19-4107; Rev 0; 5/08 KIT ATION EVALU E L B A IL AVA Dual, 4A/2A, 4MHz, Step-Down DC-DC Regulator with Dual LDO Controllers o Output Voltage Adjustable from 0.6V to VAVIN o Two LDO Controllers o Lossless, Cycle-by-Cycle Current Sensing o External Compensation for Maximum Flexibility o Digital Soft-Start and Soft-Stop for Tracking Applications o Digital Soft-Start into a Prebiased Load for Sequencing Applications o Sequencing or Coincident/Ratiometric Tracking o Programmable Switching Frequency from 500kHz to 4MHz o Thermal Shutdown and Hiccup-Mode ShortCircuit Protection o 30µA Shutdown Current o 100% Maximum Duty Cycle o Space-Saving (5mm x 5mm) 28-Pin TQFN Package RFID Reader Cards Power-over-Ethernet (PoE) IP Phones Automotive Multimedia Multivoltage Supplies Networking/Telecom DVDD2 EN3 Applications PGND2 TOP VIEW LX2 Pin Configuration PVIN2 The MAX15022 offers the ability to track (coincident or ratiometric) or sequence during power-up and powerdown operation. When sequencing, it powers up glitchfree into a prebiased output. Additional features include an internal undervoltage lockout with hysteresis and a digital soft-start/soft-stop for glitch-free power-up and power-down. Protection features include lossless cycle-by-cycle current limit, hiccup-mode output short-circuit protection, and thermal shutdown. The MAX15022 is available in a space-saving, 5mm x 5mm, 28-pin TQFN-EP package and is specified for operation from -40°C to +125°C temperature range. o Dual-Output Synchronous Buck Regulators o Integrated Switches for 4A and 2A Output Currents o 180° Out-Of-Phase Operation EN4 The MAX15022 utilizes a voltage-mode control scheme with external compensation to provide good noise immunity and maximum flexibility in selecting inductor values and capacitor types. The dual switching regulators operate 180° out-of-phase, thereby reducing the RMS input ripple current and thus the size of the input bypass capacitor significantly. o 2.5V to 5.5V Input-Voltage Range FB4 The MAX15022 is a dual-output, pulse-width-modulated (PWM), step-down DC-DC regulator with dual LDO controllers. The device operates from 2.5V to 5.5V and each output can be adjusted from 0.6V to the input supply (VAVIN). The MAX15022 delivers up to 4A (regulator 1) and 2A (regulator 2) of output current with two LDO controllers that can be used to drive two external PNP transistors to provide two additional outputs. This device offers the ability to adjust the switching frequency from 500kHz to 4MHz and provides the capability of optimizing the design in terms of size and performance. Features 21 20 19 18 17 16 15 B4 22 14 FB3 COMP2 23 13 B3 FB2 24 12 COMP1 EN2 25 11 FB1 10 EN1 9 DVDD1 8 PGND1 MAX15022 SGND 26 AVIN 27 4 5 6 7 PGND1 +Denotes a lead-free package. *EP = Exposed pad. 3 LX1 2 PVIN1 1 PVIN1 PIN-PACKAGE 28 TQFN-EP* LX1 TEMP RANGE -40°C to +125°C PGND1 PART MAX15022ATI+ *EP + RT 28 SEL Ordering Information THIN QFN (5mm x 5mm) *EP = EXPOSED PAD. ________________________________________________________________ Maxim Integrated Products For pricing, delivery, and ordering information, please contact Maxim Direct at 1-888-629-4642, or visit Maxim’s website at www.maxim-ic.com. 1 MAX15022 General Description MAX15022 Dual, 4A/2A, 4MHz, Step-Down DC-DC Regulator with Dual LDO Controllers ABSOLUTE MAXIMUM RATINGS AVIN, PVIN_, B_, DVDD_, EN_, FB_, RT, SEL to SGND .........................................................-0.3V to +6V COMP_ to SGND .....................................-0.3V to (VAVIN + 0.3V) PGND_ to SGND ...................................................-0.3V to +0.3V LX Current (Note 1) Regulator 1...............................................................................6A Regulator 2...............................................................................3A Current into Any Pin Other than PVIN_, LX_ and PGND_.............................................................±50mA Continuous Power Dissipation (TA = +70°C) 28-Pin TQFN (derate 34.5mW/°C above +70°C) .....2758.6mW Junction-to-Case Thermal Resistance (θJC)(Note 2) .........2°C/W Junction-to-Ambient Thermal Resistance (θJA)(Note 2) ..29°C/W Operating Temperature Range .........................-40°C to +125°C Junction Temperature ......................................................+150°C Storage Temperature Range .............................-60°C to +150°C Lead Temperature (soldering, 10s) .................................+300°C Note 1: LX has internal diodes to PGND_ and PVIN_. Applications that forward bias these diodes should take care not to exceed the IC’s package power dissipation limits. Note 2: Package thermal resistances were obtained using the method described in JEDEC specification JESD51-7, using a fourlayer board. For detailed information on package thermal considerations see www.maxim-ic.com/thermal-tutorial. Stresses beyond those listed under “Absolute Maximum Ratings” may cause permanent damage to the device. These are stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated in the operational sections of the specifications is not implied. Exposure to absolute maximum rating conditions for extended periods may affect device reliability. ELECTRICAL CHARACTERISTICS (VAVIN = VPVIN_ = VDVDD_ = 3.3V, VPGND_ = VSGND = 0V, RT = 25kΩ, and TA = TJ = -40°C to +125°C, unless otherwise noted. Typical values are at TA = +25°C.) (Note 3) PARAMETER SYMBOL CONDITIONS MIN TYP MAX UNITS 5.5 V 2.3 V SYSTEM SPECIFICATIONS Input-Voltage Range VAVIN = VPVIN1 = VPVIN2 = VDVDD1 = VDVDD2 2.5 Undervoltage Lockout Threshold AVIN rising 2.1 Undervoltage Lockout Hysteresis 2.2 0.12 V Operating Supply Current VEN_= 1.3V, VFB_ = 0.8V 3.5 6 mA Shutdown Supply Current VEN_ = 0V 30 65 μA PWM DIGITAL SOFT-START/SOFT-STOP Soft-Start/Soft-Stop Duration Reference Voltage Steps 4096 Clock Cycles 64 Steps PWM ERROR AMPLIFIERS FB1, FB2 Input Bias Current -1 FB1, FB2 Voltage Set-Point 0.593 COMP1, COMP2 Voltage Range ICOMP_ = -250μA to +250μA 0.599 0.3 +1 μA 0.605 V VAVIN - 0.5 V Error-Amplifier Open-Loop Gain 80 dB Error-Amplifier Unity-Gain Bandwidth 12 MHz 2 _______________________________________________________________________________________ Dual, 4A/2A, 4MHz, Step-Down DC-DC Regulator with Dual LDO Controllers (VAVIN = VPVIN_ = VDVDD_ = 3.3V, VPGND_ = VSGND = 0V, RT = 25kΩ, and TA = TJ = -40°C to +125°C, unless otherwise noted. Typical values are at TA = +25°C.) (Note 3) PARAMETER SYMBOL CONDITIONS MIN TYP MAX UNITS LDO CONTROLLERS FB3, FB4 Input Bias Current +250 nA FB3, FB4 Voltage Set-point 5mA sink current, VB_ = 0.5V to 5.5V 0.585 -250 0.600 0.615 V FB3, FB4 to B3, B4 Transconductance 2.5mA to 10mA sink current, VB_ = 0.5V to 5.5V 0.56 1.20 2.30 S B3, B4 Driver Sink Current VFB3, VFB4 = 0V, VB_ = 0.5V to 5.5V 20 mA LDO Soft-Start Duration 512 Clock Cycles LDO Reference Voltage Steps 64 Steps POWER MOSFETS Regulator 1 p-Channel MOSFET RDSON Regulator 1 n-Channel MOSFET RDSON Regulator 1 Gate Charge VDVDD1 = 5V 50 90 mΩ VDVDD1 = 5V 30 50 mΩ VDVDD1 = 5V 8 nC 4 A Maximum LX1 RMS Current Regulator 2 p-Channel MOSFET RDSON VDVDD2 = 5V 100 180 mΩ Regulator 2 n-Channel MOSFET RDSON VDVDD2 = 5V 60 100 mΩ Regulator 2 Gate Charge VDVDD2 = 5V 4 nC 2 A Maximum LX2 RMS Current PWM CURRENT LIMIT AND HICCUP MODE Regulator 1 Peak Current Limit Regulator 1 Valley Current Limit Regulator 2 Peak Current Limit Regulator 2 Valley Current Limit Number of Cumulative CurrentLimit Events to Hiccup Number of Consecutive Noncurrent Limit Cycles to Clear NCL Hiccup Timeout VPVIN = VAVIN = 3.3V 4.5 4.9 5.3 VPVIN = VAVIN = 2.5V 3.40 3.65 3.95 VPVIN = VAVIN = 3.3V 4.0 5.0 5.65 VPVIN = VAVIN = 2.5V 3.0 3.7 4.25 VPVIN = VAVIN = 3.3V 2.25 2.45 2.65 VPVIN = VAVIN = 2.5V 1.70 1.85 1.98 VPVIN = VAVIN = 3.3V 2.0 2.5 2.83 VPVIN = VAVIN = 2.5V 1.5 1.85 2.13 A A A A NCL 4 Clock Cycles NCLR 3 Clock Cycles NHT 8192 Clock Cycles _______________________________________________________________________________________ 3 MAX15022 ELECTRICAL CHARACTERISTICS (continued) MAX15022 Dual, 4A/2A, 4MHz, Step-Down DC-DC Regulator with Dual LDO Controllers ELECTRICAL CHARACTERISTICS (continued) (VAVIN = VPVIN_ = VDVDD_ = 3.3V, VPGND_ = VSGND = 0V, RT = 25kΩ, and TA = TJ = -40°C to +125°C, unless otherwise noted. Typical values are at TA = +25°C.) (Note 3) PARAMETER SYMBOL CONDITIONS MIN TYP MAX 1.207 1.225 1.243 UNITS