .02 .01 .1 .2 .3 .4 .5 .6 .7 .8 .9 1 2 3 4 5 6 7 8 9 10 20 30 40 50 60 70 80 90 100 Current in Amperes Time Current Curve http://www.teccor.com +1 972-580-7777 2 - 68 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide TeleLink Fuse Temperature Derating Curve Operating temperature is -55 °C to +125 °C with proper correction factor applied. 150 140 130 Data Sheets Percent of Rating 120 110 100 90 80 70 60 Effect on Current Rating 50 40 30 -55 -60 -40 -20 0 20 40 60 80 100 125 Ambient ˚C Chart of Correction Factor Maximum Temperature Rise TeleLink Fuse Temperature Reading F0500T £75 °C (167 °F) * F1250T £75 °C (167 °F) * F1251T £75 °C (167 °F) * * Higher currents and PCB layout designs can affect this parameter. Notes: • Readings are measured at rated current after temperature stabilizes • The F1250T meets the requirements of UL 248-14. However, board layout, board trace widths, and ambient temperature values can cause higher than expected rises in temperature. During UL testing, the typical recorded heat rise for the F1250T at 2.2 A was 120 °C. Package Symbolization Marking F0500T FU F FT F F1250T F1251T Manufactured in Taiwan U T JU J JT J U T NU N NT N © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide Manufactured in USA 2 - 69 U T http://www.teccor.com +1 972-580-7777 NOTES 3 Reference Designs Customer Premises Equipment (CPE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3 High Speed Transmission Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7 ADSL Circuit Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7 HDSL Circuit Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8 ISDN Circuit Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10 Pair Gain Circuit Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-11 T1/E1 Circuit Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14 Additional T1 Design Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16 T3 Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16 Analog Line Cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17 PBX Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25 CATV Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26 Primary Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29 Secondary Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-31 Triac Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-33 Data Line Protectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-34 LAN / WAN Protectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-35 10Base-T Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-35 100Base-T Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-36 Note: The circuits referenced in this section represent typical interfaces used in telecommunications equipment. SIDACtor devices are not the sole components required to pass applicable regulatory requirements such as UL 60950, GR 1089, or TIA-968 (formerly known as FCC Part 68), nor are these requirements specifically directed at SIDACtor devices. © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide 3-1 http://www.teccor.com +1 972-580-7777 Reference Designs This section offers specific examples of how SIDACtor devices can be used to ensure longterm operability of protected equipment and uninterrupted service during transient electrical activity. For additional line interface protection circuits, see "Regulatory Compliant Solutions" on page 4-34. Customer Premises Equipment (CPE) Customer Premises Equipment (CPE) CPE is defined as any telephone terminal equipment which resides at the customer’s site and is connected to the Public Switched Telephone Network (PSTN). Telephones, modems, caller ID adjunct boxes, PBXs, and answering machines are all considered CPE. Protection Requirements The following regulatory requirements apply: • TIA-968 (formerly known as FCC Part 68) • UL 60950 All CPE intended for connection to the PSTN must be registered in compliance with TIA-968. Also, because the National Electric Code mandates that equipment intended for connection to the telephone network be listed for that purpose, consideration should be given to certifying equipment with an approved safety lab such as Underwriters Laboratories. CPE Reference Circuits Figure 3.1 through Figure 3.6 show examples of interface circuits which meet all applicable regulatory requirements for CPE. The P3100SB and P3100EB are used in these circuits because the peak off-state voltage (VDRM) is greater than the potential of a Type B ringer superimposed on a POTS (plain old telephone service) battery. 150 VRMS Ö2 + 56.6 VPK = 268.8 VPK Note that the circuits shown in Figure 3.1 through Figure 3.6 provide an operational solution for TIA-968 (formerly known as FCC Part 68). However TIA-968 allows CPE designs to pass non-operationally as well. For a non-operational solution, coordinate the IPP rating of the SIDACtor device and the I2t rating of the fuse so that (1) both will withstand the Type B surge, and (2) during the Type A surge, the fuse will open. (See Table 5.1, Surge Rating Correlation to Fuse Rating on page 5-8.) Note: For alternative line interface protection circuits, see "Regulatory Compliant Solutions" on page 4-34. © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide 3-3 http://www.teccor.com +1 972-580-7777 Reference Designs CPE should be protected against overvoltages that can exceed 800 V and against surge currents up to 100 A. In Figure 3.1 through Figure 3.6, SIDACtor devices were chosen because their associated peak pulse current (IPP) rating is sufficient to withstand the lightning immunity test of TIA-968 (formerly known as FCC Part 68) without the additional use of series line impedance. Likewise, the fuse shown in Figure 3.1 through Figure 3.6 was chosen because the amps2time (I2t) rating is sufficient to withstand the lightning immunity tests of TIA-968 without opening, but low enough to pass UL power cross conditions. Customer Premises Equipment (CPE) F1250T Tip P3100SB or P3100EB To Protected Components Ring Figure 3.1 Basic CPE Interface Transmit / Receive F1250T + Tip - P3100SB or P3100EB Ring + Ring Detect Figure 3.2 Transformer Coupled Tip and Ring Interface F1250T Tip P3100SB or P3100EB Relay Transmit/ Receive Circuitry Ring Ring Detect Figure 3.3 Modem Interface http://www.teccor.com +1 972-580-7777 3-4 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide Customer Premises Equipment (CPE) Transistor Network Interface Hook Switch F1250T Tip Ring Ringer Dialer IC Figure 3.4 DTMF Speech Network Handset CPE Transistor Network Interface — Option 1 Transistor Network Interface Hook Switch F1250T Tip Ring Ringer Option 2 P1800SB or P1800EB Dialer IC Figure 3.5 DTMF Speech Network Handset CPE Transistor Network Interface — Option 2 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide 3-5 http://www.teccor.com +1 972-580-7777 Reference Designs Option 1 P3100SB or P3100EB Customer Premises Equipment (CPE) F1250T Tip Transistor Network Interface P3100SB or P3100EB Ring Ring Detect Note: Different Ground References Shown. F1250T Tip Transistor Network Interface P3100SB or P3100EB Ring Ring Detect Figure 3.6 http://www.teccor.com +1 972-580-7777 Two-line CPE Interface 3-6 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide High Speed Transmission Equipment High Speed Transmission Equipment High speed transmission equipment encompasses a broad range of transmission protocols such as T1/E1, xDSL, and ISDN. Transmission equipment is located at the central office, customer premises, and remote locations. Protection Requirements The following regulatory requirements apply: • TIA-968 (formerly known as FCC Part 68) • GR 1089-CORE • ITU-T K.20/K.21 • UL 60950 Most transmission equipment sold in the US must adhere to GR 1089. For Europe and other regions, ITU-T K.20/K.21 is typically the recognized standard. ADSL Circuit Protection Asymmetric Digital Subscriber Lines (ADSLs) employ transmission rates up to 6.144 Mbps from the Central Office Terminal (COT) to the Remote Terminal (RT) and up to 640 kbps from the RT to the COT at distances up to 12,000 feet. (Figure 3.7) Central Office Site Local Loop ADSL transceiver unit ADSL transceiver unit Digital Network Remote Site video ATU-C ATU-R voice data PSTN Splitter POTS up to 12 kft Figure 3.7 ADSL Overview © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide 3-7 http://www.teccor.com +1 972-580-7777 Reference Designs Transmission equipment should be protected against overvoltages that can exceed 2500 V and surge currents up to 500 A. In Figure 3.7 through Figure 3.17, SIDACtor devices were chosen because their associated peak pulse current (IPP) rating is sufficient to withstand the lightning immunity tests of GR 1089 without the additional use of series line impedance. Likewise, the fuse shown in Figure 3.7 through Figure 3.17 was chosen because the amps2time (I2t) rating is sufficient to withstand the lightning immunity tests of GR 1089, but low enough to pass GR 1089 current limiting protector test and power cross conditions (both first and second levels). High Speed Transmission Equipment Protection Circuitry Longitudinal protection was not used at either the ADSL Transceiver Unit – Central Office (ATU-C) interface or the ADSL Transceiver Unit – Remote (ATU-R) interface due to the absence of earth ground connections. (Figure 3.8) In both instances, the P3500SC MC SIDACtor device and the F1250T TeleLink fuse provide metallic protection. For ATUs not isolated from earth ground, reference the HDSL protection topology. F1250T TIP ADSL chip set P3500SC MC RING Figure 3.8 ADSL Protection Component Selection The P3500SC MC SIDACtor device and F1250T TeleLink fuse were chosen to protect the ATUs because both components meet GR 1089 surge immunity requirements without the use of additional series resistance. Although the P3100 series SIDACtor device may be used to meet current ANSI specifications, Teccor recommends the P3500 series to avoid interference with the 20 VP-P x DSL signal on a 150 V rms ringing signal superimposed on a 56.5 V battery. HDSL Circuit Protection HDSL (High-bit Digital Subscriber Line) is a digital line technology that uses a 1.544 Mbps (T1 equivalent) transmission rate for distances up to 12,000 feet, eliminating the need for repeaters. The signaling levels are a maximum of ±2.5 V while loop powering is typically under 190 V. (Figure 3.9) http://www.teccor.com +1 972-580-7777 3-8 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide High Speed Transmission Equipment Central Office Site DS-1 Rate Interface (1.544 Mbps) Remote Site HDSL transceiver unit HDSL transceiver unit 784 kbps Full-Duplex loop HTU-C DS-1 Rate Interface (1.544 Mbps) HTU-R 784 kbps Full-Duplex loop < 12,000 ft, 200 kHz BW +2.5 V signal level 2B1Q, ZO=135 W Figure 3.9 HDSL Overview Longitudinal protection is required at both the HDSL Transceiver Unit – Central Office (HTU-C) and HDSL Transceiver Unit – Remote (HTU-R) interfaces because of the ground connection used with loop powering. Two P2300SC MC SIDACtor devices provide overvoltage protection and two F1250T TeleLink fuses (one on Tip, one on Ring) provide overcurrent protection. (Figure 3.10) For the transceiver side of the coupling transformer, additional overvoltage protection is provided by the P0080SA SIDACtor device. The longitudinal protection on the primary coil of the transformer is an additional design consideration for prevention of EMI coupling and ground loop issues. HTU-C/HTU-R Interface Protection F1250T Tip P2300SC MC P2300SC MC P0080SA MC TX Ring F1250T Power Sink HDSL Transceiver F1250T Tip P2300SC MC P2300SC MC P0080SA MC RX Ring F1250T Figure 3.10 HDSL Protection © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide 3-9 http://www.teccor.com +1 972-580-7777 Reference Designs Protection Circuitry High Speed Transmission Equipment Component Selection The P2300SC MC SIDACtor device and the F1250T TeleLink fuse were chosen because both components meet GR 1089 surge immunity requirements without the use of additional series resistance. The P2300SC MC voltage rating was selected to ensure loop powering up to 190 V. For loop powering greater than 190 V, consider the P2600SC MC. The P0080SA MC SIDACtor device was chosen to eliminate any sneak voltages that may appear below the voltage rating of the P2300SC MC. ISDN Circuit Protection Integrated Services Digital Network (ISDN) circuits require protection at the Network Termination Layer 1 (NT1) U-interface and at the Terminating Equipment (TE) or Terminating Adapter (TA) S/T interface. Signal levels at the U-interface are typically ±2.5 V; however, with sealing currents and maintenance loop test (MLT) procedures, voltages approaching 150 V rms can occur. (Figure 3.11) Terminal Adapter ISDN Compliant Central Office Switching System Network Termination Layer 1 T ISDN DSL 2-Wire, 160 kbps 2B1Q ±2.5 V U Reference POTS Terminal Equipment (ISDN Compliant) B1 NT1 CO TA Non-ISDN Terminal T B2 TE D B1 S TE T NT2 PBX T Reference 4-Wire B2 D ISDN Terminal S TA S Reference, 4-Wire Figure 3.11 ISDN Overview Protection Circuitry Longitudinal protection was not used at either the U- or the TA/TE-interface due to the absence of an earth-to-ground connection. (Figure 3.12) At the U-interface, the P2600SC MC SIDACtor device and F1250T TeleLink fuse provide metallic protection, while the TA/TE-interface uses the P0640SC MC SIDACtor device and F1250T TeleLink fuse. Figure 3.12 also shows interfaces not isolated from earth ground. http://www.teccor.com +1 972-580-7777 3 - 10 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide High Speed Transmission Equipment ISDN U-Interface ISDN S/T Interface F1250T F1250T Tip P2600SC MC Ring ISDN Transceiver F1250T RX P0640SC MC TX Power Sink Power Source Figure 3.12 RX P0640SC MC TX ISDN Transceiver ISDN Protection The “SC MC” SIDACtor devices and F1250T TeleLink fuse were chosen because these components meet GR 1089 surge immunity requirements without the use of additional series resistance. An MC is chosen to reduce degradation of data rates. The P2600SC MC voltage rating was selected to ensure coordination with MLT voltages that can approach 150 V rms. The voltage rating of the P0640SC MC was selected to ensure coordination with varying signal voltages. Pair Gain Circuit Protection A digital pair gain system differs from an ISDN circuit in that ring detection, ring trip, ring forward, and off-hook detection are carried within the 64 kbps bit stream for each channel rather than using a separate D channel. The pair gain system also uses loop powering from 10 V up to 145 V with a typical maximum current of 75 mA. (Figure 3.13) Remote Terminal (RT) building or pedestal mounted Central Office (CO) Switching System Line 1 MDF Remote Terminal Central Office Terminal (COT) VF 1 VF 1 POTS HF HF Line 2 Customer Premises (CP) VF 2 VF 2 POTS Line powered DSL 2-Wire, 160 kbps 2B1Q Figure 3.13 Pair Gain Overview © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide 3 - 11 http://www.teccor.com +1 972-580-7777 Reference Designs Component Selection High Speed Transmission Equipment Protection Circuitry Longitudinal protection is required at the Central Office Terminal (COT) interface because of the ground connection used with loop powering. (Figure 3.14) Two P1800SC MC SIDACtor devices provide overvoltage protection and two F1250T TeleLink fuses (one on Tip, one on Ring) provide overcurrent protection. For the U-interface side of the coupling transformer, the illustration shows the P0080SA MC SIDACtor device used for additional overvoltage protection. Central Office Terminal (COT) Interface F1250T Tip Tip1 P1800SC MC Ring1 U-Interface P0080SA Tip2 P1800SC MC Ring2 Ring F1250T Power Source Figure 3.14 Pair Gain COT Protection For Customer Premises (CP) and Remote Terminal (RT) interfaces where an earth ground connection is not used, only metallic protection is required. Figure 3.15 shows metallic protection satisfied using a single P3100SC MC across Tip and Ring and a single F1250T on either Tip or Ring to satisfy metallic protection. http://www.teccor.com +1 972-580-7777 3 - 12 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide High Speed Transmission Equipment CPE Interface Remote Terminal Interface F1250T Tip U-Interface P3100SC MC Ring F1250T Figure 3.15 P3100SC MC Ring Detect Ring Trip Ring Forward Off-Hook Detection Line 1 F1250T P3100SC MC Line 2 Pair Gain RT Protection Component Selection The “SC MC” SIDACtor device and F1250T TeleLink fuse were chosen because both components meet GR 1089 surge immunity requirements without the use of additional series resistance. An MC is chosen to reduce degradation of data rates. The voltage rating of the P1800SC MC was selected to ensure coordination with loop powering up to 150 V. The voltage rating of the P3100SC MC was selected to ensure coordination with POTS ringing and battery voltages. © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide 3 - 13 http://www.teccor.com +1 972-580-7777 Reference Designs Power Sink CPE High Speed Transmission Equipment T1/E1 Circuit Protection T1/E1 networks offer data rates up to 1.544 Mbps (2.058 for E1) on four-wire systems. Signal levels on the transmit (TX) pair are typically between 2.4 V and 3.6 V while the receive (RX) pair could go as high as 12 V. Loop powering is typically ±130 V at 60 mA, although some systems can go as high as 150 V. (Figure 3.16) Central Office Line Regenerator Line Regenerator T1 Transceiver 3000 ft 6000 ft TX Pair RX Pair Line powered DLC Four-wire,1.544 Mbps/2.048 Mbps Figure 3.16 T1/E1 Overview Protection Circuitry Longitudinal protection is required at the Central Office Terminal (COT) interface because of the ground connection used with loop powering. (Figure 3.17) Two P1800SC MC SIDACtor devices provide overvoltage protection and two F1250T TeleLink fuses (one on Tip, one on Ring) provide overcurrent protection. The P1800SC MC device is chosen because its VDRM is compliant with TIA-968 regulations, Section 4.4.5.2, “Connections with protection paths to ground.” These regulations state: Approved terminal equipment and protective circuitry having an intentional dc conducting path to earth ground for protection purposes at the leakage current test voltage that was removed during the leakage current test of section 4.3 shall, upon its replacement, have a 50 Hz or 60 Hz voltage source applied between the following points: a. Simplexed telephone connections, including Tip and Ring, Tip-1 and Ring-1, E&M leads and auxiliary leads b. Earth grounding connections The voltage shall be gradually increased from zero to 120 V rms for approved terminal equipment, or 300 V rms for protective circuitry, then maintained for one minute. The current between (a) and (b) shall not http://www.teccor.com +1 972-580-7777 3 - 14 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide High Speed Transmission Equipment exceed 10 mAPK at any time. As an alternative to carrying out this test on the complete equipment or device, the test may be carried out separately on components, subassemblies, and simulated circuits, outside the unit, provided that the test results would be representative of the results of testing the complete unit. Regenerator COT F1250T F1250T P1800SC MC TX P0640SC MC P0300SA RX F1250T T1 Transceiver T1 Transceiver Power Source F1250T F1250T P1800SC MC RX P0640SC MC P0300SA TX P1800SC MC F1250T Figure 3.17 T1/E1 Protection The peak voltage for 120 V rms is 169.7 V. The minimum stand-off voltage for the P1800 is 170 V, therefore, the P1800SC MC will pass the test in Section 4.4.5.2 by not allowing 10 mA of current to flow during the application of this test voltage. For the transceiver side of the coupling transformer, additional overvoltage protection is shown in Figure 3.17 using the P0300SA SIDACtor device. When an earth ground connection is not used, only metallic protection is required. Metallic protection is satisfied using a single P0640SC MC SIDACtor device across Tip and Ring and a single F1250T TeleLink fuse on either Tip or Ring. Component Selection The “SC MC” SIDACtor device and F1250T TeleLink fuse were chosen because these components meet GR 1089 surge immunity requirements without the use of additional series resistance. An MC is chosen to reduce degradation of data rates. The voltage rating of the P1800SC MC was selected to ensure loop powering up to 150 V. The voltage rating of the P0640SC MC was selected to ensure coordination with varying voltage signals. © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide 3 - 15 http://www.teccor.com +1 972-580-7777 Reference Designs P1800SC MC High Speed Transmission Equipment Additional T1 Design Considerations A T1 application can be TIA-968 approved as two different possible device types. An XD device means an external CSU is used and the unit does not have to meet the TIA-968 environmental test conditions, but it must connect only behind a separately registered DE device. This XD equipment does not have to meet the T1 pulse template requirements. If not classified as an XD device, then typically the application must adhere to TIA-968 environmental test conditions. T3 Protection The capacitance across the pair of wires = (D1 || D2) + P0640EC/SC. The diode capacitance is approximately (10 pF || 10 pF) 20 pF. Then adding the capacitive effect of the P0640EC/SCMC, which is typically 60 pF, the total capacitance across the pair of wires is approximately 15 pF. The MUR 1100E diodes are fast-switching diodes that will exhibit this level of capacitance. MURS160T3 is a surface