PRO-2200 Output Module Installation Manual Part Number: PRO22OUT A division of Northern Computers, Inc. TD1142 rev0501 PRO-2200 Output Module PRO22OUT Installation Guide 3 Contents Warnings and Cautions ........................................................................................ 4 Disclaimer ........................................................................................................... 6 Product Liability; Mutual Indemnification ................................................................ 6 Unpacking Procedure ........................................................................................... 6 Shipping Instructions ............................................................................................ 7 Limited Warranty .................................................................................................. 7 Confidentiality ..................................................................................................... 8 Description .......................................................................................................... 9 Set Up ............................................................................................................... 9 LED Operation .................................................................................................. 11 Power ............................................................................................................... 11 Communications ............................................................................................... 11 Alarm Contact Wiring ........................................................................................ 12 Control Output Wiring ....................................................................................... 12 Mounting Options ............................................................................................. 13 Suggested Installation Sequence ......................................................................... 13 Specification ...................................................................................................... 14 Wiring Diagram for Connectors 1 through 8 ........................................................ 15 Wiring Diagram for Connectors 7 through 11 ...................................................... 16 Notes................................................................................................................ 17 4 Installation Guide PRO-2200 Output Module PRO22OUT Warnings and Cautions WARNING Before installation, TURN OFF the external circuit breaker which supplies power to the system. Before connecting the device to the power supply, verify that the output voltage is within specifications of the power supply. Do not apply power to the system until after the installation has been completed. Personal injury or death could occur, and the equipment could be damaged beyond repair, if these WARNINGS are not observed! WARNING Fire Safety and Liability Notice Never connect card readers to any critical entry, exit door, barrier, elevator or gate without providing an alternative exit in accordance with all fire and life safety codes pertinent to the installation. These fire and safety codes vary from city to city and you must get approval from local fire officials whenever using an electronic product to control a door or other barrier. Use of egress buttons, for example, may be illegal in some cities. In most applications, single action exit without prior knowledge of what to do is a life safety requirement. Always make certain that any required approvals are obtained in writing. DO NOT ACCEPT VERBAL APPROVALS, THEY ARE NOT VALID. Engineered Systems never recommends using the PRO-2200 or related products as a primary warning or monitoring system. Primary warning or monitoring systems should always meet local fire and safety code requirements. The installer must also test the system on a regular basis by instructing the end user in appropriate daily testing procedures. Failure to test a system regularly could make installer liable for damages to the end user if a problem occurs. WARNING EARTH ground all enclosures, for proper installation. WARNING Use suppressors on all door strikes. Use S-4 suppressors for installation. Engineering Systems recommends only DC strikes. The information in this document is subject to change without notice. PRO-2200 Output Module PRO22OUT Installation Guide 5 CAUTION IF ANY DAMAGE TO THE SHIPMENT IS NOTICED, A CLAIM MUST BE FILED WITH THE COMMERCIAL CARRIER RESPONSIBLE. CAUTION Electro-static discharge can damage CMOS integrated circuits and modules. To prevent damage always follow these procedures: Use static shield packaging and containers to transport all electronic components, including completed reader assemblies. Handle all ESD sensitive components at an approved static controlled workstation. These workstations consist of a desk mat, floor mat and an ESD wrist strap. Workstations are available from various vendors. NOTICE This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. NOTICE This document and the data in it shall not be duplicated, used or disclosed to others for procurement or manufacture, except as authorized by and with the written permission of, Engineering Systems. The information contained in this document or in the product itself is considered the exclusive property and trade secrets of Engineering Systems. Copyright laws of the United States protect all information in this document or in the software product itself. NOTICE Any use of this product is subject to the terms and acceptance of the Engineering Systems Software Agreement. Please request a copy from Engineering Systems, and review the agreement carefully. 