PSPRL0801 SERIES 150~300 Watts, AC/DC Switching Power Supplies Rev B Wall Industries, Inc. U-Chassis U-Chassis with Vented Top Cover Enclosed with End-Side Built-in Fan Enclosed with Top-Side Built-in Fan Size: 5.00 x 3.20 x 1.50 inches Size: 5.00 x 3.20 x 1.66 inches Size: 6.50 x 3.20 x 1.60 inches Size: 5.00 x 3.20 x 2.00 inches FEATURES • • • • • • • • • • • • • • RoHS Compliant High Quality & Reliable Component Usage Variable Fan Speed & Low Acoustical Noise 90~264VAC Full Range Input Compact 300W with 1U Height Power Density: 12.5 Watts /cu in Single Outputs Ranging from 2VDC to 60VDC Active Power Factor Corrected to EN61000-3-2 Class D Built-in Remote On/Off, Power Good, and Fan Fail Alarm Functions Peak Power 600W within 500µs Duty Duration 150 Watts with Convection Cooling and 300 Watts with Forced Airflow Short Circuit, Over Power, Over Voltage, and Over Temperature Protection MTBF: 100,000 Hours (MIL-HDBK-217F) UL60950-1, EN60950-1, & IEC60950-1 Safety Approvals Four Mechanical Options Available DESCRIPTION The PSPRL0801 series of AC/DC switching power supplies offers up to 150 Watts of output power with convection cooling and up to 300 Watts with 25CFM forced airflow. This series consists of single output models ranging from 2VDC to 60VDC. These models have a 90~264VAC input voltage range, active PFC corrected to EN61000-3-2 Class D, and built-in remote on/off, power good, and fan fail alarm functions. These supplies are also protected against short circuit, over voltage, over power, and over temperature conditions. Models are available in U-chassis (Type U), U-chassis with vented top cover (Type C), enclosed with end-side built-in fan (Type E), and enclosed with top-side built-in fan (Type F) designs. This series is RoHS compliant and has UL60950-1, EN60950-1, and IEC60950-1 safety approvals. MODEL SELECTION TABLE Output Voltage (2) Model Number (1) Input Voltage Output Current (3) Output Power (3) Ripple & Noise (5) Type U Types U, C, E, & F Type U Types U, C, E, & F (Convection) (25CFM Forced Air) (Convection) (25 CFM Forced Air) 20A 42A 100W 210W 1% Range Preset PSPRL0801x-05 2 ~ 5 VDC 5 VDC PSPRL0801x-09 7 ~ 11 VDC 9 VDC 13.64A 27.27A 122.8W 245.4W 1% PSPRL0801x-12 12 ~ 13.8 VDC 12 VDC 12.5A 25A 150W 300W 1% PSPRL0801x-15 14 ~ 16 VDC 15 VDC 10A 20A 150W 300W 1% 17 ~ 22 VDC 18 VDC 8.333A 16.667 150W 300W 1% 23 ~ 28 VDC 24 VDC 6.25A 12.5A 150W 300W 1% 29 ~ 34 VDC 30 VDC 5A 10A 150W 300W 1% PSPRL0801x-36 35 ~ 43 VDC 36 VDC 4.167A 8.333A 150W 300W 1% PSPRL0801x-48 44 ~ 52 VDC 48 VDC 3.125A 6.25A 150W 300W 1% PSPRL0801x-54 53 ~ 60 VDC 54 VDC 2.778A 5.556A 150W 300W 1% PSPRL0801x-18 PSPRL0801x-24 PSPRL0801x-30 90 - 264 VAC NOTES 1. The “x” in the model number can be “U” for U-chassis type, “C” for U-chassis with vented top cover type, “E” for enclosed with end-side built-in fan, or “F” for enclosed with top-side built-in fan. 2. All output ranges are covered by agency certifications and the preset voltage will be set as standard models if nothing different is requested. If desired preset output does not appear, please contact factory. 