mount equivalent. (Figure 3.18) F1250T D1 D2 P0640EC/SC MC or P0720EC/SC MC Figure 3.18 T3 Protection Alternately, the advanced P0642SA exhibits very low capacitance and can be used as a stand-alone device. P0642SA Figure 3.19 http://www.teccor.com +1 972-580-7777 Alternate T3 Protection 3 - 16 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide Analog Line Cards Analog Line Cards Given that line cards are highly susceptible to transient voltages, network hazards such as lightning and power cross conditions pose a serious threat to equipment deployed at the central office and in remote switching locations. To minimize this threat, adequate levels of protection must be incorporated to ensure reliable operation and regulatory compliance. Protection Requirements When designing overvoltage protection for analog line cards, it is often necessary to provide both on-hook (relay) and off-hook (SLIC) protection. This can be accomplished in two stages, as shown in Figure 3.20. On Hook Protection R E L A Y Off Hook Protection S L I C F1250T Figure 3.20 SLIC Overview The following regulatory requirements may apply: • GR 1089-CORE • ITU-T K.20/K.21 • UL 60950 • TIA-968 (formerly known as FCC Part 68) On-Hook (Relay) Protection On-hook protection is accomplished by choosing a SIDACtor device that meets the following criteria to ensure proper coordination between the ring voltage and the maximum voltage rating of the relay to be protected. VDRM > VBATT + VRING VS £ VRelay Breakdown This criterion is typically accomplished using two P2600S_ SIDACtor devices (where _ denotes the surge current rating) connected from Tip to Ground and Ring to Ground. However, for applications using relays such as an LCAS (Line Card Access Switch), consider the P1200S_ from Tip to Ground and the P2000S_ from Ring to Ground. © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide 3 - 17 http://www.teccor.com +1 972-580-7777 Reference Designs F1250T Analog Line Cards Off-Hook (SLIC) Protection Off-hook protection is accomplished by choosing a SIDACtor device that meets the following criteria to ensure proper coordination between the supply voltage (VREF) and the maximum voltage rating of the SLIC to be protected. VDRM > VREF VS £ VSLIC Breakdown This criterion can be accomplished in a variety of different ways. For applications using an external ring generator and a fixed battery voltage, two P0641S_ SIDACtor devices (P0721S_, P0901S_, or P1101S_ depending on the value of VREF) are used — one Tip to Ground, one Ring to Ground. For applications using a ring-generating SLIC such as AMD’s Am79R79, the B1XX0C_ or B1XX1U_ can be used. IPP Selection The IPP of the SIDACtor device must be greater than or equal to the maximum available surge current (IPK(available)) of the applicable regulatory requirements. Calculate the maximum available surge current by dividing the peak surge voltage supplied by the voltage generator (VPK) by the total circuit resistance (RTOTAL). The total circuit resistance is determined by adding the source resistance (RS) of the surge generator to the series resistance in front of the SIDACtor device on Tip and Ring (RTIP and RRING). IPP ³ IPK(available) IPK(available) = VPK / RTOTAL For metallic surges: RTOTAL = RS + RTIP + RRING For longitudinal surges: RTOTAL = RS + RTIP RTOTAL = RS + RRING Reference Diagrams Figure 3.21 shows the use of Teccor’s “SC” rated SIDACtor devices and the F1250T TeleLink fuse to meet the surge immunity requirements of GR 1089. Teccor’s P1200SC and P2000SC, specifically designed to protect Agere Systems (formerly Lucent Microelectronics) Line Card Access Switch (LCAS), provide on-hook protection. Two P0641SCs provide off-hook protection. Any additional series resistance is absent because the “C” series SIDACtor device and F1250T TeleLink fuse are designed to withstand GR 1089 surges without the aid of additional components such as line feed resistors and PTCs. http://www.teccor.com +1 972-580-7777 3 - 18 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide Analog Line Cards F1250T Tip P1200SC L C A S P0641SC S L I C P0641SC P2000SC Ring F1250T SLIC Protection for LCAS Figure 3.22 illustrates uses of asymmetrical SIDACtor protection for overvoltage conditions and the F1250T for overcurrent conditions. F1250T Tip P1200SC P2500SC A G E R E S L I C P2500SC Ring F1250T Figure 3.22 with internal protection SLIC Asymmetrical Protection © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide 3 - 19 http://www.teccor.com +1 972-580-7777 Reference Designs Figure 3.21 Analog Line Cards Figure 3.23 illustrates the use of the P2600SA and P0721CA2 for overvoltage protection and the F0500T for overcurrent protection in addition to 20 W of series resistance on both Tip and Ring. The series resistance is required to limit the transient surge currents to within the surge current rating of the “A” series SIDACtor devices and the F0500T TeleLink fuse. 20 Ω F0500T P0721CA2 Tip P2600SA P2600SA R E L A Y S L I C Ring 20 Ω Figure 3.23 F0500T SLIC Protection with Fixed Voltage SIDACtor Devices The illustration of SLIC protection in Figure 3.24 shows Teccor’s Battrax device protecting Legerity’s (formerly AMD’s) Am79R79 from overvoltages and uses a F1250T to protect against sustained power cross conditions. The Battrax product was designed specifically to protect SLICs that cannot withstand potential differences greater than VREF ± 10 V. -VREF 0.1 µF F1250T Tip 1N4935/ MUR120 B1XX0CC Legerity Am79R79 B1XX0CC Ring 1N4935/ MUR120 F1250T 0.1µF -VREF Figure 3.24 SLIC Protection with Programmable Voltage SIDACtor Devices http://www.teccor.com +1 972-580-7777 3 - 20 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide Analog Line Cards Figure 3.25 shows protection of a SLIC using 20 W series resistors on both Tip and Ring in addition to Teccor’s Battrax (B1100CC) and a diode bridge (General Semiconductor part number EDF1BS). However, the overshoot caused by the diode bridge must be considered. The series resistance (a minimum of 20 W on Tip and 20 W on Ring) limits the simultaneous surge currents of 100 A from Tip to Ground and 100 A from Ring to Ground (200 A total) to within the surge current rating of the SA-rated SIDACtor device and Battrax. The diode bridge shunts all positive voltages to Ground, and the B1100CC shunts all negative voltages greater than |-VREF -1.2 V| to Ground. -VREF 20 Ω 0.1 µF F0500T P3100SA P3100SA R E L A Y EDF1BS B1100CC S L I C Ring 20 Ω Figure 3.25 F0500T SLIC Protection with a Single Battrax Device © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide 3 - 21 http://www.teccor.com +1 972-580-7777 Reference Designs Tip Analog Line Cards In Figure 3.26 an application that requires 50 W Line Feed Resistors (LFR) uses one B1160CC and two EDF1BS diode bridges in place of multiple SLIC protectors. The overshoot caused by the diode bridge must be considered; however, with this approach it is imperative that the sum of the loop currents does not exceed the Battrax’s holding current. In the application shown in Figure 3.26, each loop current would have to be limited to 80 mA. For applications requiring the protection of four twisted pair with one Battrax, use the B1200CC and limit each individual loop current to 50 mA. 50 Ω LFR Tip P3100SA P3100SA R E L A Y S L I C EDF1BS Ring 50 Ω LFR B1160CC -VREF 50 Ω LFR 0.1 µF Tip P3100SA P3100SA R E L A Y EDF1BS S L I C Ring 50 Ω LFR Figure 3.26 SLIC Protection with a Single Battrax Device Figure 3.27 and Figure 3.28 show circuits that use negative Battrax devices containing an internal diode for positive surge protection. This obviates using the discrete diodes shown in Figure 3.24. http://www.teccor.com +1 972-580-7777 3 - 22 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide Analog Line Cards -VREF T F1250T B1xx1U_ Am79R79 0.1 µF F1250T Figure 3.27 Reference Designs R SLIC Protection with a Dual Battrax Device -VREF T1 4 F1250T 5 2 0.1 µF Am79R79 6 R1 F1250T B1XX1U_ T2 F1250T 1 Am79R79 3 R2 F1250T Figure 3.28 SLIC Protection with a Single Battrax Quad Negative Device © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide 3 - 23 http://www.teccor.com +1 972-580-7777 Analog Line Cards Figure 3.29 shows two negative Battrax discrete parts and two positive Battrax discrete parts. This arrangement is required for SLIC applications using both the positive and negative ringing signals. Figure 3.30 shows a similar application but with the two negative Battrax discrete parts and two positive Battrax discrete parts integrated into a single surface mount package. 0.1 µF +V -V REF REF 0.1 µF F1250T Tip B2050C_ B1xx0C_ B2050C_ B1xx0C_ SLIC Ring F1250T +VREF Figure 3.29 -VREF SLIC Protection with discrete positive and negative Battrax Devices 0.1 µF +VREF -VREF 0.1 µF F1250T Tip SLIC B3104UC Ring F1250T +VREF Figure 3.30 -VREF SLIC Protection with a Battrax Dual Positive/Negative device http://www.teccor.com +1 972-580-7777 3 - 24 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide PBX Systems PBX Systems Branch Exchange Switches PBXs, KSUs, and PABXs contain line cards that support various transmission protocols such as ISDN, T1/E1, HDSL, and ADSL (Figure 3.31). PBXs also have features such as a POTS (plain old telephone service) pull-through which allows stations to have outside line access in the event of power failure. All incoming lines to the PBX are subject to environmental hazards such as lightning and power cross. Stations POTS T1/E1 ADSL HDSL ISDN PBX Overview Protection Requirements Branch exchange switches should be protected against overvoltages that can exceed 800 V and surge currents up to 100 A. The following regulatory requirements apply: • TIA-968 (formerly known as FCC Part 68) • UL 60950 Branch Exchange Reference Circuit See the following sections of this data book for interface circuits used to protect of PBX line cards: • For POTS protection, see "Customer Premises Equipment (CPE)" on page 3-3. • For ADSL protection, see "ADSL Circuit Protection" on page 3-7. • For HDSL protection, see "HDSL Circuit Protection" on page 3-8. • For ISDN protection, see "ISDN Circuit Protection" on page 3-10. • For T1/E1 protection, see "T1/E1 Circuit Protection" on page 3-14. • For Station Protection, see "Analog Line Cards" on page 3-17. © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide 3 - 25 http://www.teccor.com +1 972-580-7777 Reference Designs Station Primary Protection Logic PBX Figure 3.31 Line Cards Station Cards Matrix Switch Station Cards To Network CATV Equipment CATV Equipment As cable providers enter the local exchange market, protection of CATV (Community Antenna TV) equipment becomes even more critical in order to ensure reliable operation of equipment and uninterrupted service. Protection Requirements CATV line equipment should be able to withstand overvoltages that exceed 6000 V and surge currents up to 5000 A. CATV station protectors should be able to withstand overvoltages that exceed 5000 V and surge currents up to 1000 A. The SIDACtor devices illustrated in Figure 3.32 through Figure 3.35 meet these requirements. The following regulatory requirements may apply: • UL 497C • SCTE IPS-SP-204 • SCTE Practices • NEC Article 830 Power Inserter and Line Amplifier Reference Circuit Figure 3.32 and Figure 3.33 show how the P1900ME SIDACtor device is used to protect line amplifiers and power supplies versus using two SCRs and one SIDACtor device (Figure 3.34). The P1900ME is used because the peak off-state voltage (VDRM) is well above the peak voltage of the CATV power supply (90 VRMS Ö2), and the peak pulse current rating (IPP) is 3000 A. CATV Amplifiers 90 VAC Power Supply P1900ME Figure 3.32 http://www.teccor.com +1 972-580-7777 CATV Amplifier Diagram 3 - 26 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide CATV Equipment 90 VAC RF To Line Amplifiers P1900ME Figure 3.33 CATV Amplifier Protection (incorporated into a power inserter module) 90 VAC RF K To Line Amplifiers A G P1800EC G A Figure 3.34 K CATV Amplifier Protection Station Protection Reference Circuit Figure 3.35 shows a P1400AD SIDACtor device used in a CATV station protection application. Note that a compensation inductor may be required to meet insertion and reflection loss requirements for CATV networks. If so, the inductor should be designed to saturate quickly and withstand surges up to 200 V and 1000 A. An inductor with a core permeability of approximately 900 Wb/A·m and wound with 24-gauge wire to an inductance © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide 3 - 27 http://www.teccor.com +1 972-580-7777 Reference Designs Power Port CATV Equipment of 20 µH to 30 µH is an example of a suitable starting point, but the actual value depends on the design and must be verified through laboratory testing. UL Approved Coaxial Fuse Line Compensating Inductor To Protected Equipment P1400AD Figure 3.35 http://www.teccor.com +1 972-580-7777 CATV Station Protection 3 - 28 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide Primary Protection Primary Protection Primary telecommunications protectors must be deployed at points where exposed twisted pairs enter an office building or residence. This requirement is mandated in North America by the National Electric Code (NEC) to protect end users from the hazards associated with lightning and power cross conditions. Station protectors provide primary protection for a single-dwelling residence or office. The station protector is located at the Network Interface Unit (NIU), which acts as the point of demarcation, separating the operating company’s lines from the customer’s. Building entrance protection is accomplished by installing a multi-line distribution panel with integrated overvoltage protection. These panels are normally located where multiple twisted pairs enter a building. A five-pin protection module plugged into a Main Distribution Frame (MDF) provides Central and Remote Office protection. Like station and building entrance protection, the MDF is located where exposed cables enter the switching office. Teccor also offers a full line of five-pin protectors. For further details, contact factory at [email protected] or +1 972-580-7777. Protection Requirements Station protectors must be able to withstand 300 A 10x1000 surge events. The building entrance protectors and CO protectors must be able to withstand 100 A 10x1000 surge events. Figure 3.36 shows building entrance protector and CO protector asymmetrical solutions. Figure 3.37 shows building entrance protector and CO protector balanced solutions. The following regulatory requirements apply: • UL 497 • GR 974-CORE • ITU K.28 Primary Protection Reference Circuit Figure 3.36 and Figure 3.37 show different configurations used in primary protection. Note that the peak off-state voltage (VDRM) of any device intended for use in primary protection applications should be greater than the potential of a Type B ringer superimposed on a POTS (plain old telephone service) battery. 150 VRMS Ö2 + 56.6 VPK = 268.8 VPK © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide 3 - 29 http://www.teccor.com +1 972-580-7777 Reference Designs Primary protection is provided by the local exchange carrier and can be segregated into three distinct categories: • Station protection — typically associated with a single twisted pair • Building entrance protection — typically associated with multiple (25 or more) twisted pair • Central office protection — typically associated with numerous twisted pair feeding into a switch Primary Protection Thermal Overload P6002AC or P6002AD P6002AC or P6002AD Voltage-only Protection Voltage and Sneak Current Protection 4 W Heat Coil Figure 3.36 Primary Protection Thermal Overload P3203AC Voltage-only Protection Voltage and Sneak Current Protection P3203AC 4 W Heat Coil Figure 3.37 http://www.teccor.com +1 972-580-7777 Balanced Primary Protection 3 - 30 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide Secondary Protection Secondary Protection Secondary protectors (stand alone units or integrated into strip protectors and UPSs) are adjunct devices used to enhance the protection level of customer premise equipment (CPE). Due to the inadequate level of protection designed into CPE, secondary protectors often are required to prevent premature failure of equipment exposed to environmental hazards (Figure 3.38). Tip Customer Premise Equipment Line Impedance P S Ring Fax/Modem Network Interface Figure 3.38 Phone Secondary Protector CPE Secondary Protection Protection Requirements Secondary protectors should be able to withstand overvoltages that can exceed 800 V and surge currents up to 100 A. Figure 3.39 illustrates a SIDACtor device selected because the associated peak pulse current (IPP) is sufficient to withstand the lightning immunity tests of TIA-968 (formerly known as FCC Part 68) without the additional use of series line impedance. Likewise, Figure 3.39 illustrates a fuse selected because the amps2time (I2t) rating is sufficient to withstand the lightning immunity tests of TIA-968, but low enough to pass UL power cross conditions. F1250T Tip P3203AB or P3203AC To CPE Equipment Ring F1250T Figure 3.39 CPE Protection © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide 3 - 31 http://www.teccor.com +1 972-580-7777 Reference Designs Telephone Network Primary Protector Secondary Protection Secondary Protection Reference Circuit Figure 3.38 also shows an example of an interface design for a secondary protector. The P3203AB SIDACtor device is used because the peak off-state voltage (VDRM) is greater than the potential of a Type B ringer signal superimposed on the POTS (plain old telephone service) battery. 150 VRMS Ö2 + 56.6 VPK = 268.8 VPK Coordination between the station protector and the secondary protector occurs due to the line impedance between the two devices. The line impedance helps ensure that the primary protector will begin to conduct while the secondary protector limits any of the let-through voltage to within the VS rating of the SIDACtor device. http://www.teccor.com +1 972-580-7777 3 - 32 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide Triac Protection Triac Protection Thyristors Damage can occur to a thyristor if the thyristor’s repetitive peak off-state voltage is exceeded. A thyristor’s repetitive peak off-state voltage may be exceeded due to dirty AC power mains, inductive spikes, motor latch up, and so on. Thyristor Reference Circuit Load Hot 47 Ω MT2 Triac SIDACtor To Gating Circuitry MT1 Neutral Figure 3.40 TRIAC Protection The circuit in Figure 3.41 places a SIDACtor device across MT2 and MT1 of the triac. In this instance the SIDACtor device protects the triac by turning on and shunting the transient before it exceeds the VDRM rating of the triac. Load Hot MT2 Triac To Gating Circuitry SIDACtor MT1 Neutral Figure 3.41 TRIAC Protection With both methods, consider the following designs when using a SIDACtor device to protect a thyristor: • VDRM of the SIDACtor device < VDRM of Triac • SIDACtor device VDRM > 120% VPK(power supply) • SIDACtor device must be placed behind the load © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide 3 - 33 http://www.teccor.com +1 972-580-7777 Reference Designs Figure 3.40 and Figure 3.41 show two different methods of protecting a triac. In Figure 3.40, a SIDACtor device is connected from MT2 to the gate of the triac. When the voltage applied to the triac exceeds the SIDACtor device’s VDRM, the SIDACtor device turns on, producing a gate current which turns the triac on. Data Line Protectors Data Line Protectors In many office and industrial locations, data lines (such as RS-232 and ethernet) and AC power lines run in close proximity to each other, which often results in voltage spikes being induced onto the data line, causing damage to sensitive equipment. Protection Requirements Data lines should be protected against overvoltages that can exceed 1500 V and surge currents up to 50 A. Data Line Reference Circuit Figure 3.42 shows how a SIDACtor device is used to protect low voltage data line circuits. TXD P0080SA or P0300SA RXD P0080SA or P0300SA RS-232 I.C. CTS P0080SA or P0300SA Figure 3.42 http://www.teccor.com +1 972-580-7777 Data Line Protection 3 - 34 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide LAN / WAN Protectors LAN / WAN Protectors 10Base-T Protection Capacitance across the pair of wires = (D1 || D2) + P0640EA/SA The MUR 1100E diodes capacitance is approximately (10 pF || 10 pF) 20 pF. Then, adding the capacitive effect of the SIDACtor (typically 50 pF), the total capacitance across the pair of wires is approximately 14 pF. This provides a GR 1089 intra-building compliant design. (Figure 3.43) Note: MURS160T3 is an SMT equivalent of the MUR 1100E. D1 Figure 3.43 Reference Designs F0500T D2 10Base-T Metallic-only Protection Figure 3.44 shows an application requiring longitudinal protection. F0500T F0500T Figure 3.44 D1 D2 D3 D4 10Base-T Metallic and Longitudinal Protection © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide 3 - 35 http://www.teccor.com +1 972-580-7777 LAN / WAN Protectors 100Base-T Protection Capacitance across the pair of wires = (D1 || D2) + P0640EA/SA + (D3 || D4) The MUR 1100E pair of diodes capacitance is approximately (10 pF || 10 pF) 20 pF. Then, adding the capacitive effect of the P0640EA/SA (typically 50pF), the total capacitance across the pair of wires is approximately 8 pF. This will provide a GR 1089 intra-building compliant design. (Figure 3.45) Note: MURS160T3 is a SMT equivalent of the MUR 1100E. D1 D2 P0640EA/SA D3 Figure 3.45 D4 100 Base-T Protection The P0642SA is a very low capacitance device that requires no compensating diodes. (Figure 3.46) P0642SA Figure 3.46 http://www.teccor.com +1 972-580-7777 100 Base-T Protection Without External Compensation 3 - 36 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide 4 Regulatory Requirements Due to the enormous cost of interrupted service and failed network equipment, telephony service providers have adopted various specifications to help regulate the reliability and performance of the telecommunications products that they purchase. In Europe and much of the Far East, the most common standards are ITU-T K.20 and K.21. In North America, most operating companies base their requirements on GR 1089, TIA-968 (formerly known as FCC Part 68), and UL 60950. GR 1089–Core . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 ITU-T K.20 and K.21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10 TIA/EIA-IS-968 (formerly known as FCC Part 68) . . . . . . . . . . . . . . . . . . . . . . . . . 4-14 UL 60950 3rd Edition (formerly UL 1950, 3rd edition) . . . . . . . . . . . . . . . . . . . . . . 4-16 UL 497 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24 UL 497A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-27 UL 497B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-30 UL 497C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-32 Regulatory Compliant Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-34 Surge Waveforms for Various Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-37 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide 4-1 http://www.teccor.com +1 972-580-7777 Regulatory Requirements Note: This section is a paraphrase of existing documents and does not cover the listed regulatory requirements in their entirety. This information is intended to be used only as a reference. For exact specifications, obtain the referenced document from the appropriate source. GR 1089–Core GR 1089–Core In the United States, the telecommunication network is primarily operated by the Regional Bell Operating Companies (RBOC) who follow the standards set by GR 1089 or a derivative thereof. GR 1089–Core (often referred to as GR 1089), “Electromagnetic Compatibility and Electrical Safety Generic Criteria for Network Telecommunications Equipment,” covers the requirements for telecommunications equipment connected to the outside world through twisted pair. It also addresses the criteria for protection from lightning and AC power cross disturbances. Because twisted pair are metallic conductors exposed to lightning and AC power faults, GR 1089 documents the requirements to be met by manufacturers of public switched telephone network (PSTN) equipment to ensure safe and reliable operation. The criteria for these standards are based on transient conditions at exposed sites, such as remote facilities, central offices, and customers’ premises where operating companies provide some type of primary voltage protection to limit transient voltages to 1000 V peak for surge conditions and 600 V rms for power cross conditions. All network equipment shall be listed by a Nationally Recognized Testing Laboratory (NRTL) if the equipment is directly powered by Commercial AC. Network equipment located on customer premises shall be listed by NRTL. The last element of protection that may be provided by the operating company are current limiters which, if provided, are found on the line side of the network equipment after the primary voltage protection device. These current limiters typically come in the form of heat coils and have a continuous rating of 350 mA. Requirements Equipment required to meet GR 1089 must be designed to pass: • Both First and Second Level Lightning Surge and AC Power Fault Tests • Current Limiter Test • Short Circuit Test A minimum of three units are tested for each of the operating states in which the Equipment Under Test (EUT) may be expected to function — idle, transmit, receive, on-hook, off-hook, talking, dialing, ringing, and testing. Table 4.1 and Table 4.2 show test connections, and Figure 4.1 shows the connection appearances. © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide 4-3 http://www.teccor.com +1 972-580-7777 Regulatory Requirements In conjunction with primary voltage protectors, operating companies also may incorporate fuse links if there is the possibility of exposing the twisted pair to outside power lines. These fuse links are equivalent to 24- or 26-gauge copper wire and are coordinated with the current-carrying capacity of the voltage protector. GR 1089–Core Table 4.1 Test Conditions Test A Two-wire Interface Four-wire Interface 1. Each lead (T, R, T1, R1) to the Generator with the other three leads grounded 2. Tip and Ring to Generator, simultaneously; T1 and R1 to Ground 3. T1 and R1 to Generator, simultaneously; Tip and Ring to Ground 1. Tip to Generator, Ring to Ground 2. Ring to Generator, Tip to Ground 3. Tip and Ring to Generator simultaneously B Tip and Ring to Generator simultaneously T, R, T1, R1 to Generator simultaneously Notes: • When performing longitudinal tests, the test generator will have a dual output. • Refer to Table 4.2 for switch positions for each test condition. Table 4.2 Connections to Test Generator Condition S1 S2 S3 S4 Closed Open Open Closed Condition A-2 of Table 4.1 Open Closed Closed Open Condition A-3 of Table 4.1 Closed Open Closed Open Condition A-1 of Table 4.1 Note: Other outside plant leads associated with the unit should be grounded during the test and the test repeated with these leads terminated as in service. Leads that do not connect to outside plant should be terminated as appropriate for the operating mode(s) of the unit. S1 Limiting Resistance (If Specified) T E R M Tip S2 Switch Unit Under Test S3 Ring S4 Voltage Source Associated Outside Plant Leads T E R M Test Generator Figure 4.1 Connection Appearances Passing Criteria Passing criteria for the First Level Lightning Surge Test and the First Level AC Power Fault Test is that the EUT will not be damaged and that it will operate as intended after the stress is removed. Passing criteria for the Second Level Lightning Surge Test and Second Level http://www.teccor.com +1 972-580-7777 4-4 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide GR 1089–Core AC Power Fault Test is that the EUT may be damaged, but it may not become a fire, fragmentation, or electrical safety hazard. Passing criteria for the Current Limiter Test is that the EUT may be damaged but it may not exceed the acceptable time/current criteria (that is, cannot cause the wiring simulator as shown in Figure 4.2 to open) nor become a fire, fragmentation, or electrical safety hazard. The indicator used in measuring fire, fragmentation, and electrical safety hazards is a bleached, untreated cotton cheesecloth wrapped around the EUT. Compliance with testing is determined by the absence of ignition, charring, and the ejection of molten material or fragments. First Level Lightning Surge Test To pass the First Level Lightning Surge Test, the EUT must be undamaged and continue to operate properly after the stress is applied. This is referred to as passing “operationally.” Table 4.3 presents the conditions for the First Level inter-building criteria. Applicants have the option to submit their equipment to meet surges 1, 2, 4, and 5 or surges 3, 4, and 5. Table 4.4 presents the conditions for the intra-building criteria. First Level Lightning Surge Test Test (Notes 1 & 2) Surge Current per Conductor (A) Repetitions Each Polarity Test Connections (Table 4.1, Figure 4.1) Surge Voltage (VPK) Waveform (µs) 1 ±600 10x1000 100 25 A 2 (Note 3) ±1000 10x360 100 25 A 3 (Note 3) ±1000 10x1000 100 25 A 4 (Note 4) ±2500 2x10 500 10 B 5 (Note 5) ±1000 10x360 25 5 B Notes: 1. Primary protectors are removed for all tests. 2. For EUT containing secondary voltage limiting and current limiting protectors, tests are to be performed at the indicated voltage(s) and repeated at a reduced voltage and current just below the operating threshold of the secondary protectors. 3. Test 1 and 2 can be replaced with Test 3 or vice versa. 4. Alternatively, a surge generator of 1.2x50 µs open-circuit voltage waveform (8x20 µs short-circuit current waveform) per IEEE C62.41 may be used. The current shall be limited by the inclusion of a series 3 W resistor placed externally to the surge generator. 5. This test is to be performed on up to 12 Tip and Ring pairs simultaneously. Table 4.4 Test Intra-Building Lightning Surge Test Surge Voltage (VPK) Wave-form (µs) Surge Current per Conductor (A) Repetitions Each Polarity Test Connections (Table 4.1, Figure 4.1) 1 ±800 2x10 100 1 A1, A2 2 ±1500 2x10 100 1 B Notes: • For EUT containing secondary voltage limiting and current limiting protectors, tests are to be performed at the indicated voltage(s) and repeated at a reduced voltage and current just below the operating threshold of the secondary protectors. • Alternatively, a surge generator of 1.2x50 µs open-circuit voltage waveform (8x20 µs short-circuit current waveform) per IEEE C62.41 may be used. The current shall be limited by the inclusion of a series 6 W resistor for Test 1 and a 12 W resistor for Test 2, placed externally to the surge generator. © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide 4-5 http://www.teccor.com +1 972-580-7777 Regulatory Requirements Table 4.3 GR 1089–Core Second Level Lightning Surge Test The Second Level Lightning Surge Test, presented in Table 4.5, does not require the EUT to pass operationally, but GR 1089 does require that the EUT not become a fire, fragmentation, or electrical safety hazard. This is referred to as passing “non-operationally.” Table 4.5 Second Level Lightning Surge Test Test Surge Voltage (VPK) Waveform (µs) Surge Current (A) Repetitions Each Polarity Test Connections (Table 4.1, Figure 4.1) 1 ±5000 2x10 500 1 B Notes: • Primary protectors are removed. • For EUT containing secondary voltage limiting and current limiting protectors, tests are to be performed at the indicated voltage(s) and repeated at a reduced voltage and current just below the operating threshold of the secondary protectors. • Alternatively, a surge generator of 1.2x50 µs open-circuit voltage waveform (8x20 µs short-circuit current waveform) per IEEE C62.41 may be used. The current shall be limited by the inclusion of a series 8 W resistor placed externally to the surge generator. AC Power Fault Tests Power companies and telephone operating companies often share telephone poles and trenches; therefore, network equipment is often subjected to the voltages seen on power lines. If direct contact between the telephone line and the primary power line occurs, the operating company’s network equipment may see as much as 600 V rms for five seconds, by which time the power company’s power system should clear itself. If direct contact occurs with the secondary power line, voltages will be limited to 277 V rms; however, these voltages may be seen indefinitely because the resultant current may be within the operating range of the power system, and the power system will not reset itself. Another risk involved with power lines is indirect contact. Because of the large magnetic fields created by the currents in the power lines, large voltages may be induced upon phone lines via electro-magnetic coupling. In this instance voltages should be limited to 1000 V peak and 600 V rms using primary protectors, while the current will be limited by the current-carrying capacity of the 24-gauge wire. http://www.teccor.com +1 972-580-7777 4-6 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide GR 1089–Core First Level AC Power Fault Criteria Table 4.6 presents test conditions for the First Level AC Power Fault Test. The EUT is required to pass operationally. First Level AC Power Fault Test Applied Voltage, 60 Hz (VRMS) Short Circuit Current per Conductor (A) 1 (Note 1) 50 2 (Note 1) 100 3 (Note 1) Duration Primary Protectors Test Connections (Table 4.1, Figure 4.1) 0.33 15 min Removed A 0.17 15 min Removed A 200, 400, 600 1A at 600 V 60 applications, 1 s each Removed A 4 (Note 4) 1000 1 60 applications, 1 s each In place B 5 (Note 2) N/A N/A 60 applications, 5 s each Removed N/A 6 (Note 3) 600 0.5 30 s Removed A 7 (Note 3) 600 2.2 2s Removed A Test 8 (Note 3) 600 3 1s Removed A 9 (Note 3) 1000 5 0.5 s In place B Notes: 1. For EUT containing secondary voltage limiting and current limiting protectors, tests are to be performed at the indicated voltage(s) and repeated at a reduced voltage and current just below the operating threshold of the secondary protectors. 2. Test 5 simulates a high impedance induction fault. For specific information, please contact Teccor Electronics. 3. Test conditions 6 through 9 are objective, not mandatory, requirements. 4. Sufficient time may be allowed between applications to preclude thermal accumulation. Second Level AC Power Fault Criteria Test conditions for the Second Level AC Power Fault Test are dependent on whether the EUT is intended for customer premises equipment or non-customer premises equipment. In both instances, although the EUT is not required to pass operationally, it may not become a fire, fragmentation, or electrical safety hazard. Second Level AC Power Fault Criteria for Non-customer Premises Equipment Table 4.7 presents test conditions for non-customer premises equipment. (Note that test conditions 1, 3, and 4 may be omitted if the EUT has previously met UL 60950.) See Figure 4.1 for test connection appearances. © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide 4-7 http://www.teccor.com +1 972-580-7777 Regulatory Requirements Table 4.6 GR 1089–Core Table 4.7 Second Level AC Power Fault Test for Non-Customer Premises Equipment Test (Notes 1, 2) Applied Voltage, 60 Hz (VRMS) Short Circuit Current per Conductor (A) (Note 5) 1 120, 277 25 15 min A 2 600 60 5s A A Duration Test Connections (Table 4.1, Figure 4.1) 3 600 7 5s 4 (Note 3) 100-600 2.2A at 600 V 15 min A 5 (Note 4) N/A N/A 15 min N/A Notes: 1. Primary protectors are removed for all tests. 2. For EUT containing secondary voltage limiting and current limiting protectors, tests are to be performed at the indicated voltage(s) and repeated at a reduced voltage and current just below the operating threshold of the secondary protectors. 3. This test is to be performed between the ranges of 100 V to 600 V and is intended to produce the greatest heating affect. 4. Test 5 simulates a high impedance induction fault. Specific information regarding this test is available upon request. 5. These tests are repeated using a short-circuit value just below the operating threshold of the current limiting device, or, if the EUT uses a fuse as current limiting protection, the fuse may be bypassed and the short circuit current available adjusted to 135% of the fuse rating. 6. Intra-building, second level lower fault test uses test condition 1 only. The applied voltage is at 120 V rms only. Second Level AC Power Fault for Customer Premises Equipment For customer premises equipment, the EUT is tested to the conditions presented in Table 4.8 and connected to a circuit equivalent to that shown in Figure 4.2. During this test, the wiring simulator cannot open. For equipment that uses premises type of wiring, the wiring simulator is a 1.6 A Type MDQ fuse from Bussman. For equipment that is connected by cable, the wiring simulator is a piece of 26-gauge copper wire. Table 4.8 Second Level AC Power Fault for Customer Premises Equipment Test Applied Voltage, 60 Hz (VRMS) (Notes 2, 3) 1 2 Source Impedance W Test Connections (Table 4.1, Figure 4.2) 300 20 (Note 1) 600 20 A Notes: 1. Applied between exposed surfaces and Ground 2. The 60 Hz signal is applied with an initial amplitude of 30 V rms and increased by 20% every 15 minutes until one of the following occurs: — Voltage reaches the maximum specified — Current reaches 20 A or the wiring simulator opens — EUT fails open circuit 3. If the EUT fails open circuit, the test continues for an additional 15 minutes to ensure that another component of the EUT does not create a fire, fragmentation, or electrical safety hazard. http://www.teccor.com +1 972-580-7777 4-8 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide GR 1089–Core 20 Wiring Simulator 20 Tip Wiring Simulator Tip Equipment Equipment Ring Ring Variable 60 Hz ac Voltage Source 0-600 V AC Equipment Ground (Green Wire Ground) Figure 4.2 20 Wiring Simulator Variable 60 Hz ac Voltage Source 0-600 V Chassis Ground Chassis Ground (A) Metallic AC Equipment Ground (Green Wire Ground) (B) Longitudinal Second Level AC Power Fault and Current Limiter Connection Current Limiting Protector Test Table 4.9 Current Limiting Protector Test Test Applied Voltage, 60 Hz (VRMS) Source Impedance W Duration Test Connections (Table 4.1, Figure 4.2 1 600 2 15 min A Short-circuit Test In addition to the AC Power Fault and Current Limiter Tests, equipment must also pass a Short-circuit Test to comply with GR 1089. During this test, a short-circuit condition is applied to the following Tip and Ring appearances for 30 minutes while the EUT is powered and under operating conditions: • Tip-to-Ring, Tip-to-Ground with Ring open circuit • Ring-to-Ground with Tip open circuit • Tip- and Ring-to-Ground simultaneously for 30 minutes At no time will the short circuit exceed 1 W. For equipment with more than one twisted pair, the short circuit is applied to all twisted pair simultaneously. To comply with the short circuit test, the EUT must function normally after the short-circuit condition is removed, and a fire hazard may not be present. The equipment shall not require manual intervention to restore service. © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide 4-9 http://www.teccor.com +1 972-580-7777 Regulatory Requirements The purpose of the Current Limiting Protector Test, presented in Table 4.9, is to determine if the EUT allows an excessive amount of current flow under power fault conditions. During this test, the EUT is connected to a circuit equivalent to that shown in Figure 4.2 with a 1.6 A Type MDQ fuse from Bussman used as the wiring simulator. If the EUT draws enough current to open the fuse, then the acceptable time/current criteria have not been met, and external current limiting protectors must be specified for use with that equipment in the manufacturer’s documentation. ITU-T K.20 and K.21 ITU-T K.20 and K.21 Although the International Telecommunication Union (ITU) does not have the authority to legislate that organizations follow their recommendations, their standards are recognized throughout Europe and the Far East. ITU-T, the Telecommunication Standardization Sector of the ITU, developed fundamental testing methods that cover various environmental conditions to help predict the survivability of network and customer-based switching equipment. The testing methods cover the following conditions: • Surges due to lightning strikes on or near twisted pair and plant equipment (excluding a direct strike) • Short-term induction of AC voltage from adjacent power lines or railway systems • Direct contact between telecommunication lines and power lines (often referred to as AC power cross) Two ITU-T standards apply for most telecommunications equipment connected to the network: • ITU-T K.20 • ITU-T K.21 ITU-T K.20 is primarily for switching equipment powered by the central office; however, for complex subscriber equipment, test administrators may choose either K.20 or K.21, depending on which is deemed most appropriate. Note: Both standards are intended to address equipment reliability versus equipment safety. For specific concerns regarding equipment safety, research and follow national standards for each country in which the equipment is intended for use. K.21 covers telecommunication equipment installed in customer premises. Equipment submitted under these requirements must meet one of two levels: basic or enhanced. Guidelines for determining under which level the equipment under test (EUT) falls can be found in ITU-T K.11, but note that the final authority rests with the test administrator. ITU-T K.44 describes the test conditions used in K.20 and K.21. ITU-T defines the following acceptance criteria: • Criterion A states that equipment shall withstand the test without damage and shall operate properly after the test. It is not required to operate correctly during the test. • Criterion B states that a fire hazard shall not occur as a result of the tests. Any damage shall be confined to a small part of the equipment. Table 4.10 shows the lightning surge test conditions for ITU K.20. Figure 4.3 shows the connection schematic for the lightning surge tests. Table 4.11 shows the power cross test conditions for ITU K.20. Figure 4.4 shows the connection schematic for the power cross tests. Table 4.12 and Table 4.13 show the same test conditions respectively for ITU K.21. http://www.teccor.com +1 972-580-7777 4 - 10 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide ITU-T K.20 and K.21 Table 4.10 K.20 Lightning Test Conditions for Telecom Equipment in Central Office/Remote Terminal Voltage (10x700 µs) Single Port Metallic and Longitudinal Basic/Enhanced Multiple Ports Longitudinal Only Basic/Enhanced Current (5x310 µs) Basic/Enhanced (A) Repetitions * 1 kV/1.5 kV 25/37.5 ±5 None ** A 4 kV/4 kV 100/100 ±5 Installed if used A 1.5 kV/1.5 kV 37.5/37.5 ±5 None A 4 kV/6 kV 100/150 ±5 Installed if used A Primary Protection Acceptance