NCP5222 High Performance Dual-Channel / Two-Phase Synchronous Buck Controller for Notebook Power System http://onsemi.com MARKING DIAGRAM The NCP5222, a fast−transient−response and high−efficiency dual−channel / two−phase buck controller with built−in gate drivers, provides multifunctional power solutions for notebook power system. 180° interleaved operation between the two channels / phases has a capability of reducing cost of the common input capacitors and improving noise immunity. The interleaved operation also can reduce cost of the output capacitors with the two−phase configuration. Input supply voltage feedforward control is employed to deal with wide input voltage range. On−line programmable and automatic power−saving control ensures high efficiency over entire load range. Fast transient response reduces requirement on the output filters. In the dual−channel operation mode, the two output power rails are regulated individually. In the two−phase operation mode, the two output power rails are connected together by an external switch and current−sharing control is enabled to balance power delivery between phases. QFN28 CASE 485AR A L Y W G 5 4 3 2 1 FB2 COMP2 VIN COMP1 FB1 ICS1 8 CS2−/ Vo2 CS1−/ 28 Vo1 9 CS2+ CS1+ 27 10 EN2/ SKIP2 NCP5222 11 BST2 AGND 29 EN1/ 26 S KIP1 BST1 25 DH1 24 13 SWN2 SWN1 23 V CC DRV S / 2CH V CCP P GOOD1 P GND1 DL1 22 P GOOD2 14 DL2 15 16 17 18 19 20 21 (Top View) ORDERING INFORMATION Device NCP5222MNR2G Package Shipping† QFN28 (Pb−Free) 4000 / Tape & Reel †For information on tape and reel specifications, including part orientation and tape sizes, please refer to our Tape and Reel Packaging Specifications Brochure, BRD8011/D. • CPU Chipsets Power Supplies • Notebook Applications February, 2010 − Rev. 0 6 12 DH2 Typical Applications © Semiconductor Components Industries, LLC, 2010 7 ICS2 PIN CONNECTIONS Wide Input Voltage Range: 4.5 V to 27 V Adjustable Output Voltage Range: 0.8 V to 3.3 V Option for Dual−Channel and Two−Phase Modes Fixed Nominal Switching Frequency: 300 kHz 180° Interleaved Operation Between the Two Channels in Continue−Conduction−Mode (CCM) Adaptive Power Control Input Supply Voltage Feedforward Control Transient−Response−Enhancement (TRE) Control Resistive or Inductor’s DCR Current Sensing 0.8% Internal 0.8 V Reference Internal 1 ms Soft−Start Output Discharge Operation Built−in Adaptive Gate Drivers Input Supplies Undervoltage Lockout (UVLO) Output Overvoltage and Undervoltage Protections Accurate Over Current Protection Thermal Shutdown Protection QFN−28 Package This is a Pb−Free Device P GND2 • • • • • • • • • • • • • • = Assembly Location = Wafer Lot = Year = Work Week = Pb−Free Package (Note: Microdot may be in either location) Features • • • • • N5222 ALYWG G 1 1 Publication Order Number: NCP5222/D Vo1 NCP5222 Vin CS1− / Vo1 5V 2 FB1 PGO OD1 20 6 FB2 AGND 5 CO MP2 PGOO D1 DRVS / 18 2CH VCC 17 29 4 VIN VCCP 19 AGND NCP5222 3 CO MP1 PGOO D2 14 DL2 13 SWN2 12 DN2 10 EN2/ SKIP2 11 BST2 PGND2 15 EN2/Ski p2 CS2+ CS2− / Vo2 8 CS2−/ Vo2 9 CS2+ PGO OD2 16 7 ICS2 Vin CS2+ Vo2 CS2− / Vo2 Figure 1. Typical Application Diagram for A Dual−Channel Application http://onsemi.com 2 PGND PGND1 21 1 ICS1 Vi n DL1 22 SWN1 23 DH1 24 CS1− / Vo1 CS1− / 28 Vo1 CS1+ CS1+ 27 EN1/Skip1 EN1/ 26 SKIP1 25 BST1 CS1+ Vo1 NCP5222 Vin CS1− / Vo1 5V 2 FB1 PGOO D1 20 AGND 5 CO MP2 PG OO D1 DRVS/ 18 2CH 29 4 VIN VCCP 19 AGND NCP5222 3 CO MP1 VCC 17 PGOO D2 16 PG OO D2 14 DL2 12 DH2 11 BST2 10 EN2/ SKIP2 9 CS2+ CS2+ PGND2 15 EN2/Ski p2 8 CS2−/ Vo2 7 ICS2 13 SWN2 6 FB2 CS2− / Vo2 PGND PGND1 21 1 ICS1 Vi n DL1 22 SWN1 23 DH1 24 CS1− / Vo1 CS1−/ 28 Vo1 CS1+ 27 CS1+ EN1/Skip1 EN1/ 26 SKIP1 25 BST1 CS1+ Vin CS2+ Vo2 CS2− / Vo2 Figure 2. An Application Diagram for A Two−Phase Application http://onsemi.com 3 NCP5222 28 CS1+ CS1−/Vo1 Gi 20 PGOOD1 27 EN1/SKIP1 26 OC1 BST1 DISCHG1 DH_Pre1 DH1 OV1 18 DRVS / 2CH Driver for Sharing−FET SWN1 Share PWM Control 1 2 3 VCCP 2PH DL_Pre1 DL1 FB1 P GND1 Skip1 SS1 CLK_H ICS1 20k 20k 8 I CS2 1.25V Reference Generator Divider & 180° Phase Shifter OSC Digital Soft−Start 800mV 21 4 SS2 CLK2 POR VCC 17 CS2+ CS2−/Vo2 Gi OC2 BST2 DH_Pre2 DH2 OV2 SWN2 CS1− CS2− 2PH PGOOD1 Sharing Control PWM Control 2 Share 11 12 13 Gate Driver 2 UV2 VCCP DL_Pre2 PGOOD2 FB2 Skip2 SS2 DL2 P GND2 14 15 10 Figure 3. Functional Block Diagram http://onsemi.com 4 PGOOD2 COMP2 EN2/SKIP2 5 22 Thermal Shut Down DISCHG2 6 19 SS1 640mV 9 VIN CLK1 920mV Gm 7 23 COMP1 30mV 1 24 Gate Driver 1 UV1 Configur ation Detection 25 16 AGND 29 NCP5222 PIN DESCRIPTION Pin No. Symbol 1 ICS1 Current−Sense Output 1. Output of the current−sense amplifier of channel 1. 2 FB1 Feedback 1. Output voltage feedback of channel 1. 3 COMP1 COMP1. Output of the error amplifier of channel 1. Descriptions 4 VIN 5 COMP2 Vin. Input supply voltage monitor input. COMP2. Output of the error amplifier of channel 2. 6 FB2 Feedback 2. Output voltage feedback of channel 2. 7 ICS2 Current−Sense Output 2. Output of the current−sense amplifier of channel 2. 8 CS2−/ Vo2 Current Sense 2−. Inductor current differential sense inverting input of Channel 2. Output Voltage 2. Connection to output of Channel 2. 9 CS2+ Current Sense 2+. Inductor current differential sense non−inverting input of Channel 2. 10 EN2 / Skip2 Enable 2. Enable logic input of Channel 2. Skip 2. Power−saving operation (FPWM and Skip) programming pin of Channel 2. 11 BST2 BOOTSTRAP Connection 2.Channel 2 high−side gate driver input supply, a bootstrap capacitor connection between SWN2 and this pin. 12 DH2 High−Side Gate Drive 2. Gate driver output of the high−side N−Channel MOSFET for channel 2. 