ENABLE/SEL EN_ Threshold VEN_ rising EN_ Hysteresis 0.12 EN_ Input Current -2.5 SEL High Threshold +2.5 0.85 x VAVIN SEL Low Threshold Present only during startup μA V 0.2 x VAVIN SEL Input Bias Current V V -100 V +100 μA 4000 kHz OSCILLATOR Switching Frequency Range fSW Oscillator Accuracy fSW = 4MHz x [VRT(V)/1.067(V)] (Note 4) fSW ≤ 1500kHz -6 +6 fSW > 1500kHz -10 +10 Phase Shift Between Regulators 180 RT Current RT Voltage Range 0 < VRT < 1.067V VRT 31.30 32.00 0.130 % Degrees 32.58 1.067 μA V Minimum Controllable On-Time 60 ns Minimum Controllable Off-Time 60 ns PWM Ramp Amplitude PWM Ramp Valley VAVIN/4 V 0.3 V THERMAL SHUTDOWN Thermal Shutdown Temperature Thermal Shutdown Hysteresis Temperature rising +160 °C 15 °C Note 3: Specifications are 100% production tested at TA = +25°C and TA = +125°C. Maximum and minimum specifications over temperature are guaranteed by design. Note 4: When operating with VAVIN = 2.5V, the maximum operating frequency should be derated to 3MHz. 4 _______________________________________________________________________________________ Dual, 4A/2A, 4MHz, Step-Down DC-DC Regulator with Dual LDO Controllers VPVIN1 = 5V 50 40 VOUT1 = 1.8V 50 VOUT1 = 3.3V 40 30 20 20 VOUT1 = 1.8V fSW = 2MHz EN2 = 0V VOUT1 = 1.0V 60 30 10 80 5000 1000 40 VOUT2 = 1.5V fSW = 2MHz EN1 = 0V 10 0 100 100 5000 1000 LOAD CURRENT (mA) CHANNEL 2 EFFICIENCY vs. LOAD CURRENT CHANNEL 1 LOAD REGULATION CHANNEL 2 LOAD REGULATION 3.318 3.316 VOUT2 = 2.5V 70 VOUT1 (V) VOUT2 = 1.5V 60 VOUT2 = 1.0V 40 1.5055 3.312 1.5050 3.310 3.308 3.306 20 3.304 VPVIN2 = 5V fSW = 2MHz EN1 = 0V 1.5025 fSW = 2MHz 1.5020 0 3000 0.5 1.0 1.5 2.0 2.5 3.0 LOAD CURRENT (A) 3.5 4.0 0 0.25 0.50 0.75 1.00 1.25 1.50 1.75 2.00 LOAD CURRENT (A) SWITCHING FREQUENCY vs. TEMPERATURE SWITCHING FREQUENCY vs. RT RESISTANCE 4.0 3.5 3.0 2.5 2.0 1.5 1.0 0.5 0.5 CHANGE IN SWITCHING FREQUENCY (%) MAX15022 toc07 4.5 MAX15022 toc08 1000 LOAD CURRENT (mA) VPVIN2 = 3.3V 1.5040 1.5030 VPVIN1 = 5V fSW = 2MHz 3.300 100 VPVIN2 = 5V 1.5045 1.5035 3.302 0 1.5060 3.314 30 10 1.5065 VOUT2 (V) 80 1.5070 MAX15022 toc05 MAX15022 toc04 3.320 3000 1000 LOAD CURRENT (mA) 90 SWITCHING FREQUENCY (MHz) PVIN2 = 5V 50 LOAD CURRENT (mA) 100 50 60 20 VPVIN1 = 5V fSW = 2MHz EN2 = 0V 0 100 PVIN2 = 3.3V 70 30 10 0 EFFICIENCY (%) 70 90 MAX15022 toc06 60 80 EFFICIENCY (%) VPVIN1 = 3.3V 90 EFFICIENCY (%) 80 100 MAX15022 toc02 90 EFFICIENCY (%) 100 MAX15022 toc01 100 70 CHANNEL 2 EFFICIENCY vs. LOAD CURRENT CHANNEL 1 EFFICIENCY vs. LOAD CURRENT MAX15022 toc03 CHANNEL 1 EFFICIENCY vs. LOAD CURRENT 0.4 0.3 0.2 0.1 0 -0.1 -0.2 -0.3 -0.4 fSW = 2MHz -0.5 0 0 5 10 15 20 25 RT RESISTANCE (kΩ) 30 35 -40 -25 -10 5 20 35 50 65 80 95 110 125 TEMPERATURE (°C) _______________________________________________________________________________________ 5 MAX15022 Typical Operating Characteristics (VAVIN = VDVDD1 = VDVDD2 = VPVIN1 = VPVIN2 = 5V, VOUT1 = 3.3V, VOUT2 = 1.5V, VPGND_ = 0V, RT = 16.5kΩ. TA = +25°C, unless otherwise noted.) Typical Operating Characteristics (continued) (VAVIN = VDVDD1 = VDVDD2 = VPVIN1 = VPVIN2 = 5V, VOUT1 = 3.3V, VOUT2 = 1.5V, VPGND_ = 0V, RT = 16.5kΩ. TA = +25°C, unless otherwise noted.) QUIESCENT CURRENT vs. TEMPERATURE 4.50 SWITCHING CURRENT (mA) MAX15022 toc09 4.25 4.00 3.75 3.50 3.25 3.00 2.75 NO SWITCHING 2.50 REGULATOR 1 ENABLED VOUT1 = 3.3V REGULATOR 2 ENABLED VOUT2 = 1.5V -40 -25 -10 5 20 35 50 65 80 95 110 125 -40 -25 -10 5 20 35 50 65 80 95 110 125 TEMPERATURE (°C) TEMPERATURE (°C) NORMALIZED UNDERVOLTAGE LOCKOUT THRESHOLD vs. TEMPERATURE EN_ THRESHOLD vs. TEMPERATURE 1.260 MAX15022 toc11 1.030 1.025 1.255 1.250 EN_ THRESHOLD (V) 1.020 1.015 1.010 1.005 1.000 0.995 0.990 0.985 0.980 0.975 0.970 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 MAX15022 toc12 QUIESCENT CURRENT (mA) 4.75 MAX15022 toc10 SWITCHING CURRENT vs. TEMPERATURE 5.00 NORMALIZED UVLO THRESHOLD MAX15022 Dual, 4A/2A, 4MHz, Step-Down DC-DC Regulator with Dual LDO Controllers 1.245 1.240 1.235 1.230 1.225 1.220 1.215 VUVLO (NOM) = 2.2V 1.210 -40 -25 -10 5 20 35 50 65 80 95 110 125 -40 -25 -10 5 20 35 50 65 80 95 110 125 TEMPERATURE (°C) TEMPERATURE (°C) COINCIDENT TRACKING SOFT-STOP COINCIDENT TRACKING SOFT-START MAX15022 toc14 MAX15022 toc13 VAVIN 5V/div 0V VAVIN 5V/div 0V VOUT1 1V/div VOUT1 VOUT2 1V/div VOUT2 EN1 1V/div 0V 0V 1ms/div 6 400μs/div _______________________________________________________________________________________ Dual, 4A/2A, 4MHz, Step-Down DC-DC Regulator with Dual LDO Controllers CHANNEL 1 LOAD STEP RESPONSE CHANNEL 1 LOAD STEP RESPONSE MAX15022 toc15 MAX15022 toc16 EN2 = 0V EN2 = 0V VPVIN1 5V/div 0V VPVIN1 5V/div 0V VOUT1 3.3V, AC-COUPLED 100mV/div VOUT1 3.3V, AC-COUPLED 100mV/div IOUT1 2A/div 0A IOUT1 2A/div 0A 20μs/div 20μs/div CHANNEL 2 LOAD STEP RESPONSE CHANNEL 2 LOAD STEP RESPONSE MAX15022 toc18 MAX15022 toc17 EN1 = 0V EN1 = 0V VPVIN2 5V/div 0V VPVIN2 5V/div 0V VOUT2 1.5V, AC-COUPLED 100mV/div VOUT2 1.5V, AC-COUPLED 100mV/div IOUT2 1A/div 0A IOUT2 1A/div 0A 20μs/div 180° OUT-OF-PHASE OPERATION CHANNEL 3 AND CHANNEL 4 OUTPUTVOLTAGE DEVIATION vs. LOAD CURRENT MAX15022 toc19 0V VLX1 5V/div 0V VLX2 5V/div 0V IOUT1 = 3A IOUT2 = 1.5A OUTPUT-VOLTAGE DEVIATION (mV) 14 PVIN1 = PVIN2 5V/div CHANNEL 3, VIN = 3.3V, VOUT3 = 2.5V NJT403OP PNP 12 MAX15022 toc20 20μs/div 10 8 6 4 CHANNEL 4, VIN = 2.5V, VOUT4 = 1.5V NJT403OP PNP 2 0 200ns/div 0 50 100 150 200 250 300 350 400 450 500 LOAD CURRENT (mA) _______________________________________________________________________________________ 7 MAX15022 Typical Operating Characteristics (continued) (VAVIN = VDVDD1 = VDVDD2 = VPVIN1 = VPVIN2 = 5V, VOUT1 = 3.3V, VOUT2 = 1.5V, VPGND_ = 0V, RT = 16.5kΩ. TA = +25°C, unless otherwise noted.) Typical Operating Characteristics (continued) (VAVIN = VDVDD1 = VDVDD2 = VPVIN1 = VPVIN2 = 5V, VOUT1 = 3.3V, VOUT2 = 1.5V, VPGND_ = 0V, RT = 16.5kΩ. TA = +25°C, unless otherwise noted.) 2.480 2.475 IOUT3 = 500mA 2.470 2.465 IOUT4 = 500mA 1.205 OUTPUT VOLTAGE (V) IOUT3 = 10mA 2.485 1.210 -20 1.200 1.195 1.190 VOUT3 = 2.5V 2.450 2.90 3.42 3.94 4.46 SUPPLY VOLTAGE (V) 4.98 -60 -70 VOUT4 = 1.5V -80 1.170 5.50 -40 IOUT4 = 10mA 1.175 2.455 -30 -50 1.185 1.180 2.460 VIN = 3.3V, VOUT3 = 2.5V, IOUT3 = 10mA, 100mVP-P SIGNAL APPLIED TO VIN -10 PSRR (dB) 2.490 0 MAX15022 toc22 2.495 LDO POWER-SUPPLY REJECTION RATIO 1.215 MAX15022 toc21 2.500 CHANNEL 4 OUTPUT VOLTAGE vs. INPUT VOLTAGE MAX15022 toc23 CHANNEL 3 OUTPUT VOLTAGE vs. INPUT VOLTAGE OUTPUT VOLTAGE (V) MAX15022 Dual, 4A/2A, 4MHz, Step-Down DC-DC Regulator with Dual LDO Controllers 2.90 3.42 3.94 4.46 4.98 5.50 SUPPLY VOLTAGE (V) 10 100 1000 FREQUENCY (Hz) Pin Description PIN 8 NAME FUNCTION 1 SEL Track/Sequence Select Input. Connect SEL to SGND to configure the device as a sequencer. Connect SEL to AVIN for tracking with output 1 as the master. Leave SEL unconnected for tracking with output 2 as the master. Use the output with the higher voltage as the master and the output with the lower voltage as the slave. 2, 7, 8 PGND1 3, 6 LX1 4, 5 PVIN1 Input Supply Voltage for Regulator 1. Connect PVIN1 to an external voltage source from 2.5V to 5.5V. Bypass PVIN1 to PGND1 with a 1μF (min) ceramic capacitor. 9 DVDD1 Switch Driver Supply for Regulator 1. Connect externally to PVIN1. 10 EN1 Enable Input for Regulator 1. When configured as a sequencer, EN1 must exceed 1.225V (typ) for the PWM controller to begin regulating output 1. When configured as a tracker, connect EN1 to the center tap of a resistive divider from the regulator 2 output. 11 FB1 Feedback Regulation Point for Regulator 1. Connect FB1 to the center tap of a resistive divider from the regulator 1 output to SGND to set the output voltage. The FB1 voltage regulates to 0.6V (typ). 12 COMP1 Power Ground Connection for Regulator 1. Connect the negative terminals of the input and output filter capacitors to PGND1. Connect PGND1 externally to SGND at a single point, typically at the negative terminal of the input bypass capacitor. Inductor Connection for Regulator 1. LX1 is the drain connection of the internal high-side p-channel MOSFET and the drain connection of the internal synchronous n-channel MOSFET for regulator 1. Error-Amplifier Output for Regulator 1. Connect COMP1 to the compensation feedback network. _______________________________________________________________________________________ Dual, 4A/2A, 4MHz, Step-Down DC-DC Regulator with Dual LDO Controllers PIN NAME FUNCTION Transconductance Amplifier Open-Drain Output for LDO Controller 3. Connect B3 to the base of an external PNP transistor to regulate output 3. 