Criteria * One-minute rest between repetitions ** This test is not conducted if primary protection is used. Equipment Under Test 25 Ω A Decoupling Elements Surge Generator B E a) Transversal test Equipment Under Test 25 Ω A Surge Generator R3 = 25 Ω B Regulatory Requirements Decoupling Elements E b) Longitudinal test Figure 4.3 Connection Appearances © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide 4 - 11 http://www.teccor.com +1 972-580-7777 ITU-T K.20 and K.21 Equipment Under Test Ua.c. R A R B E Timing Circuit Generator Figure 4.4 Table 4.11 Connection Appearances (R = 10 W, 20 W, 40 W, 80 W, 160 W, 300 W, 600 W, and 1000 W for the various power cross tests) K.20 Power Cross Test Conditions for Telecom Type Ports, Metallic, and Longitudinal Current (5x310 µs) Basic/Enhanced (A) Duration Basic/Enhanced Repetitions * Primary Protection Acceptance Criteria Basic/Enhanced 600 V/600 V 50 Hz or 60 Hz 1/1 0.2 s 5 None A/A 600/1.5 kV 50 Hz or 60 Hz 1/7.5 1 s/2 s 5 None A/A 23/23 15 min 1 None B/B Voltage Basic/Enhanced 230/230 V 50 Hz or 60 Hz 11.5/11.5 B/B 5.75/5.75 B/B 2.875/2.875 B/B 1.44/1.44 B/A 0.77/0.77 B/A 0.38/0.38 B/A 0.23/0.23 B/B * One-minute rest between repetitions Table 4.12 K.21 Lightning Test Conditions for Telecom Equipment on Customer Premises Voltage (10x700 µs) Single Port Longitudinal (kV) Basic/Enhanced Multiple Ports Longitudinal Only Current (5x310 µs) Metallic (kV) (kV) Basic/Enhanced Basic/Enhanced Basic/Enhanced (A) Repetitions * Primary Protection 1.5/6 ** 37.5/150 ±5 None 4/6 100/150 ±5 Installed if used 1.5/1.5 1.5/1.5 37.5/37.5 ±5 None 4/6 4/6 100/150 ±5 Installed if used Acceptance Criteria A *** A A *** A * One-minute rest between repetitions ** Reduce to 1.5 kV if SPD connects to GRD. *** Does not apply if primary protectors are used. http://www.teccor.com +1 972-580-7777 4 - 12 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide ITU-T K.20 and K.21 Table 4.13 K.21 Power Cross Test Conditions for Telecom Type Ports, Metallic, and Longitudinal Current Basic/Enhanced (A) Duration Basic/Enhanced Repetitions * Primary Protection Acceptance Criteria Basic/Enhanced 600 V / 600 V 50 Hz or 60 Hz 1/1 0.2 s 5 None A/A 600 V / 1.5 kV 50 Hz or 60 Hz 1/7.5 1 s/2 s 5 Installed if used A/A 23/23 15 min 1 None B/B Voltage Basic/Enhanced 230 V / 230 V 50 Hz or 60 Hz 11.5/11.5 B/B 5.75/5.75 B/B 2.875/2.875 B/B 1.44/1.44 B/A 0.77/0.77 B/A 0.38/0.38 B/A 0.23/0.23 B/B Regulatory Requirements * One-minute rest between repetitions © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide 4 - 13 http://www.teccor.com +1 972-580-7777 TIA-968 (formerly known as FCC Part 68) TIA-968 (formerly known as FCC Part 68) TIA-968 applies to all terminal equipment connected to the Public Switched Telephone Network (PSTN) and holds the “rule of law” by congressional order. The purpose of TIA-968 is to provide a set of uniform standards to protect the telephone network from any damage or interference caused by the connection of terminal equipment. This standard includes environmental simulations such as vibration tests, temperature and humidity cycling, drop tests and tests for hazardous voltages and currents, as well as tests for signal power levels, line balance, on-hook impedance, and billing protection. All these standards must be met before and after the environmental tests are applied. Overvoltage Test TIA-968 compliant equipment must undergo an overvoltage test that includes a Type A and Type B Metallic Voltage Surge and a Type A and Type B Longitudinal Voltage Surge. These surges are part of the environmental simulation, and although a provision does allow the EUT to reach an open circuit failure mode during the Type A tests, failures must: 1. Arise from an intentional design that will cause the phone to be either disconnected from the public network or repaired rapidly 2. Be designed so that it is substantially apparent to the end user that the terminal equipment is not operable A common example of an acceptable failure would be an open circuit due to an open connection on either Tip or Ring. For Type B surges, equipment protection circuitry is not allowed to fail. The EUT must be designed to withstand Type B surges and continue to function in all operational states. Metallic Voltage Surge The Type A and Type B Metallic Voltage Surges are applied in both the positive and negative polarity across Tip and Ring during all operational states (on-hook, off-hook, ringing, and so on). The Type A surge is an 800 V, 100 A peak surge while the Type B surge is a 1000 V, 25 A peak surge, as presented in Table 4.14. Table 4.14 TIA-968 Voltage Surge Surge Type Peak Voltage (VPK) Rise & Decay Time (Voltage Waveform) Peak Current (A) Rise & Decay Time (Current Waveform) Repetitions Each Polarity Metallic A ±800 10x560 µs 100 10x560µs 1 Longitudinal A ±1500 10x160 µs 200 10x160µs 1 Metallic B ±1000 9x720 µs 25 5x320µs 1 Longitudinal B ±1500 9x720 µs 37.5 5x320µs 1 Notes: • For Type A surges, the EUT may pass either “operationally” or “non-operationally.” • For Type B surges, the EUT must pass “operationally.” • The peak current for the Type A longitudinal surge is the total available current from the surge generator. • The peak current for the Type B longitudinal surge is the current supplied to each conductor. http://www.teccor.com +1 972-580-7777 4 - 14 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide TIA-968 (formerly known as FCC Part 68) Longitudinal Voltage Surge The Type A and Type B Longitudinal Voltage Surges are applied in both positive and negative polarity during all operational states. The Type A surge is a 1500 V, 200 A peak surge applied to the EUT with Tip and Ring tied together with respect to Ground. The Type B Longitudinal Voltage Surge is a simultaneous surge in which 1500 V and 37.5 A are applied concurrently to Tip with respect to Ground and Ring with respect to Ground, as presented in Table 4.14. Note: Type B surge requirements guarantee only a minimum level of surge protection. For long term reliability of terminal equipment, consideration should be given to complying with Type A surges operationally. On-hook Impedance Limitations Another important aspect of TIA-968 is on-hook impedance, which is affected by transient protection. On-hook impedance is analogous to the leakage current between Tip and Ring, and Tip, Ring, and Ground conductors during various on-hook conditions. "On-hook Impedance Measurements" (next paragraph) outlines criteria for on-hook impedance and is listed as part of the Ringer Equivalent Number (REN). The REN is the largest of the unitless quotients not greater than five; the rating is specified as the actual quotient followed by the letter of the ringer classification (for example, 2B). On-hook impedance measurements are made between Tip and Ring and between Tip and Ground and Ring and Ground. For all DC voltages up to and including 100 V, the DC resistance measured must be greater than 5 MW. For all DC voltages between 100 V and 200 V, the DC resistance must be greater than 30 kW. The REN values are then determined by dividing 25 MW by the minimum measured resistance up to 100 V and by dividing 150 kW by the minimum measured resistance between 100 V and 200 V. On-hook impedance is also measured during the application of a simulated ringing signal. This consists of a 40 V rms through 150 V rms ringer signal at frequencies ranging from 15.3 Hz to 68 Hz superimposed on a 56.5 V dc for a class “B” ringer. During this test, the total DC current may not exceed 3 mA. In addition, the minimum DC resistance measured between Tip and Ring must be greater than 1600 W, while the DC resistance measured between the Tip and Ring conductors and Ground must be greater than 100 kW. The REN values for the simulated ringing test are determined by dividing the maximum DC current flowing between Tip and Ring by 0.6 mA, and by dividing 8000 W by the minimum impedance value measured. © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide 4 - 15 http://www.teccor.com +1 972-580-7777 Regulatory Requirements On-hook Impedance Measurements UL 60950 3rd Edition (formerly UL 1950, 3rd edition) UL 60950 3rd Edition (formerly UL 1950, 3rd edition) After the divestiture of the AT&T/Bell system, the National Electric Code (NEC) implemented Article 800-4, which mandates that “all equipment intended for connection to the public telephone network be listed for that purpose” in order to ensure electrical safety. A manufacturer can meet this requirement by listing their product with Underwriters Laboratories under UL 60950 (based on IEC 60950, 3rd edition). NEC requires all telecommunication wiring that enters a building to pass through a primary protector, which is designed to limit AC transients in excess of 600 V rms. These transients are due to the fact that telephone lines run in close proximity to AC power lines. Most telecommunication equipment uses a secondary overvoltage protector such as the SIDACtor device. The secondary devices typically limit transients in excess of 350 V rms. Therefore, a potentially dangerous condition exists because of the voltage threshold difference of the primary protector and the secondary protector. To minimize this danger, compliance with UL 60950 overvoltage tests is required. UL 60950 covers equipment with a rated voltage (primary power voltage) not exceeding 600 V and equipment designed to be installed in accordance with NEC NFPA 70. This standard does not apply to air-conditioning equipment, fire detection equipment, power supply systems, or transformers. The effective date of UL 60950 allows new products submitted through April 1, 2003 to be evaluated using the requirements of either UL 60950 or UL 1950, 3rd edition. After April 1, 2003, all new product submittals must be evaluated using only UL 60950. Products certified by UL to requirements of UL 1459 prior to April 1, 2000 may continue to be certified without further reinvestigation until April 1, 2005, provided no significant changes or revisions are made to the products. Products certified by UL to requirements of UL 1950 3rd edition prior to April 1, 2003 may continue to be certified without further reinvestigation until April 1, 2005. In order to have the UL Mark applied after April 1, 2005, all products, including those previously certified by UL, must comply with UL 60950. UL 69050 is intended to prevent injury or harm due to electrical shock, energy hazards, fire, heat hazards, mechanical hazards, radiation hazards, and chemical hazards. It defines three classes of equipment: • Class 1 — protection achieved by basic insulation • Class 2 — protection achieved by double or reinforced insulation • Class 3 — protection relying upon supply from SELV circuits (voltages up to 40 V peak or 60 V dc) UL 60950 also defines five categories of insulation: • Functional • Basic • Supplementary • Reinforced • Double http://www.teccor.com +1 972-580-7777 4 - 16 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide UL 60950 3rd Edition (formerly UL 1950, 3rd edition) UL 60950 Terminology The following definitions assist in understanding UL 60950: SELV Secondary circuit whose voltage values do not exceed a safe value (voltage less than hazardous levels of 42.4 V peak or 60 V dc) TNV Telecommunication Network Voltage (a secondary circuit) TNV3 ³ SELV but with exposure to surges TNV2 ³ SELV but without exposure to surges TNV1 £ SELV with exposure to surges Creepage distance is the shortest distance between two conductors, measured along the surface of the insulation. DC voltages shall be included in determining the working voltage for creepage distances. (The peak value of any superimposed ripple or short disturbances, such as cadenced ringing signals, shall be ignored.) Creepage and clearance distances are also subject to the pollution degree of the equipment: • Pollution degree 1 — components and assemblies that are sealed to prevent ingress of dust and moisture • Pollution degree 2 — generally applicable to equipment covered by UL 60950 • Pollution degree 3 — equipment is subject to conductive pollution or to dry nonconductive pollution, which could become conductive due to expected condensation. To ensure safe operating conditions of the equipment, UL 60950 focuses on the insulation rating of the circuit(s) under consideration. Table 4.15 and Table 4.16 indicate the required creepage and clearance distances depending on material group, pollution degree, working voltage, and maximum transient voltage in the secondary circuit. For a typical telecommunication application with a working voltage of 200 V, pollution degree 2, material group IIIb, the creepage distance is 2 mm. The clearance distance is 2 mm for reinforced insulation. © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide 4 - 17 http://www.teccor.com +1 972-580-7777 Regulatory Requirements Clearance distance is the shortest distance between two conductive parts or between a conductive part and the outer surface of the enclosure measured through air. DC voltages and the peak value of any superimposed ripple shall be included in determining the working voltage for clearance distances. UL 60950 3rd Edition (formerly UL 1950, 3rd edition) Table 4.15 Minimum Clearances in Secondary Circuits (millimeters) Working Voltage up to and including Nominal AC Mains Supply voltage £ 150 V (transient rating for Secondary Circuit 800 V) Nominal AC Mains Supply voltage > 150 V £ 300 V (transient rating for Secondary Circuit 1500 V) Pollution Degrees 1 and 2 Pollution Degrees 1 and 2 Pollution Degree 3 Nominal AC Mains Supply voltage > 300 V £ 600 V (transient rating for Secondary Circuit 2500 V) Circuit Not Subject to Transient Overvoltages Pollution Degrees 1, 2, and 3 Pollution Degrees 1 and 2 only Pollution Degree 3 V* V ** F B/S R F B/S R F B/S R F B/S R F B/S R F B/S R 71 50 0.4 0.7 1.4 1 1.3 2.6 0.7 1 2 1 1.3 2.6 1.7 2 4 0.4 0.4 0.8 140 100 0.6 0.7 1.4 1 1.3 2.6 0.7 1 2 1 1.3 2.6 1.7 2 4 0.6 0.7 1.4 210 150 0.6 0.9 1.8 1 1.3 2.6 0.7 1 2 1 1.3 2.6 1.7 2 4 0.6 0.7 1.4 280 200 F 1.1; B/S 1.4; R 2.8 1.7 2 4 1.1 1.1 2.2 420 300 F 1.6; B/S 1.94; R 3.8 1.7 2 4 1.4 1.4 2.8 * Voltage peak or DC ** Voltage rms (sinusoidal) Note: F = Functional B/S = Basic/Supplementary R = Reinforced Table 4.16 Minimum Creepage Distances (millimeters) Working Voltage Functional, Basic, and Supplementary Insulation Pollution Degree 1 Pollution Degree 2 Material Group Material Group V RMS or DC Pollution Degree 3 Material Group I, II, IIIa, or IIIb I II IIIa or IIIb I II Use the Clearance from the appropriate table 0.6 0.9 1.2 1.5 1.7 1.9 0.7 1 1.4 1.8 2 2.2 125 0.8 1.1 1.5 1.9 2.1 2.4 150 0.8 1.1 1.6 2 2.2 2.5 3.2 £ 50 100 IIIa or IIIb 200 1 1.4 2 2.5 2.8 250 1.3 1.8 2.5 3.2 3.6 4 300 1.6 2.2 3.2 4 4.5 5 6.3 400 2 2.8 4 5 5.6 600 3.2 4.5 6.3 8 9.6 10 800 4 5.6 8 10 11 12.5 1000 5 7.1 10 12.5 14 16 Note: Linear interpolation is permitted between the nearest two points, the calculated spacing being rounded to the next higher 0.1 mm increment. The following separations require the specified insulation grade: • TNV3 from TNV3 — functional insulation • TNV3 from SELV — basic insulation • TNV3 from TNV1 — basic insulation • TNV3 from TNV2 — basic insulation http://www.teccor.com +1 972-580-7777 4 - 18 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide UL 60950 3rd Edition (formerly UL 1950, 3rd edition) The application must meet the creepage and clearance distances and electric strength of Section 5.3.2 of UL 60950 for functional insulation. The electric strength test (Table 5B of UL 60950) lists 1 kV to 1.5 kV as the test voltages for functional and supplementary grade of insulation and 2 kV to 3 kV for reinforced grade of insulation. Separation requirements are tested (Section 6.2.2.1 of UL 60950) by applying an impulse test and an electric strength test: • Impulse test allows for the SIDACtor device to turn on (either a 10x700 2.5 kV 62.5 A or 1 kV 37.5 A 10 times with 60-second rest period). • Electric strength test allows the SIDACtor device to be removed (60 Hz at rated voltage for 60 seconds). These are applied between Ground and all Tip and Rings connected together, and/or between Ground and all conductors intended to be connected to other equipment connected together. Basic insulation is not required if all the following conditions are met: • SELV, TNV1 circuit is connected to the protective earth. • Installation procedures specify that protective earth terminal shall have a permanent connection to earth. • Any TNV2 or TNV3 circuit with an external port connection intended to receive signals in excess of SELV (60 V dc or 50 V peak) will have the maximum normal expected operating voltage applied to it for up to 30 minutes without deterioration. (If no maximum normal specification exists then 120 V 100 mA 60 Hz is applied.) Any surge suppressor that bridges the insulation (connects to Ground) shall have a minimum DC turn on voltage of 1.6 times the rated voltage UNLESS one of the following occurs (Section 6.1.2.2 of UL 60950): • Equipment is permanently connected or uses an industrial plug and socket-outlet. • Equipment is installed by service personnel. • Equipment has provision for a permanently connected protective earth. ANNEX C of UL 60950 covers transformers. The secondary side is loaded for maximum heating effect. The maximum working voltage is applied to the primary. The DC peak value of any superimposed ripple shall be included. The permitted temperature limits for the windings depend on the classification: • Class A limit is 150 °C. • Class B limit is 175 °C. • Class E limit is 165 °C. • Class F limit is 190 °C. • Class H limit is 210 °C. © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide 4 - 19 http://www.teccor.com +1 972-580-7777 Regulatory Requirements (In other words, if a permanent Ground connection is made, then creepage distances may not be required.) UL 60950 3rd Edition (formerly UL 1950, 3rd edition) Overvoltage Flowchart The overvoltage flowchart in Figure 4.5 shows specific guidelines for determining overvoltage requirements applicable to specific designs. No Connects to Outside Cable No Overvoltage Testing Yes 100 A2-S Limiting1 26 AWG Line Cord3 No Yes No Pass 1 No Yes Yes No 1.3 A Limiting2 Pass 6.1.24 Yes Yes Fire Enclosure No No Pass 5 Yes No Fire Enclosure and Spacings5 Yes No Pass 26 Pass 3, 47 No Yes Yes Not Acceptable Acceptable Notes: 1. Current Limiting — Equipment that has a method for limiting current to an I2t rating of 100A2s 2. Current Limiting — Equipment that has a method for limiting current to 1.3 A max steady state 3. 26 AWG Line Cord — Minimum 26 American Wire Gauge (AWG) telecommunications line cord either supplied with the equipment or described in the safety instructions 4. Clause 6.3.3 — The telephone line must be adequately isolated from earth for the operating mode being considered and at a voltage of 120 V rms. Refer to Section 6.1.2 of UL 60950. 5. Fire Enclosure and Spacing — Fire enclosures minimize fire hazards by containing any emission of flame, molten metal, flaming drops, or glowing particles that could be emitted by the equipment under fault conditions. Fire enclosure construction is covered in Section 4.4.6 of UL 60950. Spacing applies to parts in the TNV circuits that might ignite under overvoltage conditions. Spacing requirements mandate that parts be separated from internal materials of flammability class V-2 or lower, by at least 25 mm of air or a barrier material of flammability class V-1 or better. Parts also should be separated from openings in the top or sides of the enclosure by at least 25 mm of air or a material barrier. 6. Test Condition 2 is not required for equipment with 1.3 A limiting. 7. Test Conditions 3 and 4 are not required for connections limited to outside cable less than 1,000 m. Figure 4.5 Overvoltage Flowchart http://www.teccor.com +1 972-580-7777 4 - 20 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide UL 60950 3rd Edition (formerly UL 1950, 3rd edition) Passes 1, 2, 3, 4, and 5 shown in Figure 4.5 refer respectively to Tests L1 and M1, L2 and M2, L3 and M3, L4 and M4, and L5 shown in Table 4.17. Equipment may be subject to the overvoltage tests shown in Table 4.17. The tests are designed to simulate the following: • Contact with primary power • Short-term induction as a result of a primary power fault to a multi-earth neutral • Long duration power fault to Ground • Direct contact between the power mains and a telecommunications cable Table 4.17 UL 60950 Overvoltage Test Test Voltage (VRMS) Current (A) Time L1 600 V 40 1.5 s L2 600 V 7 5s L3 600 V 2.2 30 min Reduce to 135% fuse rating L4 200 V 2.2 30 min Reduce to 135% fuse rating L5 120 V 25 30 min M1 600 V 40 1.5 s M2 600 V 7 5s M3 600 V 2.2 30 min Reduce to 135% fuse rating M4 600 V 2.2 30 min Reduce to 135% fuse rating Comments Current Limiting Resistor Secondary Protector Simulator or Wiring Station Telecommunication Equipment Network Connection Under Test Points Timed Switch Variable Voltage Source Figure 4.6 Regulatory Requirements Notes: • ISDN S/T interface only L1, L2, L5, M1, and M2. • Reduce to 135% rated value of fuse if Test 3 resulted in open condition. • L4 and M4 are conducted only if SIDACtor VS ³ 285 VS and then run at voltage level just below VS. • For test conditions M1, L1, M5, and L5 a wiring simulator (MDL 2 A fuse) is used. • Compliance means no ignition or charring of the cheesecloth, and/or the wiring simulator does not open. • If the secondary protector simulator is used (MDQ 1.6), it is allowed to open. • Tests 2, 3, and 4 are required only if the unit is not a fire enclosure. • Figure 4.6 and Figure 4.7 show the M (metallic) and L (longitudinal) test connections. Equipment Earth Metallic Connection Appearances © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide 4 - 21 http://www.teccor.com +1 972-580-7777 UL 60950 3rd Edition (formerly UL 1950, 3rd edition) Current Limiting Resistors Secondary Protector Simulators or Wiring Stations Equipment Under Test Timed Switch Variable AC Voltage Source Equipment Earth Figure 4.7 Longitudinal Connection Appearances Overvoltage Test Procedures Use the following criteria when applying the overvoltage tests presented in Table 4.17: 1. Test Set-up — Equipment is to be mounted as it is intended to be used. Tests may be conducted on either the equipment as an assembly, individual subassemblies, or a partial assembly containing those components which may be exposed to an overvoltage condition. 