PSRL5016U4 Series Active PFC 400 Watt Single Output AC/DC Switching Power Supply FEATURES ● 2 Year Warranty ● Optional Top Cover Available ● Universal AC Input / Full Range ● Remote Sense & Remote On/Off ● High Power Density: 7.15 watts/cu in. ● Power Factor Corrected to EN61000-3-2 Class D ● Approved to UL/CUL/TUV/CB/CE & Class B Emissions ● Providing Peak Power 700W within 500uS Duty Duration ● U-Chassis & Enclosed with Built-in Fan Mechanical Options ● Protections: Short Circuit/ Overload/ Over Voltage/ Over Temp SPECIFICATIONS: PSRL5016U4 Series PSRL5016U4 Series: (U-Chassis): 7(L) x 4(W) x 2(H) inches PSRL5016E4 Series: (Enclosed with built-in fan): 8(L) x 4(W) x 2(H) inches o All specifications are based on 25 C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. INPUT SPECIFICATIONS Input Voltage 90 – 264VAC Full Range Input Frequency 47 to 63Hz Input Current 5A at 90VAC full load Inrush Current 35A max @ 230VAC with full load and cold start. Leakage Current 1.5mA @ 240VAC Remote ON/OFF Defined INH (Pin 4) on CON3, requiring a TTL low signal to inhibit output. OUTPUT SPECIFICATIONS Output Voltage See Table Output Power Range 400 Watts max with airflow. (See Note 2) Output Adjustability Output user adjustable ±5% minimum. Total Regulation ±1% Output Current See Table Ripple & Noise (peak to peak) ±1% Transient Response Returns to within 1% in less than 2.5ms for a 50% load change and the peak transient does not excess 5%. Hold-Up Time 20ms min. at 80% of full load. Overshoot Turn-On & Off overshoot < 5% over nominal voltage. Turn On Delay 1 second maximum at 120VAC. Remote Sense Designated as V1S+ (Pin1) and V1S- (Pin2) on the CON3. Voltage compensates for up to 0.5V line drop. PROTECTION Over Voltage Protection Unit latching down when output exceeds 130% and recycle AC input to reset. Short Circuit Protection Trip without damage and auto-recovery. Over-Temperature Protection Unit protected of excessive operating ambient 85°C and automatic recovery. Over-Power Protection Hiccup mode 110-140% and auto-recovery. Input Voltage Protection Power shut down under 80 ±5VAC, and recovered over 86VAC. Input Circuit Protection (Primary) One 250V/ 8A fuse inserted. GENERAL SPECIFICATIONS Efficiency 80% minimum (Measuring at 230VAC and full load). 1500 VAC input line to chassis (10mA DC cut off current); 3000VAC between primary and secondary Withstand Voltage windings. Primary to core 1500VAC. All for 3 seconds. Burn In 45 ±5°C for one hour @ 230VAC with full load. PFC Active power factor correction meets EN61000-3-2 class D. Designated as PG on the CON3 will go high 100-500ms after regulation and goes low 1ms before loss of Power Good regulation. Grounding Test Apply 25A from ground pin of the three prong plug to the far most earth. Max allowable resistance is 0.1 ohm. Bi-color LED1 emit green for Power On and emit orange when protection is enabled or INH is applied a low LED Display signal. Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 PSRL5016U4 Series Active PFC 400 Watt Single Output AC/DC Switching Power Supply SPECIFICATIONS (CONTINUED) ENVIRONMENTAL SPECIFICATIONS Operating Temperature Storage Temperature Operating Humidity Storage Humidity Vibration Cooling Fan Drive MTBF PHYSICAL SPECIFICATIONS 0°C to +70°C ambient, de-rating at 2.5% per degree from 50°C to 70°C. -20°C to +85°C 5% to 90% RH, non-condensing 5% to 95% RH, non-condensing 5 ~ 50Hz, acceleration 7.35 m/(s x s) on X, Y, and Z Axis. PSRL5016U4 Series (U-Chassis): 22CFM forced airflow to achieve maximum power. PSRL5016E4 Series (Enclosed with built-in fan): Self cooled by built-in fan. 12VDC/400mA is available to drive an external fan. 100,000 hours (according to MIL-HBK-217F) at 30°C. PSRL5016U4 Series (U-Chassis): 950g PSRL5016E4 Series (Enclosed with built-in fan): 1050g PSRL5016U4 Series (U-Chassis): 7(L) x 4(W) x 2(H) inches. PSRL5016E4 Series (Enclosed with built-in fan): 8(L) x 4(W) x 2(H) inches. 2 years Weight Dimensions Warranty SAFETY Emissions FCC part15, CISPR 22 Class B, Conducted. Approved to UL60950-1, CSA C22.2 No. 60950-1-03, TUV EN60950-1, CE Mark (LVD) EN61000-3-2,3, & IEC61000-4 Series Regulations and CB. Safety Regulations OUTPUT VOLTAGE / CURRENT RATING CHART Model Output Voltage Range Preset Voltage Output Current Regulation Ripple & Noise PSRL5016U4-12 12 - 15 VDC 12 VDC 33.34A ±1% ±1% PSRL5016U4-18 16 - 21 VDC 18 VDC 25A ±1% ±1% PSRL5016U4-24 22 - 30 VDC 24 VDC 18.19A ±1% ±1% PSRL5016U4-36 31 - 41 VDC 36 VDC 12.9A ±1% ±1% PSRL5016U4-48 42 - 55 VDC 48 VDC 9.53A ±1% ±1% NOTES 1. PSRL5016U4 Series is designated as PSRL5016xy-z where x = U (U-Chassis Type), y = 4 for output power of 400W, and z = 12, 18, 24, 36, or 48 for output voltage. 2. PSRL5016E4 Series: Self-cooled by built-in fan; PSRL5016U4 Series: 22 CFM forced airflow to achieve maximum power. 3. Providing peak current for 500uS with standard models, longer duty duration should contact manufacture. 4. All output ranges are covered in agencies certification and preset voltage will be set as standard mode if any request other than standard output then should contact us in advance. 5. 1% minimum load is required to maintain the ripple and regulation. 6. Ripple and noise is measured from 10KHZ to 20MHz bandwidth at output terminals with parallel 0.1µF ceramic and 22µF electrolytic capacitors. 7. Output is fully isolated. 8. Optional top cover available please call factory for ordering details. Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 PSRL5016U4 Series Active PFC 400 Watt Single Output AC/DC Switching Power Supply MECHANICAL DRAWINGS PSRL5016E4 Series (Enclosed with built-in Fan Type): 8(L) x 4(W) x 2(H) inches; Weight: 1050g PSRL5016U4 Series (U-Chassis Type): 7(L) x 4(W) x 2(H) inches; Weight: 950g; Option: Top Cover I/O CONNECTOR PIN ASSIGNMENT AC Input Connector (CON1): PSRL5016U4 Series: Mating Molex Part No. 09-91-0500 equivalent (5 pin, 3 used), or M3, 3 pins terminal block 8.25mm center. PSRL5016E4 Series: IEC320 or equivalent Snap-in mounting type or M3.5, 6 pins Terminal block 9.5mm center. Output Connector (CON2): Mating Molex 14 pins (09-91-2000), or Howder (HD-121-6P) M3.5, 6 pins terminal block, 9.5MM Center. Output Pin Assignment: (See table at right). Logic signal connectors (CON3): Mating JST XHP-5 or equivalent (CHYAO SHIUNN JS-2001-05). Mating Pins: JST SXH-002T-P0.6 for AWG 30 to 26. Output Pin Connection Howder Molex Pins 1 – 3 Pins 1 – 7 Vo+ Vo- Mounting Inserts: 4 Places 6-32. Max. Penetration 0.13” on bottom side and 4 places 0.25” on both sides. Fan Drive: Mating JST XHP-2 or equivalent (CHYAO SHIUNN JS-2001-02). Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Pins 4 – 6 Pins 8 – 14