13 B3 14 FB3 Feedback Regulation Point for LDO Controller 3. Connect to the center tap of a resistive divider from the output 3 to SGND to set the output voltage. The FB3 voltage regulates to 0.6V (typ). 15 EN3 LDO Enable Input for LDO Controller 3. EN3 must exceed 1.225V (typ) for the PWM controller to begin regulating output 3. 16 DVDD2 Switch Driver Supply for Regulator 2. Connect externally to PVIN2. 17 PGND2 Power Ground Connection for Regulator 2. Connect the negative terminals of the input and output filter capacitors to PGND2. Connect PGND2 externally to SGND at a single point, typically at the negative terminal of the input bypass capacitor. 18 LX2 19 PVIN2 Input Supply Voltage for Regulator 2. Connect to an external voltage source from 2.5V to 5.5V. Bypass PVIN2 to PGND2 with a 1μF (min) ceramic capacitor. 20 EN4 LDO Enable Input for LDO Controller 4. EN4 must exceed 1.225V (typ) for the PWM controller to begin regulating output 4. 21 FB4 Feedback Regulation Point for LDO Controller 4. Connect to the center tap of a resistive divider from output 4 to SGND to set the output voltage. The FB4 voltage regulates to 0.6V (typ). 22 B4 Transconductance Amplifier Open-Drain Output for LDO Controller 4. Connect B4 to the base of an external PNP transistor to regulate output 4. 23 COMP2 24 FB2 Feedback Regulation Point for Regulator 2. Connect to the center tap of a resistive divider from the regulator 2 output to SGND to set the output voltage. The FB2 voltage regulates to 0.6V (typ). 25 EN2 Enable Input for Regulator 2. When configured as a sequencer, EN2 must exceed 1.225V (typ) for the PWM controller to begin regulating output 1. When configured as a tracker, connect EN2 to the center tap of a resistive divider from the regulator 1 output. 26 SGND Signal Ground. Connect SGND to PGND_ at a single point, typically near the negative terminal of the input bypass capacitor. 27 AVIN Inductor Connection for Regulator 2. LX2 is the drain connection of the internal high-side p-channel MOSFET and the drain connection of the internal synchronous n-channel MOSFET for Regulator 2. Error-Amplifier Output for Regulator 2. Connect COMP2 to the compensation feedback network. Input Voltage. Bypass AVIN to SGND with a 100nF (min) ceramic capacitor. 28 RT Oscillator Timing Resistor Connection. Connect a 4.2kΩ to 33kΩ resistor from RT to SGND to program the switching frequency from 500kHz to 4MHz. — EP Exposed Paddle. Connect EP to a large copper plane at SGND potential to improve thermal dissipation. Do not use as the main SGND connection. _______________________________________________________________________________________ 9 MAX15022 Pin Description (continued) Dual, 4A/2A, 4MHz, Step-Down DC-DC Regulator with Dual LDO Controllers MAX15022 Functional Diagrams AVIN SEL SGND ON1 ON2 SHDN MAX15022 SEQ1 1.225V 1.1V EN CONFIG PWM CONTROLLER 1 SEQ2 SEL DECODE SEQ1 0.6V REF VREF THERMAL SHDN VREF VR1 EN1 ON1 SEQ1 SEQ2 CLK1 DOWN1 DIGITAL SOFT-START AND SOFT-STOP EN1 SHDN OVL CONFIG SEQ1 1.225V 1.1V OVL1 DVDD1 OVL2 PVIN1 CLK1 CLK2 E/A HIGH-SIDE CURRENT SENSE OVL1 RES OVERLOAD MANAGEMENT FB1 ILIM1 AVIN D COMP1 RT EN OSC CLK2 CPWM CLK1 RAMP LEVEL SHIFT Q BREAKBEFOREMAKE LX1 R LOW-SIDE CURRENT SENSE CLK PGND1 10 ______________________________________________________________________________________ Dual, 4A/2A, 4MHz, Step-Down DC-DC Regulator with Dual LDO Controllers EN4 EN3 FB3 1.225V 1.1V MAX15022 B3 CLK1 PWM CONTROLLER 2 DUAL LDO CONTROLLERS DIGITAL SOFT-START VREF SHDN SEQ2 EN2 ON2 FB4 1.225V 1.1V 1.25V 1.125V B4 CLK2 SHDN ON1 ON2 DIGITAL SOFT-START VREF SEQ1 EN CONFIG SHDN SEQ2 SEQ1 SEQ2 VREF CLK2 DOWN2 DIGITAL SOFT-START AND SOFT-STOP VREF VR2 EN2 OVL1 OVL CONFIG SEQ1 DVDD2 OVL2 PVIN2 E/A CLK1 CLK2 FB2 HIGH-SIDE CURRENT SENSE OVL2 RES OVERLOAD ILIM2 MANAGEMENT AVIN D COMP2 CPWM CLK2 RAMP LEVEL SHIFT CLK Q BREAKBEFOREMAKE LX2 R LOW-SIDE CURRENT SENSE PGND2 ______________________________________________________________________________________ 11 MAX15022 Functional Diagrams (continued) MAX15022 Dual, 4A/2A, 4MHz, Step-Down DC-DC Regulator with Dual LDO Controllers Detailed Description The MAX15022 incorporates dual-output, PWM, stepdown, DC-DC regulators and dual LDO controllers with tracking and sequencing options. The device operates over the input-voltage range of 2.5V to 5.5V. Each PWM regulator provides an adjustable output down to 0.6V and delivers up to 4A (regulator 1) and 2A (regulator 2) of load current. The high switching frequency (up to 4MHz) and integrated power switches optimize the MAX15022 for high-performance and small-size power management solutions. Each of the MAX15022 PWM regulator sections utilizes a voltage-mode control scheme for good noise immunity and offers external compensation allowing for maximum flexibility with a wide selection of inductor values and capacitor types. The device operates at a fixed switching frequency that is programmable from 500kHz to 4MHz with a single resistor. Operating the regulators with 180° out-of-phase clocking, and at frequencies up to 4MHz, significantly reduces the RMS input ripple current. The resulting peak input current reduction (and increase in the ripple frequency) significantly reduces the required amount of input bypass capacitance. The MAX15022 provides coincident tracking, ratiometric tracking, or sequencing to allow tailoring of powerup/power-down sequence depending on the system requirements. When sequencing, it powers up glitchfree into a prebiased output. The MAX15022 features two LDO controllers for external PNP pass transistors to provide two additional outputs. The MAX15022 includes internal undervoltage lockout with hysteresis, digital soft-start/soft-stop for glitch-free power-up and power-down. Protection features include lossless, cycle-by-cycle current limit, hiccup-mode output short-circuit protection, and thermal shutdown. surge currents during startup. The soft-start duration is 4096 clock cycles. The output voltage is incremented through 64 equal steps. The output reaches regulation when soft-start is completed, regardless of the output capacitance and load. For tracking applications, soft-stop commences when the enable input falls below 1.1V (typ). The soft-stop circuitry ramps down the reference voltage controlling the outputvoltage rate of fall. The output voltage is decremented through 64 equal steps in 4096 clock cycles. Oscillator Use an external resistor at RT to program the MAX15022 switching frequency from 500kHz to 4MHz. Calculate the appropriate resistor value at RT for the desired output switching frequency (fSW): f [kHz] × 1.067[V] RT [kΩ] = SW 32[μA] × 4[MHz] Tracking/Sequencing The MAX15022 features coincident/ratiometric tracking and sequencing (see Figure 1). Connect SEL to ground to configure the device as a sequencer. Connect SEL to AVIN for tracking with output 1 as the master. Leave SEL unconnected for tracking with output 2 as the master. Assign the output with the higher voltage as the master. VOUT1 VOUT2 a) COINCIDENT TRACKING OUTPUTS VOUT1 Undervoltage Lockout (UVLO) The supply voltage (VAVIN) must exceed the default UVLO threshold before any operation starts. The UVLO circuitry keeps the MOSFET drivers, oscillator, and all the internal circuitry shut down to reduce current consumption. The UVLO rising threshold is 2.2V (typ) with a 120mV (typ) hysteresis. VOUT2 12 SOFT-STOP SOFT-START b) RATIOMETRIC TRACKING OUTPUTS VOUT1 VOUT2 Digital Soft-Start/Soft-Stop The MAX15022 soft-start feature allows the load voltage to ramp up in a controlled manner, eliminating output-voltage overshoot. Soft-start begins after VAVIN exceeds the undervoltage lockout threshold and the enable input is above 1.225V (typ). The soft-start circuitry ramps up the reference voltage, controlling the rate of rise of the output voltage, and reducing input SOFT-STOP SOFT-START SOFT-START SOFT-STOP c) SEQUENCED OUTPUTS Figure 1. Graphical Representation of Coincident Tracking, Ratiometric Tracking, and Sequencing ______________________________________________________________________________________ Dual, 4A/2A, 4MHz, Step-Down