IS31LT3360 40V/1.2A LED DRIVER WITH INTERNAL SWITCH GENERAL DESCRIPTION The IS31LT3360 is a continuous mode inductive step-down converter, designed for driving a single LED or multiple series connected LEDs efficiently from a voltage source higher than the LED voltage. The chip operates from an input supply between 6V and 40V and provides an externally adjustable output current of up to1.2A. The IS31LT3360 includes an integrated output switch and a high-side output current sensing circuit, which uses an external resistor to set the nominal average output current. Output current can be adjusted linearly by applying an external control signal to the ADJ pin. The ADJ pin will accept either a DC voltage or a PWM waveform. This will provide either a continuous or a gated output current. Applying a voltage less than 0.2V to the ADJ pin turns the output off and switches the chip into a low current standby state. The chip is assembled in SOT89-5 package. OCTOBER 2011 FEATURES Up to 1.2A output current High efficiency (up to 98% ) Wide input voltage range: 6V to 40V Internal 40V power switch Simple low parts count Typical 3% output current accuracy Single pin on/off and brightness control using DC voltage or PWM Up to 1MHz switching frequency Inherent LED open-circuit/short-circuit protection Thermal shutdown protection circuitry Typical 1200:1 dimming ratio APPLICATIONS LED MR16, MR11 spotlight LED street light PAR light Other LED lighting APPLICATION CIRCUIT IS31LT3360 Copyright © 2011 Integrated Silicon Solution, Inc. All rights reserved. ISSI reserves the right to make changes to this specification and its products at any time without notice. ISSI assumes no liability arising out of the application or use of any information, products or services described herein. Customers are advised to obtain the latest version of this device specification before relying on any published information and before placing orders for products. Integrated Silicon Solution, Inc. does not recommend the use of any of its products in life support applications where the failure or malfunction of the product can reasonably be expected to cause failure of the life support system or to significantly affect its safety or effectiveness. Products are not authorized for use in such applications unless Integrated Silicon Solution, Inc. receives written assurance to its satisfaction, that: a.) the risk of injury or damage has been minimized; b.) the user assume all such risks; and c.) potential liability of Integrated Silicon Solution, Inc is adequately protected under the circumstances Integrated Silicon Solution, Inc. – www.issi.com Rev. A, 10/19/2011 1 IS31LT3360 PIN CONFIGURATIONS Package Pin Configurations SOT89-5 PIN DESCRIPTION (NOTE 1) Pin Name NO. Description LX 1 Drain of power switch GND 2 Ground (0V) ADJ 3 Multi-function On/Off and brightness control pin: * Leave floating for normal operation.(VADJ = VREF = 1.2V giving nominal average output current IOUT nom =0.1/RS ) * Drive to voltage below 0.2V to turn off output current * Drive with DC voltage (0.3V<VADJ <1.2V) to adjust output current from 25% to 100% of IOUTnom * Drive with PWM signal to adjust output current. * When driving the ADJ pin above 1.2V, the current will be clamped to 100% brightness automatically. ISENSE 4 Connect resistor RS from this pin to VIN to define nominal average output current IOUTnom =0.1/RS VIN 5 Input voltage (6V to 40V). Decouple to ground with 0.1μF X7R ceramic capacitor as close to device as possible Thermal pad Connect to GND Note 1: Refer to Electrical Characteristics table for minimum and maximum specification. ORDERING INFORMATION Industrial Range: -40°C to +105°C Order Number Package QTY/Reel IS31LT3360-SDLS3 SOT89-5, Lead-free 2500 Integrated Silicon Solution, Inc. – www.issi.com Rev. A, 10/19/2011 2 IS31LT3360 ABSOLUTE MAXIMUM RATINGS (NOTE 2) Symbol Parameter Rating VIN Input voltage -0.3V to +50V VISENSE ISENSE voltage VLX LX output voltage -0.3V to +50V VADJ Adjust pin input voltage -0.3V to +6V ILX Switch output current 1.5A Ptot Power dissipation 0.5W TOP Operating temperature -40 to 105°C TST Storage temperature -55 to 150°C Tj MAX Junction temperature 150°C RθJA Junction to ambient 100°C/W ESD Rate(human body mode) 3kV VIN+0.3V to VIN-5V ,VIN≥5V VIN+0.3V to -0.3V,VIN<5V ELECTRICAL CHARACTERISTICS (VIN=12V, TA=25°C unless otherwise stated) (NOTE 3) Symbol VIN Parameter Conditions Input voltage Quiescent supply current with output off ADJ pin grounded IINQon Quiescent supply current with output switching ADJ pin floating VSENSE Mean current sense threshold voltage Sense threshold hysteresis ISENSE pin input current VSENSE =VIN -0.1 