Application Notes

W2530 DC/DC Converters
Application Notes
Basic operation and functions
Applications
• Servers, Switches and Data Storage
• Wireless Communications
• Distributed Power Architecture
• Semiconductor Test Equipment
• Networking Gear
• Data Communications
• Telecommunications
• Industrial / Medical
remote control options available,
Positive logic and Negative logic. The
remote must use the CMOS or open
collector TTL to control on/off pin.
Logic compatibility CMOS or open
collector TTL
Ec-on
>+5.5Vdc or open
circuit
Ec-off
<1.8Vdc
Shutdown idle
10mA
current
Control common
Referenced to input
minus
W2530 series is single, dual and triple
output DC/DC converters provide form
16.5 watts up to 30 watts of output
power in an industry standard 2”x2” size
package. The W2530 series features 2:1
input voltage range, high efficiency,
fixed switching frequency 300KHz,
continuous short circuit protection,
six-side continuous shield and 500VDC
isolation.
Input (Vi+ , Vi-)
Input power Vin+ must be connected to
Positive input voltage(Vi+) ; Input
power Vin- must be connected to
Negative voltage(Vi-).
Output (Vo+ , Vo- )
Output power Vout+ must be connected
to Positive output voltage (Vo+) ; Output
power Vout- must be Negative output
voltage (Vo-).
On /Off
The output allows the user to switch the
module on and off electronically by
remote on/off feature. There are two
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Intronics Power Inc. 1400 Providence Highway, Building 2, Norwood, MA 02062-5015 Phone: 1-781-551-5500 Fax:
1-781-551-5555
Rev. B
W2530 DC/DC Converters
Application Notes
Applications
• Servers, Switches and Data Storage
• Wireless Communications
• Distributed Power Architecture
• Semiconductor Test Equipment
• Networking Gear
• Data Communications
• Telecommunications
• Industrial / Medical
Protection Features
Input under voltage lockout(UVLO)
Input under voltage lockout(IUV) is
standard with the W2530 unit. The unit
will shut down when the input voltage
drops below a threshold, and the unit
will turn on when the input voltage goes
to the upper thershold.
The hystersis voltage of the unit voltage
protection is 0.5V, normally from the 8V
to 7.5V range.
CH1:+5Vout/short Ch2:-12Vout/short
CH3:-12Vout/short
Output over current protection(OCP)
and output short protection
The unit will auto recovery current limit
when the over current or short circuit
condition exists.
Once the OCP happens, the unit has auto
recovery current limit . The attempted
restart will continue indefinitely until the
over current or short circuit condition is
removed. When OCP happens, the
output voltage drops below 0V.
CH1:+5Vout/OCP Ch2:-12Vout/OCP
CH3:-12Vout/OCP
2/5
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Intronics Power Inc. 1400 Providence Highway, Building 2, Norwood, MA 02062-5015 Phone: 1-781-551-5500 Fax:
1-781-551-5555
Rev. B
W2530 DC/DC Converters
Application Notes
Applications
• Servers, Switches and Data Storage
• Wireless Communications
• Distributed Power Architecture
• Semiconductor Test Equipment
• Networking Gear
• Data Communications
• Telecommunications
• Industrial / Medical
Characterization
General information
The W2530 unit has many operational
characterized aspects, including
efficiency, start up , overshoot, output
ripple & noise, dynamic response to load
and input ripple current.
The following pages contain specific
plots or waveforms associated with the
unit. Additional comments for specific
data are provided below.
CH1:12Vin CH2:5Vout/FL
Start up delay time:235ms
Efficiency
Efficiency vs load current is given below.
The ambient temperature is 25℃,
airfolw is 20LFM(0.1m/s), and the input
voltage is 9V, 24V and 36V conditions.
EFF.(%)
EC6C07 EFF.
90%
80%
70%
60%
50%
40%
30%
20%
10%
0%
CH1:12Vin CH2:+12Vout/FL
CH3:-12Vout/FL
Start up delay time:235ms
9V
12V
24V
0%
Output Ripple and Noise
The output voltage waveform measured
at minimum load and full load current,
with a 0.1uF ceramic capacitor across to
close unit.
20% 40% 60% 80% 100%
Iout(A)
Start up
The input start-up from power
supply.
3/5
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•
Intronics Power Inc. 1400 Providence Highway, Building 2, Norwood, MA 02062-5015 Phone: 1-781-551-5500 Fax:
1-781-551-5555
Rev. B
W2530 DC/DC Converters
Application Notes
Applications
• Servers, Switches and Data Storage
• Wireless Communications
• Distributed Power Architecture
• Semiconductor Test Equipment
• Networking Gear
• Data Communications
• Telecommunications
• Industrial / Medical
CH1:+5Vout/FL
Overshoot:zero %
Rise time:79.72ms
CH1:+5Vout/FL
Ripple:23.8mVp-p
CH1:+12Vout/FL Ch2:-12Vout/FL
Overshoot:zero %
Rise time:75.79ms / 76.69ms
Hold time
The hold time is measure from the
power supply end or on/off pin is off to
when Vout drop down to 90% output.
CH1:+12Vout/FL CH2:-12Vout/FL
Ripple:25.6mVp-p / 17.8mVp-p
Overshoot and rise time
The input start-up from power supply.
The output voltage waveform measured
at minimum load and full load current.
CH1:Vin Ch2:+5Vout/FL
Hold time:88.0us
4/5
•
•
Intronics Power Inc. 1400 Providence Highway, Building 2, Norwood, MA 02062-5015 Phone: 1-781-551-5500 Fax:
1-781-551-5555
Rev. B
W2530 DC/DC Converters
Application Notes
Applications
• Servers, Switches and Data Storage
• Wireless Communications
• Distributed Power Architecture
• Semiconductor Test Equipment
CH1:Vin CH2:+12Vout/FL
Ch3:-12Vout/FL
Hold time:64.0us
CH1:+5Vout Ch2:+12Vout
CH3:-12Vout Iout:0.1A/us
Load change 25%-75%-25%
Dynamic response
Output voltage dynamic response at
12Vinand different load condition.
Output with a 0.1uF ceramic capacitor.
Input ripple current
• Networking Gear
• Data Communications
• Telecommunications
• Industrial / Medical
input ripple current:147mAp-p
CH1:+5Vout Ch2:+12Vout
CH3:-12Vout Iout:0.1A/us
Load change 50%-100%-50%
5/5
•
•
Intronics Power Inc. 1400 Providence Highway, Building 2, Norwood, MA 02062-5015 Phone: 1-781-551-5500 Fax:
1-781-551-5555
Rev. B