ca_E1-E68:Layout 1 2/10/11 9:37 AM Page 1 ca_E1-E68:Layout 1 2/10/11 9:37 AM Page 17 Cannon Fiber Optics Design Guide AIRBORNE Exposed 1 P PHD 38999 GROUND NonExposed Exposed R P 1 NAVAL NonExposed Exposed R P NonExposed 1 R PHD Panel Mount R R R PHD Backplane R R R PHD Super LC R R R R R R R R R R R R D-Sub Specials Hybrid Connector (Electrical & F.O.) w/custom F.O. inserts & PHD termini Trident Specials Hybrid Connector (Electrical & F.O.) w/custom F.O. inserts & PHD termini Rack & Panel Specials Hybrid Connector (Electrical & F.O.) w/custom F.O. inserts & PHD termini 2 D38999 P Hybrid Connector (Electrical & F.O.) w/ FOHC or 29504 Termini 2 R Rack & Panel Specials P R R Hybrid Connector (Electrical & F.O.) w/custom F.O. inserts & 29504 termini P Expanded Beam R P R P 3 R P P R P R R R P P P 3 P R ITAC 2 2 FOMC NGCON R 2 2 M38999 R 3 3 Fiber Optics P Physical Contact P R 2 M38999 2 R 2 P R 3 R 3 R 3 3 1 = Required for this application: Environmental sealed backshell, Mated condition or environmental sealed dust cap. Consult factory for recommended plating requirements R = Recommended Application P = Possible Application = Not recommended for this application 2 = Required for this application: Environmental sealed backshell. Consult factory for recommended plating requirements 3 = Product Release Scheduled for 2007 Q2 Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com E-17 E ca_E1-E68:Layout 1 2/10/11 9:37 AM Page 18 Cannon Fiber Optics Design Guide Performance / Compliance Matrix ITT SPECIFICATIONS 16 Standard Min. 2 Max 36 22 Standard Min. 8 Max 64 22 8 Rectangular PHD Backplane PHD Super LC Simplex / Duplex D-Sub Specials Hybrid Connector (Electrical & F.O.) w/custom F.O. inserts & PHD termini Trident Specials Hybrid Connector (Electrical & F.O.) w/custom F.O. inserts & PHD termini Rack & Panel Specials Rectangular LC Simplex / Duplex 16 Rectangular 22 Circular 22 w/ FOHC or 29504 Termini Rack & Panel Specials Hybrid Connector (Electrical & F.O.) 1.25 mm Consult Factory Fiber Optics M38999 Expanded Beam FOMC NGCON TFOCA II Sealed Backshell Used with Breakout / Distribution cable types Nickel Backshell - Used with Breakout / Distribution cable types Robust Design Nickel None NA Boot Cadmium Tin Zinc Specials Only Consult Factory NA Nickel OD Cad Specials Only 16 Sealed Backshell Used with Breakout / Distribution cable types 11 thru 25 Circular 16 37 Nickel OD Cad Rectangular 16 Consult Factory Nickel OD Cad Consult Factory Nickel OD Cad Sealed Backshell Used with Breakout / Distribution cable types Nickel OD Cad Sealed Backshell Used with Breakout / Distribution cable types Circular 2.50 mm Circular Circular 16 Circular 16 Circular 16 Consult Factory Standard Min. 2 Max 12 Standard Min. 2 Max 36 Standard Min. 2 Max 4 None Hard Black Anodize Sealed Backshell Used with Nickel Breakout / OD Cad Distribution cable Hard Black types Anodize SM 1.1mm Buffered MM -1.2mm Fiber, CableSimplex & 900um 2 mm Multi Channel SM 1.1mm Distribution / 900um MM -1.2mm Breakout 900um -65C to +165C -65C to +125C 500 PHD variation of MILDTL38999 PHD variation of MILDTL38999 EIA/TIA455-11 test condition VI-D EIA/TIA455-14, test condition A Fiber SM 1.1mm Buffered 900um MM or Simplex -1.2mm Cable -55C to +85C Buffered Fiber, Simplex & Zip Cord Duplex Cable -65C to +125C 500 Test Pending Test Pending -55C to +125C 500 MIL-DTL24308 MIL-DTL24308 -55C to +105C 500 Consult Factory Consult Factory MIL-C81659 MIL-C81659 900um 2 mm 900um NA 900um NA 900um Buffered Fiber or Simplex Cable SM 1.1mm Test Pending 1 = Required Configuration: Environmental sealed backshell, mated condition or environmental sealed dust cap. 2 = Consult factory for recommended plating requirements -65C to +125C SM t 0 MM 900um 2 mm 500 900um 2 mm 500 MIL-DTL38999 MIL-DTL38999 900um 2 mm 500 MIL-C81659 MIL-C81659 900um 2 mm 500 MIL-DTL38999 MIL-DTL38999 900um 2 mm 500 MIL-DTL38999 MIL-DTL38999 900um 2 mm -65C to +150C 200 Consult Factory