2. Indicators — Before testing, two single pieces of cheesecloth are to be wrapped tightly around the assembly, subassembly, or partial assembly. The cheesecloth acts as an indicator for conditions that may result in fire. 3. Line Cords — Equipment with a removable telecommunications line cord is to be connected to the test circuit with a line cord having 0.4 mm (26 AWG) or larger copper wire conductors and not more than 1 W total resistance. 4. Functional Circuitry — UL mandates that functional circuitry must be used for each overvoltage test conducted. This allows repair or replacement of damaged circuitry before subsequent testing. Alternatively, separate samples may be used for each test. 5. Wiring Simulators — A wiring simulator is used to indicate whether the maximum I2t imposed upon telecommunications wiring has been exceeded. For Tests 1 and 5, a wiring simulator is to be used unless the equipment is specified for use with a suitable secondary protector or a secondary protector simulator. The wiring simulator can consist of one of the following: a. 50mm length of 0.2 mm (32 AWG) bare or enameled solid copper wire (for test condition 1) b. Bussman Mfg. Co. Type MDL-2A fuse (for test condition 1) c. 300 mm length of 0.4 mm (26 AWG) solid copper wire which connects to a representative installation (includes wiring an connectors) [This option is used when the manufacturer specifies the complete installation from the network interface to the equipment.] d. Current probe used with a 300 mm length of 0.5 mm (24 AWG) copper wire (for test condition 1) http://www.teccor.com +1 972-580-7777 4 - 22 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide UL 60950 3rd Edition (formerly UL 1950, 3rd edition) Note: Test conditions 2, 3, and 4 do not require the use of a wiring simulator or a secondary protector simulator. Any secondary protection simulators used in Tests 1 and 5 should be similar to the test fuse used in UL 497A, “Standard for Secondary Protectors for Communications Circuits.” Overvoltage Test Compliance Equipment is deemed compliant if each of the following conditions are met during test: • Absence of ignition or charring of the cheesecloth indicator (Charring is deemed to have occurred when the threads are reduced to char by a glowing or flaming condition.) • Wiring simulator does not open during test condition 1 or 5 • For test condition 1, presented in Table 4.17, the integral I2t measured with a current probe is less than 100 A2s. After completion of the overvoltage tests, equipment must comply with either the Dielectric Voltage-withstand Test requirements with all components in place or the Leakage Current Test requirements. Special Considerations Regarding the SIDACtor Device and UL 60950 The epoxy used for SIDACtor devices is UL recognized and the encapsulated body passes UL 94V-0 requirements for flammability. Regulatory Requirements The only specific requirements of UL 60950 that pertain to the SIDACtor device itself are the impulse test and the mandate that components be UL recognized. All other UL 60950 requirements pertain to the equipment being evaluated. © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide 4 - 23 http://www.teccor.com +1 972-580-7777 UL 497 UL 497 UL 497 Series of Safety Standards The UL 497 series is a family of three safety standards that provides requirements for protection devices used in low-voltage circuits. • UL 497 addresses requirements for primary protectors used in paired communications circuits. • UL 497A covers secondary protectors for use in single or multiple pair-type communications circuits. • UL 497B addresses protectors used in data communication and fire alarm circuits. • UL 497C addresses protectors for coaxial circuits. The focus of UL 497 is to ensure that paired communication circuit protectors do not become a fire or safety hazard. The requirements in UL 497 cover any protector that is designed for paired communications circuits and is employed in accordance with Article 800 of the National Electric Code. The protectors covered in UL 497 include solid state primary and station protectors. These circuit protectors are intended to protect equipment, wiring, and service personnel against the effects of excessive voltage potential and currents in the telephone lines caused by lightning, power cross, power induction, and rises in Ground potential. UL 497 Construction and Performance Requirements The “Construction” section covers the following requirements: • General • Enclosures • Protection Against Corrosion • Field-wiring Connections • Components • Spacing The “Performance” section covers the following requirements: • General • Line Fuse Test • Instrument Fuse Test • Arrestor Test • Polymeric Material Test • Rubber Materials Test • Corrosion Test, Outdoor Use Protector • Jarring Test • Water Spray Test • Drop Test • Cover Replacement Test • Strain Relief Test • Replacement Arrestors Installation Test • Appliqué Assemblies Installation Test • Dielectric Voltage-withstand Test • Manufacturing and Production Tests • Marking http://www.teccor.com +1 972-580-7777 4 - 24 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide UL 497 Performance Tests Key performance tests which concern overvoltage protectors are detailed in the arrestor test section. Specific requirements are: • Breakdown Voltage Measurement — Arrestors are to be tested in the protector blocks or panels in which they are intended to be employed. Arrestors are required to break down within ±25% of the manufacturer’s specified breakdown rating. In no case shall the breakdown voltage exceed 750 V peak when subjected to the strike voltage test shown in Figure 4.8. At no time during this test will the supply voltage be increased at a rate greater than 2000 V/µs. • Impulse Spark-over Voltage Measurement — The arrestor must break down at less than 1000 V peak when subjected to a single impulse potential. Arrestors are to be tested in each polarity with a rate of voltage rise of 100 V/µs, ±10%. • Abnormal Operation — Single pair fuseless arrestors must be able to simultaneously carry 30 A rms at 480 V rms for 15 minutes without becoming a fire hazard. A fire hazard is determined by mounting the arrestor on a vertical soft wood surface and covering the unit with cheesecloth. Any charring or burning of the cheesecloth results in test failure. During this test, although the arrestors may short, they must not have an impulse sparkovervoltage or DC breakdown voltage greater than 1500 V peak. • Repeated Discharge Test — The arrestor must continue to break down at or below its maximum rated breakdown voltage after being subjected to 500 discharges from a 0.001 µF capacitor charged to a potential of 10,000 V dc. The interval between pulses is five seconds. Arrestors are to be tested in each polarity, and it is acceptable for the protector to short circuit following the discharge testing. (Figure 4.9) R1 50,000 Ω 25 W R2 10 Ω 5W C1 Variable DC Supply 0-1000 V Figure 4.8 V Test Specimen UL 497 Breakdown Voltage Measurement © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide 4 - 25 http://www.teccor.com +1 972-580-7777 Regulatory Requirements • Discharge Test — Protectors must comply with the strike voltage requirements after being subjected to five successive discharges from a 2 µF capacitor charged to 1000 V dc. (Figure 4.9). UL 497 Variable DC Supply * 0-12,000 V R1 5 MΩ 50 W R2 10 Ω 5W Spot Switch C1 *Or Voltage Capability Necessary to Develop 10,000 V Across Capacitor Figure 4.9 http://www.teccor.com +1 972-580-7777 V Test Specimen UL 497 Discharge Test 4 - 26 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide UL 497A UL 497A UL 497A addresses secondary protectors for use in single or multiple pair-type communication circuits intended to be installed in accordance with Article 800 of the National Electric Code and to have an operating voltage of less than 150 V rms with respect to Ground. The purpose of UL 497A is to help reduce the risk of fire, electric shock, or injury resulting from the deployment and use of these protectors. UL 497A requirements do not cover telephone equipment or key systems. UL 497A Construction, Risk of Injury, and Performance Requirements The “Construction” section covers the following requirements: • General • Product Assembly • Enclosures • Internal Material • Accessibility and Electric Shock • Protection Against Corrosion • Cords • Current-carrying Parts • Internal Wiring • Interconnecting Cords and Cables • Insulating Material • Printed Wiring • Spacing Regulatory Requirements The “Risk of Injury” section covers the following requirements: • Modular Jacks • Sharp Edges • Stability • Protection of Service Personnel The “Performance” section covers the following requirements: • General • Impulse Voltage Measurement • Overvoltage Test • Endurance Conditioning • Component Temperature Test • Drop Test • Crush Test • Leakage Current Test • Dielectric Voltage-withstand Test • Rain Test • Maximum Moment Measurement Test • Weather-o-meter and Micro Tensile Strength Test • Thermal Aging and Flame Test • Electric Shock Current Test • Manufacturing and Production Line Test • Marking, Installation, and Instructions © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide 4 - 27 http://www.teccor.com +1 972-580-7777 UL 497A Performance Tests The following key performance tests relate to overvoltage protection of the secondary protectors: 1. Impulse Voltage Measurement Test — Secondary protectors must break down within ±25% of the manufacturer’s breakdown rating when tested in each polarity with a rate of voltage rise of 100 V/µs, ±10%. Note that the manufacturer may assign separate breakdown voltage ratings for the Breakdown Voltage Measurement Test. This requirement only applies to secondary protectors that connect between Tip and Ring of the telephone loop. 2. Breakdown Voltage Measurement Test — Secondary protectors must break down within ±25% of the manufacturer’s breakdown rating when tested in each polarity with a rate of voltage rise no greater than 2000 V/s. The secondary protector is to be mounted in accordance with the manufacturer’s installation instructions and then subjected to the test circuit shown in Figure 4.10. This requirement applies only to secondary protectors connected between Tip and Ring or Tip/Ring and Ground of the telephone loop. 3. Overvoltage Test — Secondary protectors must limit current and extinguish or open the telephone loop without loss of its overvoltage protector, indication of fire risk, or electric shock. Upon completion of this test, samples must comply with the Dielectric Voltagewithstand Test. The overvoltage test is used to determine the effects on secondary protectors and is shown in Table 4.18. Test connections are shown in Figure 4.11. Test Compliance Compliance with the overvoltage test is determined by meeting the following criteria: • Cheesecloth indicator may not be either charred or ignited • Wiring simulator (1.6 A Type MDQ fuse or 26 AWG line cord) may not be interrupted • Protector meets the applicable dielectric voltage withstand requirements after the completion of the overvoltage tests Table 4.18 UL 497A Overvoltage Test Test Voltage (VRMS) Current (A) Time Connection L1 600 40 1.5 s (Note 1, Figure 4.11) L2 600 7 5s (Note 1, Figure 4.11) L3 600 2.2, 1, 0.5, 0.25 30 min at each current level (Note 2, Figure 4.11) L4 200 V rms or just below the breakdown voltage of the overvoltage protection device 2.2 A or just below the interrupt value of the current interrupting device 30 min (Note 2, Figure 4.11) L5 240 24 30 min (Note 1, Figure 4.11) Notes: 1. Apply Tests L1, L2, and L5 between Tip and Ground or Ring and Ground. 2. Apply Tests L3 and L4 simultaneously from both Tip and Ring to Ground. http://www.teccor.com +1 972-580-7777 4 - 28 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide UL 497A R1 50,000 Ω 25 W R2 10 Ω 5W C1 V Test Specimen Variable DC Supply 0-1000 V UL 497A Breakdown Voltage Measurement Test Circuit for Common Mode (Longitudinal) Overvoltage Tests Current Limiting Resistors Circuit for Differential Mode (Metallic) Overvoltage Tests Secondary Protector Simulator or Wiring Station Current Limiting Resistor Equipment Under Test Timed Switch Timed Switch Variable Voltage Source Variable AC Voltage Source Telecommunication Equipment Network Connection Under Test Points Equipment Ground Equipment Ground Equipment Ground Figure 4.11 Secondary Protector Simulator or Wiring Station UL 497A Overvoltage Test © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide 4 - 29 http://www.teccor.com +1 972-580-7777 Regulatory Requirements Figure 4.10 UL 497B UL 497B UL 497B provides requirements for protectors used in communication and fire alarm circuits. This standard does not cover devices for primary protection or protection devices used on telephone lines. SIDACtor devices are components recognized in accordance with UL 497B under UL file number E133083. Construction and Performance Requirements The “Construction” section covers the following requirements: • General • Corrosion Protection • Field-wiring Connections • Components • Spacing • Fuses The “Performance” section covers the following requirements: • General • Strike Voltage Breakdown • Endurance Conditioning • Temperature Test • Dielectric Voltage-withstand Test • Vibration Conditioning • Jarring Test • Discharge Test • Repeated Discharge Test • Polymeric Materials Test • High Temperature Test • Marking Performance Requirements Specific to SIDACtor Devices 1. Strike Voltage Breakdown Test — Protectors are required to break down within the manufacturer’s specified breakdown range or within 10% of a nominal single breakdown voltage rating. (Figure 4.12) 2. Endurance Conditioning — Protectors are subjected to 50 impulse cycles. Each cycle is a 1000 V peak, 10 A, 10x1000 µs pulse. Pulses are applied in one polarity at 10-second intervals and then repeated in the opposite polarity. 3. Variable Ambient Conditioning — Protectors must comply with the strike voltage requirements after being subjected to an ambient temperature of 0 °C for four hours and again after being subjected to an ambient temperature of 49 °C for an additional four hours. 4. Discharge Test — Protectors must comply with strike voltage requirements after being subjected to five successive discharges from a 2 µF capacitor charged to 1000 V dc. (Figure 4.13) 5. Repeated Discharge Test — Protectors must not break down at a voltage higher than the manufacturer’s maximum rated breakdown voltage nor lower than rated stand-off http://www.teccor.com +1 972-580-7777 4 - 30 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide UL 497B voltage after being subjected to 500 discharges from a 0.001 µF capacitor charged to 10,000 V dc. The discharges are applied in five-second intervals between one side of the protector and Ground. Upon completion of the discharge tests, protectors are once again required to meet the strike voltage requirement. (Figure 4.13) Note: The epoxy used to construct a SIDACtor device body meets UL 94V-0 requirements for flammability. R1 50,000 Ω 25 W R2 10 Ω 5W C1 V Test Specimen Variable DC Supply 0-1000 V UL 497B Strike Voltage Breakdown Test Variable DC Supply * 0-12,000 V R1 5 MΩ 50 W R2 10 Ω 5W Spot Switch C1 *Or Voltage Capability Necessary to Develop 10,000 V Across Capacitor Figure 4.13 V Test Specimen UL 497B Discharge Test © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide 4 - 31 http://www.teccor.com +1 972-580-7777 Regulatory Requirements Figure 4.12 UL 497C UL 497C UL 497C requirements cover protectors for use on coaxial cable circuits. This standard covers construction and performance requirements. UL 497C Construction and Performance Requirements The “Construction” section covers the following requirements: • General • Corrosion Protection • Field-wiring Connections • Components • Spacing • Enclosures The “Performance” section covers the following requirements: • General • I2t Limiting • Abnormal Sustained Current • Component Temperature Test • Breakdown Voltage Measurement • Impulse Spark-over Voltage Measurement • Limited Short-circuit Test • High Current Ground Path Test • Cable Shield Fuse Test • Endurance Conditioning Test • Induced Low Current Test • Distortion Test • Flame Test • Impact Test (Polymeric Enclosures) • Jarring Test • Water Spray Test • Leakage Current Test • Dielectric Voltage-withstand Test • Ultraviolet Light and Water Exposure • Tensile Strength and Elongation Tests • Air Oven Aging • Ozone Exposure Performance Requirements Specific to SIDACtor Devices 1. Strike Voltage Breakdown Test — Protectors are required to break down within ±25% of the manufacturer’s specified breakdown range but no higher than 750 V at £ 2 kV/s rise time. 2. Endurance Conditioning — Protectors are subjected to 500 impulse cycles. Each cycle is a 1000 V peak, 10 A, 10x1000 µs pulse. Pulses are applied in one polarity at 10-second intervals and then repeated in the opposite polarity. Then, 100 cycles of 1000 V peak, 100 A, 10x1000 µs pulse are applied to three new protectors. Finally, two cycles of http://www.teccor.com +1 972-580-7777 4 - 32 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide UL 497C 1000 V peak, 5000 A, 8x20 µs pulse are applied to three new protectors, with a rest period of one minute between surges. 3. Variable Ambient Conditioning — Protectors must comply with the strike voltage requirements after being subjected to an ambient temperature of 25 °C for four hours and again after being subjected to an ambient temperature of 90 °C for an additional four hours. Regulatory Requirements 4. Discharge Test — Protectors must comply with strike voltage requirements after being subjected to a discharge of 1000 V, 100 ± 10 V/µs, 10 A impulse. © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide 4 - 33 http://www.teccor.com +1 972-580-7777 Regulatory Compliant Solutions Regulatory Compliant Solutions When determining the most appropriate solution to meet the lightning and AC power fault conditions for regulatory requirements, coordination is essential between the SIDACtor device, fuse, and any series impedance that may be used. Figure 4.14 through Figure 4.19 show templates in which this coordination is considered for the most cost effective and reliable solutions available. For exact design criteria and information regarding the applicable regulatory requirements, refer to the SIDACtor device and fuse selection criteria in this Section 4, “Regulatory Requirements”, and in Section 5, “Technical Notes”. GR 1089 and ITU-T K.20 and K.21 Figure 4.14 and Figure 4.15 show line interface protection circuits to meet GR 1089 surge immunity requirements without the additional use of series resistance. Use the “C” series SIDACtor device and F1250T to meet GR 1089 surge immunity requirements. Use the “A” series SIDACtor device and F0500T to meet ITU-T K.20 and K.21 basic surge immunity requirements without the additional use of resistance. The enhanced surge immunity requirements of ITU K.20 and K.21 require the use of “C” rated SIDACtor devices if no series resistor is used. . F1250T Tip To Protected Equipment Ring F1250T Figure 4.14 Balanced Line Protection using Teccor’s “AC” or “AA” series F1250T / F0500T Tip To Protected Equipment Ring Figure 4.15 http://www.teccor.com +1 972-580-7777 Metallic-only Solution using Teccor’s “SC” or “SA” series. 