VREF Internal reference voltage Measured on ADJ pin with pin floating VADJoff VADJon RADJ ILXmean 90 97 ISENSE VADJ External control voltage range on ADJ pin for dc brightness control DC voltage on ADJ pin to switch chip from active (on) state to quiescent (off) state DC voltage on ADJ pin to switch chip from quiescent (off) state to active (on) state Typ. Max. Unit 40 V 120 160 μA 450 600 μA 6 IINQoff VSENSEHYS Min. 100 103 mV ±15 % 8 μA 1.2 V 0.3 1.2 V VADJ falling 0.15 0.2 0.25 V VADJ rising 0.2 0.25 0.3 V Resistance between ADJ pin and VREF 500 KΩ Continuous LX switch current 1.2 A Integrated Silicon Solution, Inc. – www.issi.com Rev. A, 10/19/2011 3 IS31LT3360 ELECTRICAL CHARACTERISTICS (VIN=12V, TA=25°C unless otherwise stated) (NOTE3) (continued) Symbol Parameter Conditions Min. Typ. Max. Unit 1 μA 0.4 Ω ILX(leak) LX switch leakage current RLX LX Switch ‘On’ resistance TONmin Minimum switch ‘ON’ time LX switch ‘ON’ 200 ns TOFFmin Minimum switch ‘OFF’ time LX switch ‘OFF’ F=100Hz,Vin=15V,1LED, L=27uH 200 ns Ddim fLXmax DLX TPD TSD TSD-HYS Typical dimming ratio 0.27 Recommended maximum operating frequency Recommended duty cycle range of output switch at fLXmax Internal comparator propagation delay Thermal shutdown temperature Thermal shutdown hysteresis 1200:1 1 0.3 0.7 MHz 0.9 50 ns 150 °C 20 °C NOTES: 2. Operation of the device at value exceeding the absolute maximum ratings may cause permanent damage to the device and reduce overall reliability. 3. Production testing of the chip is performed at 25°C. Functional operation of the chip and parameters specified are guaranteed by design, characterization and process control at other temperature. Integrated Silicon Solution, Inc. – www.issi.com Rev. A, 10/19/2011 4 IS31LT3360 Icc(uA) Icc(uA) TYPICAL OPERATING CONDITIONS For typical application circuit and TA=25°C unless otherwise stated. 600 500 400 250 200 150 300 100 200 50 100 0 0 5 10 15 20 25 30 35 5 40 10 15 20 25 30 35 Vin(V) Vin(V) Quiescent Shutdown Current vs. Vin Rs=0.10Ω 1LED 3LED 7LED 10LED 5 10 15 20 25 30 35 Effiency(%) Effiency(%) Operating Supply Current vs. Vin 1 0.95 0.9 0.85 0.8 0.75 0.7 0.65 0.6 1 0.95 0.9 0.85 0.8 0.75 0.7 0.65 0.6 Rs=0.15Ω 1LED 3LED 7LED 10LED 5 40 10 15 20 25 30 35 40 Vin(V) Vin(V) Efficiency vs. No. of LEDs L=47uH, Rs=0.10Ohm Efficiency vs. No. of LEDs L=47uH, Rs=0.15Ohm 0.7 1 Rs=0.30Ω 1LED 3LED 7LED 10LED 0.95 0.9 0.85 0.8 0.75 0.69 1LED 3LED 7LED 10LED 0.66 0.65 0.64 0.7 0.63 0.62 0.65 0.61 0.6 Rs=0.15Ω 0.68 0.67 Iout(A) Effiency(%) 40 0.6 5 10 15 20 25 30 35 40 Vin(V) Efficiency vs. No. of LEDs L=47uH, Rs=0.30Ohm Integrated Silicon Solution, Inc. – www.issi.com Rev. A, 10/19/2011 5 10 15 20 25 30 35 40 Vin(V) Output current variation with output Voltage L=47uH, Rs=0.15Ohm 5 IS31LT3360 Vsense(mV) TYPICAL OPERATING CONDITION 40VDC 99.4 99.2 99.0 98.8 98.6 98.4 98.2 98.0 97.8 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 温度(℃) Temperature VS Vsense voltage L=47uH, Rs=0.10Ohm Dimming Rate,current rise time=7.85us F=100Hz Integrated Silicon Solution, Inc. – www.issi.com Rev. A, 10/19/2011 square waveform in ADJ pin 6 IS31LT3360 LED open circuit protection Vin=24VDC,L=47uH, Rs=0.30Ohm LED short circuit protection Vin=24VDC,L=47uH, Rs=0.30Ohm Integrated Silicon Solution, Inc. – www.issi.com Rev. A, 10/19/2011 7 IS31LT3360 APPLICATION INFORMATION Setting nominal average output current with external resistor RS The nominal average output current in the LED(s) is determined by the value of the external current sense resistor (RS) connected between VIN and ISENSE and is given by: IOUT nom = 0.1/RS The table below gives values of nominal average output current for several preferred values of current setting resistor (RS) in the typical application circuit shown on page 1: RS (Ω) Nominal average output current (mA) 0.082 1200 0.15 667 0.3 333 Output current adjustment by PWM control Directly driving ADJ input A Pulse Width Modulated (PWM) signal with duty cycle DPWM can be applied to the ADJ pin, as shown below, to adjust the output current to a value below the nominal average value set by resistor RS, the signal range is from 0V~5V. The logic “high” is higher than 1.2V, the logic “low” is lower than 0.2V. The PWM signal must have the driving ability to drive the internal 500KΩ pull-up resistor. Driving the ADJ input from a microcontroller Another possibility is to drive the chip from the open drain output of a microcontroller. The diagram below shows one method of doing this: The above values assume that the ADJ pin is floating and at a nominal voltage of VREF =1.2V. Note that RS=0.082Ωis the minimum allowed value of sense resistor under these conditions