13 SWN2 14 DL2 15 PGND2 16 PGOOD2 Switch Node 2. Switch node between the high−side MOSFET and low−side MOSFET of Channel 2. Low−Side Gate Drive 2. Gate driver output of the low−side N−Channel MOSFET for channel 2. Power Ground 2. Ground reference and high−current return path for the low−side gate driver of channel 2. Power GOOD 2. Power good indicator of the output voltage of channel 2. (Open drained) 17 VCC 18 DRVS / 2CH VCC. This pin powers the control section of IC. Gate Driver for Switch. Gate driver output for the external switch in dual−phase configuration. Dual−Channel. Dual−channel configuration programming pin. 19 VCCP VCC Power. This pin powers internal gate drivers. 20 PGOOD1 21 PGND1 22 DL1 23 SWN1 24 DH1 High−Side Gate Drive 1. Gate driver output of the high−side N−Channel MOSFET for channel 1. 25 BST1 BOOTSTRAP Connection 1. Channel 1 high−side gate driver input supply, a bootstrap capacitor connection between SWN1 and this pin. 26 EN1 / Skip1 Enable 1. Enable logic input of Channel 1. Skip 1. Power−saving operation (FPWM and Skip) programming pin of Channel 1. 27 CS1+ Current Sense 1+. Inductor current differential sense non−inverting input of Channel 1. 28 CS1−/ Vo1 Current Sense 1−. Inductor current differential sense inverting input of Channel 1. Output Voltage 1. Connection to output of Channel 1. 29 AGND Analog Ground. Low noise ground for control section of IC. Power GOOD 1. Power good indicator of the output voltage of channel 1. (Open drained) Power Ground 1. Ground reference and high−current return path for the low−side gate driver of channel 1. Low−Side Gate Drive 1. Gate driver output of the low−side N−Channel MOSFET for channel 1. Switch Node 1. Switch node between the high−side MOSFET and low−side MOSFET of Channel 1. http://onsemi.com 5 NCP5222 MAXIMUM RATINGS Value Symbol MIN MAX Unit VCC, VCCP −0.3 6.0 V VBST1 −VSWN1, VBST2 −VSWN2, VDH1 −VSWN1, VDH2 −VSWN2 −0.3 6.0 V VIN −0.3 30 V VSWN1, VSWN2 −0.3, 30 V Rating Power Supply Voltages to AGND High−Side Gate Driver Supplies: BST1 to SWN1, BST2 to SWN2 High−Side Gate Driver Voltages: DH1 to SWN1, DH2 to SWN2 Input Supply Voltage Sense Input to AGND Switch Nodes −5(<100 ns) High−Side Gate Drive Outputs VDH1, VDH2 −0.3, −5(<100 ns) 36 V Low−Side Gate Drive Outputs VDL1, VDL2 −0.3, −5(<100 ns) 6.0 V VFB1, VFB2 −0.3 6.0 V VCOMP1, VCOMP2 −0.3 6.0 V VICS1, VICS2 −0.3 6.0 V Current Sense Input to AGND VCS1+, VCS1−, VCS2+, VCS2− −0.3 6.0 V Mode Program I/O to PGND1 VDRVS −0.3 6.0 V VEN1, VEN2 −0.3 6.0 V Power Good Output to AGND VPGOOD1, VPGOOD2 −0.3 6.0 V PGND1, PGND2 to AGND VGND −0.3 0.3 V Operating Junction Temperature Range TJ −40 150 °C Operating Ambient Temperature Range TA −40 85 °C Storage Temperature Range TSTG −55 150 °C Thermal Characteristics Thermal Resistance Junction to Air (Pad soldered to PCB) RqJA 45 (Note 1) °C/W Moisture Sensitivity Level MSL 1 − Feedback Input to AGND Error Amplifier Output to AGND Current Sharing Output to AGND Enable Input to AGND Stresses exceeding Maximum Ratings may damage the device. Maximum Ratings are stress ratings only. Functional operation above the Recommended Operating Conditions is not implied. Extended exposure to stresses above the Recommended Operating Conditions may affect device reliability. 1. Directly soldered on 4 layer PCB with thermal vias, thermal resistance from junction to ambient with no airflow is around 40~45°C/W (depends on filled vias or not). Directly soldered on 4 layer PCB without thermal vias, thermal resistance from junction to ambient with no air flow is around 56°C/W. 2. This device is sensitive to electrostatic discharge. Follow proper handing procedures. ELECTRICAL CHARACTERISTICS (VCC = 5 V, VIN = 12 V, TA = −40°C to 85°C, unless other noted) Characteristics Symbol Test Conditions Min Typ Max Unit SUPPLY VOLTAGE Input Voltage VIN 4.5 − 27 V VCC Operating Voltage VCC 4.5 5.0 5.5 V VCCP Operating Voltage VCCP 4.5 5.0 5.5 V 2.5 5 mA SUPPLY CURRENT VCC Quiescent Supply Current in FPWM operation IVCC_FPWM EN1 = EN2 = 1.95 V, FB1 and FB2 forced above regulation point, DH1, DL1, DH2, and DL2 are open 3. Guaranteed by design, not tested in production. http://onsemi.com 6 NCP5222 ELECTRICAL CHARACTERISTICS (VCC = 5 V, VIN = 12 V, TA = −40°C to 85°C, unless other noted) Characteristics Symbol Test Conditions VCC Quiescent Supply Current in power−saving operation IVCC_PS EN1 = EN2 = 5 V, FB1 and FB2 forced above regulation point, DH1, DL1, DH2, and DL2 are open VCC Shutdown Current IVCC_SD EN1 = EN2 = 0 V Min Typ Max Unit 2.5 5 mA 1 mA SUPPLY CURRENT VCCP Quiescent Supply Current in FPWM operation IVCCP_FPWM EN1 = EN2 = 1.95 V, FB1 and FB2 forced above regulation point, DH1, DL1, DH2, and DL2 are open 0.3 mA VCCP Quiescent Supply Current in power−saving operation IVCCP_PS EN1 = EN2 = 5 V, FB1 and FB2 forced above regulation point, DH1, DL1, DH2, and DL2 are open 0.3 mA VCCP Shutdown Current IVCCP_SD EN1 = EN2 = 0 V 1 mA BST Quiescent Supply Current in FPWM operation IBST_FPWM EN1 = EN2 = 1.95 V, FB1 and FB2 forced above regulation point, DH1, DL1, DH2, and DL2 are open 0.3 mA BST Quiescent Supply Current in power−saving operation IBST_PS EN1 = EN2 = 5 V, FB1 and FB2 forced above regulation point, DH1, DL1, DH2, and DL2 are open 0.3 mA BST Shutdown Current IBST_SD EN1 = EN2 = 0 V, BST1 = BST2 = 5 V, SWN1 = SWN2 =0V 1 mA IVIN EN1 = EN2 = 5 V 35 mA IVIN_SD EN1 = EN2 = 0 V 1 mA VCC Start Threshold VCCUV+ VCC and VCCP are connected to the same voltage source VCC UVLO Hysteresis VIN Start Threshold VIN UVLO Hysteresis VINHYS VIN Supply Current (Sink) VIN Shutdown Current VOLTAGE MONITOR Power Good High Threshold 4.05 4.25 4.48 V VCCHYS −400 −300 −200 mV VINUV+ 3.2 3.6 4.0 V −700 −500 −300 mV 105 110 115 % VPGH PGOOD goes high from higher Vo Hystersis Power Good Low Threshold VPGL PGOOD goes high from lower Vo 5 85 Hystersis 90 Td_PGH 150 Power Good Low Delay Td_PGL 1.5 Output Overvoltage Trip Threshold FBOVPth 110 Hystersis Output Overvoltage Fault Latch Delay FBUVPth Output Undervoltage Protection Fault Latch Blanking Time UVPTblk 115 ms ms 120 1.5 FB compared to 0.8 V 75 Hystersis http://onsemi.com 