4 - 34 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide Regulatory Compliant Solutions TIA-968 (formerly known as FCC Part 68) and UL 60950 Because equipment that is tested to TIA-968 (formerly known as FCC Part 68) specifications is also generally tested to UL 60950 specifications, it is easiest to look at a solution that meets both FCC and UL requirements simultaneously. TIA-968 Operational Solution and UL 60950 Figure 4.16 and Figure 4.17 show line interface protection circuits that meet UL 60950 power cross requirements and pass TIA-968 Type A and Type B lightning immunity tests operationally. F1250T Tip To Protected Equipment Ring F1250T Figure 4.16 Balanced Line Protection using Teccor’s “AC” Series To Protected Equipment Ring Figure 4.17 Metallic-only Solution using Teccor’s “SB” or “EB” Series TIA-968 Non-Operational Solution and UL 60950 Although the circuits shown in Figure 4.16 and Figure 4.17 provide an operational solution for TIA-968, TIA-968 allows telecommunications equipment to pass Type A surges nonoperationally as well. For non-operational TIA-968 solutions, coordinate the IPP rating of the SIDACtor device and the I2t rating of the fuse so that both will withstand the TIA-968 Type B surge, but that during the Type A surge the fuse will open. © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide 4 - 35 http://www.teccor.com +1 972-580-7777 Regulatory Requirements F1250T Tip Regulatory Compliant Solutions Figure 4.18 and Figure 4.19 are line interface protection circuits that meet UL power cross requirements and pass TIA-968 lightning immunity surge A tests “non-operationally”. F0500T Tip To Protected Equipment Ring F1250T Figure 4.18 Balanced Line Protection using Teccor’s “AA” Series F0500T Tip To Protected Equipment Ring Figure 4.19 http://www.teccor.com +1 972-580-7777 Metallic-only Solution using Teccor’s “SA” or “EA” Series 4 - 36 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide Surge Waveforms for Various Standards Surge Waveforms for Various Standards TIA-968 now replaces FCC Part 68, except for hearing aid compatibility (HAC), volume control, and indoor cabling. This has become harmonized with Canadian requirements. Various countries around the world have adopted this regulation. GR 1089 is a standard generally supported by the US Regional Bell Operating Companies (RBOC). It is updated by Telcordia Technology (formerly Bellcore). The RBOC typically requires compliance with GR 1089 for any of their telecom purchases. ITU is a specialized agency of the UN devoted to international harmonization. Most European countries recognize the ITU standards. CNET is the Centre National d’etudes de Telecommunications, a French organization. VDE is the Verband Deutsher Elektrotechniker, a Federation of German electrical engineers. VDE is very similar to the IEEE (Institute of Electrical and Electronics Engineers) but is national in scope rather than global. ANSI is the American National Standards Institute, which is a non-government organization. The British equivalent to this is BSI. IEC is the International Electrotechnical Commission, a result of Europe’s move toward a single market structure and its drive to formalize and harmonize member countries’ requirements. Table 4.19 and Table 4.20 show the recommended SIDACtor device surge rating for each standard. © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide 4 - 37 http://www.teccor.com +1 972-580-7777 Regulatory Requirements FTZ R12 is a German specification. Surge Waveforms for Various Standards Table 4.19 Surge Waveforms for Various Standards Voltage Waveform Current Current Waveform SIDACtor Device Volts µs 800 10x560 Amps µs w/o series R 100 10x560 B or C Surge A Longitudinal 1500 Surge B Metallic 1000 10x160 200 10x160 C 9x720 25 5x320 A, B, or C Surge B Longitudinal Test 1 1500 9x720 37.5 5x320 A, B, or C 600 10x1000 100 10x1000 C Test 2 1000 10x360 100 10x360 B or C Test 3 1000 10x1000 100 10x1000 C Test 4 2500 2x10 500 2x10 C Test 5 1000 10x360 25 10x360 A, B, or C Voltage Standard TIA-968 (formerly known as FCC Part 68) GR 1089 Surge A Metallic ITU K.17 1500 10x700 37.5 5x310 A, B, or C RLM 88, CNET 1500 0.5x700 38 0.2x310 A, B, or C CNET 131-24 1000 0.5x700 25 0.8x310 A, B, or C VDE 0433 2000 10x700 50 5x310 A, B, or C VDE 0878 2000 1.2x50 50 1x20 A, B, or C IEC 61000-4-5 2 kV 10x700 50 5x310 A, B, or C 4 kV 10x700 100 8x20 C 2000 10x700 50 5x310 A, B, or C Voltage Waveform Current Current Waveform SIDACtor Device Volts Basic/ Enhanced µs Amps Basic/ Enhanced µs Basic/ Enhanced w/o series R Basic/ Enhanced Basic single port 1 kV/4 kV 10x700 25/100 5x310 A, B, C/B, C Enhanced single 1.5 kV/4 kV 10x700 37.5/100 5x310 A, B, C/B, C Basic multiple ports 1.5 kV/4 kV 10x700 37.5/100 5x310 A, B, C/B, C Enhanced multiple 1.5 kV/6 kV 10x700 37.5/100 5x310 A, B, C/C Basic power cross 600 50 Hz, 60 Hz 1 0.2 s F1250T Enhanced power cross 600/1.5 kV 50 Hz, 60 Hz 1/7.5 0.2 s/2 s F1250T * Basic single port 1.5 kV/4 kV 10x700 37.5/100 5x310 A, B, C/B, C Enhanced single 1.5 kV/6 kV 10x700 37.5/150 5x310 A, B, C/C Basic multiple ports 1.5 kV/4 kV 10x700 37.5/100 5x310 A, B, C/B, C Enhanced multiple 1.5 kV/6 kV 10x700 37.5/150 5x310 A, B, C/C Basic power cross 600 50 Hz, 60Hz 1 0.2 s F1250T 600/1.5 kV 50 Hz, 60Hz 1/7.5 0.2 s/2 s F1250T * FTZ R12 Table 4.20 Surge Waveforms for Various Standards Voltage Standard ITU K.20 ITU K.21 Enhanced power cross * At 7.5 A the F1250T will open, which is not allowed for enhanced requirements of ITU K.20 and K.21. http://www.teccor.com +1 972-580-7777 4 - 38 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide 5 Technical Notes This section is offered to help answer any questions not previously addressed in this data book regarding the SIDACtor device and its implementation. Technical Notes Construction and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3 SIDACtor Device Selection Criteria . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5 Fuse Selection Criteria . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8 Overvoltage Protection Comparison. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10 Overcurrent Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14 PCB Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18 SIDACtor Soldering Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22 TeleLink Fuse Soldering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25 Telecommunications Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26 Lightning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide 5-1 http://www.teccor.com +1 972-580-7777 Construction and Operation Construction and Operation SIDACtor devices are thyristor devices used to protect sensitive circuits from electrical disturbances caused by lightning-induced surges, inductive-coupled spikes, and AC power cross conditions. The unique structure and characteristics of the thyristor are used to create an overvoltage protection device with precise and repeatable turn-on characteristics with low voltage overshoot and high surge current capabilities. Key Parameters Key parameters for SIDACtor devices are VDRM, IDRM, VS, IH, and VT, as shown in Figure 5.1. VDRM is the repetitive peak off-state voltage rating of the device (also known as stand-off voltage) and is the continuous peak combination of AC and DC voltage that may be applied to the SIDACtor device in its off-state condition. IDRM is the maximum value of leakage current that results from the application of VDRM. Switching voltage (VS) is the maximum voltage that subsequent components may be subjected to during a fast-rising (100 V/µs) overvoltage condition. Holding current (IH) is the minimum current required to maintain the device in the on state. On-state voltage (VT) is the maximum voltage across the device during full conduction. +I IT IS IH IDRM -V +V VT VDRM Technical Notes VS -I Figure 5.1 V-I Characteristics Operation The SIDACtor device operates much like a switch. In the off state, the device exhibits leakage currents (IDRM) less than 5 µA, making it invisible to the circuit it is protecting. As a transient voltage exceeds the SIDACtor device’s VDRM, the device begins to enter its protective mode with characteristics similar to an avalanche diode. When supplied with enough current (IS), the SIDACtor device switches to an on state, shunting the surge from the circuit it is protecting. While in the on state, the SIDACtor device is able to sink large © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide 5-3 http://www.teccor.com +1 972-580-7777 Construction and Operation amounts of current because of the low voltage drop (VT) across the device. Once the current flowing through the device is either interrupted or falls below a minimum holding current (IH), the SIDACtor resets, returning to its off state. If the IPP rating is exceeded, the SIDACtor device typically becomes a permanent short circuit. Physics The SIDACtor device is a semiconductor device which is characterized as having four layers of alternating conductivity: PNPN. (Figure 5.2) The four layers include an emitter layer, an upper base layer, a mid-region layer, and a lower base layer. The emitter is sometimes referred to as a cathode region, with the lower base layer being referred to as an anode region. As the voltage across the SIDACtor device increases and exceeds the device’s VDRM, the electric field across the center junction reaches a value sufficient to cause avalanche multiplication. As avalanche multiplication occurs, the impedance of the device begins to decrease, and current flow begins to increase until the SIDACtor device’s current gain exceeds unity. Once unity is exceeded, the SIDACtor device switches from a high impedance (measured at VS) to a low impedance (measured at VT) until the current flowing through the device is reduced below its holding current (IH). N P N N Figure 5.2 http://www.teccor.com +1 972-580-7777 P Geometric Structure of Bidirectional SIDACtor devices 5-4 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide SIDACtor Device Selection Criteria SIDACtor Device Selection Criteria When selecting a SIDACtor device, the following criteria should be used: Off-state Voltage (VDRM) The VDRM of the SIDACtor device must be greater than the maximum operating voltage of the circuit that the SIDACtor device is protecting. Example 1: For a POTS (Plain Old Telephone Service) application, convert the maximum operating Ring voltage (150 V rms) to a peak voltage, and add the maximum DC bias of the central office battery: 150 VRMS Ö2 + 56.6 VPK = 268.8 VPK \ VDRM > 268.8 V Example 2: For an ISDN application, add the maximum voltage of the DC power supply to the maximum voltage of the transmission signal (for U.S. applications, the U-interface will not have a DC voltage, but European ISDN applications may): 150 VPK + 3 VPK = 153 VPK \ VDRM > 153 V Switching Voltage (VS) The VS of the SIDACtor device should be equal to or less than the instantaneous peak voltage rating of the component it is protecting. Example 1: VS £ VRelay Breakdown VS £ SLIC VPK Peak Pulse Current (IPP) For circuits that do not require additional series resistance, the surge current rating (IPP) of the SIDACtor device should be greater than or equal to the surge currents associated with the lightning immunity tests of the applicable regulatory requirement (IPK): IPP ³ IPK For circuits that use additional series resistance, the surge current rating (IPP) of the SIDACtor device should be greater than or equal to the available surge currents associated with the lightning immunity tests of the applicable regulatory requirement (IPK(available)): IPP ³ IPK(available) © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide 5-5 http://www.teccor.com +1 972-580-7777 Technical Notes Example 2: SIDACtor Device Selection Criteria The maximum available surge current is calculated by dividing the peak surge voltage (VPK) by the total circuit resistance (RTOTAL): IPK(available) = VPK/RTOTAL For longitudinal surges (Tip-Ground, Ring-Ground), RTOTAL is calculated for both Tip and Ring: RSOURCE = VPK/IPK RTOTAL = RTIP + RSOURCE RTOTAL = RRING + RSOURCE For metallic surges (Tip-Ring): RSOURCE = VPK/IPK RTOTAL = RTIP + RRING + RSOURCE Example 1: A modem manufacturer must pass the Type A surge requirement of TIA-968 (formerly known as FCC Part 68) without any series resistance. IPK = 100 A, 10x560 µs IPP ³ 100 A, 10x560 µs Therefore, either a “B” rated or “C” rated SIDACtor device would be selected. Example 2: A line card manufacturer must pass the surge requirements of GR 1089 with 30 W on Tip and 30 W on Ring. IPK = 100 A, 10x1000 µs VPK = 1000 V RSOURCE = VPK/IPK = 10 W RTOTAL = RSOURCE + RTIP = 40 W IPK (available) = VPK/RTOTAL = 1000 V/40 W \ IPP ³ 25 A Holding Current (IH) Because TIA-968 4.4.1.7.3 specifies that registered terminal equipment not exceed 140 mA dc per conductor under short-circuit conditions, the holding current of the SIDACtor device is set at 150 mA. For specific design criteria, the holding current (IH) of the SIDACtor device must be greater than the DC current that can be supplied during an operational and short circuit condition. http://www.teccor.com +1 972-580-7777 5-6 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide SIDACtor Device Selection Criteria Off-State Capacitance (CO) Technical Notes Assuming that the critical point of insertion loss is 70% of the original signal value, the SIDACtor device can be used in most applications with transmission speeds up to 30 MHz. For transmission speeds greater than 30 MHz, the new MC series is highly recommended. © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide 5-7 http://www.teccor.com +1 972-580-7777 Fuse Selection Criteria Fuse Selection Criteria A fuse can be relied upon to operate safely at its rated current, at or below its rated voltage. This voltage rating is covered by the National Electric Code (NEC) regulations and is a requirement of UL as protection against fire risk. The standard voltage ratings used by fuse manufacturers for most small dimension fuses are 32 V, 63 V, 125 V, 250 V, and 600 V. Fuses are not sensitive to changes in voltage; however, they are sensitive to changes in current. The fuse will maintain “steady-state” operation from zero volts to the maximum voltage rating. It is not until the fuse element melts and internal arcing occurs, that circuit voltage and available power become an issue. The interrupt rating of the fuse addresses this issue. Specifically, the voltage rating determines the ability of the fuse to suppress internal arcing that occurs after the fuse link melts. For telecommunication applications, a voltage rating of 250 V is chosen because of the possibility of power line crosses. A three-phase voltage line will have voltage values up to 220 V. It is desirable for the voltage rating of the fuse to exceed this possible power cross event. UL 60950 has a power cross test condition that requires a fuse to have an interrupt rating of 40 A at 600 V. GR 1089 contains a power cross test condition that requires a fuse to have an interrupt rating of 60 A at 600 V. A 125 V-rated part will not meet this requirement. A 250 V part with special design consideration, such as Teccor’s F1250T TeleLink fuse, does meet this requirement. Because fuses are rated in terms of continuous voltage and current-carrying capacity, it is often difficult to translate this information in terms of peak pulse current ratings. To simplify this process, Table 5.1 shows the surge rating correlation to fuse rating. Table 5.1 Surge Rating Correlation to Fuse Rating Equivalent IPP Rating Fuse Rating (mA) 10x160 µs (A) 10x560 µs (A) 10x1000 µs (A) 250 30 15 10 350 45 25 20 400 50 30 25 500 65 35 30 600 75 45 35 750 90 65 50 1000 130 85 65 1250 160 115 100 Notes: • The IPP ratings apply to a 2AG (glass body) slow blow fuse only. • Because there is a high degree of variance in the fusing characteristics, the IPP ratings listed should only be used as approximations. http://www.teccor.com +1 972-580-7777 5-8 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide Fuse Selection Criteria Peak Pulse Current (IPP) For circuits that do not require additional series resistance, the surge current rating (IPP) of the fuse should be greater than or equal to the surge currents associated with the lightning immunity tests of the applicable regulatory requirement (IPK): IPP ³ IPK For circuits that use additional series resistance, the surge current rating (IPP) of the fuse should be greater than or equal to the available surge currents associated with the lightning immunity tests of the applicable regulatory requirement (IPK(available)): IPP ³ IPK(available) The maximum available surge current is calculated by dividing the peak surge voltage (VPK) by the total circuit resistance (RTOTAL): IPK(available) = VPK/RTOTAL For longitudinal surges (Tip-Ground, Ring-Ground), RTOTAL is calculated for both Tip and Ring: RSOURCE = VPK/IPK RTOTAL = RTIP + RSOURCE RTOTAL = RRING + RSOURCE For metallic surges (Tip-Ring): RSOURCE = VPK/IPK Technical Notes RTOTAL = RTIP + RRING + RSOURCE © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide 5-9 http://www.teccor.com +1 972-580-7777 Overvoltage Protection Comparison Overvoltage Protection Comparison The four most commonly used technologies for overvoltage protection are: • SIDACtor devices • Gas Discharge Tubes (GDTs) • Metal Oxide Varistors (MOVs) • TVS diodes All four technologies are connected in parallel with the circuit being protected, and all exhibit a high off-state impedance when biased with a voltage less than their respective blocking voltages. SIDACtor devices A SIDACtor device is a PNPN device that can be thought of as a TVS diode with a gate. Upon exceeding its peak off-state voltage (VDRM), a SIDACtor device will clamp a transient voltage to within the device’s switching voltage (VS) rating. Then, once the current flowing through the SIDACtor device exceeds its switching current, the device will crowbar and simulate a short-circuit condition. When the current flowing through the SIDACtor device is less than the device’s holding current (IH), the SIDACtor device will reset and return to its high off-state impedance. Advantages Advantages of the SIDACtor device include its fast response time (Figure 5.3), stable electrical characteristics, long term reliability, and low capacitance. Also, because the SIDACtor device is a crowbar device, it cannot be damaged by voltage and it has extremely high surge current ratings. Restrictions Because the SIDACtor device is a crowbar device, it cannot be used directly across the AC line; it must be placed behind a load. Failing to do so will result in exceeding the SIDACtor device’s surge current rating, which may cause the device to enter a permanent short-circuit condition. Applications Although found in other applications, SIDACtor devices are primarily used as the principle overvoltage protector in telecommunications and data communications circuits. For applications outside this realm, follow the design criteria in "SIDACtor Device Selection Criteria" on page 5-5. Gas Discharge Tubes Gas tubes are either glass or ceramic packages filled with an inert gas and capped on each end with an electrode. When a transient voltage exceeds the DC breakdown rating of the device, the voltage differential causes the electrodes of the gas tube to fire, resulting in an arc, which in turn ionizes the gas within the tube and provides a low impedance path for the http://www.teccor.com +1 972-580-7777 5 - 10 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide Overvoltage Protection Comparison transient to follow. Once the transient drops below the DC holdover voltage and current, the gas tube returns to its off state. Advantages Gas tubes have high surge current and low capacitance ratings. Current ratings can be as high as 500 A for 200 impulses, and capacitance ratings can be as low as 1 pF with a zerovolt bias. Restrictions Gas tubes have a limited shelf life and their performance degrades with usage. Out of the four devices discussed, gas tubes exhibit the slowest response time and highest peak voltage measurement. (Figure 5.3) Applications Because gas tubes are large and require a substantial amount of time to reach full conduction, they are rarely used as board-level components. Consequently, gas tubes are not normally used in telecommunications applications other than station protection modules. Metal Oxide Varistors Metal Oxide Varistors (MOVs) are two-leaded, through-hole components typically shaped in the form of discs. Manufactured from sintered oxides and schematically equivalent to two back-to-back PN junctions, MOVs shunt transients by decreasing their resistance as voltage is applied. Advantages Since MOVs surge capabilities are determined by their physical dimensions, high surge current ratings are available. Also, because MOVs are clamping devices, they can be used as transient protectors in secondary AC power line applications. Like gas tubes, MOVs have slow response times resulting in peak clamping voltages which can be greater than twice the device’s voltage rating. (Figure 5.3) MOVs also have longterm reliability and performance issues due to their tendency to fatigue, high capacitance, and limited packaging options. Applications Although MOVs are restricted from use in many telecom applications (other than disposable equipment), they are useful in AC applications where a clamping device is required and tight voltage tolerances are not. © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide 5 - 11 http://www.teccor.com +1 972-580-7777 Technical Notes Restrictions Overvoltage Protection Comparison TVS Diodes Transient Voltage Suppressor (TVS) diodes are clamping voltage suppressors that are constructed with back-to-back PN junctions. During conduction, TVS diodes create a low impedance path by varying their resistance as voltage is applied across their terminals. Once the voltage is removed, the diode will turn off and return to its high off-state impedance. Advantages Because TVS diodes are solid state devices, they do not fatigue nor do their electrical parameters change as long as they are operated within their specified limits. TVS diodes effectively clamp fast-rising transients and are well suited for low-voltage applications that do not require large amounts of energy to be shunted. Restrictions Because TVS diodes are clamping devices, they have two inherent weaknesses. First, TVS diodes are both voltage- and current-limited, so careful consideration should be given to using these in applications that require large amounts of energy to be shunted. Secondly, as the amount of current flowing through the device increases, so does its maximum clamping voltage. Applications Due to their low power ratings, TVS diodes are not used as primary interface protectors across Tip and Ring; they are used as secondary protectors that are embedded within a circuit. http://www.teccor.com +1 972-580-7777 5 - 12 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide Overvoltage Protection Comparison dv/dt Chart Figure 5.3 shows a peak voltage comparison between SIDACtor devices, gas discharge tubes, MOVs, and TVS diodes, all with a nominal stand-off voltage rating of 230 V. The X axis represents the dv/dt (rise in voltage with respect to time) applied to each protector, and the Y axis represents the maximum voltage drop across each protector. 