DS11 Series High Performance Solid State Relays DC solid state relay for loads up to 2A @ 60Vdc Product Facts ■ Standard options: short circuit/overload protection, switch status and trip status. ■ Optically coupled all solid state relay. ■ TTL & CMOS compatible input. ■ Low on-resistance power MOSFET output. ■ Tested per MIL-R-28750 and approved to DSCC drawing 88062 with “Y” level screening. DS11 series SSRs feature state of the art photo-voltaic optical isolation and power MOSFET output chips for ultra-reliable high speed switching of DC loads up to 2 amps, with extremely low on-resistance. Standard options include integral current overload/short circuit protection to provide protection of the relay, load CII Part No. DS11-1Y DS11-1000 DS11-1001 DS11-1002 DS11-1003 and wiring; and isolated switch status or trip status. The overload feature provides protection if a short or overload develops while the relay is in the on state or if the relay is turned on into a dead short. Switch status, optically isolated from the load, signals the status of the output and provides a logic “0” when DSCC Dwg. No. 88062-008 88062-004 88062-006 88062-002 N/A the output is off and a logic “1” when the output is on. Trip status, also optically isolated from the load, provides a logic “1” if the output trips off and a logic “0” when the output is in a normal condition, on or off, and is available only in conjunction with short circuit protection. Relay Version Basic relay Relay w/ short circuit protection Relay w/ switch status Relay w/ short circuit protection and switch status Relay w/ short circuit protection and trip status 2 Terminal Input Configuration Direct Drive (Status Optional) TTL Drive Load Status Output Load +V Load Supply V Status V CC INPUT 1 14 3 12 6 8 V CC +V Supply INPUT 1 14 3 12 6 8 OUTPUT OUTPUT TTL 3 Terminal Input Configuration With Output Status V Status Without Output Status Load Status Output V CC Load V CC +V Supply +V Load Supply 1 INPUT 14 3 12 INPUT 6 8 1 14 3 12 6 8 OUTPUT OUTPUT TTL or CMOS TTL or CMOS © 2004 by Tyco Electronics Corporation. All Rights Reserved. CII and TYCO are trademarks. 1 Catalog DS11-TBD Issued 1-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 DS11 Series High Performance Solid State Relays DC solid state relay for loads up to 2A @ 60Vdc (Continued) Environmental Characteristics Electrical Specifications (-55°C to +105°C unless otherwise specified) Ambient Temperature Range: Operating: -55°C to +105°C. Storage: -55°C to +105°C. Input (2 terminal configuration) Vibration Resistance: 100 G’s, 10-3,000 Hz. Input supply voltage range (Vcc) 3.8 - 32 Vdc (Notes 1 & 2, Figures 1 & 2) Input current (max.) @ 5Vdc 15mAdc (Notes 1 & 2, Figures 1 & 2) Must turn-on voltage 3.8Vdc Shock Resistance: 50 G’s, 11 ms pulse. Must turn-off voltage 1.5Vdc Reverse voltage protection -32Vdc Constant Acceleration Resistance (Y1 axis): 5,000 G’s. Input (3 terminal configuration) Control voltage range 0 - 18 Vd Control current (max.) 250µAdc @ 5V, 1mA @ 18V Input supply voltage range (Vcc) 3.8 - 32 Vdc (Notes 1 & 2, Figures 1 & 2) Input current (max.) @ 5Vdc 15mADC (Notes 1 & 2, Figures 1 & 2) Mechanical Characteristics Must turn-on voltage 0.3Vdc Weight (approx.): .176 oz. (5 grams) Must turn-off voltage 3.2Vdc Materials: Header: Kovar Cover: Nickel Pins: Kovar, gold plated Dielectric strength (min.) I/O 1,000V rms 109 ohms Insulation resistance (min.) @ 500Vdc Capacitance (max.) 10pF Output Continuous load current (max.) @ 25°C 2.1Adc (Figure 7) Continuous load voltage (max.) 60Vdc Transient blocking voltage (max.) 80Vdc (Note 5) On resistance (max.) @ Tj = 25°C, IL = 100mA 0.15 ohm (Note 6, Figure 6) Output voltage drop (max.) 0.5Vdc Leakage current (max.) @ V = 60Vdc 100µAdc Leakage current (max.) @ V = 60Vdc, with switch status 2mAdc Turn-on time (max.) 3 ms (Figure 3) Turn-off time (max.) 1 ms (Figure 3) dv/dt (min.) 100V / µs Electrical system spike 600Vdc (Note 5) Output chip junction temperature (max.) 125°C