7 % 80 ms 85 % − ms 10 − 3. Guaranteed by design, not tested in production. % −5 OVPTd Output Undervoltage Trip Threshold 95 −5 Power Good High Delay FB compared to 0.8 V % 27 NCP5222 ELECTRICAL CHARACTERISTICS (VCC = 5 V, VIN = 12 V, TA = −40°C to 85°C, unless other noted) Characteristics Symbol Test Conditions Min Typ Max Unit TA = 25°C 0.794 0.8 0.806 V TA = −40°C to 85°C 0.792 INTERNAL REFERENCE VFB Regulation Voltage VFB1, VFB2 0.808 SWITCHING FREQUENCY Normal Operation Frequency FSW TA = 25°C 276 TA = −40°C to 85°C 270 300 324 kHz 330 INTERNAL SOFT−START TSS Soft−Start Time 0.8 1 1.2 ms SWITCHING REGULATOR Ramp Offset Voltage Ramp Amplitude Voltage Vramp_offset Vramp_V (Note 3) 0.4 V VIN = 5 V (Note 3) 1.25 V VIN = 12 V (Note 3) 3 Minimum Ton Ton_min 70 ns Minimum Toff Toff_min 360 ns VOLTAGE ERROR AMPLIFIER GAIN_VEA (Note 3) 88 dB Unity Gain Bandwidth Ft_VEA (Note 3) 15 MHz Slew Rate SR_VEA COMP to GND 100 pF (Note 3) 2.5 V/ms Output Voltage Swing Vmax_EA Isource_EA = 2 mA Vmin_EA Isink_EA = 2 mA DC Gain 3.3 3.6 0.1 V 0.3 V 3.5 V DIFFERENTIAL CURRENT SENSE AMPLIFIER CS+ and CS−Common−mode Input Signal Range VCS to ICS Gain Internal Resistance from ICS to 1.25 V Bias ICS Voltage Dynamic Range VCSCOM_MAX ICS_GAIN (ICS/VCS) Refer to AGND 2PH Mode, VCS = V(CS+) −V(CS−) = 4 mV RICS VICS_Dyn 2PH Mode (Note 3) [V(ICS2)−V(ICS1)] to IFB2 Gain IFB2_GAIN (IFB2/(V(ICS2)− V(ICS1))) 2PH Mode Current−Sharing Gain ISH_GAIN (IFB2/(VCS2−V CS1)) 2PH Mode (IFB2/((V(CS2+) −V(CS2−))−(V(CS1+) −V(CS1−))) IFB2_offset 2PH Mode, VCS1 = VCS2 = 0V IFB2 Offset Current IFB2 Current Dynamic Range in 2PH Mode 0.5 mA/mV 20 kW 0.75 ~ 1.75 V 0.1 mA/mV 1 mA/mV −0.5 0.5 mA 2PH Mode −9 9 mA V(CS+) – V(CS−), Vo = 0.8 V to 3.3 V 27 30 33 mV − 107 − ms OVERCURRENT PROTECTION OCP Threshold VTH_OC OCP Fault Latch Blanking Time OCPTblk SHARING SWITCH GATE DRIVE IDRVS 1 mA Pull−HIGH Resistance RH_DRVS 20 W Pull−LOW Resistance RL_DRVS 10 W Soft−On Source Current 3. Guaranteed by design, not tested in production. http://onsemi.com 8 NCP5222 ELECTRICAL CHARACTERISTICS (VCC = 5 V, VIN = 12 V, TA = −40°C to 85°C, unless other noted) Characteristics Symbol Test Conditions Min Typ Max Unit CONFIGURATION DETECTION Configuration Detection Time Pull−LOW Resistance in Detection Detection Threshold TCD 53 ms RL_CD 2 kW 0.5 V VCD VCCP pin to DRVS/2CH pin GATE DRIVER DH Pull−HIGH Resistance RH_DH1, RH_DH2 2.5 5 W DH Pull−LOW Resistance RL_DH1, RL_DH2 1.5 2.5 W DL Pull−HIGH Resistance RH_DL1, RH_DL2 2 3 W DL Pull−LOW Resistance RL_DL1, RL_DL2 0.75 1.5 W Dead Time TLH DL−off to DH−on (see Figure 4) 10 25 40 ns THL DH−off to DL−on (see Figure 4) 10 25 40 ns CONTROL LOGIC EN Logic Input Voltage Threshold for Disable VEN_Disable EN Logic Input Voltage Threshold for FPWM VEN_FPWM EN Logic Input Voltage Threshold for Skip VEN_SKIP EN Source Current EN goes low 0.7 1.0 1.3 V Hysteresis 150 200 250 mV 1.7 1.95 2.25 V EN goes high 2.4 2.65 2.9 V Hysteresis 100 175 250 mV IEN_SOURCE EN = 0 V (Note 3) 0.1 mA EN Sink Current IEN_SINK EN = 5 V (Note 3) 0.1 mA PGOOD Pin ON Resistance PGOOD_R I_PGOOD = 5 mA PGOOD Pin OFF Current PGOOD_LK 1 mA 35 W 70 W OUTPUT DISCHARGE MODE Output Discharge On−Resistance Rdischarge EN = 0 V, Vout = 0.5 V 25 Shutdown Threshold (Note 3) 150 °C Hysteresis (Note 3) −25 °C THERMAL SHUTDOWN Thermal Shutdown Tsd 3. Guaranteed by design, not tested in production. DH−SWN 1V TLH THL DL−PGND 1V Figure 4. Dead Time between High−Side Gate Drive and Low−Side Gate Drive http://onsemi.com 9 NCP5222 Dual−Channel Mode or Two−Phase Mode The NCP5222 can be externally configured to be working in dual−channel operation mode or two−phase operation mode. In the dual−channel operation mode, the two output power rails are regulated individually. In the two−phase operation mode, the two output power rails are connected together by an external switch and current−sharing control is enabled to balance power delivery between phases. Figure 5 shows two typical external configurations. In Figure 5(a), the controller is configured to operate in the dual−channel mode by connecting the pin DRVS with the pin VCCP. In Figure 5(b), the controller is configured to operate in the two−phase mode. In this mode, an external MOSFET SSH is employed to connect the two output power rails together, and the pin DRVS of the NCP5222 provides driving signal to SSH. Two filter capacitors CCS1 and CICS2 are connected with two current−sense output pins ICS1 and ICS2, respectively. A typical timing diagram is shown in Figure 6. General The NCP5222, a fast−transient−response and high−efficiency dual−channel / two−phase buck controller with builtin gate drivers, provides multifunctional power solutions for notebook power system. 180° interleaved operation between the two channels / phases has a capability of reducing cost of the common input capacitors and improving noise immunity. The interleaved operation also can reduce cost of the output capacitors with the two−phase configuration. Input supply voltage feedforward control is employed to deal with wide input voltage range. On−line programmable and automatic power−saving control ensures high efficiency over entire load range. Fast transient response reduces requirement on the output filters. In the dual−channel operation mode, the two output power rails are regulated individually. In the two−phase operation mode, the two output power rails are connected together by an external switch and current−sharing control is enabled to balance power delivery between phases. 