IS32LT3180 75MA, 8-CHANNEL CONSTANT CURRENT REGULATOR WITH OTP FOR AUTOMOTIVE REAR TAIL LIGHT DESCRIPTION QUICK START The IS32LT3180 is an eight channel linear current regulator for automotive rear tail light applications such as RCL (Rear Combination Lamps) and CHMSL (Center High Mounted Stop Lamps). It is fully programmable with two LED brightness levels for the different intensity requirements of “stop” bright (DC mode) and “tail” dim (PWM mode). A logic level at the PWM pin is used to select between the tail and stop output conditions. The stop condition provides the highest intensity output, while the tail condition utilizes an internally generated PWM signal to reduce the intensity of the LEDs’ light output. The sink current at the OUTx pins is easily set with a single resistor at the STOP pin. A second resistor at the TAIL pin sets the duty cycle of the internal PWM oscillator for dimming (less bright) the LED output when operating in the tail condition. An external FET (optional) can be implemented for operation with wide varying supply voltages. The IS32LT3180 is offered in an eTSSOP-16 package. Figure 1: Photo of IS32LT3180 Evaluation Board RECOMMENDED EQUIPMENT 6V~50V, 1A DC power supply Multimeter 8 strings LEDs (3 LEDs in series of each string, the rated current is not less than 100mA) FEATURES Output current programmable from 10mA to 75mA Tail duty cycle programmable from 1% to 95% Linear voltage regulator to optimize consumption on device Low dropout voltage of 0.8V@35mA Slew rate control on each output for better EMI performance PWM logic level input selects between full brightness and PWM dimming levels FAULT reporting LED open/short circuit detection Input overvoltage protection STOP pin overcurrent protection Thermal rollback of output current Withstand 50V load dump AEC-Q100 qualification (pending) ABSOLUTE MAXIMUM RATINGS ≤ 50V power supply Caution: Do not exceed the conditions listed above; otherw ise the board will be damaged. PROCEDURE The IS32LT3180 demo board is fully assembled and tested. Follow the steps listed below to verify board operation. Caution: Do not turn on the power supply until all connections are completed. 1) Connect the negative terminal of power supply to GND header (TP6). 2) Connect the positive terminal of power supply to connector VCC header (TP1). 3) Select JP2~JP9 to configure output LED strings (refer to JUMPER/SWITCH SETTING TABLE) 4) Close JP10 to use the onboard LEDs Note: Open JP10 only if external LEDs are to be used Connect Pin1 of TP7 to each anode of the external LED strings. Connect Pin2~Pin9 to the corresponding cathode of the external LED string. Integrated Silicon Solution, Inc. – www.issi.com Rev. B, 12/18/2014 1 IS32LT3180 75MA, 8-CHANNEL CONSTANT CURRENT REGULATOR WITH OTP FOR AUTOMOTIVE REAR TAIL LIGHT 5) Close JP1. The device FAULT flag can be monitored by an external circuit on TP5. Note: The voltage level of this fault signal is pulled up to the supply voltage, disconnect JP1 if this voltage level exceeds the monitoring circuit’s logic high parameter rating. Since the Fault flag output of the IS32LT3180 is open drain, it is possible to supply a lower voltage at R12’s JP1 pin which will not damage the monitoring circuit. 6) The output current of all channels in “STOP” mode can be adjusted by the potentiometer resistor RW1. Turn RW1 counter clockwise to increase and clockwise to decrease the output current of all channels. The final resistance can be measured with an ohm meter across test point “Rstop” and GND point. 7) The PWM duty cycle of “TAIL” mode can be adjusted by the potentiometer resistor RW2. Turn RW2 counter clockwise to decrease and clockwise to increase the duty cycle. The final resistance can be measured with an ohm meter across test point “Rtail” and GND point. 