DC-DC Regulator with Dual LDO Controllers when the other output is shorted to ground. When the slave is shorted and enters into hiccup mode, the master will soft-stop. When the master is shorted and the part enters into hiccup mode, the slave will ratiometrically soft-stop. Coming out of hiccup mode, both outputs will soft-start coincidently or ratiometrically depending on their initial configuration. During the thermal shutdown or power-off when the input falls below its UVLO, the output voltages track down depending on the respective output capacitance and load. See Figure 1 for a graphical representation of coincident/ratiometric tracking. When the MAX15022 regulators are configured as voltage trackers, output short-circuit fault conditions at either master or slave output are handled carefully—neither the master nor slave output will remain energized Sequencing When sequencing, the voltage at the enable inputs must exceed 1.225V (typ) for each PWM controller to start (see Figure 1c). a) RATIOMETRIC TRACKING b) COINCIDENT TRACKING c) COINCIDENT TRACKING VPVIN1 VPVIN1 VPVIN2 EN1 EN1 EN2 EN2 VOUT1 VOUT2 RA SEL RC AVIN EN2 EN1 OUTPUT 1 IS THE MASTER AND OUTPUT 2 IS THE SLAVE. RB RD VPVIN2 VOUT2 VOUT1 RA EN2 FB2 RC FB1 RB RD EN1 SEL UNCONNECTED OUTPUT 2 IS THE MASTER AND OUTPUT 1 IS THE SLAVE. SEL AVIN OUTPUT 1 IS THE MASTER AND OUTPUT 2 IS THE SLAVE. SEL UNCONNECTED OUTPUT 2 IS THE MASTER AND OUTPUT 1 IS THE SLAVE. Figure 2. Ratiometric Tracking and Coincident Tracking Configurations ______________________________________________________________________________________ 13 MAX15022 Coincident/Ratiometric Tracking The enable inputs in conjunction with digital soft-start and soft-stop provide coincident/ratiometric tracking. Track an output voltage by connecting a resistive divider from the output being tracked to its enable input. For example, for VOUT2 to coincidentally track V OUT1, connect the same resistive divider used for FB2, from VOUT1 to EN2 to SGND (see Figure 2). Track ratiometrically by connecting EN_ to SGND. This synchonizes the soft-start and soft-stop of all the regulator references, and hence their respective output voltages will track ratiometrically (see Figure 2). MAX15022 Dual, 4A/2A, 4MHz, Step-Down DC-DC Regulator with Dual LDO Controllers Error Amplifier The output of the internal voltage-mode error amplifier (COMP_) is provided for frequency compensation (see the Compensation Design Guidelines section). FB_ is the inverting input of the error amplifier. The error amplifier has an 80dB open-loop gain and a 12MHz gain bandwidth (GBW) product. CURRENT LIMIT IN INITIATE HICCUP TIMEOUT NHT COUNT OF 4 NCL CLR Output Short-Circuit Protection (Hiccup Mode) The MAX15022 features lossless, high-side peak current limit and low-side, valley current limit. At short duty cycles, both limits are active. At high duty cycles, only the high-side peak current limit is active. Either limit causes the hiccup mode counter (NCL) to increment. For duty cycles less than 50%, the low-side valley current limit is active. Once the high-side MOSFET turns off, the voltage across the low-side MOSFET is monitored. If this voltage does not exceed the current-limit threshold at the end of the cycle, the high-side MOSFET turns on normally at the start of the next cycle. If the voltage exceeds the current-limit threshold just before the beginning of a new PWM cycle, the controller skips that cycle. During severe overload or short-circuit conditions, the switching frequency of the device appears to decrease because the on-time of the low-side MOSFET extends beyond a clock cycle. If the current-limit threshold is exceeded for more than four cumulative clock cycles (NCL), the device shuts down for 8192 clock cycles (hiccup timeout) and then restarts with a soft-start sequence. If three consecutive cycles pass without a current-limit event, the count of NCL is cleared (see Figure 3). Hiccup mode protects the device against a continuous output short circuit. The internal current limit is constant from 5.5V down to 3V and decreases linearly by 50% from 3V to 2V. See the Electrical Characteristics table. Thermal-Overload Protection The MAX15022 features an integrated thermal-overload protection with temperature hysteresis. Thermal-overload protection limits the die temperature of the device and protects it in the event of an extended thermal fault condition. When the die temperature exceeds +160°C, an internal thermal sensor shuts down the device, turning off the internal power MOSFETs and allowing the die to cool. After the die temperature falls by +15°C (typ), the device restarts with a soft-start sequence. Startup into a Prebiased Output (Sequencing Mode) In sequencing mode, the regulators start with minimal glitch into a prebiased output and soft-stop is disabled. 14 IN COUNT OF 3 NCLR CLR Figure 3. Hiccup-Mode Block Diagram During soft-start, both switches are kept off until the PWM comparator commands its first PWM pulse. Until then, the converters do not sink current from the outputs. The first PWM pulse occurs when the ramping reference voltage increases above the FB_ voltage. LDO Controllers The MAX15022 provides two additional LDO controllers to drive external PNP pass transistors. Connect the emitter of each PNP pass transistor to either the input supply or one of the controller 1 or 2 outputs. Each LDO controller features an independent enable input and digital soft-start. Connect FB3 and FB4 to the center tap of a resistive divider from the output of the desired LDO controller to SGND to set the output voltage. PWM Controllers Design Procedure Setting the Switching Frequency Connect a 4.2kΩ to 33kΩ resistor from RT to SGND to program the switching frequency (fSW) from 500kHz to 4MHz. Calculate the required resistor value RT to set the switching frequency with the following equation: f [kHz] × 1.067[V] RT [kΩ] = SW 32[μA] × 4[MHz] Higher frequencies allow designs with lower inductor values and less output capacitance. At higher switching frequencies core losses, gate-charge currents, and switching losses increase. When operating from VAVIN < 3V, the fSW frequency should be derated to 3MHz (maximum). ______________________________________________________________________________________ Dual, 4A/2A, 4MHz, Step-Down DC-DC Regulator with Dual LDO Controllers VPVIN_MAX [V] ≤ VOUT_ [V] t ON(MIN) [μs] × fSW [MHz] where tON(MIN) is 0.06μs (typ). The minimum input voltage (VPVIN_MIN) can be effectively limited by the maximum controllable duty cycle and is calculated using the following equation: VPVIN_MIN [V] ≥ VOUT_ [V] 1− (t OFF(MIN) [μs] × fSW [MHz]) where V OUT_ is the regulator output voltage and tOFF(MIN) is the 0.06μs (typ) controllable off-time. Inductor Selection Three key inductor parameters must be specified for operation with the MAX15022: inductance value (L), peak inductor current (IPEAK), and inductor saturation current (ISAT). The minimum required inductance is a function of operating frequency, input-to-output voltage differential, and the peak-to-peak inductor current (ΔIP-P). Higher ΔIP-P allows for a lower inductor value. A lower inductance minimizes size and cost and improves large-signal and transient response. However, efficiency is reduced due to higher peak currents and higher peak-to-peak output-voltage ripple for the same output capacitor. A higher inductance increases efficiency by reducing the ripple current; however, resistive losses due to extra wire turns can exceed the benefit gained from lower ripple current levels especially when the inductance is increased without also allowing for larger inductor dimensions. Choose the inductor’s peak-to-peak current, ΔIP-P, in the range of 20% to 50% of the full load current; as a rule of thumb 30% is typical. Calculate the inductance, L, using the following equation: L[μH] = where VPVIN_ is the input supply voltage, VOUT_ is the regulator output voltage, and fSW is the switching frequency. Use typical values for VPVIN_ and VOUT_ so that efficiency is optimum for typical conditions. The switching frequency (fSW) is programmable between 500kHz and 4MHz (see the Oscillator section). The peak-to-peak inductor current (ΔI P-P ), which reflects the peak-to-peak output ripple, is largest at the maximum input voltage. See the Output-Capacitor Selection