7 DRVS/ 2 CH VCCP VCCP NCP5222 NCP5222 DRVS/ 2CH 1 ICS1 1 ICS2 I CS2 7 C I CS1 I CS1 C ICS2 18 19 18 19 Vo2 S SH Vo1 S SH ( a ) Dual−C hannel ( b ) Two−Phas e Figure 5. Mode Configurations Mode Detection system goes to the two−phase mode and the DRVS pin is pulled down to PGND1 by an internal 10 W FET. In the initial stage of the IC powering up, there is mode detection period to read the external setup just after VIN and VCC are both ready and at least one of ENs is enabled. In Figure 6, VIN and VCC are powered up first. At 3.5 us after EN2 goes high, a 53 ms mode detection period starts. The DRVS pin is pulled down by an internal 2 kW. At the end of the mode detection, if the DRVS is higher than VCCP − 0.5 V the system goes to the dual−channel mode and leaves DRVS high impedance. If the DRVS is lower than VCCP − 0.5 V, the DRVS Softstart in Two−Phase Mode In the two−phase mode, the DRVS softstart begins after the both PGOOD1 and PGOOD2 become valid. During the DRVS softstart, 1 mA current is sourced out from the DRVS pin and thus voltage in DRVS is ramping up. The DRVS soft−start is complete after the DRVS voltage is higher than VCCP − 0.2 V, and then the DRVS pin is pulled up to VCCP by an internal 20 W FET. http://onsemi.com 10 NCP5222 VIN 3 .6V VCC 4.2 5V EN1 EN2 3.5us 53us 0.2V 0 .5V DRVS 150us PGOOD1 150us PGOOD2 57us 1ms 260us Vo1 67us 1ms 260 us Vo2 Mode detection complete. Ch2 r amping up complet e. PGOOD2 vali d. Ch1 sof tst art begins. System and Ch2 reset complete Ch2 i n EN1 goes hi gh EN2 goes high and regul ati on. and Ch1 reset. mode detection starts. and Ch2 soft start begins. Ch1 i n regul ation. Ch1 rampi ng up complet e. DRVS soft start complet e. PGOOD1 valid and Ch1 power down. DRVS soft start begins. Ch2 power down. Figure 6. Timing Diagram in Two−Phase Mode Control Logic The NCP5222 monitors VCC with undervoltage lockout (UVLO) function. If VCC is in normal operation range, the converter has a soft−start after EN signal goes high. The internal digital soft−start time is fixed to 1 ms. The two channels share one DAC ramping−up circuit. If the two ENs become high at the same time (within 5 ms), the two channels start soft−start together; If one channel’s EN comes when the other channel is powering up, the channel starts powering up after the other channel completes soft start. If one channel’s EN comes when the other channel is in any fault condition, the channel does not start powering up until the fault is cleared. The NCP5222 has output discharge operation through one internal 20 W MOSFET per channel connected from CS−/Vo pin to PGND pin, when EN is low or the channel is under any fault condition. differential amplifier in each channel allows low−resistance current−sense resistor or low−DCR inductor to be used to minimize power dissipation. For lossless inductor current sensing as shown in Figure 7, the sensing RC network should satisfy: R CS1 @ R CS2 L + @ C CS + k CS @ R CS1 @ C CS (eq. 1) R CS1 ) R CS2 DCR where the dividing−down ratio kCS is k CS + R CS2 R CS1 ) R CS2 (eq. 2) DCR is a DC resistance of an inductor, and normally CCS is selected to be around 0.1 mF. The current−sense input voltage across CS+ and CS− is V CS + k CS @ I L @ DCR (eq. 3) If there is a need to compensate measurement error caused by temperature, an additional resistance network including Current−Sense Network In the NCP5222, the output current of each channel is sensed differentially. A high gain and low offset−voltage http://onsemi.com 11 NCP5222 a negative−temperature−coefficient (NTC) thermistor may be connected with CCS in parallel. CLK FB R Ramp L Rcs1 DCR Ccs Vref CS+ Rcs2 1 OC CS− S Error Amplifier Q PWM _ Q PWM Comparator Figure 8. PWM Output Regulation 30mV Output Regulation in Dual−Channel Mode In dual−channel operation mode, the two channels regulate their output voltage individually. As shown in Figure 9, the output voltage is programmed by external feedback resistors. Figure 7. Current Sensing Network and Overcurrent Protection ǒ Output Regulation As shown in Figure 8, with a high gain error amplifier and an accurate internal reference voltage, the NCP5222 regulates average DC value of the output voltage to a design target by error integration function. The output has good accuracy over full−range operation conditions and external component variations. Vo + 1 ) Ǔ@V R1 R4 ref (eq. 4) where Vref is an internal 0.8 V reference voltage. R1 FB COMP R4 PWM1 SWN L Vo C 0.8V Figure 9. PWM Output Regulation in Dual−Channel Mode Output Regulation in Two−Phase Mode I Share + Figure 10 shows a block diagram for explanation of the output regulation in the two−phase mode. Under the two−phase configuration, a MOSFET SSH called sharing switch is employed to connect two power rails VO1 and VO2. V O2 * V O1 R ON_S where RON_S is on resistance of SSH. http://onsemi.com 12 (eq. 5) NCP5222 R11 FB1 COMP1 R14 PWM1 Rcs11 0.8V IL1 L1 SWN1 Io1 Vo1 Ccs1 C1 Rcs12 CS1+ ICS1 IFB2 Gi ISH CS1− Rics1 20k 1.25V Rics2 20k CS2− Gm ICS2 Gi Ssh CS2+ Rcs22 0.8V Rcs21 COMP2 R24 FB2 PWM2 L2 SWN2 Ccs2 C2 Vo2 IL2 Io2 R21 Figure 10. PWM Output Regulation in Two−Phase Mode In the two−phase operation, the phase 1 has the same output regulation control as what is in the dual−channel operation. The output voltage is ǒ V O1 + 1 ) Ǔ@V R 11 R 14 ref1 ǒ + 1) Ǔ @ 0.8 R 11 R 14 where V ICS1 + G ICS1 @ R ICS1 @ V CS1 ) V ICS_Offset + 10 @ V CS1 ) 1.25 (eq. 6) V ICS2 + G ICS2 @ R ICS2 @ V CS2 ) V ICS_Offset + 10 @ V CS2 ) 1.25 However, in order to achieve current−sharing function, the output voltage in phase 2 is adjusted to be higher or lower than VO1 to balance the power delivery in the two phases, by means of an injection current IFB2 into the phase 2 error amplifier’s non−inverting node. Thus output voltage of the phase 2 is ǒ R 21 ǒ R 21 V O2 + 1 ) + 1) Ǔ@V R 24 Ǔ @ 0.8 * I (eq. 11) V CS2 + k CS2 @ I L2 @ DCR 2 (eq. 12) k CS1 + k CS2 + FB2 @ R 21 R CS12 R CS11 ) R CS12 R CS22 R CS21 ) R CS22 (eq. 13) (eq. 14) Based on understanding of the power stage connection, the current distribution in the two phases can be calculated by The injection current IFB2 is proportional to the difference between the two current−sense output signals VICS2 and VICS1, that is I FB2 + G