to maintain switch current below the specified maximum value. It is possible to use different values of RS if the ADJ pin is driven from an external voltage. Rs need to be chosen 1% accuracy resistor with enough power tolerance and good temperature characteristic to ensure stable output current. The diode and resistor suppress possible high amplitude negative spikes on the ADJ input resulting from the drain-source capacitance of the FET. Negative spikes at the input to the chip should be avoided as they may cause errors in output current or erratic device operation. Output current adjustment by external DC control voltage The ADJ pin can be driven by an external dc voltage (VADJ), as shown, to adjust the output current to a value above or below the nominal average value defined by RS. Shutdown mode Taking the ADJ pin to a voltage below 0.2V will turn off the output and supply current will fall to a low standby level of 120μA nominal. Inherent open-circuit LED protection The nominal average output current in this case is given by: IOUTdc = 0.083*VADJ /RS [for 0.3V< VADJ <1.2V] Note that 100% brightness setting corresponds to VADJ = VREF. When driving the ADJ pin above 1.2V, the current will be clamped to 100% brightness automatically. The input impedance of the ADJ pin is 500kΩ ±25%. Integrated Silicon Solution, Inc. – www.issi.com Rev. A, 10/19/2011 If the connection to the LED(s) is open-circuited, the coil is isolated from the LX pin of the chip, so the chip will not be damaged, unlike in many boost converters, where the back EMF may damage the internal switch by forcing the drain above its breakdown voltage. Capacitor selection A low ESR capacitor should be used for input decoupling, as the ESR of this capacitor appears in series with the supply source impedance and lowers overall efficiency. This capacitor has to supply the relatively high peak current to the coil and smooth the current ripple on the input supply. If the source is a DC supply, the capacitor is decided by ripple of the source, the value is given by: 8 IS31LT3360 I F * Ton U MAX IF is the value of output current, U MAX is the ripple of LX Switch 'Off' time power supply. Ton is the “ON” time of MOSFET. The value is higher than the minimum value. Actually it is more than 47uF. If the source is an AC supply, typical output voltages ripple from a nominal 12V AC transformer can be ±10%. If the input capacitor value is lower than 200μF, the AC input waveform is distorted, sometimes the lowest value will be lower than the forward voltage of LED strings. This will lower the average current of the LEDs. So it is recommended to set the value of the capacitor bigger than 200uF. For maximum stability over temperature and voltage, capacitors with X7R, X5R, or better dielectric are recommended. Capacitors with Y5V dielectric are not suitable for decoupling in this application and should not be used. Note: TOFFmin>200ns C min Inductor selection Recommended inductor values for the IS31LT3360 are in the range of 47μH to 220μH. Higher values of inductance are recommended at higher supply voltages and low output current in order to minimize errors due to switching delays, which result in increased ripple and lower efficiency. Higher values of inductance also result in a smaller change in output current over the supply voltage range. The inductor should be mounted as close to the chip as possible with low resistance connections to the LX and VIN pins. The chosen coil should have a saturation current higher than the peak output current and a continuous current rating above the required mean output current. It is recommended to use inductor with saturation current bigger than 1.2A for 700mA output current and inductor with saturation current bigger than 500mA for 350mA output current, etc. The inductor value should be chosen to maintain operating duty cycle and switch 'on/off' times within the specified limits over the supply voltage and load current range. The following equations can be used as a guide. LX Switch 'On' time TON V IN V LED LI I AVG ( R S rL R LX ) Note: TONmin>200ns Integrated Silicon Solution, Inc. – www.issi.com Rev. A, 10/19/2011 TOFF V LED LI V D I AVG (rL R S ) Where: L is the coil inductance (H) rL is the coil resistance (Ω) Iavg is the required LED current (A) ∆I is the coil peak-peak ripple current (A) {Internally set to 0.3 × Iavg} VIN is the supply voltage (V) VLED is the total LED forward voltage (V) RLX is the switch resistance (Ω) VD is the diode forward voltage at the required load current (V) Example: For VIN=12V, L=47μH, rL=0.26Ω, VLED=3.4V, Iavg =333mA and VD =0.36V, RLX=0.27Ω TON = (47e-6 × 0.105)/(12 - 3.4 - 0.274) = 