Consult Factory 900um 2 mm -65C to +165C 500 MIL-PRFPending MIL-PRFPending MM 900um 2 mm -65C to +165C 500 MIL-PRF83526 MIL-PRF83526 MM Buffered -65C to Fiber, Cable+200C Simplex & Cable / Multi Contact Channel Distribution / dependent Breakout TBD = Consult Factory for specific configuration requirements C = Compliant = Not recommended for this requirement 3 = Cable Dependent. Consult factory for Mil-spec, Ground Tactical & Avionic Cable offering 4 = Compliant with mating assist feature (Coupling Nut / Jackscrew) E Dimensions shown in inches (mm) Specifications and dimensions subject to change E-18 Test Pending 500 MM -1.2mm Compliance Key Compliance Notes Insertion Loss Mating Durability Operating Temperature Range Cable Construction Type Max. Diameter. (Simplex / Sub-Cable) Max. Fiber Buffer / Coating Dia. Fiber Type (MM / SM) Strain Relief System Plating (Connector) Nickel OD Cad 22 w/custom F.O. inserts & 29504 termini M38999 Physical Contact 1-Simplex 2-Duplex Rectangular Hybrid Connector (Electrical & F.O.) w/custom F.O. inserts & PHD termini D38999 Hybrid Connector (Electrical & F.O.) Channel Count Contact Ferrule O.D. Standard Min. 4 Max 72 Shock PHD Panel Mount 22 Environmental Vibrations 11 thru 25 Circular Fiber / Cable Compatibility Single Mode -9/125 Multi Mode - 50/125, 62.5/125, 100/140 For Large Core / Plastic Fiber consult factory for compatibility requirements PHD 38999 Contact Size Connector Product Offering Shell Size / Type Product Configuration www.ittcannon.com SM MM- MM ca_E1-E68:Layout 1 2/10/11 9:37 AM Page 19 Cannon Fiber Optics Design Guide Specification Comparison Performance / Compliance Matrix c 4 c c3 c c c c c /TIA-14, test tion A c 4 c c3 c c c c c Test ing c c c3 c c c c c c c3 c c c DTL308 c c c3 c c sult ory c c c3 c L-C659 c c c3 c4 c4 c4 c4 c4 c4 c4 c c c c c c c c3 c3 c3 c3 c3 c3 c3 Test ing DTL999 L-C659 SM tuned 0.3 MM-0.5 SM-1.0 MM-0.75 SM tuned 0.2 MM-0.3 SM-0.6 MM-0.75 SM-50 MM-20 SM-50 MM-20 DTL999 Consult Factory DTL999 Consult Factory SM-56 MM-25 SM-55 MM-25 sult ory MM-1.5 MM-1.0 MM-20 MM-25 RFing MM-0.5 MM-0.3 MM-20 MM-25 RF526 MM-0.5 MM-0.3 MM-20 MM-25 4 c Cabin / Cabinet / etc (Environmentally Controlled c2 c c2 c c c2 c c c c c c c c c c2 c c c c c c c c c c c c c c2 c c c c c c c c c c c c c c c c c c c c c c c c c c c c c c c c c c c c c 1 c c c c c c 1 c c c c c 1 1 1 1 c2 c2 c2 c2 c2 c2 c2 c Non-Exposed Exposed Completely exposed to outside environment Corrosion Resistance Cable Retraction System (Non-Exposed) c 1 c 1 1 c1 c1 c1 c1 c1 c c c c c c c c Fiber Optics PHD tion MILDTL999 Cable Retraction System (Exposed) 5% non-condensing / 100% condensing Humidity Removal and Installation Maintenance Shock Drop, Handling, Etc. Temperature -55 to +85 degrees C Vibration Rigid body motion / >200Hz primary modes Bend Life (repeated flexing) Mating Durability (>100 cycles) < 50 lbs Return Loss (dB Typical) Return Loss (dB Min.) Insertion Loss (dB Typical) Insertion Loss (dB Max.) Shock Insertion Force TYPICAL MILITARY/AEROSPACE REQUIREMENTS Optical Performance E Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com E-19 ca_E1-E68:Layout 1 2/10/11 9:37 AM Page 20 Cannon Fiber Optics Design Guide Build To Order Fiber Optic Harness Solutions Fiber Optics ITT has a world class Fiber Optic facility with proven reputation of delivering high quality, high performance fiber optic cable assemblies, for the Telecommunication, Automotive, Commercial Aircraft, Data Communications, Industrial, Medical and Military Electronic industries. ITT’s fiber optic production facility is staffed with both project and manufacturing engineers along with highly skilled technicians/operators which work to strict military and commercial standards. Our in-house capabilities allow us to design, manufacture and test all in our production facility, and build standard to highly custom multi-channel cable assemblies complete in house. Our proven expertise allows us the ability