IFB2 @ ǒV ICS2 * V ICS1Ǔ + 1x10 −3 @ ǒV ICS2 * V ICS1Ǔ V CS1 + k CS1 @ I L1 @ DCR 1 (eq. 7) + 1x10 −4 @ ǒV ICS2 * V ICS1Ǔ (eq. 10) and ref2 * I FB2 @ R 21 R 24 (eq. 9) I L1 + I O1 * I Share (eq. 15) I L2 + I O2 * I Share (eq. 16) and (eq. 8) + 1x10 −3 @ ǒk CS2 @ DCR 2 @ I L2 * k CS1 @ DCR 1 @ I L1Ǔ http://onsemi.com 13 NCP5222 Where IO1 is the loading current in the power rail VO1, and IO2 is the loading current in the power rail VO2. Using of Equations 5, 6, 7, 8, 15, and 16 gives: I FB2 + k IL2_IFB2 @ I O2 * k IL1_IFB2 @ I O1 ) ǒk IL1_IFB2 ) k IL2_IFB2Ǔ ǒ1 ) Ǔ @ V R R @ 21 24 ref2 * ǒ1 ) Ǔ @ V R 11 R 14 ref1 ) R 21 @ ǒkIL1_IFB2 @ IO1 * kIL2_IFB2 @ IO2Ǔ (eq. 17) R ON_S ) R 21 @ ǒk IL1_IFB2 ) k IL2_IFB2Ǔ continuous−conduction mode (CCM). To reduce the common input ripple and capacitors, the two channels / phases operate 180° interleaved in CCM. To speed up transient response and increase system sampling rate, an internal 1.2 MHz high−frequency oscillator is employed. A digital circuitry divides down the high−frequency clock CLK_H and generates two interleaved 300 kHz clocks (CLK1 and CLK2), which are delivered to the two PWM control blocks as normal operation clocks. where k IL1_IFB2 + G IFB2 @ G ICS1 @ R ICS1 @ k CS1 @ DCR 1 R CS12 (eq. 18) + 1x10 −3 @ @ DCR 1 R CS11 ) R CS12 k IL2_IFB2 + G IFB2 @ G ICS2 @ R ICS2 @ k CS2 @ DCR 2 + 1x10 −3 @ R CS22 R CS21 ) R CS22 @ DCR 2 (eq. 19) To maintain the output voltage VO2 of the phase 2 in certain regulation window in case of any fault or non−ideal conditions, such as the sharing switch is broken or has too high on resistance, the injection current IFB2 has magnitude limits as $9 mA. As a result, VO2 has a limited adjustable range as ǒ1 ) RR Ǔ @ 0.8 * 8 @ 10 @ R v V R Ǔ @ 0.8 ) 9 @ 10 @ R v ǒ1 ) R 21 −6 21 24 21 24 −6 Forced−PWM Operation (FPWM Mode) If the voltage level at the EN pin is a medium level around 1.95 V, the corresponding channel of the NCP5222 works under forced−PWM mode with fixed 300 kHz switching frequency. In this mode, the low−side gate−drive signal is forced to be the complement of the high−side gate−drive signal and thus the converter always operates in CCM. This mode allows reverse inductor current, in such a way that it provides more accurate voltage regulation and fast transient response. During soft−start operation, the NCP5222 automatically runs in FPWM mode regardless of the EN pin’s setting to guarantee smooth powering up. O2 (eq. 20) 21 In an Ideal case that the sharing switch has very small on resistance and the two phases matches perfectly, the current−sense input voltages in the two phases are equal, that is I L1 @ DCR 1 @ k CS1 + I L2 @ DCR 2 @ k CS2 Pulse−Skipping Operation (Skip Mode) Skip mode is enabled by pulling EN pin higher than 2.65 V, and then the corresponding channel works in pulse−skipping enabled operation. In medium and high load range, the converter still runs in CCM, and the switching frequency is fixed to 300 kHz. If the both channels run in CCM, they operate interleaved. In light load range, the converter automatically enters diode emulation and skip mode to maintain high efficiency. The PWM on−time in discontinuous−conduction mode (DCM) is adaptively controlled to be similar to the PWM on−time in CCM. (eq. 21) Using of Equations 15, 16, and 21 gives I L1 + I L2 + I Share + DCR 2 @ k CS2 @ ǒI O1 ) I O2Ǔ DCR 1 @ k CS1 ) DCR 2 @ k CS2 DCR 1 @ k CS1 @ ǒI O1 ) I O2Ǔ DCR 1 @ k CS1 ) DCR 2 @ k CS2 DCR 1 @ k CS1 @ I O1 * DCR 2 @ k CS2 @ I O2 DCR 1 @ k CS1 ) DCR 2 @ k CS2 (eq. 22) (eq. 23) Transient Response Enhancement (TRE) For a conventional trailing−edge PWM controller in CCM, the minimum response delay time is one switching period in the worst case. To further improve transient response, a transient response enhancement circuitry is introduced to the NCP5222. The controller continuously monitors the COMP signal, which is the output voltage of the error amplifier, to detect load transient events. A desired stable close−loop system with the NCP5222 has a ripple voltage in the COMP signal, which peak−to−peak value is normally in a range from 200 mV to 500 mV. There is a threshold voltage in each channel made in a way that a filtered COMP signal pluses an offset voltage. Once a large (eq. 24) PWM Operation There are two available operation modes, which are forced PWM mode and power−saving skip mode, selected by two different voltage levels at EN pin for each channel, respectively. The operation modes can be external preset or on−line programmed. The two channels / phases controlled by the NCP5222 share one input power rail. The both channels / phases operate at a fixed 300 kHz normal switching frequency in http://onsemi.com 14 NCP5222 load transient occurs, the COMP signal is possible to exceed the threshold and then TRE is tripped in a short period, which is typically around one normal switching cycle. In this short period, the controller runs at higher frequency and therefore has faster response. After that the controller comes back to normal operation. so that the overcurrent threshold IOC is the maximum loading current IOmax per channel. I OC2 + I O2max ) (eq. 29) DCR 1 @ k CS1 DCR 1 @ k CS1 ) DCR 2 @ k CS2 (eq. 30) (eq. 31) Use of Equations 29, 30, and 31 leads to: ǒ ǒ I OC1 + I O1max @ 1 ) I OC2 + I O2max @ 1 ) I O2max I O1max ) I O2max I O1max I O1max ) I O2max Ǔ Ǔ (eq. 32) (eq. 33) Output Overvoltage Protection (OVP) An OVP circuit monitors the feedback voltages to prevent loads from over voltage. OVP limit is typically 115% of the nominal output voltage level, and the hysteresis of the OV detection comparator is 5% of the nominal output voltage. If the OV event lasts less than 1.5 ms, the controller remains normal operation when the output of the OV comparator is released, otherwise an OV fault is latched after 1.5 ms. After the fault is latched, the high−side MOSFET is latched off