UM1360 Hysteretic Buck High Brightness LED Driver with Internal Switch UM1360Y SOT89-5 UM1360S SOT23-5 General Description The UM1360 is a PWM step-down converter with internal power switch, designed for driving single or multiple series connected LEDs efficiently from a voltage source higher than the LED voltage. The UM1360 can drive up to 8 series connected LEDs. The device operates from an input supply between 6V and 35V and employs hysteretic control with a high side current sense resistor to set the constant output current up to 1A. The device is well suited for applications requiring a wide input range. The high side current sensing and an integrated current sensing circuitry minimize the number of external components while delivering an accurate average output current. Depending upon supply voltage and external components, this device can provide up to 24 watts of output power. Output current can be adjusted below the set value, by applying an external control signal to the VSET pin. The VSET pin will accept either a DC voltage or a PWM waveform. Dedicated pulse width modulation (PWM) input enables pulsed LED dimming over a wide range of brightness levels. A hysteretic control method ensures excellent input supply rejection and fast response during load transients and PWM dimming. Applying a voltage of 0.2V or lower to the VSET pin turns the output off and switches the device into a low current standby state. The UM1360 comes in small SOT89-5 and SOT23-5 packages. It is ideal for industrial and general lighting applications. Applications Features Low Voltage Halogen Replacement LEDs Low Voltage Industrial Lighting LED Back-Side Lighting Illuminated Signs DC/DC or AC/DC LED Driver Application General Purpose, Constant Current Source Hysteretic Control with High Side Current Sensing Integrated 35V 0.4Ω NDMOS Up to 98% Efficiency Wide Input Voltage Range: 6V to 35V ±5% LED Current Accuracy Adjustable Constant LED Current Analog or PWM Control Signal for PWM Dimming Over Temperature, Open Circuit LED Protection Up to 1MHz Switching Frequency Pb-Free SOT89-5 and SOT23-5 Packages ________________________________________________________________________ http://www.union-ic.com Rev.03 Jan.2015 1/14 UM1360 Pin Configurations Top View 4 5 LX 1 5 VIN GND 2 GND VSET 3 UM1360Y XX 4 ISENSE 2 1 3 XX: Week Code UM1360Y SOT89-5 5 1 GND 2 5 ISENSE 5K6 1 LX 3 4 2 M VSET 4 3 VIN M: Month Code UM1360S SOT23-5 Ordering Information Part Number Packaging Type Marking Code UM1360Y SOT89-5 UM1360Y UM1360S SOT23-5 5K6 Shipping Qty 1000pcs/7Inch Tape & Reel 3000pcs/7Inch Tape & Reel ________________________________________________________________________ http://www.union-ic.com Rev.03 Jan.2015 2/14 UM1360 Pin Description Pin Number Symbol UM1360Y UM1360S 1 3 LX 2 2 GND 3 1 VSET 4 5 ISENSE 5 4 VIN Function Drain of NDMOS switch. Ground (0V). Multi-function On/Off and brightness control pin: Leave floating for normal operation Drive to voltage below 0.2V to turn off output current Drive with DC voltage (0.3V<VSET<2.5V) to adjust output current from 12% to 100% of IOUTnom Drive with PWM signal from open-collector or open-drain transistor, to adjust output current. Adjustment range 1% to 100% of IOUTnom for f< 100kHz. Connect a capacitor from this pin to ground to increase soft-start time. (Default soft-start time=20μs. Additional soft-start time is approximately 800μs/nF.) Connect resistor RS from this pin to VIN to define nominal average output current IOUTnom = 0.1/RS Input voltage (6V to 35V). Decouple to ground with 10μF or higher X7R ceramic capacitor close to device. Absolute Maximum Ratings Over operating free-air temperature (unless otherwise noted) (Note 1) Symbol VIN VLX, VISENSE VSET Parameter Value Unit Input Voltage Range -0.3 to +35 V Voltages on LX, ISENSE -0.3 to +35 V VSET Pin Voltage -0.3 to +6 V θJA Thermal Resistance (Junction SOT89-5 to Ambient) SOT23-5 100 TJ Maximum Junction Temperature +150 °C -55 to +150 °C +300 °C TSTG TL Storage Temperature Range Maximum Lead Temperature for Soldering 5 seconds °C/W 230 Note 1: These are stress ratings only and functional operation is not implied. Exposure to absolute maximum ratings for prolonged