3. PSPRL0801U-XX Models (U-chassis): 150W max. with convection cooling and 300W max. with 25CFM minimum forced airflow. PSPRL0801C-XX Models (U-chassis with vented top cover): 150W max. with convection cooling and 300W max. with 25CFM minimum forced airflow. PSPRL0801E-XX Models (Enclosed with end-side built-in fan): 300W max. with built-in fan airflow. PSPRL0801F-XX Models (Enclosed with top-side built-in fan): 300W max. with built-in fan airflow. 4. Provides peak power to 600W within 500µs for all models; for longer duty duration please contact manufacturer. 5. Ripple & noise is measured from 10kHz to 20MHz bandwidth and with a 0.1µF ceramic and a 22µF electrolytic capacitor in parallel across the output. 6. 1% minimum load is required to maintain the ripple and regulation specifications. 7. Output is fully isolated. 09/05/2014 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 1 of 5 Rev B Wall Industries, Inc. PSPRL0801 SERIES 150~300 Watts, AC/DC Switching Power Supplies SPECIFICATIONS: PSPRL0801 SERIES All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS INPUT SPECIFICATIONS Input Voltage Range Input Frequency Input Current Inrush Current Power Factor Correction Input Fusing Protection OUTPUT SPECIFICATIONS Output Voltage Output Adjustability Regulation Output Power Output Current AC input 90VAC 115VAC and cold start 230VAC and cold start 230VAC and full load Internal fuse in line and neutral DYNAMIC RESPONSE Peak Transient Recovery Time Typ 90 47 A See Table +5 +1 % % See Table See Table 230VAC 120VAC and 80% of full load Latch mode; recycle AC input to reset Automatic recovery Automatic recovery 230VAC and full load 1 % 5 2.5 5 5 1 16 Derating at 2.5% per degree from 50°C to 70°C Non-condensing Non-condensing Burn-in MTBF PHYSICAL SPECIFICATIONS MIL-HDBK-217F, Ta=30°C U-Chassis Models (Suffix “U”) U-Chassis with Vented Top Cover Models (Suffix “C”) Enclosed with End-side Built-in Fan Models (Suffix “E”) Enclosed with Top-side Built-in Fan Models (Suffix “F”) U-Chassis Models (Suffix “U”) U-Chassis with Vented Top Cover Models (Suffix “C”) Enclosed with End-side Built-in Fan Models (Suffix “E”) Enclosed with Top-side Built-in Fan Models (Suffix “F”) % ms % s ms 130 % Vout 110 140 % Iout Trip without damage and automatic recovery 105 110 115 °C 75 40 55 1500 3000 1500 89 66 75 10mA AC cut-off current; for 3 seconds For 3 seconds For 3 seconds At 264VAC 1 Apply 25A from ground pin of the three prong plug to the far most earth. Max allowable resistance is 0.1Ω U & C Type Models E & F Type Models Dimensions (L x W x H) VAC Hz A -5 -1 Cooling Weight 264 63 0.95 One F5A/350V fuse inserted in primary Turn On Turn Off Turn On Delay Hold Up Time PROTECTION Over Voltage Protection Over Power Protection Short Circuit Protection Over Temperature Protection GENERAL SPECIFICATIONS Efficiency PFC Switching Frequency PWM Input Line to Chassis Withstand Voltage Primary to Secondary Primary to Core Leakage Current Grounding Test ENVIRONMENTAL SPECIFICATIONS Operating Ambient Temperature Storage Temperature Range Operating Humidity Storage Humidity Vibration Unit 35 70 50% load step change Recovery to within 1% Nominal Vo Overshoot Max 5 Measured from 10kHz to 20MHz bandwidth and with 0.1µF ceramic and 22µF electrolytic capacitors in parallel across the output. Ripple & Noise 09/05/2014 Min % kHz VAC mA 0 +70 °C -20 +85 °C 5 