1000 900 230 V Devices Breakover Voltage – Volts 800 700 Gas Tube 600 MOV 500 400 Avalanche Diode SIDACtor 300 200 0.001 0.01 0.1 1 10 100 1000 dv/dt – Volts/µs Overshoot Levels versus dv/dt Technical Notes Figure 5.3 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide 5 - 13 http://www.teccor.com +1 972-580-7777 Overcurrent Protection Overcurrent Protection In addition to protecting against overvoltage conditions, equipment should also be protected from overcurrent conditions using either PTCs, fuses, power/line feed resistors, or flameproof resistors. In all instances the overcurrent protector is a series element placed in front of the overvoltage protector on either Tip or Ring for metallic (closed loop) applications and on both Tip and Ring for longitudinal (grounded) applications. PTCs PTCs are positive temperature coefficient thermistors used to limit current. During a fault condition, heat is generated at a rate equal to I2R. When this heat becomes sufficient, the PTC increases its resistance asymptotically until the device simulates an open circuit, limiting the current flow to the rest of the circuit. As the fault condition drops below the PTC’s holding current, the device begins to reset, approximating its original off-state value of impedance. Advantages Because PTCs are resettable devices, they work well in a variety of industrial applications where electrical components cannot withstand multiple, low-current faults. Restrictions Although PTCs are well suited for the industrial environment and in many telecom applications, they exhibit some limitations that have prevented them from being endorsed by the entire telecommunications industry. Limitations include low surge current ratings, unstable resistance, and poor packaging options. Applications PTCs are used in a variety of applications. In addition to protecting telecommunications equipment, PTCs are also used to prevent damage to rechargeable battery packs, to interrupt the current flow during a motor lock condition, and to limit the sneak currents that may cause damage to a five-pin module. Fuses Due to their stability, fuses are one of the most popular solutions for meeting AC power cross requirements for telecommunications equipment. Similar to PTCs, fuses function by reacting to the heat generated due to excessive current flow. Once the fuses I2t rating is exceeded, the center conductor opens. Advantages Fuses are available in both surface mount and through-hole packages and are able to withstand the applicable regulatory requirements without the use of any additional series impedance. Chosen correctly, fuses only interrupt a circuit when extreme fault conditions exist and, when coordinated properly with an overvoltage protector, offer a very competitive and effective solution for transient immunity needs. http://www.teccor.com +1 972-580-7777 5 - 14 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide Overcurrent Protection Advantages include: • Elimination of series line resistance enabling longer loop lengths • Precise longitudinal balance allowing better transmission quality • Robust surge performance which eliminates costly down time due to nuisance blows • Greater surge ratings than resettable devices, ensuring regulatory compliance • Non-degenerative performance • Available in surface mount packaging which uses less Printed Circuit Board (PCB) real estate, eliminates mixed technologies, and reduces manufacturing costs Weaknesses Because a fuse does not reset, consideration should be given to its use in applications where multiple fault occurrences are likely. For example, AC strip protectors and ground fault interrupting circuits (GFIC) are applications in which an alternative solution might be more prudent. Applications Telecommunications equipment best suited for a fuse is equipment that requires surface mount technology, accurate longitudinal balance, and regulatory compliance without the use of additional series line impedance. Selection Criteria For circuits that do not require additional series resistance, the surge current rating (IPP) of the TeleLink SM fuse should be greater than or equal to the surge currents associated with the lightning immunity tests of the applicable regulatory requirement (IPK). IPP ³ IPK For circuits that use additional series resistance, the surge current rating (IPP) of the TeleLink SM fuse should be greater than or equal to the available surge currents associated with the lightning immunity tests of the applicable regulatory requirement (IPK (available)). The maximum available surge current is calculated by dividing the peak surge voltage (VPK) by the total circuit resistance (RTOTAL). IPP ³ IPK (available) = VPK/RTOTAL For longitudinal surges (Tip-Ground, Ring-Ground), RTOTAL is calculated for both Tip and Ring. RTOTAL = RTIP + RSOURCE RTOTAL = RRING + RSOURCE For metallic surges (Tip-Ring): RTOTAL = RTIP + RRING + RSOURCE © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide 5 - 15 http://www.teccor.com +1 972-580-7777 Technical Notes IPP ³ IPK (available) Overcurrent Protection To select the most appropriate combination of TeleLink SM fuse and SIDACtor device, decide the regulatory requirement your equipment must meet: Regulatory Requirement TeleLink SM Fuse SIDACtor Device GR 1089 F1250T C Series TIA-968, Type A F1250T B Series TIA-968, Type B F0500T A Series ITU K.20 F1250T A Series ITU K.21 Basic/Enhanced F1250T A Series UL 60950 All All For applications that do not require agency approval or multiple listings, contact the factory. Power/Line Feed Resistors Typically manufactured with a ceramic case or substrate, power and line feed resistors have the ability to sink a great deal of energy and are capable of withstanding both lightning and power cross conditions. Advantages Power and line feed resistors are available with very tight resistive tolerances, making them appropriate for applications that require precise longitudinal balance. Restrictions Because power and line feed resistors are typically very large and are not available in a surface mount configuration, these devices are less than desirable from a manufacturing point of view. Also, because a thermal link is typically not provided, power and line feed resistors may require either a fuse or a PTC to act as the fusing element during a power cross condition. Applications Power and line feed resistors are typically found on line cards that use overvoltage protectors that cannot withstand the surge currents associated with applicable regulatory requirements. Flameproof Resistors For cost-sensitive designs, small (1/8 W - 1/4 W), flameproof metal film resistors are often used in lieu of PTCs, fuses, and power or line feed resistors. During a transient condition, flameproof resistors open when the resultant energy is great enough to melt the metal used in the device. Advantages Flameproof resistors are inexpensive and plentiful. http://www.teccor.com +1 972-580-7777 5 - 16 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide Overcurrent Protection Restrictions Flameproof resistors are not resistive to transient conditions and are susceptible to nuisance blows. Applications Technical Notes Outside of very inexpensive customer premise equipment, small resistors are rarely used as a means to protect telecommunications equipment during power fault conditions. © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide 5 - 17 http://www.teccor.com +1 972-580-7777 PCB Layout PCB Layout Because the interface portion of a Printed Circuit Board (PCB) is subjected to high voltages and surge currents, consideration should be given to the trace widths, trace separation, and grounding. Trace Widths Based on the Institute for Interconnecting and Packaging Electronic Currents, IPC D 275 specifies the trace widths required for various current-carrying capacities. This is very important for grounding conditions to ensure the integrity of the trace during a surge event. The required width is dependent on the amount of copper used for the trace and the acceptable temperature rise which can be tolerated. Teccor recommends a 0.025 inch trace width with 1 ounce copper. (For example, a 38-AWG wire is approximately equal to 8 mils to 10 mils. Therefore, the minimum trace width should be greater than 10 mils.) 75 ˚C Allowable 60 ˚C Temperature 45 ˚C Rise 30 ˚C 20 ˚C 35 30 25 20 15 Current in Amperes 10 ˚C 12 10 8 7 6 5 4 3 2 1.5 1 .75 .50 .25 .125 0 0 1 5 10 20 30 50 70 100 150 200 250 300 400 500 600 700 Conductor Cross-Section Area (sq mils) Figure 5.4 Current versus Area The minimum width and thickness of conductors on a PCB is determined primarily by the current-carrying capacity required. This current-carrying capacity is limited by the allowable temperature rise of the etched copper conductor. An adjacent ground or power layer can significantly reduce this temperature rise. A single ground plane can generally raise the allowed current by 50%. An easy approximation can be generated by starting with the information in Figure 5.4 to calculate the conductor cross-sectional area required. Once this http://www.teccor.com +1 972-580-7777 5 - 18 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide PCB Layout has been done, Figure 5.5 shows the conversion of the cross-sectional area to the required conductor width, dependent on the copper foil thickness of the trace. 0 Conductor width in inches .001 .005 .010 .020 .030 .050 .070 .100 .150 .200 (1/ 2o t 2) (3 oz (2 o z/f 0.0 00 7" (1 0.00 42" 028 " oz/ ft 2) .250 /ft 2) z/ft 2 ) 0.0 0.0 014 " .300 .350 0 1 5 10 20 30 50 70 100 150 200 250 300 400 500 600 700 Conductor Cross-Section Area (sq mils) Figure 5.5 Conductor Width versus Area Trace Separation Tip and Ring traces are subjected to various transient and overvoltage conditions. To prevent arcing between traces, minimum trace separation should be maintained. UL 60950 will provide additional information regarding creepage and clearance requirements, which are dependent on the Comparative Tracking Index (CTI) rating of the PCB, working voltage, and the expected operating environment. See "UL 60950 3rd Edition (formerly UL 1950, 3rd edition)" on page 4-16 of this data book. Grounding Although often overlooked, grounding is a very important design consideration when laying out a protection interface circuit. To optimize its effectiveness, several things should be considered in sequence: 1. Provide a large copper plane with a grid pattern for the Ground reference point. 2. Decide if a single-point or a multi-point grounding scheme is to be used. A single-point (also called centralized) grounding scheme is used for circuit dimensions smaller than one-tenth of a wavelength (l = 300,000/frequency) and a multi-point (distributed) grounding scheme is used for circuit trace lengths greater than one-fourth of a wavelength. © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide 5 - 19 http://www.teccor.com +1 972-580-7777 Technical Notes A good rule of thumb for outside layers is to maintain a minimum of 18 mils for 1kV isolation. Route the Tip and Ring traces towards the edge of the PCB away from areas containing static sensitive devices. PCB Layout 3. Because traces exhibit a certain level of inductance, keep the length of the ground trace on the PCB as short as possible in order to minimize its voltage contribution during a transient condition. In order to determine the actual voltage contributed to trace inductance, use the following equations: V = L (di/dt) L = 0.0051 r [loge 2 r/(t+w) +½ - logeG] in µH where r = length of trace G = function of thickness and width as provided in Table 5.3 t = trace thickness w = trace width For example, assume circuit A is protected by a P3100SC with a VS equal to 300 V and a ground trace one inch in length and a self-inductance equal to 2.4 µH/inch. Assume circuit B has the identical characteristics as Circuit A, except the ground trace is five inches in length instead of one inch in length. If both circuits are surged with a 100 A, 10x1000 µs wave-form, the results would be as shown in Table 5.2: Table 5.2 Overshoot Caused by Trace Inductance VL = L (di/dt) SIDACtor device VS Total protection level (VL + VS) Circuit A VL = 2.4 µH (100 A/10 µs) = 24 V 300 V 324 V Circuit B VL = 12 µH (100 A/10 µs) = 120 V 300 V 420 V Other practices to ensure sound grounding techniques are: 1. Cross signal grounds and earth grounds perpendicularly in order to minimize the field effects of “noisy” power supplies. 2. Make sure that the ground fingers on any edge connector extend farther out than any power or signal leads in order to guarantee that the ground connection invariably is connected first. http://www.teccor.com +1 972-580-7777 5 - 20 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide PCB Layout Table 5.3 Values of Constants for the Geometric Mean Distance of a Rectangle t/w or w/t K 0.000 0.22313 LogeG 0.0 0.025 0.22333 0.00089 0.050 0.22346 0.00146 0.100 0.22360 0.00210 0.150 0.22366 0.00239 0.200 0.22369 0.00249 0.250 0.22369 0.00249 0.300 0.22368 0.00244 0.350 0.22366 0.00236 0.400 0.22364 0.00228 0.450 0.22362 0.00219 0.500 0.22360 0.00211 0.500 0.22360 0.00211 0.550 0.22358 0.00203 0.600 0.22357 0.00197 0.650 0.22356 0.00192 0.700 0.22355 0.00187 0.750 0.22354 0.00184 0.800 0.22353 0.00181 0.850 0.22353 0.00179 0.900 0.22353 0.00178 0.950 0.223525 0.00177 1.000 0.223525 0.00177 0.000 0.0 0.0 Technical Notes Note: Sides of the rectangle are t and w. The geometric mean distance R is given by: logeR = loge(t+w) - 1.5 + logeG. R = K(t+w), logeK = -1.5 + logeG. © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide 5 - 21 http://www.teccor.com +1 972-580-7777 SIDACtor Soldering Recommendations SIDACtor Soldering Recommendations When placing surface mount components, a good solder bond is critical because: • The solder provides a thermal path in which heat is dissipated from the packaged silicon to the rest of the board. • A good bond is less subject to thermal fatiguing and results in improved component reliability. Reflow Soldering The preferred technique for mounting the DO-214AA package is to reflow-solder the device onto a PCB-printed circuit board, as shown in Figure 5.6. 1. Screen print solder paste (or flux) Figure 5.6 2. Place component (allow flux to dry) 3. Reflow solder Reflow Soldering Procedure For reliable connections, the PCB should first be screen printed with a solder paste or fluxed with an easily removable, reliable solution, such as Alpha 5003 diluted with benzyl alcohol. If using a flux, the PCB should be allowed to dry to touch at room temperature (or in a 70 °C oven) prior to placing the components on the solder pads. Relying on the adhesive nature of the solder paste or flux to prevent the devices from moving prior to reflow, components should be placed with either a vacuum pencil or automated pick and place machine. With the components in place, the PCB should be heated to a point where the solder on the pads begins to flow. This is typically done on a conveyor belt which first transports the PCB through a pre-heating zone. The pre-heating zone is necessary in order to reduce thermal shock and prevent damage to the devices being soldered, and should be limited to a maximum temperature of 165 °C for 10 seconds. After pre-heating, the PCB goes to a vapor zone, as shown in Figure 5.7. The vapor zone is obtained by heating an inactive fluid to its boiling point while using a vapor lock to regulate the chamber temperature. This temperature is typically 215 °C, but for temperatures in excess of 215 °C, care should be taken so that the maximum temperature of the leads does http://www.teccor.com +1 972-580-7777 5 - 22 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide SIDACtor Soldering Recommendations not exceed 275 °C and the maximum temperature of the plastic body does not exceed 250 °C. (Figure 5.8) Transport Vapor lock (secondary medium) Cooling pipes PC board Vapor phase zone Heating elements Boiling liquid (primary medium) Figure 5.7 Principle of Vapor Phase Soldering Pre-heat 260 Soak 240 220 Temperature – ˚C Reflow Cool Down Peak Temperature 220 ˚C - 245 ˚C 200 1.3 - 1.6 ˚C/s <2.5 ˚C/s 180 0.5 - 0.6 ˚C/s 160 140 120 <2.5 ˚C/s 100 80 Soaking Zone Reflow Zone 60 - 90 s typical ( 2 min. MAX ) 30 - 60 s typical ( 2 min. MAX ) Pre-heating Zone 60 ( 2-4 min MAX ) 40 0 0 30 60 90 120 150 180 210 240 270 300 Time (Seconds) Figure 5.8 Reflow Soldering Profile During reflow, the surface tension of the liquid solder draws the leads of the device towards the center of the soldering area, correcting any misalignment that may have occurred during placement and allowing the device to set flush on the pad. If the footprints of the pad are not concentrically aligned, the same effect can result in undesirable shifts as well. Therefore, it is important to use a standard contact pattern which leaves sufficient room for self-positioning. After the solder cools, connections should be visually inspected and remnants of the flux removed using a vapor degreaser with an azeotrope solvent or equivalent. © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide 5 - 23 http://www.teccor.com +1 972-580-7777 Technical Notes 20 SIDACtor Soldering Recommendations Wave Soldering Another common method for soldering components to a PCB is wave soldering. After fluxing the PCB, an adhesive is applied to the respective footprints so that components can be glued in place. Once the adhesive has cured, the board is pre-heated and then placed in contact with a molten wave of solder which has a temperature between 240 °C and 260 °C and permanently affixes the component to the PCB. (Figure 5.8 and Figure 5.10) Although a popular method of soldering, wave soldering does have drawbacks: • A double pass is often required to remove excess solder. • Solder bridging and shadows begin to occur as board density increases. • Wave soldering uses the sharpest thermal gradient. Apply glue Place component Cure glue Wave solder Screen print glue Figure 5.9 Wave Soldering Surface Mount Components Only PC board Insert leaded components Turn over the PC board Apply glue Place SMDs Cure glue Turn over the PC board Wave solder Figure 5.10 http://www.teccor.com +1 972-580-7777 Wave Soldering Surface Mount and Leaded Components 5 - 24 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide TeleLink Fuse Soldering TeleLink Fuse Soldering For wave soldering a TeleLink fuse, the following temperature and time are recommended: • Reservoir temperature of 260 °C (500 °F) • Time in reservoir — three seconds maximum For infrared, the following temperature and time are recommended: • Temperature of 240 °C (464 °F) • Time — 30 seconds maximum Hand soldering is not recommended for this fuse because excessive heat can affect the fuse performance. Hand soldering should be used only for rework and low volume samples. Technical Notes Note the following recommendations for hand soldering: • Maximum tip temperature of 240 °C (464 °F) • Minimize the soldering time at temperature to achieve the solder joint. Measure the fuse resistance before and after soldering. Any fuse that shifts more than ±3% should be replaced. An increase in resistance above this amount increases the possibility of a surge failure, and a decrease in resistance may cause low overloads to exceed the maximum opening times. • Inspect the solder joint to ensure an adequate solder fillet has been produced without any cracks or visible defects. © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide 5 - 25 http://www.teccor.com +1 972-580-7777 Telecommunications Protection Telecommunications Protection Because early telecommunications equipment was constructed with components such as mechanical relays, coils, and vacuum tubes, it was somewhat immune to lightning and power cross conditions. But as cross bar and step-by-step switches have given way to more modern equipment such as digital loop carriers, repeater amplifiers, and multiplexers, an emphasis has been put on protecting this equipment against system transients caused by lightning and power cross conditions. Lightning During an electrical storm, transient voltages are induced onto the telecommunications system by lightning currents which enter the conductive shield of suspended cable or through buried cables via ground currents. As this occurs, the current traveling through the conductive shield of the cable produces an equal voltage on both the Tip and Ring conductors at the terminating ends. Known as a longitudinal voltage surge, the peak value and wave-form associated with this condition is dependent upon the distance the transient travels down the cable and the materials with which the cable is constructed. Although lightning-induced surges are always longitudinal in nature, imbalances