Thermal resistance (max.), junction to ambient 90°C/W Thermal resistance (max.), junction to case 25°C/W Status Status supply voltage range 1 - 18Vdc Status current (max.) @ Vstatus ≤ 0.4Vdc 600µADC (Figure 5, Note 8) Status leakage current (max.) @ 16Vdc 10µAdc Status turn-on time (max.) 3.5 ms (Figure 4) Status turn-off time (max.) 8 ms (Figure 4) Short Circuit Protection Current surge without tripping (max.), 100ms pulse 4.25Adc Overload trip current (max.), 0.5 ms pulse, V = 60Vdc 10Adc Trip time (typical), turning on into short 400µs Trip time (typical), shorting while relay is on 280µs 2 Catalog DS11-TBD Issued 1-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 DS11 Series High Performance Solid State Relays DC solid state relay for loads up to 2A @ 60Vdc (Continued) Figure 2 - Series Resistance vs. Vcc Supply Voltage (Note 1) 18 1800 15 1500 R Series (ohms) Input Current (mA) Figure 1 - Maximum Input Current vs. Input Voltage 12 9 6 1200 900 600 3 300 0 0 5 0 10 15 20 25 30 40 50 60 0 6 10 Input Voltage, Vcc (Vdc) Figure 3 - Turn-on and Turn-off Timing High Low Pin 6-8 90% 10% On 10% 35 T T Status Turn-On Time Figure 6 - On-Resistance vs. Temperature (Note 6) 25000 20000 15000 10000 5000 15 20 Normalized On Resistance Factor (NR) Status Resistor (ohms) ON Status Turn-Off Time 30000 10 30 90% TOff 5 25 OFF 50% Off 35000 0 VControl VS Figure 5 - Status Resistor vs. Status Supply Voltage 0 20 Figure 4 - Output Status Timing Pin 14 (Input) TOn 15 Vcc (Volts) Status Supply Voltage (Volts) 2.0 1.8 1.6 1.4 1.2 1.0 0.8 0.6 0.4 0.2 0.0 25 50 75 100 125 Junction Temperature (°C) 3 Catalog DS11-TBD Issued 1-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 DS11 Series High Performance Solid State Relays DC solid state relay for loads up to 2A @ 60Vdc (Continued) Figure 8 - Maximum Surge Current Without Tripping 2.0 1.8 1.6 1.4 7.0 1.2 1.0 0.8 0.6 0.4 0.2 0 -50 -40 -20 Surge Current (amps) Output Current (amps) Figure 7 - Temperature Derating Curve 0 -55°C 6.0 5.0 4.0 +25°C 3.0 2.0 +85°C 1.0 0.01 20 40 60 80 100 120 0.1 1 10 Time (seconds) Ambient Temperature (°C) Figure 9 - Outline Dimensions .140 (3.55) .273 ±.020 (6.93 ± .50) .020 MAX. (.50) .530 MAX (13.46) .200 (5.08) .890 MAX. (22.60) .600 .500 (12.70) (15.24) .850 REF. (21.59) .190 MAX. (4.82) .110 (2.79) .300 (7.62) .017 +.002, –.001 DIA. (.43 + .05, –.02) 6 PLS. .490 REF. (12.44) TOP MARKING ORIENT AS SHOWN DATE CODE HERE TOLERANCE: ± 0.010 (0.25mm) FOR 2 PLACE DECIMALS, ± 0.005 (0.13mm) FOR 3 PLACE DECIMALS. UNLESS OTHERWISE SPECIFIED Notes 1.2 terminal input configuration is compatible with CMOS or open collector TTL (with pull-up resistor). For Vcc levels above 6Vdc, a series limiting resistor is required. See Fig. 2 for resistor value. Use standard resistor value equal to or less than value from the curve. 2.Input transitions to be ≤ 1ms duration, and input direct drive should be “bounceless contact” type. 3. Vcc = 5Vdc for all tests unless otherwise specified. 4.All DS11 Series relays may drive loads connected to either positive or negative referenced power supply lines. Reversing polarity of output may cause permanent damage. Inductive loads must be diode suppressed. 5.Transient blocking voltage and electrical system spike tests are performed per MIL-STD-704 (28VDC systems). 6.To determine the maximum on-resistance at any given junction temperature, multiply on-resistance at 25°C (0.15 ohm) by normalized on-resistance factor from curve (Fig. 6). 7.Overload testing per MIL-R-28750 is constrained to the limits imposed by the short circuit protection requirements of this specification and DSCC drawing 88062. Load circuit series inductance for “load shorted” mode of operation to be limited to 50mH max. Maximum repetition rate into a shorted load should not exceed 10 Hz. 8.Proper operation of the status feedback requires a status pull-up resistor. See Fig. 5 for status resistor value. DS11-TBD–PDF–KRG–1-04 4 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967