90 % RH 5 95 % RH 5~50Hz; acceleration ±7.35 m/s*s on X, Y, & Z axes Free air convection Internal fan is provided 45°C ±5°C for 1 hour at 230VAC and full load 100,000 hours 1.10 lbs (500g) 1.21 lbs (550g) 1.43 lbs (650g) 1.32 lbs (600g) 5.00 x 3.20 x 1.50 in (127.00 x 81.28 x 38.10 mm) 5.00 x 3.20 x 1.66 in (127.00 x 81.28 x 42.10 mm) 6.50 x 3.20 x 1.60 in (165.10 x 81.28 x 40.64 mm) 5.00 x 3.20 x 2.00 in (127.00 x 81.28 x 50.80 mm) Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 2 of 5 PSPRL0801 SERIES 150~300 Watts, AC/DC Switching Power Supplies Rev B Wall Industries, Inc. MECHANICAL DRAWINGS U-Chassis Models (Suffix “U”): 5.00 x 3.20 x 1.50 Inches; Weight: 1.10 lbs 0.25 [6.35] 4.50 [114.30] B 0.55 [13.90] 0.25 [6.35] B 2.70 [68.58] Unit: inches [mm] 0.75 [19.05] 1.75 [44.52] L MATING JST MODEL NO. VHR-5N (5 PINS) OR EQUIVALENT DINKLE PCB TERMINAL P-830N 2 PINS M5 SCREW 0.024 [0.60] N 0.32 [8.26] TERMINAL BLOCK 3 PINS 6.35mm CENTER HD-601-3P 0.071 [1.80] G 3.20 [81.28] CN1 FG NEUTRAL LINE 2.55 [64.77] B 4:1 (6 PL) 0.197 [5.00] 0.177 [4.50] M3X0.5 MATING JST MODEL NO. VHR-6N (6 PINS) OR EQUIVALENT 1.50 [38.10] 5.00 [127.00] Logic Signal Connector (CN3): Mating JST XHP-4 or equivalent (CHYAO SHIUNN JS-2001-04); Mating Pins: JST SXH-002T-P0.6 for AWG 30 to 26. Input Connector (CN1): Mating Molex Part No. VHR-5N or equivalent (5 pins, 3 used) or Terminal block: Howder M3 screws 3 pin 6.35mm center Part No. HD-601-3P PCB Labeling: L=Line; N-Neutral; G=Ground Fan Driver Connector (FAN1): 12VDC/300mA is available to drive an external fan. Mating connector is JST P/N XHP-3 (3 pins 0.98 pitch) or equivalent (CHYAO SHIUNN JS-2001-03) Output Connector (CN2): Mating Molex Part No. VHR-6N Terminal block - Dinkle P830N, M5 screws Mounting Inserts: 6 Places M3. Maximum penetration 3.8mm U-Chassis with Top Cover Models (Suffix “C”): 5.00 x 3.20 x 1.66 Inches; Weight: 1.21 lbs Unit: inches [mm] 1.66 [42.10] COVER FOR PSPRL0801F SERIES 0.41 [10.35] x 4 3.20 [81.28] CHASSIS 5.00 [127.00] M3X0.5 Input Connector (CN1): Mating Molex Part No. VHR-5N or equivalent (5 pins, 3 used) or Terminal block: Howder M3 screws 3 pin 6.35mm center Part No. HD-601-3P PCB Labeling: L=Line; N-Neutral; G=Ground Output Connector (CN2): Mating Molex Part No. VHR-6N Terminal block - Dinkle P830N, M5 screws Logic Signal Connector (CN3): Mating JST XHP-4 or equivalent (CHYAO SHIUNN JS-2001-04); Mating Pins: JST SXH-002T-P0.6 for AWG 30 to 26. Fan Driver Connector (FAN1): 12VDC/300mA is available to drive an external fan. Mating connector is JST P/N XHP-3 (3 pins 0.98 pitch) or equivalent (CHYAO SHIUNN JS-2001-03) Mounting Inserts: 6 Places M3. Maximum penetration 3.8mm 09/05/2014 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 3 of 5 Rev B Wall Industries, Inc. PSPRL0801 SERIES 150~300 Watts, AC/DC Switching Power Supplies MECHANICAL DRAWINGS Enclosed with End-Side Built-in Fan Models (Suffix “E”): 6.50 x 3.20 x 1.60 Inches; Weight: 1.43 lbs 0.25 [6.35] 0.071 [1.80] B 4:1 (6 PL) 2.70 [68.58] 1.60 [40.64] 0.024 [0.60] 4.50 [114.30] Unit: inches [mm] 0.197 [5.00] 1.75 [44.52] 0.177 [4.50] 2.55 [64.77] 3.20 [81.28] M3X0.5 DINKLE PCB TERMINAL P-830N 2 PINS M5 SCREW 0.32 [8.26] IEC320 OR EQUIVALENT TERMINAL BLOCK 3 PINS 