to terminate all type of fiber in both singlemode and multimode along with terminating ferrule assemblies ranging from 1.25mm to 2.50mm and plastic fiber too, and meet the requirements of today’s severe mechanical/environmental conditions. The key to developing a successful fiber optic system is understanding the performance and environmental requirements, implementing good design practices and utilizing appropriate components. For additional information please see pages 17-18 of Design Guide. E Dimensions shown in inches (mm) Specifications and dimensions subject to change E-20 www.ittcannon.com ca_E1-E68:Layout 1 2/10/11 9:37 AM Page 21 Cannon Fiber Optics Design Guide Specification Comparison Harness Assemblies Typical Harness Configurations Consult Factory for Connector / Cable Options and Pricing Harness Options with Breakout Cable Harness Configuration: Connector to Connector TERMINATED CABLE LENGTH Optical Fiber Acrylate Fiber Coating 500 μm Diameter Hard Elastometric Tight Buffer Aramid Strength Member Color-Coded Elastometric Subcable Jacket Core-Locked™ Polyurethane Jacket* *Flame-retardant available Harness Configuration: Connector to Sub-Cable Fan Out TERMINATED ASSEMBLY LENGTH PIGTAIL CONNECTORS Harness Options with Simplex Cable Harness Configuration: Connector to Fan Out TERMINATED ASSEMBLY LENGTH 900 μm Diameter Tight Buffer Standard PIGTAIL CONNECTORS Fiber Optics Optical Fiber 250 μm Acrylate Fiber Coating Aramid Strength Member Simplex Duplex Zipcord Outer Jacket Harness Configuration: Connector to Simplex Fan Out TERMINATED LENGTH E MARKING SLEEVE CABLES CONNECTOR ASSY PIGTAIL CONNECTORS DUST CAP Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com E-21 ca_E1-E68:Layout 1 2/10/11 9:37 AM Page 22 Cannon Fiber Optics Design Guide Harness Assemblies Typical Harness Configurations Consult Factory for Connector / Cable Options and Pricing Harness Options with Distribution Cable Harness Configuration: Connector to Connector TERMINATED CABLE LENGTH Central Fiber Optical Fiber Acrylate Fiber Coating Color -Coded 900 μm Diameter Tight-Buffer Aramid Strength Member Outer Jacket Harness Configuration: Connector to Discrete Fiber Fan Out Ripcord TERMINATED ASSEMBLY LENGTH PIGTAIL CONNECTORS Harness Options with Simplex Buffered Fiber Harness Configuration: Connector to Discrete Fiber Fan Out Fiber Optics TERMINATED ASSEMBLY LENGTH Available with Convoluted or Braided Conduit PIGTAIL CONNECTORS Harness Configuration: Connector to Connector TERMINATED LENGTH E MARKING SLEEVE CONNECTOR ASSY BACKSHELL INDIVIDUAL SINGLEFIBER CABLES (NYLON BRAIDED SLEEVE) MULTI-FIBER TACTICAL CABLE DUST CAP Dimensions shown in inches (mm) Specifications and dimensions subject to change E-22 www.ittcannon.com ca_E1-E68:Layout 1 2/10/11 9:37 AM Page 23 Cannon Fiber Optics Design Guide Specification Comparison Fiber Optic Harness Assembly Worksheet Customer: _______________________ Project/Program: ____________________ Description: _____________________________ APPLICATION Type: Air Land Military Space Industry / Market: Sea Industrial Medical Space Special: ______________________________________ Commercial Transportation Other: ____________________________ Environment: Exposed (Outside Environment – Sealed Connector / Backshell) Non-Exposed (Inside the Box) Temperature: Operating:_______ Storage:______ Thermal Cycle / Shock__________________________________________ Shock / Vibe: _____________________________________________________________________________________________ Additional Environmental Conditions: ________________________________________________________________________ FIBER / CABLE Fiber: Single Mode Multi-mode (50/125, 62.5/125) Multi Mode (100/140) Large Core: ______________ Special: ___________________________________________________________ Cable: Customer Specified: Manufacturer: ____________ P/N: _________________________ Supplier Standard: Mil Tact. Shipboard Ground Tactical Riser