and the low−side MOSFET will be on and off responding to the output of the OV detection comparator. The fault remains set until the system has shutdown and re−applied VCC and/or the enable signal EN has toggled states. (eq. 25) Output Undervoltage Protection (UVP) The DC current limit is 2 @ V IN @ f SW @ L DCR 1 @ k CS1 ) DCR 2 @ k CS2 I OC1 @ DCR 1 @ k CS1 + I OC2 @ DCR 2 @ k CS2 + V TH_OC The NCP5222 protects converter if overcurrent occurs. The current through each channel is continuously monitored with differential current sense. If inductor current exceeds the current threshold, the high−side gate drive will be turned off cycle−by−cycle. In the meanwhile, an internal OC fault timer will be triggered. If the fault still exists after about 53 ms, the corresponding channel latches off, both the high−side MOSFET and the low−side MOSFET are turned off. The fault remains set until the system has shutdown and re−applied VCC and/or the enable signal EN has toggled states. Current limit threshold VTH_OC between CS+ and CS−is internally fixed to 30 mV. The current limit can be programmed by the inductor’s DCR and the current−sense resistor divider with RCS1 and RCS2. The inductor peak current limit is V O @ ǒV IN * V OǓ DCR 2 @ k CS2 The both phases also has the same internal overcurrent current−sense threshold VTH_OC = 30 mV, that means Output Overcurrent Protection (OCP) I OC + I OC(Peak) * (eq. 28) and The NCP5222 provides UVLO functions for both input power supplies (VIN and VCC) of the power stage and controller itself. The two UVLO functions make it possible to have flexible power sequence between VIN and VCC for the power systems. The start threshold of VIN is 3.6 V, and the starting threshold of VCC is 4.25 V. k CS @ DCR I OC2 + I O2max I OC1 + I O1max ) Input Power Supply Undervoltage Lock Out (UVLO) V TH_OC (eq. 27) In two−phase operation mode, to make sure the OCP is not triggered in the normal operation, the worst case need to be considered, in which the maximum load step in one power rail comes just after the two phases are sharing the maximum load from the other power rail. In this case, the two overcurrent thresholds need to be set as Protection Funtions The NCP5222 provides comprehensive protection functions for the power system, which include input power supply undervoltage lock out, output overcurrent protection, output overvoltage protection, output undervoltage protection, and thermal shutdown protection. The priority of the protections from high to low as: 1. Thermal protection and input power supply undervoltage lockout; 2. Output overvoltage protection; 3. Output overcurrent protection and output undervoltage protection. I OC(Peak) + I OC1 + I O1max A UVP circuit monitors the feedback voltages to detect undervoltage. UVP limit is typically 80% of the nominal output voltage level. If the output voltage is below this threshold, a UV fault is set. If an OV protection is set before, the UV fault will be masked. If no OV protection set, an internal fault timer will be triggered. If the fault still exists after about 27 ms, the corresponding channel is latches off, both the high−side MOSFET and the low−side MOSFET are (eq. 26) where VIN is input supply voltage of the power stage, and fSW is 300 kHz normal switching frequency. In the dual−channel mode, the steady−state inductor DC current is equal to output loading current IOmax per channel, http://onsemi.com 15 NCP5222 power delivery between the two phases. The smaller RDS(on) of the sharing switch (Ron_ssh), the better the current balance and the smaller output voltage deviation in VO2. Actually, the current through the sharing switch can be calculated by Issh = (VO2 − VO1) / Ron_effective, in which Ron_effective = Ron_ssh + Rpcb, and Rpcb is the copper resistance between the two output sensing points. So that too large Rpcb effectively wastes RDS(on) of the sharing switch, and thus reduces the power sharing capability and enlarges VO2 deviation. In a real application, to make sure the CH1 has perfect voltage regulation, the VO1 sensing point and AGND can be designed like remote sensing. In the meantime, to fully use the sharing switch for the current sharing operation and reduce VO2 deviation, the distance between the two sensing points VO1 and VO2 should be arranged to be as close as possible. turned off. The fault remains set until the system has shutdown and re−applied VCC and/or the enable signal EN has toggled states. Thermal Protection The NCP5222 has a thermal shutdown protection to protect the device itself from overheating when the die temperature exceeds 150°C. After the thermal protection is triggered, the fault state can be ended by re−applying VCC or EN when the die temperature drops down below 125°C. Layout Guidelines Figures 11 and 12 show exemplary layout of the power stage components for dual−channel configuration and two−phase configuration, respectively. In the two−phase mode, after the sharing switch is turned on, the voltage difference across the sharing−switch will cause a current flow through it, which is used to balance Figure 11. Layout Guidelines in Dual−Channel Mode http://onsemi.com 16 NCP5222 Figure 12. Layout Guidelines in Two−Phase Mode http://onsemi.com 17 NCP5222 TYPICAL OPERATING CHARACTERISTICS 330 0.808 FSW, SWITCHING FREQUENCY (kHz) VFB, FB VOLTAGE (V) 0.806 0.804 0.802 0.8 0.798 0.796 0.794 0.792 −40 −20 0 20 40 60 80 100 120 300 290 280 270 −40 −20 0 20 40 60 80 100 TA, AMBIENT TEMPERATURE (°C) Figure 13. Reference Voltage VFB vs. Ambient Temperature Figure 14. Switching Frequency vs. Ambient Temperature 120 3 32 IVCC_FPWM, VCC QUIESCENT CURRENT (mA) VTH_OC, OCP THRESHOLD (mV) 310 TA, AMBIENT TEMPERATURE (°C) 33 31 30 29 28 27 −40 −20 0 20 40 60 80 100 120 2.8 2.6 2.4 2.2 2 −40 0 20 40 60 80 100 120 TA, AMBIENT TEMPERATURE (°C) Figure 15. OCP Threshold vs. Ambient Temperature