section to verify that the worst-case output current ripple is acceptable. Select an inductor with a saturation current, ISAT, higher than the maximum peak current to avoid runaway current during continuous output short-circuit conditions. Also, confirm that the inductor’s thermal performances and projected temperature rise above ambient does not exceed its thermal capacity. Many inductor manufacturers provide bias/load current versus temperature rise performance curves (or similar) to obtain this information. Input-Capacitor Selection The discontinuous input current of the buck converter causes large input ripple currents and therefore the input capacitor must be carefully chosen to withstand the input ripple current and keep the input-voltage ripple within design requirements. The input-voltage ripple is comprised of ΔVQ (caused by the capacitor discharge) and ΔVESR (caused by the ESR of the input capacitor). The total voltage ripple is the sum of ΔVQ and ΔVESR which peaks at the end of the on-cycle. Calculate the required input capacitance and ESR for a specified ripple using the following equations: ESR[mΩ] = ΔVESR[mV] ΔIP −P ⎞ ⎛ ⎜ ILOAD(MAX) + ⎟ [A] ⎝ 2 ⎠ ⎛V [V] ⎞ ILOAD(MAX)[A] × ⎜ OUT_ ⎟ ⎝ VPVIN_ [V] ⎠ CPVIN_ [μF] = ΔVQ[V] × fSW [MHz] ΔIP −P [A] = (VPVIN_ − VOUT_ )[V] × VOUT_ [V] VPVIN_ [V] × fSW [MHz] × L[μH] VOUT_ [V] × (VPVIN_ [V] − VOUT_ [V]) VPVIN_ [V] × fSW [MHz] × ΔIP−P [A] ILOAD(MAX) is the maximum output current, ΔIP-P is the peak-to-peak inductor current, and VPVIN_ is the input supply voltage, VOUT_ is the regulator output voltage, and fSW is the switching frequency. ______________________________________________________________________________________ 15 MAX15022 Effective Input-Voltage Range Although the MAX15022’s regulators can operate from input supplies ranging from 2.5V to 5.5V, the input-voltage range can be effectively limited by the MAX15022’s duty-cycle limitations for a given output voltage (V OUT_ ). The maximum input voltage (VPVIN_MAX) can be effectively limited by the controllable minimum on-time (tON(MIN)): MAX15022 Dual, 4A/2A, 4MHz, Step-Down DC-DC Regulator with Dual LDO Controllers Use the following equation to calculate the input ripple when only one regulator is enabled: ICIN(RMS)[A] = ILOAD(MAX)[A] × ( ) VOUT_ [V] × VPVIN_ − VOUT_ [V] VPVIN_ [V] The MAX15022 includes UVLO hysteresis to avoid possible unintentional chattering during turn-on. Use additional bulk capacitance if the input source impedance is high. If using a lower input voltage, additional input capacitance helps to avoid possible undershoot below the undervoltage lockout threshold during transient loading. Output-Capacitor Selection The allowed output-voltage ripple and the maximum deviation of the output voltage during load steps determine the required output capacitance and its ESR. The output ripple is mainly composed of ΔVQ (caused by the capacitor discharge) and ΔVESR (caused by the voltage drop across the equivalent series resistance of the output capacitor). The equations for calculating the output capacitance and its ESR are: put-voltage deviation below the tolerable limits of the electronics being powered. Use the following equations to calculate the required output capacitance, ESR, and ESL for minimal output deviation during a load step: ΔVESR [mV] ISTEP [A] I [A] × t RESPONSE [μs] COUT [μF] = STEP ΔVQ [V] [mV] × t STEP [μs] ΔV ESL[nH] = ESL ISTEP [A] ESR[mΩ] = where ISTEP is the load step, tSTEP is the rise time of the load step, and tRESPONSE is the response time of the controller. Compensation Design Guidelines where ΔIP-P is the peak-to-peak inductor current, and fSW is the switching frequency. ΔVESR and ΔVQ are not directly additive since they are out of phase from each other. If using ceramic capacitors, which generally have low ESR, ΔVQ dominates. If using electrolytic capacitors, ΔVESR dominates. The MAX15022 uses a fixed-frequency, voltage-mode control scheme that regulates the output voltage by comparing the output voltage against a fixed reference. The subsequent “error” voltage that appears at the error-amplifier output (COMP_) is compared against an internal ramp voltage to generate the required duty cycle of the PWM. A second order lowpass LC filter removes the switching harmonics and passes the DC component of the PWM signal to the output. The LC filter has an attenuation slope of -40dB/decade and introduces 180° of phase shift at frequencies above the LC resonant frequency. This phase shift in addition to the inherent 180° of phase shift of the regulator’s negative feedback system turns the feedback into unstable positive feedback. The error amplifier and its associated circuitry must be designed to achieve a stable closedloop system. The allowable deviation of the output voltage during fast load transients also affects the output capacitance, its ESR, and its equivalent series inductance (ESL). The output capacitor supplies the load current during a load step until the controller responds with an increased duty cycle. The response time (tRESPONSE) depends on the gain bandwidth of the controller (see the Compensation-Design Guidelines section). The resistive drop across the output capacitor’s ESR (ΔVESR), the drop across the capacitor’s ESL (ΔVESL), and the capacitor discharge (ΔVQ) causes a voltage droop during the load-step (ISTEP). Use a combination of low-ESR tantalum/aluminum electrolyte and ceramic capacitors for better load transient and voltage ripple performance. Non-leaded capacitors and capacitors in parallel help reduce the ESL. Keep the maximum out- The basic controller loop consists of a power modulator (comprised of the regulator’s PWM, associated circuitry, and LC filter), an output feedback divider, and an error amplifier. The power modulator has a DC gain set by VAVIN/VRAMP where the ramp voltage (VRAMP) is a function of the VAVIN and results in a fixed DC gain of 4V/V, providing effective feed-forward compensation of inputvoltage supply DC variations. The feed-forward compensation eliminates the dependency of the power modulator’s gain on the input voltage such that the feedback compensation of the error amplifier requires no modifications for nominal input-voltage changes. The output filter is effectively modeled as a double-pole and a single zero set by the output inductance (L), the DC resistance of the inductor (DCR), the output capacitance (COUT), and its equivalent series resistance (ESR). ΔIP−P [A] 8 × ΔVQ [V] × fSW [MHz] 2 × ΔVESR [mV] ESR[mΩ] = ΔIP−P [A] COUT [μF] = 16 ______________________________________________________________________________________ Dual, 4A/2A, 4MHz, Step-Down DC-DC Regulator with Dual LDO Controllers fESR = 1 2π × ESR × COUT ROUT is the load resistance of the regulator, fLC is the resonant break frequency of the filter, and fESR is the ESR zero of the output capacitor. See the Closed-Loop Response and Compensation of Voltage-Mode Regulators for more information on fLC and fESR. The switching frequency (f SW ) is programmable between 500kHz and 4MHz. Typically, the crossover frequency (fCO)—the frequency at which the system’s closed-loop gain is equal to unity (crosses 0dB)— should be set at or below one-tenth the switching frequency (fSW/10) for stable closed-loop response. The MAX15022 provides an internal voltage-mode error amplifier with its inverting input and its output available to the user for external frequency compensation. The flexibility of external compensation for each controller offers a wide selection of output filtering components, especially the output capacitor. For cost-sensitive applications, MAX15022 fig04a 40 First, select the passive and active power components that meet the application output ripple, component size, and component cost requirements. Second, choose the small-signal compensation components to achieve the desired closed-loop frequency response and phase margin as outlined below. Closed-Loop Response and Compensation of Voltage-Mode Regulators The power modulator’s LC lowpass filter exhibits a variety of responses, dependent on the value of the L and C and their parasitics. Higher resistive parasitics reduce the Q of the circuit, reducing the peak gain and phase of the system; however, efficiency is also reduced under these circumstances. One such response is shown in Figure 4a. In