6.35mm CENTER HD-602-3P MATING JST MODEL NO. VHR-6N (6 PINS) OR EQUIVALENT 6.50 [165.10] Input Connector (CN1): IEC320 snap-in mounting type or Terminal block: Howder HD-602-3P Logic Signal Connector (CN3): Mating JST XHP-4 or equivalent (CHYAO SHIUNN JS-2001-04); Mating Pins: JST SXH-002T-P0.6 for AWG 30 to 26. Output Connector (CN2): Mating Molex Part No. VHR-6N Terminal block - Dinkle P830N, M5 screws Fan Driver Connector (FAN1): 12VDC/300mA is available to drive an external fan. Mating connector is JST P/N XHP-3 (3 pins 0.98 pitch) or equivalent (CHYAO SHIUNN JS-2001-03) Mounting Inserts: 6 Places M3. Maximum penetration 3.8mm Enclosed with Top-Side Built-in Fan (Suffix “F”): 5.00 x 3.20 x 2.00 Inches; Weight: 1.32 lbs COVER WITH BUILT-IN DC FAN FOR PSPRL0801F SERIES Unit: inches [mm] 2.00 [50.8] 3.20 [81.28] FAN CHASSIS 0.75 [19.05] 0.50 [12.70] 2.50 [63.50] 4.50 [114.30] 5.00 [127.0] Input Connector (CN1): Mating Molex Part No. VHR-5N or equivalent (5 pins, 3 used) or Terminal block: Howder M3 screws 3 pin 6.35mm center Part No. HD-601-3P PCB Labeling: L=Line; N-Neutral; G=Ground Output Connector (CN2): Mating Molex Part No. VHR-6N Terminal block - Dinkle P830N, M5 screws Logic Signal Connector (CN3): Mating JST XHP-4 or equivalent (CHYAO SHIUNN JS-2001-04); Mating Pins: JST SXH-002T-P0.6 for AWG 30 to 26. Fan Driver Connector (FAN1): 12VDC/300mA is available to drive an external fan. Mating connector is JST P/N XHP-3 (3 pins 0.98 pitch) or equivalent (CHYAO SHIUNN JS-2001-03) Mounting Inserts: 6 Places M3. Maximum penetration 3.8mm 09/05/2014 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 4 of 5 Rev B Wall Industries, Inc. PSPRL0801 SERIES 150~300 Watts, AC/DC Switching Power Supplies SAFETY & EMC Safety Approvals EMI (Conducted & Radiated) Harmonic Currents Voltage Flicker ESD Radiated Immunity Fast Transient Surge Conducted Immunity Dip and Interruptions UL60950-1, EN60950-1, IEC60950-1 Class B EN61000-3-2 EN61000-3-3 EN61000-4-2 EN61000-4-3 EN61000-4-4 EN61000-4-5 EN61000-4-6 EN61000-4-11 EN55022 EN55022 EN55022 EN55024 EN55024 EN55024 EN55024 EN55024 EN55024 FUNCTIONS DESIGNATION FF INH LED1 PG FUNCTION Fan Drive Fan Fail Alarm Remote ON/OFF Power Supply ON Power Good DESCRIPTION 12VDC/300mA is available to drive an external fan Pin 3 of CN3. Two types of logic signals provided. Please call factory for more details. Pin 4 of CN3. Requires a low signal to inhibit output Green LED on the PCB Pin 1 on CN3. Goes high 100-500ms after DC regulation and low at least 1ms before loss of regulation (open collector) DERATING CURVE 110 100 90 Load (%) 80 70 60 50 40 30 20 10 0 0 10 20 30 40 50 Ambient Temperature (°C) 60 70 80 COMPANY INFORMATION Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008 certification is just one example of our commitment to producing a high quality, well-documented product for our customers. Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your future projects. Contact Wall Industries for further information: Phone: Toll Free: Fax: 09/05/2014 (603)778-2300 (888)597-9255 (603)778-9797 E-mail: [email protected] Web: www.wallindustries.com Address: 37 Industrial Drive Exeter, NH 03833 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 5 of 5