time periods may affect device reliability. All voltage values are with respect to network ground terminal. Recommended Operating Conditions Symbol VIN TA TJ Parameter Input Voltage Range Operating Ambient Temperature Operating Junction Temperature Min 6.0 -40 -40 Typ Max 35 85 150 Unit V °C °C ________________________________________________________________________ http://www.union-ic.com Rev.03 Jan.2015 3/14 UM1360 Electrical Characteristics (VIN= 16V, TA = 25°C, unless otherwise noted) Symbol Parameter Test Conditions Min Typ VIN Input Voltage Range 6 RS=0.33Ω 303 ILED Output Current RS=0.1Ω 1000 Quiescent Current VSET pin floating, IQ 430 without switching VIN= 16V ISD Shutdown Current VSET=GND, VIN=16V 35 Mean current sense Measured on ISENSE pin VSENSE 95 100 threshold voltage with respect to VIN Sense threshold VSENSE_HYS ±15 hysteresis ISENSE pin input ISENSE VSENSE=VIN-0.1 8 current VSET range on VSET VEN For DC dimming 0.3 pin DC voltage on VSET VENON VEN rising 0.25 pin to enable DC voltage on VSET VENOFF VEN falling 0.2 pin to disable LX switch on RLX ILX=1000mA 0.4 resistance LX switch leakage ILX(leak) current TSS Soft start time VIN=16V, CEN=1nF 860 VIN= 16V, L=47μH, FLX Operating frequency VOUT=9.6V(3 LEDs), 200 RS=0.1Ω Recommended FLXmax maximum switch 1.0 frequency Recommended Ton_rec minimum For 4% accuracy 500 (Note 2) switch ON time Max duty cycle 100 Recommended duty DLX 25 cycle range TPD Internal comparator 45 (Note 2) propagation delay Over temperature TOTP protection Temperature TOTP_HYS protection hysteresis IXLmax Current limit VIN=32V(6 LEDs) 1.2 Note 2: Parameters are not tested at production, but guaranteed by design. Max 35 Unit V mA μA 70 μA 105 mV % μA 2.5 V V V Ω 5 μA μs kHz MHz ns % 75 % ns 150 °C 40 °C A ________________________________________________________________________ http://www.union-ic.com Rev.03 Jan.2015 4/14 UM1360 Function Block Diagram D1 VIN LED L1 Rs VIN LX ISENSE GM Low Voltage Detector Regulator C1 OTP BG VSET Logic & Driver Ref VSET EN R2 Internal Enable R1 Ilimit GND Typical Application Circuit D1 Rs 0.33Ω VIN(6V-35V) VIN ISENSE L1 UM1360 Ci 100μH 10μF Floating VSET LX ________________________________________________________________________ http://www.union-ic.com Rev.03 Jan.2015 5/14 UM1360 Typical Operating Characteristics Efficiency vs. Vin (Rs=0.33Ω,L=100µH) Efficiency vs. Vin (Rs=0.1Ω,L=33µH) Quiescent Current vs. Vin Efficiency vs. Vin (Rs=0.15Ω,L=47µH) Operating Frequency vs. Vin (Rs=0.15Ω,L=47µH) Shutdown Current vs. Vin ________________________________________________________________________ http://www.union-ic.com Rev.03 Jan.2015 6/14 UM1360 Typical Operating Characteristics (Continued) LED Current vs. VSET Duty Cycle (Vin=16V, 3 LEDs, 100µH, Rs=0.33Ω) LED Current vs. VSET (Vin=16V, 3 LEDs, 100µH, Rs=0.33Ω) Feedback Voltage vs. Vin Output Current vs. Temperature (L=33µH, Rs=0.1Ω) Output Current Change vs. Temperature (L=47µH, Rs=0.33Ω) ________________________________________________________________________ http://www.union-ic.com Rev.03 Jan.2015 7/14 UM1360 Typical Operating Characteristics (Continued) Steady State Waveforms (3 LEDs, 100μH, Vin=16V, Rs=0.33Ω) Start up Waveforms 5V/div VSET 2V/div LX ILED ILED 100mA/div 500mA/div 2μs/div Dimming Waveforms (PWM=50%, 3 LEDs, 100μH, Vin=16V, Rs=0.33Ω) 10μs/div 100% Duty Cycle Mode (3 LEDs, 100μH, Vin=10V, Rs=0.33Ω) 5V/div PWM 2V/div LX 200mA/div ILED 1ms/div ILED 100mA/div 1ms/div ________________________________________________________________________ http://www.union-ic.com Rev.03 Jan.2015 8/14 UM1360 Applications Information Setting nominal average output current with external resistor R S The nominal average output current in the LED(s) is determined by the value of the external current sense resistor (RS) connected between VIN and ISENSE and is given by: I OUTnom = 0.1/ RS [for RS ≥ 0.1Ω] This equation is valid when VSET pin is floating or applied with a voltage higher than 2.5V (must be less than 5V). Actually, RS sets the maximum average current which can be adjusted to a less one by dimming. Output current adjustment by external DC control voltage The VSET pin can be driven by an external dc voltage (VEN), as shown, to adjust the output current to a value below the nominal average value defined by Rs. D1 Rs 0.13Ω LED 3W VIN(6V-35V) VIN Ci ISENSE L1 UM1360 68μH 10μF VSET LX The average output current is given by: IOUT = (0.1*VEN) / (2.5*Rs) [for 0.3V< VEN <2.5V] Note that 100% brightness setting corresponds to: (2.5V≤ VEN ≤5V) Output current adjustment by PWM control A Pulse Width Modulated (PWM) signal with duty cycle PWM can be applied to the VSET pin, as shown below, to adjust the output current to a value below the nominal average value set by resistor Rs: IOUT = (0.1*D)/RS (0≤D≤100%, 2.5V<Vpulse<5V) IOUT = (Vpulse *0.1*D)/(2.5*RS) (0≤D≤100%, 0.5V<Vpulse<2.5V) ________________________________________________________________________ http://www.union-ic.com Rev.03 Jan.2015 9/14 UM1360 D1 Rs 0.13Ω LED 3W VIN(6V-35V) VIN Ci ISENSE L1 UM1360 68μH 10μF VSET LX PWM dimming provides reduced brightness by modulating the LED’s forward current between 0% and 100%. The LED brightness is controlled by adjusting the relative ratios of the on time to the off time. A 25% brightness level is achieved by turning the LED on at full current for 25% of one cycle. To ensure this switching process between on and off state is invisible by human eyes, the switching frequency must be greater than 100Hz. Above 100Hz, the human eyes average the on and off times, seeing only an effective brightness that is proportional to the LED’s on-time duty cycle. The advantage of PWM dimming is that the forward current is always constant, therefore the LED color does not vary with brightness as it does with analog dimming. Pulsing the current provides precise brightness control while preserving the color purity. Capacitor selection A low ESR capacitor should be used for input decoupling, as the ESR of this capacitor appears in series with the supply source impedance and lowers overall efficiency. This capacitor has to supply the relatively high peak current to the coil and smooth the current ripple on the input supply. A minimum value of 4.7μF is acceptable if the input source is close to the device, but higher values will improve performance at lower input voltages, especially when the source impedance is high. The input capacitor should be placed as close as possible to the IC. For maximum stability over temperature and voltage, capacitors with X7R, X5R, or better dielectric are recommended. Capacitors with Y5V dielectric are not suitable for decoupling in this application and should NOT be used. Inductor selection Recommended inductor values for the UM1360 are in the range 27μH to 220μH. Higher values of inductance are recommended at higher supply voltages in order to minimize errors due to switching delays, which result in increased ripple and lower efficiency. Higher values of inductance also result in a smaller change in output current over the supply voltage range. The inductor should be mounted as close to the device as possible with low resistance connections to the LX and VIN pins. The chosen coil should have a saturation current higher than the peak output current and a continuous current rating above the required mean output current. Suitable coils for the UM1360 are listed in the table below: ________________________________________________________________________ http://www.union-ic.com Rev.03 Jan.2015 10/14 UM1360 Load Current Iout>1A 0.8A<Iout≤1A 0.4A<Iout≤0.8A Iout≤0.4A Inductor 27-47μH 33-82μH 47-100μH 68-220μH Order Code L(μH) Size DCR(mΩ) 744066330 7447714470 7447714680 7447714101 33 47 68 100 1038 1050 1050 1050 92 82.5 110 165 Saturation Current 1.3-1.5 times of load current Saturation Current(mA) 1800 2.5 2200 1800 Manufacturer Würth Elektronik www.we-online.com The inductor value should be chosen to maintain operating duty cycle and switch 'on'/'off' times within the specified limits over the supply voltage and load current range. The following equations can be used as a guide. LX Switch 'On' time TON = (L*ΔI) / (VIN -VLED –ILED *(RS + RL +RLX)) LX Switch 'Off' time TOFF = (L*ΔI) / (VLED +VD + ILED *(RS + RL)) Where: L is the coil inductance (H) RL is the coil resistance (Ω) RS is the current sense resistance (Ω) ILED is the required LED current (A) ΔI is the coil peak-peak ripple current (A) {Internally set to 0.3×ILED} VIN is the supply voltage (V) VLED is the total LED forward voltage (V) RLX is the switch resistance (Ω) {=0.4Ω nominal} VD is the diode forward voltage at the required load current (V) Diode selection For maximum efficiency and performance, the rectifier (D1) should be a fast low capacitance Schottky diode with low reverse leakage at the maximum operating voltage and temperature. They also provide better efficiency than silicon diodes, due to a combination of lower forward voltage and reduced recovery time. It is important to select parts with a peak current rating above the peak coil current and a continuous current rating higher than the maximum output load current. It is very important to consider the reverse leakage of the diode when operating above 85°C. Excess leakage will increase the power dissipation in the device and if close to the load may create a thermal runaway condition. The higher forward voltage and overshoot due to reverse recovery time in silicon diodes will increase the peak voltage on the LX output. If a silicon diode is used, care should be taken to ensure that the total voltage appearing on the LX pin including supply ripple, does not exceed the specified maximum value. PCB Layout Guidelines Careful PCB layout is critical to achieve low switching losses and stable operation. Minimize ground noise by connecting high current ground returns, the input bypass capacitor ground lead, and the output filter ground lead to a single point. Place Rsense as close as possible to the Isense and VIN. For better noise immunity, a Kelvin connection is strongly recommended between Isense and Rsense. ________________________________________________________________________ http://www.union-ic.com Rev.03 Jan.2015 11/14 UM1360 Package Information UM1360Y SOT89-5 0. 20 0 Outline Drawing c L R D1 E Symbol L 1 b b1 e Top View End View A 8°(4X) D Side View A c D E D1 b b1 e L DIMENSIONS MILLIMETERS Min Max 1.40 1.60 0.35 0.44 4.40 4.60 2.35 2.60 1.40 1.83 0.35 0.54 0.40 0.62 1.50TYP 0.65 1.10 INCHES Min Max 0.056 0.064 0.014 0.018 0.176 0.184 0.094 0.104 0.056 0.073 0.014 0.022 0.016 0.025 0.060TYP 0.026 0.044 Land Pattern 4×0.57 1.50 4.65 1.50 1.75 1 0.62 2×1.50 NOTES: 1. Compound dimension: 4.50×2.48; 2. Unit: mm; 3. General tolerance ±0.05mm unless otherwise specified; 4. The layout is just for reference. Tape and Reel Orientation UM1360Y XX ________________________________________________________________________ http://www.union-ic.com Rev.03 Jan.2015 12/14 UM1360 UM1360S SOT23-5 Outline Drawing D b θ Symbol 5 E E1 4 2 3 L 1 e c e1 0.2 End View A1 A A2 Top View Side View A A1 A2 b c D E E1 e e1 L θ DIMENSIONS MILLIMETERS Min Max 1.050 1.250 0.000 0.100 1.050 1.150 0.300 0.500 0.100 0.200 2.820 3.020 1.500 1.700 2.650 2.950 0.950REF 1.800 2.000 0.300 0.600 0° 8° INCHES Min Max 0.041 0.049 0.000 0.004 0.041 0.045 0.012 0.020 0.004 0.008 0.111 0.119 0.059 0.067 0.104 0.116 0.037REF 0.071 0.079 0.012 0.024 0° 8° Land Pattern 2.40 0.90 0.60 0.95 0.95 NOTES: 1. Compound dimension: 2.92×1.60; 2. Unit: mm; 3. General tolerance ±0.05mm unless otherwise specified; 4. The layout is just for reference. 5K6 M Tape and Reel Orientation ________________________________________________________________________ http://www.union-ic.com Rev.03 Jan.2015 13/14 UM1360 IMPORTANT NOTICE The information in this document has been carefully reviewed and is believed to be accurate. Nonetheless, this document is subject to change without notice. Union assumes no responsibility for any inaccuracies that may be contained in this document, and makes no commitment to update or to keep current the contained information, or to notify a person or organization of any update. Union reserves the right to make changes, at any time, in order to improve reliability, function or design and to attempt to supply the best product possible. Union Semiconductor, Inc Add: Unit 606, No.570 Shengxia Road, Shanghai 201210 Tel: 021-51093966 Fax: 021-51026018 Website: www.union-ic.com ________________________________________________________________________ http://www.union-ic.com Rev.03 Jan.2015 14/14