6 Installation Guide PRO-2200 Output Module PRO22OUT Disclaimer Product Liability; Mutual Indemnification In the event that a Customer receives a claim that a Product or any component thereof has caused personal injury or damage to property of others, Customer shall immediately notify Engineering Systems in writing of all such claims. Engineering Systems shall defend or settle such claims and shall indemnify and hold Customer harmless for any costs or damages including reasonable attorneys’ fees which Customer may be required to pay as a result of the defective Product or the negligence of Engineering Systems, its agents, or its employees. Customer shall hold harmless and indemnify Engineering Systems from and against all claims, demands, losses and liability arising out of damage to property or injury to persons occasioned by or in connection with the acts or omissions of Customer and its agents and employees, and from and against all claims, demands, losses and liability for costs of fees, including reasonable attorneys’ fees, in connection therewith. Unpacking Procedure CAUTION If any damage to the shipment is noticed before unpacking, a claim must be filed with the commercial carrier. All containers should be opened and unpacked carefully in order to prevent damage to the contents. Follow these steps to unpack equipment in preparation for installation: 1. Open the container and remove the unit(s) and all packing material. Retain the container and all packing materials. They may be used again for reshipment of the equipment, if needed. 2. Inspect the contents for shortage. If items are missing items, contact the order entry department at 800-323-4576. 3. Visually check contents. If damage is discovered, perform the following: If shipping caused damage to the unit, a claim must be filed with the commercial carrier. If any other defect is apparent, call 800-323-4576 for a return authorization. PRO-2200 Output Module PRO22OUT Installation Guide 7 Shipping Instructions To ship equipment back to Engineering Systems: 1. Contact the customer service department at 800-323-4576, before returning equipment. Before calling, please have available: • A description of the problem or reason for returning the equipment. • Original purchase order number, invoice number and if the unit is under warranty. • A new purchase order number if the unit is not under warranty 2. Obtain the Return Authorization Number (RMA) from the customer service department at 800-323-4576. 3. Show the RMA number on all packages shipped. Packages, which are not marked with an RMA number will be refused at the factory and returned to you COD. 4. Carefully pack the equipment for shipment. Use the original packing material whenever possible. Limited Warranty All Products sold or licensed by Engineering Systems include a warranty registration card which must be completed and returned to Engineering Systems by or on behalf of the end user in order for Engineering Systems to provide warranty service, repair, credit or exchange. All warranty work shall be handled through Customer which shall notify Engineering Systems and apply for a Return Merchandise Authorization (RMA) number prior to returning any Product for service, repair, credit or exchange. Engineering Systems warrants that its Products shall be free from defects in materials and workmanship for a period of two years from date of shipment of the Product to Customer. The warranty on Terminals, Printers, Communications Products and Upgrade kits is 90 days from date of shipment. Satisfaction of this warranty shall be limited to repair or replacement of Products which are defective or defective under normal use. Engineering Systems’ warranty shall not extend to any Product which, upon examination, is determined to be defective as a result of misuse, improper storage, incorrect installation, operation or maintenance, alteration, modification, accident or unusual deterioration of the Product due to physical environments in excess of the limits set forth in Product manuals. THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THIS PROVISION. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS, IMPLIED OR STATUTORY, INCLUDING IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE. NO REPRESENTATION OR WARRANTY OF THE DISTRIBUTOR SHALL EXTEND THE LIABILITY OR RESPONSIBILITY OF THE MANUFACTURER BEYOND THE TERMS OF THIS PROVISION. IN NO EVENT SHALL ENGINEERING SYSTEMS BE LIABLE FOR ANY RE-PROCUREMENT COSTS, LOSS OF PROFITS, LOSS OF USE, INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES TO ANY PERSON RESULTING FROM THE USE OF ENGINEERING SYSTEMS’ PRODUCTS. 