resulting from terminating equipment and asymmetric operation of primary protectors can result in metallic transients as well. A Tip-to-Ring surge is normally seen in terminating equipment and is the primary reason most regulatory agencies require telecom equipment to have both longitudinal and metallic surge protection. Power Cross Another system transient that is a common occurrence for telecommunications cables is exposure to the AC power system. The common use of poles, trenches, and ground wires results in varying levels of exposure which can be categorized as direct power cross, power induction, and ground potential rise. Direct power cross occurs when a power line makes direct contact to telecommunications cables. Direct contact is commonly caused by falling trees, winter icing, severe thunderstorms, and vehicle accidents. Direct power cross can result in large currents being present on the line. Power induction is common where power cables and telecommunications cables are run in close proximity to one another. Electromagnetic coupling between the cables results in system transients being induced onto the telecommunications cables, which in turn can cause excessive heating and fires in terminal equipment located at the cable ends. Ground potential rise is a result of large fault currents flowing to Ground. Due to the varying soil resistivity and multiple grounding points, system potential differences may result. http://www.teccor.com +1 972-580-7777 5 - 26 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide Lightning Lightning Lightning is one of nature’s most common and dangerous phenomena. At any one time, approximately 2,000 thunderstorms are in progress around the globe, with lightning striking the earth over 100 times per second. According to IEEE C.62, during a single year in the United States lightning strikes an average of 52 times per square mile, resulting in 100 deaths, 250 injuries, and over 100 million dollars in damage to equipment property. The Lightning Phenomenon Lightning is caused by the complex interaction of rain, ice, up drafts, and down drafts that occur during a typical thunderstorm. The movement of rain droplets and ice within the cloud results in a large build up of electrical charges at the top and bottom of the thunder cloud. Normally, positive charges are concentrated at the top of the thunderhead while negative charges accumulate near the bottom. Lightning itself does not occur until the potential difference between two charges is great enough to overcome the insulating resistance of air between them. Formation of Lightning Cloud-to-ground lightning begins forming as the level of negative charge contained in the lower cloud levels begins to increase and attract the positive charge located at Ground. When the formation of negative charge reaches its peak level, a surge of electrons called a stepped leader begins to head towards the earth. Moving in 50-meter increments, the stepped leader initiates the electrical path (channel) for the lightning strike. As the stepped leader moves closer to the ground, the mutual attraction between positive and negative charges results in a positive stream of electrons being pulled up from the ground to the stepped leader. The positively charged stream is known as a streamer. When the streamer and stepped leader make contact, it completes the electrical circuit between the cloud and ground. At that instant, an explosive flow of electrons travels to ground at half the speed of light and completes the formation of the lightning bolt. The initial flash of a lightning bolt results when the stepped leader and the streamer make connection resulting in the conduction of current to Ground. Subsequent strokes (3-4) occur as large amounts of negative charge move farther up the stepped leader. Known as return strokes, these subsequent bolts heat the air to temperatures in excess of 50,000 °F and cause the flickering flash that is associated with lightning. The total duration of most lightning bolts lasts between 500 ms and one second. During a lightning strike, the associated voltages range from 20,000 V to 1,000,000 V while currents average around 35,000 A. However, maximum currents associated with lightning have been measured as high as 300,000 A. © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide 5 - 27 http://www.teccor.com +1 972-580-7777 Technical Notes Lightning Bolt NOTES 6 Mechanical Data The following section describes the mechanical specifications of SIDACtor products. © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide 6-1 http://www.teccor.com +1 972-580-7777 Mechanical Data Package Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3 DO-214AA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3 Modified DO-214AA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4 TO-92 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5 MS-013 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6 Modified TO-220 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7 TO-218 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8 TeleLink Surface Mount Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9 Single In-line Protector (SIP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10 Summary of Packing Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12 Packing Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14 DO-214AA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14 TO-92 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15 Modified MS-013 Six-pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16 Modified TO-220 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17 TeleLink Surface Mount Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18 Lead Form Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20 Modified TO-220 Type 60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20 Modified TO-220 Type 61 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-21 Modified TO-220 Type 62 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-21 Package Dimensions Package Dimensions DO-214AA The DO-214AA package is designed to meet mechanical standards as set forth in JEDEC publication number 95. CASE TEMPERATURE MEASUREMENT POINT B D A C H F L E J K G .079 (2.0) .110 (2.8) .079 (2.0) PAD OUTLINE (MM) Note: A stripe is marked on some parts, to indicate the cathode. IPC-SM-782 recommends 2.4 instead of 2.0. Millimeters MIN MAX MIN MAX A 0.140 0.155 3.56 3.94 B 0.205 0.220 5.21 5.59 C 0.077 0.083 1.96 2.11 D 0.166 0.180 4.22 4.57 E 0.036 0.056 0.91 1.42 F 0.073 0.083 1.85 2.11 G 0.004 0.008 0.10 0.20 H 0.077 0.086 1.95 2.18 J 0.043 0.053 1.09 1.35 K 0.008 0.012 0.20 0.30 L 0.039 0.049 0.99 1.24 Notes: • Dimensions and tolerances per ASME Y14.5M-1994 • Mold flash shall not exceed 0.13 mm per side. • Dimensions B and C apply to plated leads. • All leads are insulated from case. Case is electrically non-conductive. (Rated at 1600 V ac rms for one minute from leads to case over the operating temperature range) • Dimension “C” is measured on the flat section of the lead. © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide 6-3 http://www.teccor.com +1 972-580-7777 Mechanical Data Inches Dimension Package Dimensions Modified DO-214AA The Modified DO-214AA package is a three-leaded surface mount (SM) package. TEMPERATURE MEASUREMENT POINT PIN 3 B D M N P A C PIN 1 PIN 2 H F L E .079 (2.0) J .079 (2.0) K G .079 (2.0) .040 (1.0) .030 (.76) .110 (2.8) PAD OUTLINE (MM) Note: A stripe is marked on some parts, to indicate the cathode. IPC-SM-782 recommends 2.4 instead of 2.0. Inches Millimeters Dimension MIN MAX MIN MAX A 0.140 0.155 3.56 3.94 B 0.205 0.220 5.21 5.59 C 0.077 0.083 1.96 2.11 D 0.166 0.180 4.22 4.57 E 0.036 0.056 0.91 1.42 F 0.073 0.083 1.85 2.11 G 0.004 0.008 0.10 0.20 H 0.077 0.086 1.95 2.18 J 0.043 0.053 1.09 1.35 K 0.008 0.012 0.20 0.30 L 0.039 0.049 0.99 1.24 M 0.022 0.028 0.56 0.71 N 0.027 0.033 0.69 0.84 P 0.052 0.058 1.32 1.47 Notes: • Dimensions and tolerancing per ASME Y14.5M-1994 • Mold flash shall not exceed 0.13 mm per side. • Dimensions B and C apply to plated leads. • All leads are insulated from case. Case is electrically non-conductive. (Rated at 1600 V ac rms for one minute from leads to case over the operating temperature range) http://www.teccor.com +1 972-580-7777 6-4 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide Package Dimensions TO-92 The TO-92 is designed to meet mechanical standards as set forth in JEDEC publication number 95. TEMPERATURE MEASUREMENT POINT A N B MT1/PIN 1 MT2/PIN 3 E H M G F L D K J Inches Millimeters Dimension MIN MAX MIN MAX A 0.176 0.196 4.47 4.98 B 0.500 D 0.095 E 0.150 12.70 0.105 2.41 2.67 3.81 F 0.046 0.054 1.16 G 0.135 0.145 3.43 1.37 3.68 H 0.088 0.096 2.23 2.44 4.73 J 0.176 0.186 4.47 K 0.088 0.096 2.23 2.44 L 0.013 0.019 0.33 0.48 M 0.013 0.017 0.33 0.43 0.060 1.52 Notes: • Type 70 lead form as shown is standard for the E package. • All leads are insulated from case. Case is electrically non-conductive. (Rated at 1600 V ac rms for one minute from leads to case over the operating temperature range) • Mold flash shall not exceed 0.13 mm per side. © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide 6-5 http://www.teccor.com +1 972-580-7777 Mechanical Data N Package Dimensions MS-013 The MS-013 is designed to meet mechanical standards as set forth in JEDEC publication number 95. J K [.065] 1.65 PAD OUTLINE [.460] 11.68 E X [.138] 3.50 1 W [.059] 1.50 FH BURR SIDE 96 ˚ R F 7 ˚ TYP 4˚ G P 7 ˚ TYP A M B MIN LENGTH U OF FLAT N T 0.08 DETAIL A SCALE 20:1 A MOLD SPLIT LINE A 7 ˚ TYP D L 7 ˚ TYP C Inches Millimeters Dimension MIN MAX MIN MAX A 0.360 0.364 9.14 9.25 B 0.348 0.352 8.84 8.94 C 0.352 0.356 8.94 9.04 D 0.138 0.138 3.51 3.51 E 0.400 0.412 10.16 10.46 F 0.051 G 0.043 1.09 H 0.051 1.30 J 0.118 3.00 K 0.089 L 0.293 0.293 1.30 2.26 0.30 7.44 M 0.289 0.293 7.34 7.44 N 0.089 0.093 2.26 2.36 P 0.045 0.045 1.14 1.14 R 0.034 0.036 0.86 0.91 S 0.008 0.008 0.20 0.20 T 0.036 0.036 0.91 0.91 U 0.020 0.51 W 0.010 0.010 0.25 0.25 X 0.023 0.023 0.58 0.58 Notes: • Dimensions and tolerances per ASME Y14.5M-1982 • Mold flash shall not exceed 0.13 mm per side. • All leads are insulated from case. Case is electrically non-conductive. (Rated at 1600 V ac rms for one minute from leads to case over the operating temperature range) http://www.teccor.com +1 972-580-7777 6-6 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide Package Dimensions Modified TO-220 The Modified TO-220 package is designed to meet mechanical standards as set forth in JEDEC publication number 95. A O D TEMPERATURE MEASUREMENT POINT F P G PIN 3 PIN 2 PIN 1 L M K H N J Inches Millimeters Dimension MIN MAX MIN MAX A 0.400 0.410 10.16 10.42 D 0.360 0.375 9.14 9.53 F 0.110 0.130 2.80 3.30 G 0.540 0.575 13.71 14.61 H 0.025 0.035 0.63 0.89 J 0.195 0.205 4.95 5.21 K 0.095 0.105 2.41 2.67 L 0.075 0.085 1.90 2.16 M 0.070 0.085 1.78 2.16 N 0.018 0.024 0.46 0.61 O 0.178 0.188 4.52 4.78 P 0.290 0.310 7.37 7.87 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide 6-7 http://www.teccor.com +1 972-580-7777 Mechanical Data Notes: • All leads are insulated from case. Case is electrically non-conductive. (Rated at 1600 V ac rms for one minute from leads to case over the operating temperature range) • Mold flash shall not exceed 0.13 mm per side. Package Dimensions TO-218 The TO-218 package is designed to meet mechanical standards as set forth in JEDEC publication number 95. TC Measurement Point U DIA. B C Tab is connected to PIN 2 D A F E W PIN 3 J P PIN 1 H M PIN 2 Q R G N 3 Times Note: Maximum torque to be applied to mounting tab is 8 in-lbs. (0.904 Nm). K L Inches Millimeters Dimension MIN MAX MIN MAX A 0.810 0.835 20.57 21.21 B 0.610 0.630 15.49 16.00 C 0.178 0.188 4.52 4.78 D 0.055 0.070 1.40 1.78 E 0.487 0.497 12.37 12.62 16.64 F 0.635 0.655 16.13 G 0.022 0.029 0.56 0.74 H 0.075 0.095 1.91 2.41 15.88 J 0.575 0.625 14.61 K 0.211 0.219 5.36 5.56 L 0.422 0.437 10.72 11.10 M 0.100 0.110 2.54 2.79 N 0.045 0.055 1.14 1.40 P 0.095 0.115 2.41 2.92 R 0.008 0.016 0.20 0.41 S 0.038 0.048 0.97 1.22 T 0.025 0.032 0.64 0.81 U 0.159 0.163 4.04 4.14 V 0.090 0.100 2.29 2.54 Notes: • Mold flash shall not exceed 0.13 mm per side. • Maximum torque to be applied to mounting tab is 8 in-lbs. (0.904 Nm). • Pin 3 has no connection. • Tab is non-isolated (connects to middle pin). http://www.teccor.com +1 972-580-7777 6-8 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide Package Dimensions TeleLink Surface Mount Fuse The following illustration shows the end view dimensions of a TeleLink fuse: .109 ± .006 (2.77 ± 0.15) .109 ± .006 (2.77 ± 0.15) Dimensions are in inches (and millimeters) The following illustration shows the top view or side view dimensions of a TeleLink fuse: .055 ± .010 (1.40 ± 0.25) .055 ± .010 (1.40 ± 0.25) .109 ± .006 (2.77 ± 0.15) .405 ± .008 (10.29 ± 0.20) Dimensions are in inches (and millimeters) The following illustration shows the footprint dimensions of a TeleLink fuse: .204 (5.2) .145 3.7 .496 (12.6) © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide 6-9 Dimensions are in inches (and millimeters) http://www.teccor.com +1 972-580-7777 Mechanical Data .157 (4.0) Package Dimensions Single In-line Protector (SIP) The following illustration shows a balanced three-chip SIP protector: 0.040 ± 0.004 (1.016 ±0.102) 0.450 +0.010 / -0.002 (11.430 +0.254 -0.051) 0.010 (0.025) typ 2.250 +0.010 / -0.002 (57.150 +0.254 -0.051) 0.260 (6.604) max 0.500 (12.70) max Dimensions are in inches (millimeters). 0.110 ± 0.010 (2.794 ±0.254) 0.100 ± 0.010 non-cumulative (2.540 ±0.254) The following illustration shows a longitudinal two-chip SIP protector: 0.040 ± 0.004 (1.016 ±0.102) 0.450 +0.010 / -0.002 (11.430 +0.254 -0.051) 0.010 typ (0.025) 2.250 +0.010 / -0.002 (57.150 +0.254 -0.051) 0.260 (6.604) max 0.500 (12.70) max 0.075 ± 0.010 (1.905 ±0.254) 0.110 ± 0.010 (2.794 ±0.254) http://www.teccor.com +1 972-580-7777 Dimensions are in inches (millimeters). 0.020 (0.508) typ 0.100 ± 0.010 non-cumulative (2.540 ±0.254) 6 - 10 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide Package Dimensions The following illustration shows a four-port metallic line SIP protector: 0.040 ± 0.004 (1.02 ± 0.10) Front 0.450 +0.010 / -0.002 (11.43 +0.25 / -0.05) 0.500 max (12.70) Front 0.120 ± 0.015 (3.05 ± 0.38) Back 0.010 typ (0.025) 1.300 +0.010 / -0.002 (33.02 +0.25 / -0/05) Back 0.260 max (6.60) Dimensions are in inches (millimeters). © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide 0.020 typ (0.05) 0.100 ± 0.008 non-cumulative (2.54 ± 0.20) 6 - 11 http://www.teccor.com +1 972-580-7777 Mechanical Data 0.100 ± 0.010 (2.54 ± 0.25) Summary of Packing Options Summary of Packing Options Package Type DO-214AA SA, SB, SC, SD, including MC Packing Quantity Added Suffix Industry Standard Embossed Carrier Reel Pack 2500 RP EIA-481-1 Bulk Pack 1000 BP N/A Bulk Pack 2000 Tape and Reel Pack 2000 RP1, RP2 EIA-468-B Ammo Pack 2000 AP EIA-468-B EIA-481-1 Description 3-lead TO-92 EA, EB, EC, including MC N/A Note: Standard lead spacing for TO-92 reel pack is 0.200”. Modified MS-013 TO-220 AA, AB, AC, AD Tape and Reel Pack 1500 RP Bulk Pack 500 BP Tube Pack 50 per tube, 50 tubes per container TP EIA-481-1 Bulk Pack 500 Tape and Reel Pack 700 RP EIA-468-B Tape and Reel Pack for Type 61 lead form 700 RP EIA-468-B Tube Pack 50 per tube, 10 tubes per container TP EIA-468-B Bulk Pack 250 N/A Type 61 TO-218 ME http://www.teccor.com +1 972-580-7777 6 - 12 N/A © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide Packing Quantity Added Suffix Industry Standard Embossed Carrier Reel Pack 2500 RP EIA-481-B Bulk Pack 5000 BP N/A Package Type TeleLink Surface Mount Fuse Description Balanced Longitudinal SIP Plastic trays 150/tray None None Metallic SIP Plastic trays 300/tray None None © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide 6 - 13 http://www.teccor.com +1 972-580-7777 Mechanical Data Summary of Packing Options Packing Options Packing Options DO-214AA Tape and reel packing options meet all specifications as set forth in EIA-481-1. Standard reel pack quantity is 2500. Bulk pack quantity is 500. 0.157 (4.0) 3-lead 0.472 (12.0) 0.36 (9.2) 0.315 (8.0) 0.059 DIA (1.5) Cover tape 12.99 (330.0) 0.512 (13.0) Arbor Hole Dia. Dimensions are in inches (and millimeters). 0.49 (12.4) Direction of Feed The following illustration shows the DO-214AA component orientation for P0641S, P0721S, P0901S, and P1101S: CATHODE The following illustration shows the modified DO-214 tape and reel: Pin 2 Anode 0.157 (4.0) 0.472 0.374 (12.0) (9.5) 0.315 (8 0) http://www.teccor.com +1 972-580-7777 C th d 6 - 14 G t Di i i i h © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide Packing Options TO-92 Tape and reel packing options meet all specifications as set forth in EIA-468-B. Standard reel pack quantity is 2000. 0.25 (6.35) 0.50 (12.7) 0.02 (0.5) 0.236 (6.0) 0.125 (3.2) MAX 1.27 (32.2) 1.62 (41.2) 0.708 (18.0) 0.354 (9.0) 0.20 (5.08) 0.50 (12.7) 0.157 DIA (4.0) 14.17 (360.0) Flat Down Dimensions are in inches (and millimeters). 1.97 (50.0) Direction of Feed Notes: • Part number suffix RP2 denotes 0.200” (5 mm) lead spacing and is Teccor’s default value. • Part number suffix RP1 denotes 0.100” (2.54 mm) lead spacing and is available upon request. The following figure shows the TO-92 Ammo Pack option: 0.25 (6.35) 0.50 (12.7) 1.62 (41.2) MAX 0.236 (6.0) 0.708 (18.0) 0.02 (0.5) 0.125 (3.2) MAX 1.27 (32.2) 0.354 (9.0) 0.50 (12.7) 0.157 (4.0) DIA 0.20 (5.08) Flat down n of Feed Directio 25 Devices per fold 1.85 (47.0) 1.85 (47.0) Dimensions are in inches (and millimeters). 13.3 (338.0) © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide 6 - 15 http://www.teccor.com +1 972-580-7777 Mechanical Data 12.2 (310.0) Packing Options Modified MS-013 Six-pin 6 5 4 1 2 3 Tape and reel packing options meet all specifications as set forth in EIA-468-B. Standard reel pack quantity is 1500. .157 (4.0) .630 (16.0) .472 (12.0) Component/Tape Layout 1,500 Devices per Reel 14.173 (360) .512 (13.0) Arbor Hole Dia. Dimensions are in inches (and millimeters) .646 (16.4) Direction of Feed The following illustration shows the tube pack: Message Location .045 (1.14) .310 (7.87) 90˚ .165 (4.19) 6 Interior of the Tube .150 (3.81) http://www.teccor.com +1 972-580-7777 .020 ± WALL TYP. (0.51 ± 0.13) .108 20.000 ± .030 (508.00 ± 0.76) .005 A .110 (2.79) A .225 (5.72) .525 (13.34) Dimensions are in inches (and millimeters) 6 - 16 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide Packing Options Modified TO-220 Tape and reel packing options meet all specifications as set forth in EIA-468-B. Standard reel pack quantity is 700. 0.240 (6.10) 0.019 (0.5) 1.626 (41.15) 0.720 (18.29) 0.750 ± 0.010 (19.05 ± 0.25) 0.360 (9.14) Type 61 0.100 (2.54) 0.500 (12.7) Component/Tape Layout Standard Reel Pack (RP) 0.100 (2.54) 14.173 (360.0) 1.968 (50.0) Direction of Feed Dimensions are in inches (and millimeters). The following illustration shows the tube pack: 22.0 ± .2 (559 ± 5) .220 (5.58) .160 (4.06) 1.300 REF (136.25) 1.250 ± .015 (31.75) .630 ± .015 (16.00 ± 0.38) © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide .140 (3.56) 6 - 17 .025 ± .005 (0.64 ± 0.13) TYP. WALL http://www.teccor.com +1 972-580-7777 Mechanical Data Dimensions are in inches (and millimeters) Packing Options TeleLink Surface Mount Fuse The following illustration shows the TeleLink embossed carrier tape: .157±.004 (4.00±.10) .436±.004 (3.15±.10) .124±.004 (1.75±.10) .079±.004 (2.00±.10) 'A' .059±.004 Dia. (1.50±.10) .453±.004 (11.50±.10) 'B' 'B' .436±.004 (11.07±.10) +.012 .945 -.004 (24.00) +.30 -.10 4˚ Max. .0135±.0005 (.343±.013) 'A' .315±.004 (8.00±.10) .129±.004 (3.28±.10) Section 'A'-'A' 8˚ Max. http://www.teccor.com +1 972-580-7777 6 - 18 .059±.010 Dia. (1.50±.25) 24 mm Black Anti-static Carrier Tape Dimensions are in inches (and millimeters) © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide Packing Options The following illustration shows the TeleLink 13-inch (330 mm), injection-molded, highimpact, anti-static, white, plastic reel. Material conforms to EIA-481-1. Surface resistivity is 1011 W/square. Materials comply with ASTM D-257. .197±.020 (5.00±.51) Tape starter slot 1.00±.069 (25.65±1.75) Measured at outer edge Access hole greater than 40.00 at slot 1.575 location 1.19 (30.40) Measured at hub 2.00 min. .079 (Drive Spokes) 2.362±.039 (60.00±1.00) Hub dia. .512±.008 (13.00±.20) Arbor hole .795 min. (20.20) Tape slot depth greater than .394 (10.00) © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide Dimensions are in inches (and millimeters) 6 - 19 +.079 .960 -.00 (24.40) +2.00 -.00 Measured at hub http://www.teccor.com +1 972-580-7777 Mechanical Data 12.992 (330.00) Max dia. Lead Form Options Lead Form Options Modified TO-220 Type 60 .645±.025 (16.38±0.64) 0.047 (1.19) Dia. ref. A 0.324 (8.23) 30˚ C 0.177 (4.50) B Dimensions are in inches (and millimeters) Inches http://www.teccor.com +1 972-580-7777 Dimension Min A 0.485 Millimeters Max Min Max 12.32 B 0.162 0.192 4.11 4.88 C 0.162 0.192 4.11 4.88 6 - 20 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide Lead Form Options Modified TO-220 Type 61 A PIN 3 PIN 1 Inches Millimeters Dimension Min Max Min Max A 0.030 0.060 0.762 1.52 Modified TO-220 Type 62 A B C 5˚ TYP. Millimeters Min Max Min Max A 0.172 0.202 4.37 5.13 B 0.440 0.460 11.18 11.68 C 0.120 0.130 3.05 3.30 © 2002 Teccor Electronics SIDACtor® Data Book and Design Guide 6 - 21 http://www.teccor.com +1 972-580-7777 Mechanical Data Inches Dimension NOTES