Figure 16. VCC Quiescent Current vs. Ambient Temperature in FPWM Mode 3 1 2.8 0.8 2.6 2.4 2.2 2 −40 −20 TA, AMBIENT TEMPERATURE (°C) IVCC_SD, VCC SHUTDOWN CURRENT (mA) IVCC_PS, VCC QUIESCENT CURRENT (mA) 320 −20 0 20 40 60 80 TA, AMBIENT TEMPERATURE (°C) 100 120 0.6 0.4 0.2 0 −40 Figure 17. VCC Quiescent Current vs. Ambient Temperature in Skip Mode −20 0 20 40 60 80 100 TA, AMBIENT TEMPERATURE (°C) 120 Figure 18. VCC Shutdown Current vs. Ambient Temperature http://onsemi.com 18 NCP5222 TYPICAL OPERATING CHARACTERISTICS 4.5 VCCHYS, VCC UVLO HYSTERESIS (mV) VCCUV+, VCC START THRESHOLD (V) −200 4.4 4.3 4.2 4.1 4 −40 −20 0 20 40 60 80 TA, AMBIENT TEMPERATURE (°C) 100 −240 −280 −320 −360 −400 −40 120 Figure 19. VCC Start Threshold VCCUV+ vs. Ambient Temperature VINHYS, VIN UVLO HYSTERESIS (mV) VINUV+, VIN START THRESHOLD (V) 120 −300 3.8 3.6 3.4 3.2 3 −40 −20 0 20 40 60 80 TA, AMBIENT TEMPERATURE (°C) 100 120 −380 −460 −540 −620 −700 −40 Figure 21. VIN Start Threshold VINUV+ vs. Ambient Temperature −20 0 20 40 60 80 TA, AMBIENT TEMPERATURE (°C) 100 120 Figure 22. VIN UVLO Hysteresis VINHYS vs. Ambient Temperature 350 302 fSW, SWITCHING FREQUENCY (kHz) fSW, SWITCHING FREQUENCY (kHz) 0 20 40 60 80 100 TA, AMBIENT TEMPERATURE (°C) Figure 20. VCC UVLO Hysteresis VCCHYS vs. Ambient Temperature 4 300 250 VIN = 20 V 200 VIN = 12 V 150 VIN = 5 V 100 50 0 −20 0 4 8 12 IO, OUTPUT CURRENT (A) 16 20 301 300 VIN = 12 V 299 VIN = 5 V 298 VIN = 20 V 297 296 0 Figure 23. Switching Frequency vs. Output Current in Skip Mode 4 8 12 16 IO, OUTPUT CURRENT (A) Figure 24. Switching Frequency vs. Output Current in FPWM Mode http://onsemi.com 19 20 NCP5222 1.055 1.055 1.054 1.054 1.053 VIN = 5 V VOUT, OUTPUT VOLTAGE (V) VOUT, OUTPUT VOLTAGE (V) TYPICAL OPERATING CHARACTERISTICS VIN = 20 V 1.052 VIN = 12 V 1.051 1.05 1.049 0.1 1 10 100 VIN = 5 V 1.052 1.051 VIN = 12 V VIN = 20 V 1.05 1.049 0 4 8 12 16 IO, OUTPUT CURRENT (A) IO, OUTPUT CURRENT (A) Figure 25. Output Voltage vs. Output Current in Skip Mode Figure 26. Output Voltage vs. Output Current in FPWM Mode 100 90 70 VIN = 12 V VIN = 20 V EFFICIENCY (%) 80 60 50 40 30 20 0.1 20 100 VIN = 5 V 90 EFFICIENCY (%) 1.053 80 VIN = 5 V VIN = 12 V 70 60 VIN = 20 V 50 40 30 1 10 IO, OUTPUT CURRENT (A) 100 20 0.1 Figure 27. Efficiency vs. Output Current in Skip Mode 1 10 IO, OUTPUT CURRENT (A) Figure 28. Efficiency vs. Output Current in FPWM Mode http://onsemi.com 20 10 NCP5222 TYPICAL OPERATING CHARACTERISTICS Figure 29. Input Voltage Ripple (VIN = 12 V, CIN = 10 mF * 4, VO1 = 1.05 V, IO1 = 10 A, L1 = 0.56 mH, CO1 = 470 mF * 2, VO2 = 1.05 V, IO2 = 10 A, L2 = 0.56 mH, CO2 = 470 mF * 2, Dual−Channel Operation) Figure 30. Output Voltage Ripple (VIN = 12 V, VO1 = 1.05 V, IO1 = 10 A, L1 = 0.56 mH, CO1 = 470 mF * 2, VO2 = 1.05 V, IO2 = 10 A, L2 = 0.56 mH, CO2 = 470 mF * 2, Dual−Channel Operation) Figure 31. Powerup with Two ENs Together (VIN = 12 V, VO1 = 1.05 V, IO1 = 0 A, VO2 = 1.05 V, IO2 = 0 A, Dual−Channel Operation) Figure 32. Powerup with EN2 Comes before CH1 Completes Soft−Start (VIN = 12 V, VO1 = 1.05 V, IO1 = 0 A, VO1 = 1.05 V, IO2 = 0 A, Dual−Channel Operation) Figure 33. Powerup with EN2 Comes after CH1 Completes Soft−Start (VIN = 12 V, VO1 = 1.05 V, IO1 = 0 A, VO2 = 1.05 V, IO2 = 0 A, Dual−Channel Operation) Figure 34. Powerdown and Soft−Stop (VIN = 12 V, VO1 = 1.05 V, IO1 = 0 A, VO2 = 1.05 V, IO2 = 0 A, Dual−Channel Operation) http://onsemi.com 21 NCP5222 TYPICAL OPERATING CHARACTERISTICS Figure 35. Powerup Operation without Biased Output (VIN = 12 V, VO = 1.05 V, IO = 0 A, Skip Mode) Figure 36. Powerup Operation with Biased Output (VIN = 12 V, VO = 1.05 V, IO = 0 A, Skip Mode) Figure 37. Power−Down Operation (VIN = 12 V, VO = 1.05 V, IO = 0 A, Skip Mode) Figure 38. On−Line Mode Transition (VIN = 12 V, VO = 1.05 V, IO = 0.5 A, FPWM − Skip − FPWM Mode) Figure 39. Load Transient Response in Skip Mode (VIN = 12 V, VO = 1.05 V, IO = 0.1 A to 10 A to 0.1 A, L = 0.56 mH, CO = 470 mF * 2) Figure 40. Load Transient Response in FPWM Mode (VIN = 12 V, VO = 1.05 V, IO = 0.1 A to 10 A to 0.1 A, L = 0.56 mH, CO = 470 mF * 2) http://onsemi.com 22 NCP5222 TYPICAL OPERATING CHARACTERISTICS Figure 41. Line Transient Response (VIN = 12 V to 20 V, VO1 = 1.05 V, IO1 = 9 A, L1 = 0.56 mH, CO1 = 470 mF * 2, VO2 = 1.05 V, IO2 = 9 A, L2 = 0.56 mH, CO2 = 470 mF * 2, Dual−Channel Mode) Figure 42. Line Transient Response (VIN = 20 V to 12 V, VO1 = 1.05 V, IO1 = 9 A, L1 = 0.56 mH, CO1 = 470 mF * 2, VO2 = 1.05 V, IO2 = 9 A, L2 = 0.56 mH, CO2 = 470 mF * 2, Dual−Channel Mode) Figure 43. Powerup with EN1 in Two−Phase Mode (VIN = 12 V, VO1 = 1.05 V, IO1 = 0 A, VO2 = 1.05 V, IO2 = 0 A) Figure 44. Powerdown with EN1 in Two−Phase Mode (VIN = 12 V, VO1 = 1.05 V, IO1 = 0 A, VO2 = 1.05 V, IO2 = 0 A) Figure 45. Powerup with Two ENs together in Two−Phase Mode (VIN = 12 V, VO1 = 1.05 V, IO1 = 0 A, VO2 = 1.05 V, IO2 = 0 A) Figure 46. Powerdown with Two ENs together in Two−Phase Mode (VIN = 12 V, VO1 = 1.05 V, IO1 = 0 A, VO2 = 1.05 V, IO2 = 0 A) http://onsemi.com 23 NCP5222 Figure 47. Schematic of Evaluation Board http://onsemi.com 24 NCP5222 Figure 48. Layout of Evaluation Board http://onsemi.com 25 NCP5222 BILL OF MATERIALS FOR EVALUATION BOARD Item Part Reference Package Part Number Manufacturer Qty 1 U1 Dual−Channel / Two−Phase Synchronous Buck Controller Description QFN28 (4x4 mm) NCP5222MNR2G ON Semiconductor 1 2 M11 M21 Q1 Q2 Small Signal MOSFET 60 V, 115 mA, N−Channel SOT−23 2N7002LT1G ON Semiconductor 4 3 Q3 Small Signal MOSFET 30 V, 270 mA, N−Channel SC−70 NTS4001NT1G ON Semiconductor 1 4 M12 M14 M22 M24 Power MOSFET 30 V, 58.5 A, Single N−Channel SO−8 Flat Lead NTMFS4821NT1G ON Semiconductor 4 5 M13 M15 M23 M25 Power MOSFET 30 V, 85 A, Single N−Channel SO−8 Flat Lead NTMFS4847NT1G ON Semiconductor 4 6 M1 Power MOSFET 30 V, 191 A, Single N−Channel SO−8 Flat Lead NTMFS4833NT1G ON Semiconductor 0 