8) If the total forward voltage drop between VCC to LED string (VCC - VSTRING) is high the IS32LT3180 may begin to overheat. It is recommended to use the onboard linear regulator to minimize the voltage across the OUT1~8 pins. Toggle SW2 up to “With LDO” to enable the onboard PMOS FET and transfer some power consumption from the IS32LT3180 to the external PMOS FET. Toggle SW2 down to “without LDO” to disable the onboard PMOS FET if the (VCC – VSTRING) can be kept low so the IS32LT3180 does not over heat. Note: The (VCC - VSTRING) can be minimized by either increasing the total LED string forward voltage drop, ie adding more LEDs in the string or by lowering the VCC supply voltage. 9) Toggle SW1 up and down to choose between “STOP” and “TAIL” modes. 10) Turn on the power supply. ORDERING INFORMATION Part No. Temperature Range Package IS32LT3180-ZLA3-EB -40°C to +125°C (Automotive) eTSSOP-16, Lead-free Table 1: Ordering Information For pricing, delivery, and ordering information, please contacts ISSI’s analog marketing team at [email protected] or (408) 969-6600. JUMPER/SWITCH SETTING TABLE Jumper/Switch Options Setting JP1 Pulls the FAULT flag pin up to onboard VCC. Close: pull up Open: floating JP10 Enable/disable the onboard LED strings (D3 ~ D26) Close: enable Open: disable JP2-JP9 Correspond to OUT1-OUT8. Enable/disable the corresponding LED strings. Unused channel(s) must connect their corresponding jumper to ‘L’ (GND), otherwise it will mistakenly trigger the fault flag. H: enable L: disable TP7 External LED string connector, Pin1 connects to the common anode of the external LED strings, Pin2-Pin9 correspond to OUT1-OUT8, connect to the 1~8 cathode of the external LED strings. JP10 must be Open SW1 Choose operation mode: ‘STOP’ or ‘TAIL’ Up: TAIL Down: STOP SW2 Enable/disable onboard linear regulator Up: enable Down: disable Integrated Silicon Solution, Inc. – www.issi.com Rev. B, 12/18/2014 2 IS32LT3180 75MA, 8-CHANNEL CONSTANT CURRENT REGULATOR WITH OTP FOR AUTOMOTIVE REAR TAIL LIGHT PROGRAMMING THE OUTPUT CURRENT A single programming resistor (RSTOP) controls the maximum sink current for each LED channel. The STOP pin provides a reference voltage of 1.08V (Typ.). The programming resistor may be computed using the following Equation (1): I OUT 100 1.08 RSTOP Where x is a number of 1~8. VOUTx is the OUTx pin voltage of IS32LT3180. VSTRING is the LDO output voltage. IQ is the operation current of IS32LT3180. 8 PFET (VCC VSTRING ) I OUTx x 1 R VSTRING VFB 11 1 R10 (1) The current which is drawn from the STOP pin is internally mirrored to each of the 8 outputs with a multiplication factor of 100A/A. Thus, an output current of 50mA would require a current to be drawn from STOP of 500µA, corresponding to an external programming resistance of 2.16kΩ. PROGRAMMING THE PWM DUTY CYCLE The PWM duty cycle which determines the lower intensity TAIL condition, is also set using a single external resistor. The PWM duty cycle (DC) is set by the following Equation (2): 100A RTAIL 0.1 100% DC 4 (2) Where the TAIL pin supplies a constant current of 100µA. Internally, a 1kHz sawtooth waveform is compared to the voltage of the TAIL pin resulting in a 1kHz PWM signal at the programmed duty cycle. For example, a 50% duty cycle would require the reference voltage at TAIL pin to be 2.4V, corresponding to an external resistor (RTAIL) value of 24kΩ. POWER DISSIPATION The LED power is proportional to the voltage across the LED and the sink current that can be defined as: Note: The recommended R10 is 1kΩ. Setting VSTRING should remain sufficient VOUTx to insure the current sink operation. Please refer to datasheet to set a proper VOUTx. The power dissipation on IS32LT3180: 8 P3180 (VOUTx I OUTx ) VCC I Q x 1 VOUTx VSTRING VLEDSx Assume all channels are on, IOUTx=35mA, VLEDSx=9.6V, VCC=14V, IQ=6mA, R11=9.1kΩ, R10=1kΩ. PLED=9.6V×0.035A×8=2.688W VSTRING=1.05V×(9.1kΩ/1kΩ+1)=10.605V PFET=(14V-10.605V)×0.035A×8=0.9506W P3180=(10.605V-9.6V)×0.035A×8+14V×0.006A =0.3654W When input voltage VCC varies, the LDO will keep VSTRING constant and the power dissipation on IS32LT3180 also will be constant. Caution: VCC must be higher than VSTRING to insure stable system operation. The PMOS FET and IS32LT3180 must be mounted over a large area copper plate on the PCB to enhance heat-sink performance. 