8 Installation Guide PRO-2200 Output Module PRO22OUT Confidentiality All software, drawings, diagrams, specifications, catalogs, literature, manuals and other materials furnished by Engineering Systems relating to the design, use and service of the Products shall remain confidential and shall constitute proprietary rights of Engineering Systems and Customer agrees to treat such information as confidential. Customer shall acquire no rights in the design of the Products or the related materials except to use such information solely for the purpose of and only during the time it sells the Products. Customer shall not copy the design of any of the Products or use or cause to be used any Product design or related materials for its own benefit or for the benefit of any other party. The covenants contained in this section shall remain effective throughout the term of this Agreement and thereafter unless specifically waived by Engineering Systems in writing. PRO-2200 Output Module PRO22OUT Installation Guide 9 Description The Output Board provides connections for 16 relay outputs. This board can be rack mounted, in which case, only one edge is accessible for wiring. Mounting the board flat increases the amount of available I/O slightly but also significantly decreases the number of boards that can be mounted in one enclosure. Starting at the bottom of the rack-mount side of the board, the first connector provides power to the board. The next connector provides communication with the Controller (PRO22IC). Continuing up this edge, the next 6 connectors provide 12 relay output connections. When the board is mounted flat, four additional relay outputs and two dedicated alarm inputs for cabinet tamper and power fault detection are available on the opposite edge of the board. All 16 form-C relay outputs are designed to handle dry-circuit signals. The two dedicated inputs are non-supervised. Communication to the control panel is accomplished via an RS-485 interface. This board requires 12 VDC input power. When communication to the Controller is lost, this board maintains all previous output settings at the time communication was lost. Set Up Jumper Settings: Jumper Setting Default J1 OFF ON * Selected Port 1 RS-485 EOL terminator is not active Port 1 RS-485 EOL terminator is active N-1000-IV Four Reader Board 10 PRO-2200 Output Module PRO22OUT Installation Guide Dipswitch Settings: S8 S7 S6 S5 S4 S3 S2 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON OFF OFF ON OFF OFF OFF OFF OFF ON S1 SELECTION ON ADDRESS 1* ON OFF ADDRESS 2 ON ON ADDRESS 3 OFF OFF ADDRESS 4 OFF ON ADDRESS 5 ON ON OFF ADDRESS 6 ON ON ON ADDRESS 7 OFF OFF OFF ADDRESS 8 OFF OFF OFF ON 9,600 BPS ON OFF 19,200 BPS ON ON OFF * = Default Reserved 38,400 BPS* Not Used* PRO-2200 Output Module PRO22OUT 11 Installation Guide LED Operation The Output board uses two on-board LEDs to provide status information during its powerup sequence and normal operation. LED D1 LED D2 DESCRIPTION ON OFF Start Power-up, hardware setup OFF ON Testing RAM ON ON Testing ROM and completing initialization FLASH ON LED D1 flashes 4 times after Power-up is completed MODE Power-up Sequence This is the processor heart-beat LED. It flashes once every second. A short ON time (~20% duty cycle) indicates the board is off-line or has lost serial communicationwith the Controller board. A long ON time (~80% duty cycle) indicates the board is online and communicating with the Controller board. FLASH Normal Operation FLASH Flash when there is activity on its Serial Port. In addition to the status LEDs, there are 16 additional LEDs on board for relay status. When any relay is energized or ON, its corresponding status LED turns ON also. The LED remains ON for as long as the relay is energized. The assignment for each relay status LED is shown in the following table. RELAY# LED 1 D12 2 D14 3 D16 4 D18 5 D11 6 D13 7 D15 8 D17 RELAY# LED 9 D4 10 D6 11 D8 12 D10 13 D3 14 D5 15 D7 16 D9 Power The Output board accepts 12 VDC with an operating range of 10 to 16 VDC and consumes 400mA of current. Locate the power source as close to the board as possible. Connect power with a minimum of 18AWG cables. NOTE: POLARITY for 12 VDC power is important. Make sure the +12 VDC is connected to the terminal labeled +12V and the return is connected to the terminal labeled GND. Communications The Output board communicates to host controller through an RS-485 interface. The interface allows for multi-drop communication of up to 4,000 feet (1,200 m) total per port. Use two twisted pair (minimum 24AWG) with shield (Belden 9842 or equiv.) for communication. The default speed of this port is 38.4Kbps but it can be downgraded to 19.2Kbps or 9.6Kbps if line conditions or receiving equipment require it (see jumper and DIP switch settings). 12 Installation Guide PRO-2200 Output Module PRO22OUT For Wiring to an RS-485 port: 1. TR+ is the plus side of the transmit and receive differential signal 2. TR– is the negative side of the transmit and receive differential signal. 3. GND is the signal ground. The wiring for this signal is required and NOT optional. This signal must NOT be connected to chassis GND. 4. Use 24 AWG low capacitance, two twisted-pair, shielded cable (Belden 9842 or equivalent). Orange/white stripe + White/orange stripe — Common Note: For N-485 Communication Connections, twist the blue pair together and use as the common; use the orange pair as your data pair, observing polarity. Connect the external drain shield to the appropriate earth ground on one end. 5. When daisy-chaining RS-485 ports together connect the TR+ wires from the upstream and downstream boards to the TR+ terminal and likewise, connect the TR– wires from the upstream and downstream boards to the TR– terminal. By factory default J1 is set open. If this board is the last board on the RS-485 bus, install jumper J1 across both pins (closed). Closing J1 provides the bus termination required. Alarm Contact Wiring Inputs TMP and PFL are typically used for monitoring cabinet tamper and power failure respectively. These two inputs are not supervised and are not accessible when the board is rack mounted. These inputs are