0.59μs TOFF = (47e-6 × 0.105)/(3.4 + 0.36 + 0.188)= 1.25μs This gives an operating frequency of 543kHz and a duty cycle of 0.32 Optimum performance will be achieved by setting the duty cycle close to 0.5 at the nominal supply voltage. This helps to equalize the undershoot and overshoot and improves temperature stability of the output current. Diode selection For maximum efficiency and performance, the rectifier (D1) should be a fast low capacitance Schottky diode with low reverse leakage at the maximum operating voltage and temperature. If alternative diodes are used, it is important to select parts with a peak current rating above the peak coil current and a continuous current rating higher than the maximum output load current. It is very important to consider the reverse leakage of the diode when operating at high temperature. Excess leakage will increase the power dissipation in the device. The higher forward voltage and overshoot due to reverse recovery time in silicon diodes will increase the peak voltage on the LX output. If a silicon diode is used, care should be taken to ensure that the total voltage appearing on the LX pin including supply ripple, does not exceed the specified maximum value. Reducing output ripple Peak to peak ripple current in the LED can be reduced, if required, by shunting a capacitor C3 across the LED(s) as shown below: 9 IS31LT3360 Layout considerations VIN pin The GND of power supply usually have some distance to the chip GND pin, which cause parasitic resistance and inductance. It causes ground voltage bounce when the internal MOSFET is switching. Connect a 0.1uF capacitor C2 as close to device as possible to minimize the ground bounce. A value of 1μF will reduce nominal ripple current by a factor three (approx.). Proportionally lower ripple can be achieved with higher capacitor values. Note that the capacitor will not affect operating frequency or efficiency, but it will increase start-up delay, by reducing the rate of rise of LED voltage. Operation at low supply voltage The internal regulator disables the drive to the switch until the supply has risen above the startup threshold set internally which makes power MOSFET on-resistance small enough. Above this threshold, the chip will start to operate. However, with the supply voltage below the specified minimum value, the switch duty cycle will be high and the chip power dissipation will be at a maximum. Care should be taken to avoid operating the chip under such conditions in the application, in order to minimize the risk of exceeding the maximum allowed die temperature. (See next section on thermal considerations). Note that when driving loads of two or more LEDs, the forward drop will normally be sufficient to prevent the chip from switching below approximately 6V. This will minimize the risk of damage to the chip. Thermal considerations When operating the chip at high ambient temperatures, or when driving maximum load current, care must be taken to avoid exceeding the package power dissipation limits. It will also increase if the efficiency of the circuit is low. This may result from the use of unsuitable coils, or excessive parasitic output capacitance on the switch output. Integrated Silicon Solution, Inc. – www.issi.com Rev. A, 10/19/2011 LX pin The LX pin of the chip is a fast switching node, so PCB traces should be kept as short as possible. To minimize ground 'bounce', the ground pin of the chip should be soldered directly to the ground plane. Coil and decoupling capacitor C1 It is particularly important to mount the coil and the input decoupling capacitor close to the chip to minimize parasitic resistance and inductance, which will degrade efficiency. It is also important to take account of any trace resistance in series with current sense resistor RS. ADJ pin The ADJ pin is a high impedance input, so when left floating, PCB traces to this pin should be as short as possible to reduce noise pickup. ADJ pin can also be connected to a voltage between 1.2V~5V. In this case, the internal circuit will clamp the output current at the value which is set by ADJ=1.2V. High voltage traces Avoid running any high voltage traces close to the ADJ pin, to reduce the risk of leakage due to board contamination. Any such leakage may affect the ADJ pin voltage and cause unexpected output current. The IS31LT3360 has external protection circuitry to prevent excessive output current if ADJ voltage raise above 1.2V. A ground ring placed around the ADJ pin will minimize changes in output current under these conditions. 10 IS31LT3360 PACKAGE INFORMATION SOT89-5 Integrated Silicon Solution, Inc. – www.issi.com Rev. A, 10/19/2011 11