this example, the ESR zero occurs relatively close to the filter’s resonant break frequency, fLC. As a result, the power modulator’s uncompensated crossover is approximately one third the desired crossover frequency, fCO. Note also, the uncompensated rolloff through the 0dB plane follows a single-pole, -20dB/decade slope and 90° of phase lag. In this instance, the inherent phase margin ensures a stable system; however, the gain-bandwidth product is not optimized. fLC -20 -45 fESR < GMOD -40 -90 -60 -135 MAGNITUDE (dB) |GMOD| 0 10 100 1k 10k 100k 1M -180 10M FREQUENCY (Hz) Figure 4a. Power Modulator Gain and Phase Response with Lossy Bulk Output Capacitor(s) (Aluminum) fCO |GEA| 0 45 0 -20 -45 fESR < GMOD -40 -80 90 fLC 20 180 135 40 |GMOD| ASYMPTOTE PHASE (DEGREES) MAGNITUDE (dB) 0 <GEA 60 45 20 MAX15022 fig04b 80 90 -90 -60 -135 |GMOD| -80 10 100 PHASE (DEGREES) VAVIN V = AVIN = 4V/V VRAMP VAVIN 4 1 1 fLC = ≈ 2 L π × × COUT ⎛R + ESR ⎞ 2π × L × COUT × ⎜ OUT ⎟ ⎝ ROUT + DCR ⎠ GainMOD(DC) = use aluminum electrolytic capacitors while for spacesensitive applications, use low-ESR tantalum or multilayer ceramic chip (MLCC) capacitors at the output. The higher switching frequencies of the MAX15022 allow the use of MLCC as the primary filter capacitor(s). 1k 10k 100k 1M -180 10M FREQUENCY (Hz) Figure 4b. Power Modulator and Type II Compensator Gain and Phase Response with Lossy Bulk Output Capacitor(s) (Aluminum) ______________________________________________________________________________________ 17 MAX15022 Below are equations that define the power modulator: MAX15022 fig04c 40 |GMOD| 20 gentler response of the previous example. This is due to the filter components’ lower parasitic (DCR and ESR) and corresponding higher frequency of the inherent ESR zero. In this example, the desired crossover frequency occurs below the ESR zero frequency. In this example, a compensator with an inherent midfrequency double-zero response is required to mitigate the effects of the filter’s double-pole phase lag. This is available with the Type III topology. As demonstrated in Figure 4d, the Type III’s midfrequency double-zero gain (exhibiting a +20dB/decade slope, noting the compensator’s pole at the origin) is designed to compensate for the power modulator’s double-pole -40dB/decade attenuation at the desired crossover frequency, fCO (again, GainE/A + GainMOD = 0dB at fCO) (see Figure 4d). In the above example, the power modulator’s inherent (midfrequency) -40dB/decade rolloff is mitigated by the midfrequency double zero’s +20dB/decade gain to extend the active regulation gain bandwidth of the voltage regulator. As shown in Figure 4d, the net result is an approximate doubling in the controller’s gain bandwidth while providing greater than 55° of phase margin (the difference between GainE/A and GainMOD respective phases at crossover, fCO). Design procedures for both Type II and Type III compensators are shown below. 90 MAX15022 fig04d 80 60 45 -20 -45 < GMOD -90 -40 MAGNITUDE (dB) fESR PHASE (DEGREES) 0 fLC 203 < GEA 40 0 |GEA| 135 fLC 20 68 fCO 0 -135 -20 < GMOD 100 1k 10k 100k 1M -180 10M FREQUENCY (Hz) Figure 4c. Power Modulator Gain and Phase Response with Low-Parasitic Capacitor(s) (MLCCs) 18 -68 -135 -60 -203 fESR -80 10 0 |GMOD| -40 |GMOD| ASYMPTOTE -60 270 PHASE (DEGREES) As seen in Figure 4b, a Type II compensator provides for stable closed-loop operation, leveraging the +20dB/ decade slope of the capacitor’s ESR zero, while extending the closed-loop gain bandwidth of the regulator. The zero crossover now occurs at approximately three times the uncompensated crossover frequency, fCO. The Type II compensator’s midfrequency gain (approximately 12dB shown here) is designed to compensate for the power modulator’s attenuation at the desired crossover frequency, fCO (GainE/A + GainMOD = 0dB at fCO). In this example, the power modulator’s inherent -20dB/decade rolloff above the ESR zero (fZERO, ESR) is leveraged to extend the active regulation gain bandwidth of the voltage regulator. As shown in Figure 4b, the net result is a three times increase in the regulator’s gain bandwidth while providing greater than 75° of phase margin (the difference between Gain E/A and GainMOD respective phases at crossover, fCO). Other filter schemes pose their own problems. For instance, when choosing high-quality filter capacitor(s), e.g. MLCCs, the inherent ESR zero may occur at a much higher frequency, as shown in Figure 4c. As with the previous example, the actual gain and phase response is overlaid on the power modulator’s asymptotic gain response. One readily observes the more dramatic gain and phase transition at or near the power modulator’s resonant frequency, fLC, versus the MAGNITUDE (dB) MAX15022 Dual, 4A/2A, 4MHz, Step-Down DC-DC Regulator with Dual LDO Controllers -80 10 100 1k 10k 100k 1M -270 10M FREQUENCY (Hz) Figure 4d. Power Modulator and Type III Compensator Gain and Phase Response with Low Parasitic Capacitors (MLCCs) ______________________________________________________________________________________ Dual, 4A/2A, 4MHz, Step-Down DC-DC Regulator with Dual LDO Controllers fESR = fLC ≈ 1 2π × ESR × COUT 1 CCF VOUT_ CF RF R1 FB_ COMP_ R2 VREF Figure 5a. Type II Compensation Network GAIN (dB) 2π × L × COUT where COUT is the regulator output capacitor and ESR is the series resistance of C OUT . See the OutputCapacitor Selection section for more information on calculating COUT and ESR. Set the compensator’s leading zero, fZ1, at or below the filter’s resonant double-pole frequency from: fZ1 ≤ fLC Set the compensator’s high-frequency pole, fP1, at or below one-half the switching frequency, fSW: f fP1 ≤ SW 2 To maximize the compensator’s phase lead, set the desired crossover frequency, fCO, equal to the geometric mean of the compensator’s leading zero, fZ1, and high-frequency pole, fP1, as follows: fCO = fZ1 × fP1 Select the feedback resistor, RF, in the range of 3.3kΩ to 30kΩ. Calculate the gain of the modulator (GainMOD)—comprised of the regulator’s PWM, LC filter, feedback divider, and associated circuitry—at the desired crossover frequency, fCO, using the following equation: GainMOD = 4(V/V) × MAX15022 Type II: Compensation when fCO > fZERO, ESR When the fCO is greater than fESR, a Type II compensation network provides the necessary closed-loop compensated response. The Type II compensation network provides a midband compensating zero and a high-frequency pole (see Figures 5a and 5b). R F C F provides the midband zero f MID,ZERO , and RFCCF provides the high-frequency pole, fHIGH,POLE. Use the following procedure to calculate the compensation network components. Calculate the fESR and LC double pole, fLC: ESR [mΩ] (2π × fCO [kHz] × L[μH]) × VFB [V] VOUT_ [V] where VFB is the 0.6V (typ) FB_ input-voltage set-point, L is the value of the regulator inductor, ESR is the 1ST ASYMPTOTE (ωR1CF)-1 2ND ASYMPTOTE RF -1 RI ( ) 1ST POLE (AT ORIGIN) 3RD ASYMPTOTE (ωRFCCF)-1 2ND POLE (RFCCF)-1 1ST ZERO (RFCF)-1 ω (rad/sec) Figure 5b. Type II Compensation Network Response series resistance of the output capacitor, and VOUT_ is the desired output voltage. The gain of the error amplifier (GainE/A) in the midband frequencies is: R [kΩ] GainE/A = F R1 [kΩ] The total loop gain is the product of the modulator gain and the error amplifier gain at fCO and should be set equal to 1 as follows: GainMOD x GainE/A = 1 So: ⎡ RF ⎤ ⎡ 4 ×ESR x VFB ⎤ 20 × log10 ⎢⎣ R1 ⎥⎦ + 20 × log10 ⎢⎢ 2 π × fCO ×L x VOUT_ ⎥⎥ = 0dB ⎣ ⎦ RF 4 × ESR x VFB × =1 R1 2π × fCO × L x VOUT_ ______________________________________________________________________________________ 19 MAX15022 Dual, 4A/2A, 4MHz, Step-Down DC-DC Regulator with Dual LDO Controllers Solving for R1: VOUT_ R [kΩ] × 4 × ESR[mΩ] × VFB [V] R1 [kΩ] = F 2π × fCO [kHz] × L[μH] × VOUT_ [V] RI CCF CF RF R1 CI where VFB is the 0.6V (typ) FB_ input-voltage set-point, L is the value of the regulator inductor, ESR is the series resistance of the output capacitor, and VOUT_ is the desired output voltage. FB_ COMP_ R2 VREF 1) CF is determined from the compensator’s leading zero, fZ1, and RF as follows: CF [μF] = 1 2π × RF [kΩ] × fZ1[kHz] 2) CCF is determined from the compensator’s high-frequency pole, fP1, and RF as follows: 1 CCF [μF] = 2π × RF [kΩ] × fP1[kHz] Figure 6a. Type III Compensation Network GAIN (dB) 1ST ASYMPTOTE (ωRICF)-1 5TH ASYMPTOTE (RICCF)-1 ( ) VFB [V] VOUT_ [V] − VFB [V] where VFB = 0.6V (typ) and VOUT_ is the output voltage of the regulator. Type III: Compensation when fCO < fESR As indicated above, the position of the output capacitor’s inherent ESR zero is critical in designing an appropriate compensation network. When low-ESR ceramic output capacitors (MLCCs) are used, the ESR zero frequency (fESR) is usually much higher than the desired crossover frequency (fCO). In this case, a Type III compensation network is recommended (see Figure 6a). As shown in Figure 6b, the Type III compensation network introduces two zeros and three poles into the control loop. The error amplifier has a low-frequency pole at the origin, two zeros, and two higher frequency poles at the following frequencies: 1 2π × R F × C F 1 fZ2 = 2π × CI × (R1 + RI ) fZ1 = Two midband zeros (fZ1 and fZ2) are designed to compensate for the pair of complex poles introduced by the LC filter. 