used when this board is mounted remotely and cannot take advantage of the tamper and power fail detect inputs on the Controller board. If these inputs are not used, install a short piece of wire at the input to indicate safe condition. Control Output Wiring Sixteen form-C relay contacts are provided as general-purpose outputs. They are configurable as standard (energize to activate) or fail-safe (de-energize to activate) by the host software. The energized or ON time of each relay can be configured using pulse control for single or repeating pulses by the host software. The energized or ON time of a single pulse can be extended up to 24 hours. For repeating pulses, the on/off time can be defined in 0.1 second increments and be repeated up to 255 times. All 16 relays are rated for dry contact signal or load switching. While they are sized to handle typical loads, load switching can cause abnormal contact wear and premature contact failure. Switching of inductive loads (i.e., strikes) also causes EMI (electromagnetic interference) which may interfere with normal operation of other equipment. To minimize premature contact failure and to increase system reliability, a contact protection circuit is highly recommended. The following two circuits are suggested. Locate the PRO-2200 Output Module PRO22OUT Installation Guide 13 protection circuit as close to the load as possible (within 12 inches [30cm]). The effectiveness of the circuit decreases as the distance from the load increases. Relays 13 through 16 are general purpose relay outputs and are not available when the board is rack mounted. 1 2 3 NC C NO S -4 P ow e r S ou rce LO A D Use large gauge wires sufficient for the load current to avoid voltage loss. Mounting Options This board can be mounted on-edge in the rack-mount enclosure provided by Engineering Systems or mounted flat against any surface using standoffs under the mounting holes provided in each of the four corners of this board. When rack-mounted, four general-purpose output connectors and two dedicated inputs are not accessible and should not be used. When mounted flat against surface, the board can be installed remotely and located near the door(s) being monitored. Use the two dedicated inputs to monitor cabinet tamper and power faults. The four additional general-purpose outputs allow for the control of local horns or other equipment. Suggested Installation Sequence 1. Set Jumpers and DIP-switches. 2. Mount the board in the appropriate enclosure – If mounted in a rack, the component side of the board should be to the right when facing the rack. 3. Connect the communications and power supply to the circuit boards with the Power Supply Harness. WARNING: Do not connect the power supply to the AC Socket until ALL wiring has been installed and rechecked. 4. Connect wiring to alarm input sensors or install jumper wire. 5. Connect relay output wiring. 6. Connect communications wiring to the Intelligent Controller. 7. Recheck wiring for correct connections and continuity. 8. When all boards have been installed, connect the Power Supply Cord for proper connections and power. 9. Setup the panel controls using the host software. 14 Installation Guide PRO-2200 Output Module PRO22OUT Specification The Output board is for use in low voltage, class 2 circuits only. Primary power: 12 VDC±10% 400mA Relay contacts: Relays 1 through 16 outputs, Form-C, 2A @ 28 VDC, resistive Inputs: Two unsupervised dedicated inputs Communication: RS-485: Range 9,600 to 38,400bps Wire requirements: Power 1 twisted pair, 18AWG RS-485 24AWG, 4,000feet (1,200m) max., 2 (120Ω, 23pF) twisted pair with shield (Belden 9842 or equiv.) Alarm inputs 1 twisted pair per input, 30 ohms max. Outputs As required for the load Mechanical: Dimension Weight 5.5" (140mm) W x 9" (229mm) L x 1" (25mm) H 12 oz. (340g) nominal Environment: Temperature Humidity 0°C to +49°C, operating, -55°C to +85°C, storage 0% to 85% RHNC PRO-2200 Output Module PRO22OUT Installation Guide Wiring Diagram for Connectors 1 through 8 15 16 Installation Guide PRO-2200 Output Module PRO22OUT Wiring Diagram for Connectors 7 through 11 16 OUTPUT BOARD 1 2 3 4 5 6 D12 D14 1 2 3 4 5 6 Com-Gnd NC PWR+ PWR- Note: 1 2 3 1 2 D9 Power Fail Relay 13 NC 1 2 3 4 5 6 Relay 15 NC +12VDC Power Supply C - No Charging N/C - No Charging Relay 13 C Relay 13 NO Relay 14 NC Relay 14 C PWR+ + PWR- DC Output - Relay 14 NO Relay 15 C Relay 15 NO Relay 16 NC Relay 16 C Relay 16 NO The connectors on this side of the board are not Accessible when it is rack mounted. D4 D6 1 2 3 4 5 6 485-Com + D11 Switch Common 1 2 3 4 5 6 D17 1 2 3 4 5 6 485-Com - D7 1 2 3 Tamper D15 Configuration Dip Switches S1 1 2 3 4 5 6 7 8 D8 D10 RS-485 Power Connect to chassis GND at One side ONLY D18 D13 1 2 3 4 5 6 Chassis GND At Other Panel D5 D16 1 2 3 4 5 6 RS 485 Com Bus Cable From Diff. Panel (Remote Mount Only) D3 Tamper Switch (In Close Position when Cabinet Door Is Closed) D1 D2 J1 - RS485 Termination Jumper For N-485 Communication Connections, twist the blue pair together and use as the common; use the orange pair as your data pair, observing polarity. Connect the external drain shield to the appropriate earth ground on one end. PRO-2200 Output Module PRO22OUT Installation Guide NOTES 17 18 Installation Guide NOTES PRO-2200 Output Module PRO22OUT A division of Northern Computers, Inc. Shaping Security Through Creative Solutions 5007 South Howell Avenue • Milwaukee, WI 53207 USA Tel (414) 769-5980 • (800) 323-4576 Fax (414) 769-5989 • www.engsysgroup.com