7 D1 Schottky Diode, dual, common anode, 30 V SOT−23 BAT54ALT1G ON Semiconductor 1 8 D12 D22 LED, SMT, 2 mm, GRN 0805 L−0170GCT PARA Light 2 9 C11 C21 MLCC Cap 50 V, 22 pF, $5%, Char: COG 0603 C1608C0G1H220J TDK 2 10 C12 C22 MLCC Cap 50 V, 330 pF, $5%, Char: COG 0603 C1608C0G1H331J TDK 2 11 C13 C23 MLCC Cap 50 V, 820 pF, $5%, Char: COG 0603 C1608C0G1H821J TDK 2 12 C1 C4 MLCC Cap 50 V, 2.2 nF, $5%, Char: COG 0603 C1608C0G1H222J TDK 0 13 C5 MLCC Cap 50 V, 10 nF, $5%, Char: COG 0603 C1608C0G1H103J TDK 1 14 C2 MLCC Cap 50 V, 15 nF, $10%, Char: X7R 0603 C1608X7R1H153K TDK 1 15 CB1 CB2 CS1 CS2 MLCC Cap 50 V, 0.1 mF, $10%, Char: X7R 0603 C1608X7R1H104K TDK 4 16 C3 MLCC Cap 16 V, 1 mF, $10%, Char: X5R 0805 C2012X7R1C105K TDK 1 17 C41 MLCC Cap 6.3 V, 3.3 mF, $10%, Char: X5R 0603 C1608JB0J335KT TDK 1 18 C6 C16 C26 19 C111 C222 MLCC Cap 6.3 V, 10 mF, $10%, Char: X5R 0805 ECJ2FB0J106M Panasonic 2 20 CIN1 CIN2 CIN3 CIN4 MLCC Cap 25V, 10 mF, $20%, Char: X5R 1812 C4532X7R1E106M TDK 4 21 C17 C18 C27 C28 SP−Capacitors, 2 V, 470 mF, ESR = 4.5 mW 7.3mm x 4.3mm EEFSX0D471XR Panasonic 4 22 RB1 RB2 Thick Film Chip Resistors, 3.3 W, $1%, 0.1 W 0603 ERJ3BSF3R3V Panasonic 2 23 R1 R5 Thick Film Chip Resistors, 20 W, $1%, 0.1 W 0603 ERJ3EKF20R0V Panasonic 2 24 R13 R23 Thick Film Chip Resistors, 100 W, $1%, 0.1 W 0603 ERJ3EKF1000V Panasonic 2 25 R18 R19 Thick Film Chip Resistors, 1 kW, $1%, 0.1 W 0603 ERJ3EKF1001V Panasonic 2 26 R16 R26 Thick Film Chip Resistors, 3.9 kW, $1%, 0.1 W 0603 ERJ3EKF3901V Panasonic 2 0603 http://onsemi.com 26 0 NCP5222 BILL OF MATERIALS FOR EVALUATION BOARD Item Part Reference Description Package Part Number Manufacturer Qty 27 R11 R21 Thick Film Chip Resistors, 5.1 kW, $1%, 0.1 W 0603 ERJ3EKF5101V Panasonic 2 28 R15 R25 Thick Film Chip Resistors, 16 kW, $1%, 0.1 W 0603 ERJ3EKF1602V Panasonic 2 29 R14 R24 Thick Film Chip Resistors, 16.2 kW, $1%, 0.1 W 0603 PCF0603R 16K2BI WELWTN 2 30 R9 R10 Thick Film Chip Resistors, 39 kW, $1%, 0.1 W 0603 ERJ3EKF3902V Panasonic 2 31 R6 R7 R8 R20 Thick Film Chip Resistors, 62 kW, $1%, 0.1 W 0603 ERJ3EKF6202V Panasonic 4 32 R12 R22 Thick Film Chip Resistors, 91 kW, $1%, 0.1 W 0603 ERJ3EKF9102V Panasonic 2 33 R29 R30 Thick Film Chip Resistors, 86.6 kW, $1%, 0.1 W 0603 PCF0603R 86K6BI WELWTN 2 34 R2 R3 R28 Thick Film Chip Resistors, 100 kW, $1%, 0.1 W 0603 ERJ3EKF1003V Panasonic 3 35 R4 R17 R27 36 L1 L2 37 TT1, TT2, TT3, TT4, TT00, TT01, TT21, TT22 PCB Terminal 38 TP11 TP12 TP13 TP14, TP21 TP22 TP23 TP24, JP1 JP2 JP4 JP5, T3 T4 T5 T6 J3 39 J1 J2 40 SW1 SW2 SW3 SW4 0603 0 11.2mm x 10.0mm FDU1040D−R56M TOKO 2 7.54mm, f = 3.18 mm H−2121 HARWIN 8 THT Header Pitch = 2.54 mm; Height = 12 mm 547−3302 RS Components 17 SMB−Connectors, Impedance = 50 W 295−5665 RS Components 2 NKK 4 Power Choke 0.56 mH, DCRtyp=1.4 mW, ISAT = 22.9 A http://onsemi.com 27 NCP5222 PACKAGE DIMENSIONS QFN28 4x4, 0.4P CASE 485AR−01 ISSUE A PIN ONE REFERENCE B A D ÇÇÇÇ ÇÇÇÇ ÇÇÇÇ ÇÇÇÇ L1 DETAIL A ALTERNATE TERMINAL CONSTRUCTIONS E DIM A A1 A3 b D D2 E E2 e K L L1 ÉÉ ÉÉ EXPOSED Cu 0.10 C 0.10 C NOTES: 1. DIMENSIONING AND TOLERANCING PER ASME Y14.5M, 1994. 2. CONTROLLING DIMENSION: MILLIMETERS. 3. DIMENSION b APPLIES TO PLATED TERMINAL AND IS MEASURED BETWEEN 0.15 AND 0.30 MM FROM THE TERMINAL TIP. 4. COPLANARITY APPLIES TO THE EXPOSED PAD AS WELL AS THE TERMINALS. L L MOLD CMPD DETAIL B TOP VIEW ALTERNATE CONSTRUCTION A DETAIL B A3 0.10 C 0.08 C NOTE 4 A1 SIDE VIEW RECOMMENDED MOUNTING FOOTPRINT* SEATING PLANE C 4.30 2.71 0.10 C A B D2 DETAIL A K 8 28X 0.62 1 0.10 C A B 15 28X MILLIMETERS MIN MAX 0.80 1.00 0.00 0.05 0.20 REF 0.15 0.25 4.00 BSC 2.50 2.70 4.00 BSC 2.50 2.70 0.40 BSC 0.30 REF 0.30 0.50 −−− 0.15 L 2.71 4.30 E2 PACKAGE OUTLINE 1 PIN 1 INDICATOR 0.40 PITCH 22 e 28X BOTTOM VIEW b 0.07 C A B 0.05 C NOTE 3 28X 0.26 DIMENSIONS: MILLIMETERS *For additional information on our Pb−Free strategy and soldering details, please download the ON Semiconductor Soldering and Mounting Techniques Reference Manual, SOLDERRM/D. ON Semiconductor and are registered trademarks of Semiconductor Components Industries, LLC (SCILLC). SCILLC reserves the right to make changes without further notice to any products herein. SCILLC makes no warranty, representation or guarantee regarding the suitability of its products for any particular purpose, nor does SCILLC assume any liability arising out of the application or use of any product or circuit, and specifically disclaims any and all liability, including without limitation special, consequential or incidental damages. “Typical” parameters which may be provided in SCILLC data sheets and/or specifications can and do vary in different applications and actual performance may vary over time. All operating parameters, including “Typicals” must be validated for each customer application by customer’s technical experts. SCILLC does not convey any license under its patent rights nor the rights of others. SCILLC products are not designed, intended, or authorized for use as components in systems intended for surgical implant into the body, or other applications intended to support or sustain life, or for any other application in which the failure of the SCILLC product could create a situation where personal injury or death may occur. Should Buyer purchase or use SCILLC products for any such unintended or unauthorized application, Buyer shall indemnify and hold SCILLC and its officers, employees, subsidiaries, affiliates, and distributors harmless against all claims, costs, damages, and expenses, and reasonable attorney fees arising out of, directly or indirectly, any claim of personal injury or death associated with such unintended or unauthorized use, even if such claim alleges that SCILLC was negligent regarding the design or manufacture of the part. SCILLC is an Equal Opportunity/Affirmative Action Employer. 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