20 ( ) 2ND ASYMPTOTE 3RD ASYMPTOTE RF -1 (ωRFCI)-1 R1 3) Calculate R2 using the following equation: R2 [kΩ] = R1[kΩ] × 4TH ASYMPTOTE RF RI 1ST POLE (AT ORIGIN) 1ST ZERO (RFCF)-1 2ND POLE (RICI)-1 2ND ZERO (R1CI)-1 3RD POLE (RFCCF)-1 ω (rad/sec) Figure 6b. Type III Compensation Network Response fP1 introduces a pole at zero frequency (integrator) for nulling DC output-voltage errors. fP1= at the origin (0Hz) Depending on the location of the ESR zero (fESR), fP2 can be used to cancel it, or to provide additional attenuation of the high-frequency output ripple. fP2 = 1 2π × RI × CI fP3 attenuates the high-frequency output ripple. fP3 = 1 ( 2π × RF × CF CCF ) = 1 C × CCF 2π × R F × F CF + CCF Since CCF << CF then: fP3 = 1 2π × RF × CCF ______________________________________________________________________________________ Dual, 4A/2A, 4MHz, Step-Down DC-DC Regulator with Dual LDO Controllers Solving for CI: 60° of phase margin at fCO. Whichever technique, it is important to place the two zeros at or below the double pole to avoid the conditional stability issue. The following procedure is recommended: 1) Select a crossover frequency, fCO, at or below onetenth the switching frequency (fSW): 6) For those situations where fLC < fCO < fESR < fSW/2, as with low-ESR tantalum capacitors, the compensator’s second pole (fP2) should be used to cancel fESR. This provides additional phase margin. On the system Bode plot, the loop gain maintains its +20dB/decade slope up to 1/2 of the switching frequency verses flattening out soon after the 0dB crossover. Then set: fP2 = fESR If a ceramic capacitor is used, then the capacitor ESR zero, fESR, is likely to be located even above 1/2 of the switching frequency, that is fLC < fCO < fSW/2 < fESR. In this case, the frequency of the second pole (fP2) should be placed high enough not to significantly erode the phase margin at the crossover frequency. For example, fP2 can be set at 5 x fCO, so that its contribution to phase loss at the crossover frequency fCO is only about 11°: fP2 = 5 x fCO Once fP2 is known, calculate RI: f [kHz] fCO [kHz] ≤ SW 10 2) Calculate the LC double-pole frequency, fLC : fLC [MHz] ≈ 1 2π × L[μH] × COUT [μF] where COUT is the output capacitor of the regulator. 3) Select the feedback resistor, RF, in the range of 3.3kΩ to 30kΩ. 1 4) Place the compensator’s first zero fZ1 = 2π × R F × C F at or below the output filter’s double-pole, fLC , as follows: CF [μF] = 1 2π × RF [kΩ] × 0.5 × fLC [kHz] 5) The gain of the modulator (GainMOD)—comprised of the regulator’s PWM, LC filter, feedback divider, and associated circuitry—at the crossover frequency is: 1 GainMOD = 4 × 2 (2π × fCO [MHz]) × L[μH] × COUT [μF] The gain of the error amplifier (GainE/A) in midband frequencies is: GainE/A = 2π × fCO [kHz] × CI [μF] × RF [kΩ] The total loop gain is the product of the modulator gain and the error amplifier gain at fCO should be equal to 1, as follows: GainMOD x GainE/A = 1 So: 1 4× 2 (2π × fCO[kHz]) × COUT [μF] × L[μH] × 2π × fCO[kHz] × CI[pF] × RF [kΩ] = 1 CI [pF] = (2π × fCO [kHz] × L[μH] × COUT [μF]) 4 × RF [kΩ] RI [kΩ] = 1 2π × fP2 [kHz] × CI [μF] 7) Place the second zero (fZ2) at 0.2 x fCO or at fLC, whichever is lower, and calculate R1 using the following equation: R1[kΩ] = 1 2π × fZ2[kHz] × CI[μF] 8) Place the third pole (fP3) at 1/2 the switching frequency and calculate CCF from: CCF [nF] = 1 (2π × 0.5 × fSW [MHz] × RF [kΩ]) 9) Calculate R2 as: R2 [kΩ] = R1[kΩ] × VFB [V] VOUT_ [V] − VFB [V] where VFB = 0.6V (typ). ______________________________________________________________________________________ 21 MAX15022 The locations of the zeros and poles should be such that the phase margin peaks around fCO. Set the ratios of fCO-to-fZ and fP-to-fCO equal to one another, e.g., fCO = fP = 5 is a good number to get approximately fZ fCO MAX15022 Dual, 4A/2A, 4MHz, Step-Down DC-DC Regulator with Dual LDO Controllers LDO Controllers Design Procedure PNP Pass Transistors Selection The pass transistors must meet specifications for current gain (ß), input capacitance, collector-emitter saturation voltage, and power dissipation. The transistor’s current gain limits the guaranteed maximum output current to: ⎛ V [V] ⎞ ×β IOUT3/4 [A] = ⎜ IB3/4(MIN)[A] − BE RPULL [Ω] ⎟⎠ ⎝ where IB3/4(MIN) is the minimum base-drive current and RPULL is the pullup resistor connected between the transistor’s base and emitter. In addition, to avoid premature dropout, VCE-SAT must be less than or equal to (V PVIN_(MIN) - V OUT3/4_ ). Furthermore, the transistor’s current gain increases the linear regulator’s DC loop gain (see the Stability Requirements section), so excessive gain destabilizes the output. Therefore, transistors with high current gain at the maximum output current, such as Darlington transistors, are not recommended. The transistor’s input capacitance and input resistance also create a second pole, which could be low enough to destabilize the LDO when the output is heavily loaded. The transistor’s saturation voltage at the maximum output current determines the minimum input-to-output voltage differential that the linear regulator supports. Alternately, the package’s power dissipation could limit the useable maximum input-to-output voltage differential. The maximum power-dissipation capability of the transistor’s package and mounting must support the actual power dissipation in the device without exceeding the maximum junction temperature. The power dissipated equals the maximum load current multiplied by the maximum input-to-output voltage differential. Output 3 and Output 4 Voltage Selection The MAX15022 positive linear-regulator output voltage is set with a resistive divider from the desired output (VOUT3/4) to FB3/4 to SGND (see Figures 7 and 8). First, select the R2FB3/4 resistance value (below 30kΩ). Then, solve for R1FB3/4: ⎛V [V] ⎞ R1FB3/4 [kΩ] = R2FB3/4 [kΩ]⎜ OUT3/4 − 1⎟ ⎝ VFB3/4 [V] ⎠ where VOUT3/4 can support output voltages as low as 0.6V and VFB3/4 is 0.6V (typ). 22 Stability Requirements The MAX15022’s B3 and B4 outputs are designed to drive bipolar PNP transistors. These PNP transistors form linear regulators with positive outputs. An internal transconductance amplifier drives the external pass transistors. The transconductance amplifier, pass transistor’s specifications, the base-emitter resistor, and the output capacitor determine the loop stability. The total DC loop gain (AV) is the product of the gains of the internal transconductance amplifier, the gain from base to collector of the pass transistor, and the attenuation of the feedback divider. The transconductance amplifier regulates the output voltage by controlling the pass transistor’s base current. Its DC gain is approximately: ⎛ R × RP1/2 ⎞ gC_ × ⎜ IN ⎟ ⎝ RIN + RP1/2 ⎠ where g C_ is the transconductance of the internal amplifier and is typically 1.2mA/mV, RP1/2 is the resistor across the base and the emitter of the pass transistor in kΩ, and RIN is the input resistance of the pass transistor, and can be calculated by: ⎛ 26[mV] ⎞ RIN[kΩ] = β x ⎜ ⎟ ⎝ IOUT3/4 [μA] ⎠ The DC gain for the pass transistor (AP), including the feedback divider, is approximately: ⎡R × (R1FB3/4 + R2FB3/4 ) ⎤ AP = gm−PNP × ⎢ OUT3/4 ⎥ ⎣ ROUT3/4 + R1FB3/4 + R2FB3/4 ⎦ R2FB3/4 × R1FB3/4 + R2FB3/4 I [mA] . where gm−PNP = OUT3/4 26 [mV ] The total DC loop gain for output 3 and output 4 is: ⎛ R × RP1/2 ⎞ A V = gC_ × ⎜ IN ⎟ × AP ⎝ RIN + RP1/2 ⎠ The output capacitance (COUT_) and the load resistance (ROUT_) create a dominant pole (fPOLE1) at: fPOLE1[kHz] = = 1 2π × COUT3/4 [μF] × ROUT3/4 [kΩ] IOUT3/4(MAX)[mA] 2π × COUT3/4 [μF] × VOUT3/4 [V] ______________________________________________________________________________________ Dual, 4A/2A, 4MHz, Step-Down DC-DC Regulator with Dual LDO Controllers fPOLE2[kHz] = 1 2π(CBE + CQIN )[μF] × RTOTAL [kΩ] where RTOTAL = RIN RP1/2. To maintain the stability, at a minimum the following condition must be satisfied: A V × fPOLE1 < fPOLE2 i.e., the second pole must occur above the unity-gain crossover. At heavy output load, we can simplify as follows: ROUT3/4 << R1FB3/4 + R2FB3/4 CBE << CQIN ≈ gm −PNP × τF RP1/2 >> RIN ≈ β gm −PNP And hence, the output capacitance (COUT3/4) must satisfy the following equation: COUT3/4 > α × gC_ × τF × β2 where: α= R2FB3/4 R1FB3/4 + R2FB3/4 ß is the current gain of the PNP transistor, gC_ is the transconductance of the internal amplifier (1.2mA/mV typical), and τF is the forward transit time of the PNP transistor. For example, using a PNP transistor with a ß of 120, τF of 400ps, gC_ = 1.2mA/mV, and α = 0.5 for a 1.2V output voltage, COUT must be at least 3.9μF. If the second pole occurs well after unity-gain crossover, the linear regulator remains stable. If not, then increase the output capacitance, COUT3/4, such that: If the output capacitor is a high-ESR capacitor, then cancel the ESR zero with a pole at FB3/4. This is accomplished by adding a capacitor (CFB3/4_) from FB3/4 to ground, such that: CFB3/4 [μF] = 1 2π × (R1FB3/4 R2FB3/4 )[kΩ] × fESR[kHz] For a sufficiently low output capacitance, choose a fast PNP transistor without an excessively high ß. Note, selecting a transistor with a ß that is too low can adversely impact load regulation. Output 3 and Output 4 Capacitors Connect COUT (as determined above) between the linear regulator’s output and ground, as close as possible to the MAX15022 and the external pass transistors. Depending on the selected pass transistor, larger capacitor values may be required for stability (see the Stability Requirement section). Once the minimum capacitor value for stability is determined, verify that the linear regulator’s output does not contain excessive noise. Although adequate for stability, small capacitor values can provide too much bandwidth, making the linear regulator sensitive to noise. Larger capacitor values reduce the bandwidth, thereby reducing the regulator’s noise sensitivity. Base-Drive Noise Reduction The high-impedance base driver is susceptible to system noise, especially when the linear regulator is lightly loaded. Capacitively coupled switching noise or inductively coupled EMI on the base drive may cause fluctuations in the base current, which appear as noise on the linear regulator’s output. To avoid this, keep the base-driver traces away from the step-down converter and as short as possible to minimize noise coupling. A bypass capacitor (CBE) can be placed across the base-to-emitter resistor. This bypass capacitor, in addition to the transistor’s input capacitance, reduces the frequency of the second pole (fPOLE2) that could destabilize the linear regulator. Therefore, the stability requirements determine the maximum base-to-emitter capacitance (CBE) that can be added. A capacitance in the range of 470pF to 2200pF is recommended. fPOLE2 > 2 × fCOUT_ ______________________________________________________________________________________ 23 MAX15022 The input capacitance to the base of the pass transistor (CQIN), any external base-to-emitter capacitance (CBE, see the Base-Drive Noise Reduction section), the transistor’s input resistance (RIN), and the base-to-emitter pullup resistor (RP_) set a second pole: MAX15022 Dual, 4A/2A, 4MHz, Step-Down DC-DC Regulator with Dual LDO Controllers Minimum Load Requirements (Linear Regulators) Under no-load conditions, leakage currents from the pass transistors supply the output capacitor, even when the transistor is off. Generally, this is not a problem since the feedback resistors’ current drains the excess charge. However, charge can build up on the output capacitor over temperature, making output voltage rise above its set point. Care must be taken to ensure the feedback resistors’ current exceeds the pass transistor’s leakage current over the entire temperature range. Thermal Consideration The power dissipated by the pass transistor is calculated by: PP3/4 = ( VIN − VOUT3/4 ) × IOUT3/4 where VIN is the input to the transistor of the LDO. Heatsink the transistor adequately to prevent a thermal runaway condition. Refer to the transistor data sheet for thermal calculations. Applications Information PCB Layout Guidelines Careful PCB layout is critical to achieve clean and stable operation. Follow these guidelines for good PCB layout: 1) Place decoupling capacitors as close as possible to the IC pins. 24 2) Keep SGND and PGND isolated. Connect them at one single point typically close to the negative terminal of the input filter capacitor. Use as short a trace as possible. 3) Route high-speed switching nodes (LX_) away from sensitive analog areas (FB_, COMP_, B_, and EN_). 4) Distribute the power components evenly across the board for proper heat dissipation. 5) Ensure all feedback connections are short and direct. Place feedback resistors as close as possible to the IC. 6) Place the output capacitors close to the load. 7) Connect the MAX15022 exposed pad to a large copper plane to maximize its power dissipation capability. Thermal resistances can be obtained using the method described in JEDEC specification JESD51-7. Connect the exposed pad to SGND plane. Do not connect the exposed pad to the SGND pin directly underneath the IC. 8) Use 2oz. copper to keep trace inductance and resistance to a minimum. Thin copper PCBs can compromise efficiency since high currents are involved in the application. Also thicker copper conducts heat more effectively, thereby reducing thermal impedance. 9) A reference PCB layout included in the MAX15022 Evaluation Kit is also provided to further aid layout. ______________________________________________________________________________________ Dual, 4A/2A, 4MHz, Step-Down DC-DC Regulator with Dual LDO Controllers VIN CI2 R1FB2 RI2 C1 R1 CF2 RF2 R2FB2 C2 CIN2 CDD2 CCF2 VOUT2 AVIN EN2 PVIN2 DVDD2 CE1 RP1 FB2 COMP2 LX2 L2 VOUT2 CP1 RS2 Q1 COUT2 B3 VOUT3 CS2 R1EN3 VOUT1 PGND2 COUT3 VIN EN3 R1FB3 CDD1 DVDD1 FB3 EN1 R2FB3 VIN R2EN3 VAVIN CIN1 PVIN1 CP2 LX1 RP2 CE2 Q2 VOUT1 L1 MAX15022 RS1 B4 COUT1 CS1 PGND1 R1EN4 VOUT4 COUT4 R1FB4 EN4 FB4 R2FB4 CI1 R2EN4 RI1 R1FB1 R1EN2 R2FB1 R2EN2 FB1 RT SGND SEL COMP1 VAVIN RT PGND CT CF1 RF1 CCF1 SGND Figure 7. MAX15022 Double Buck with Tracking and Two Additional LDOs ______________________________________________________________________________________ 25 MAX15022 Typical Operating Circuits Dual, 4A/2A, 4MHz, Step-Down DC-DC Regulator with Dual LDO Controllers MAX15022 Typical Operating Circuits (continued) VIN CI2 R1FB2 RI2 C1 R1 CF2 RF2 R2FB2 C2 CIN2 AVIN EN2 PVIN2 CDD2 DVDD2 FB2 COMP2 LX2 CE1 RP1 CCF2 L2 VOUT2 CP1 RS2 Q1 COUT2 B3 VOUT3 CS2 R1EN3 PGND2 COUT3 VIN EN3 R1FB3 CDD1 DVDD1 FB3 EN1 R2FB3 VIN R2EN3 VAVIN CIN1 PVIN1 CP2 LX1 RP2 CE2 Q2 VOUT1 L1 MAX15022 RS1 B4 COUT1 CS1 PGND1 R1EN4 VOUT4 COUT4 R1FB4 EN4 FB4 R2FB4 CI1 R2EN4 RI1 R1FB1 FB1 RT SGND SEL COMP1 R2FB1 CF1 RT PGND CT RF1 CCF1 SGND Figure 8. MAX15022 Double Buck with Sequencing and Two Additional LDOs 26 ______________________________________________________________________________________ Dual, 4A/2A, 4MHz, Step-Down DC-DC Regulator with Dual LDO Controllers PROCESS: BiCMOS For the latest package outline information, go to www.maxim-ic.com/packages. PACKAGE TYPE PACKAGE CODE DOCUMENT NO. 28 TQFN T2855-6 21-0140 Maxim cannot assume responsibility for use of any circuitry other than circuitry entirely embodied in a Maxim product. No circuit patent licenses are implied. Maxim reserves the right to change the circuitry and specifications without notice at any time. Maxim Integrated Products, 120 San Gabriel Drive, Sunnyvale, CA 94086 408-737-7600 ____________________ 27 © 2008 Maxim Integrated Products is a registered trademark of Maxim Integrated Products, Inc. MAX15022 Package Information Chip Information