8 PLED V LEDSx I OUTx x 1 Where x is a number of 1~8. PLED is the power all LED strings. VLEDSx is the total forward voltage of each LEDs string. IOUTx is the current of each LED string. When working with the LDO in the ‘STOP’ condition, the power dissipation on the PMOS FET: Integrated Silicon Solution, Inc. – www.issi.com Rev. B, 12/18/2014 3 IS32LT3180 75MA, 8-CHANNEL CONSTANT CURRENT REGULATOR WITH OTP FOR AUTOMOTIVE REAR TAIL LIGHT R1 JP10 TP6 VTAIL D1 SW1 TP1 Q1 C3 C4 R2 VCC D2 C2 R3 TP8 VSTOP With LDO SW2 L H JP2 D3 D4 D5 JP3 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 D16 D17 D18 D19 D20 JP8 D21 D22 D23 H JP9 D24 D25 D26 Without LDO L H L H L H TP4 FB R11 R10 U1 IS32LT3180_TSSOP16 JP1 4 3 R12 R5 C1 2 TP3 FAULT 6 TP2 PWM R4 5 Rstop 7 Rtail 8 13 C5 R6 RW1 RW2 FB OUT1 ERC OUT2 VIN OUT3 FAULT OUT4 PWM OUT5 RSTOP OUT6 RTAIL OUT7 GND OUT8 JP4 1 JP5 16 15 L H L H L H JP6 14 12 JP7 11 10 9 R7 L TP7 1 2 3 4 5 6 7 8 9 10 R9 R8 TP5 GND Figure 2: IS32LT3180 Application Schematic BILL OF MATERIALS Name Symbol Description Qty Supplier Part No. LED Driver U1 Constant current LED driver 1 ISSI IS32LT3180 E-Cap C1 CAP,10µF,50V,±10% 1 Capacitor C2 CAP,0.22µF,50V,±10%,SMD 1 Yageo CC0603KKX7R9BB224 Capacitor C3,C4 CAP,1µF,50V,±10%,SMD 2 Yageo CC0805KKX7R9BB105 Capacitor C5 CAP,10nF,50V,±10%,SMD 1 Yageo CC0805KKX7R9BB103 5 Yageo RC0805FR-0701KL Resistor R1,R3,R8,R9,R10 RES,1k,1/4W,±1%,SMD Resistor R6,R7 Not connect 2 Resistor R2 RES, 50R,1/4W,±5%,SMD 1 Yageo RC0805JR-0750R0L Resistor R4,R5 RES,10K,1/4W,±5%,SMD 5 Yageo RC0805JR-0710KL Resistor R11 RES,6.8K,1/4W,±1%,SMD 1 Yageo RC0805FR-076K8L PFET Q1 60V/12A, P−Channel MOS 1 ONsemi NT2955G Potentiometer RW1 0-20k,19mm×19mm 1 Potentiometer RW2 0-50k,19mm×19mm 1 Diode D1,D2 1N4007,1A,1000V,SMA 1 LED D3~D26 F8mm,0.5W 24 Switch SW1 SPDT, 13mm*6.5mm, 1A 1 Switch SW2 3PDT, 16.5mm*12.7mm, 1A 1 Header JP1~JP20 2 pin headers 20 Header TP1~TP6 2 pin headers 6 Bill of Materials refers to Figure 2 above. Integrated Silicon Solution, Inc. – www.issi.com Rev. B, 12/18/2014 4 IS32LT3180 75MA, 8-CHANNEL CONSTANT CURRENT REGULATOR WITH OTP FOR AUTOMOTIVE REAR TAIL LIGHT Figure 3: Board PCB Layout - Top Layer Figure 4: Board Component Placement Guide - Top Layer Integrated Silicon Solution, Inc. – www.issi.com Rev. B, 12/18/2014 5 IS32LT3180 75MA, 8-CHANNEL CONSTANT CURRENT REGULATOR WITH OTP FOR AUTOMOTIVE REAR TAIL LIGHT Figure 5: Board PCB Layout - Bottom Layer Figure 6: Board Component Placement Guide - Bottom Layer Copyright © 2014 Integrated Silicon Solution, Inc. All rights reserved. ISSI reserves the right to make changes to this specification and its products at any time without notice. ISSI assumes no liability arising out of the application or use of any information, products or services described herein. Customers are advised to obtain the latest version of this device specification before relying on any published information and before placing orders for products. Integrated Silicon Solution, Inc. does not recommend the use of any of its products in life support applications where the failure or malfunction of the product can reasonably be expected to cause failure of the life support system or to significantly affect its safety or effectiveness. Products are not authorized for use in such applications unless Integrated Silicon Solution, Inc. receives written assurance to its satisfaction, that: a.) the risk of injury or damage has been minimized; b.) the user assume all such risks; and c.) potential liability of Integrated Silicon Solution, Inc is adequately protected under the circumstances Integrated Silicon Solution, Inc. – www.issi.com Rev. B, 12/18/2014 6