Plenum Zero Hal. Distribution Breakout Simplex Buffered Fiber Construction: CONFIGURATION Total Channel Count: __________________ Mixed Mode: Fiber: ________ _________ ____________ Electrical: ________ _________ _________ Harness Length (Termini End A to Termini End B): _________________________________________________________ Standard (ITT PN) Labels: End A FOHC NGCON Special:__________________________________ PHD Size 22 PHD Size 16 29504 ITAC FOMC Other:______________ Connector Family:________ , (PHD, NGCON, Std 38999, ITAC, FOMC, PHD Backplane, Other) Dust Cap 38999 38999 (Precision) Panel Mount Rack & Panel D-Sub Connector Config: Connector Type: ____________ (Plug, Jam-nut, Wall Mt., In-line, Special) Arrangement:________________________________ Backshell: None Configuration: 90 Other_________________________________ PHD Size 22 PHD Size 16 29504 NONE ITAC FOMC Other:____________________________ Dust Cap Connector Family:________ , (PHD, NGCON, Std 38999, ITAC, FOMC, Back Plan, Other) ) 38999 38999 (Precision) Panel Mount Rack & Panel D-Sub Connector Config: End B Termini: Pin Socket Straight FOHC NGCON Fiber Optics Pin Socket Termini: End Markers:____________ Connector Type: ____________ (Plug, Jam-nut, Wall Mt., In-line, Special) Arrangement:_____________________________________________________________________________________________ Backshell: None Configuration: Straight MISCELLANEOUS INFO No Customer Spec. / Build to ITT Part Number Customer Spec: ________________________ 90 Other_________________________________ Customer Supplied Material: ______________________________________ _____________________________________ Price Target: ________ (1 – 9), ________(10 - 49), ________(50 – 250), _________ (Over 250) GENERAL REQUIREMENTS Testing/Inspection: Standard (Includes IL-one direction, End Face Geometry, Visual Inspection) Dimensions shown in inches (mm) Specifications and dimensions subject to change Other: _________________ (Return Loss, Bi-Directional IL, Mechanical) Requirements: IL______ RL_______ www.ittcannon.com E-23 E ca_E1-E68:Layout 1 2/10/11 9:37 AM Page 24 Cannon Fiber Optics Design Guide Harness Assembly Configuration Matrix AIRBORNE Exposed Connectors (Product Type) Contacts (Product Type / Size) PHD38999, D38999, M38999 PHD (22 & 16), FOHC, 29504 Non-Exposed Exp PHD38999, D38999, M38999 PHD backplane, SuperLC, D-sub Specials, Trident, Rack & Panel Specials/ ARINC NGCON PHD38999, D38999, M38999, FOMC, TFOCA II, NGCON PHD (22 & 16), FOHC, 29504 PHD (22 & 16) FOHC, 29504, FOMC NGCON TFOCA II Fiber All - Single Mode-9/125, Multi Mod (Single Mode, 50/125, 62.5/125, 100/140) Cable Type Fiber Optics (Ground Tactical, Avionics, Zero Halogen, Commercial-Riser & Plenum) E Avionics Harness Configurations (Fan-out, Distribution, Breakout, Simplex or Buffered Fiber w/conduit) Distribution Cable Groupings Avionics Zero Halogen Fan-out, Distribution, Breakout, Simplex Buffered Fiber (with or without conduit) Ground T Distribution Breakout Standard offering Cable Min. Bend Radius Cable Dependent (Channel Count, Cable Type), Special handling Cleaning requirements Clean Connector & F (How, frequency, etc) Dimensions shown in inches (mm) Specifications and dimensions subject to change E-24 www.ittcannon.com ca_E1-E68:Layout 1 2/10/11 9:37 AM Page 25 Cannon Fiber Optics Design Guide Comparison Matrix HarnessSpecification Assembly Configuration GROUND Exposed NAVAL Non-Exposed PHD38999, D38999, M38999 PHD Panel Mount PHD backplane, SuperLC, D-sub Specials, Trident, Rack & Panel Specials/ ARINC NGCON, FOMC, TFOCA II PHD (22 & 16), FOHC, 29504, FOMC NGCON TFOCA II 999, 9, 9, II, N 2 & 16), N II Exposed PHD38999, D38999, M38999, FOMC, TFOCA II, NGCON PHD (22 & 16), FOHC, 29504, FOMC NGCON TFOCA II Non-Exposed PHD38999, D38999, M38999 PHD Panel Mount PHD backplane, SuperLC, D-sub Specials, Trident, Rack & Panel Specials/ ARINC NGCON, FOMC, TFOCA II PHD (22 & 16), FOHC, 29504, FOMC NGCON TFOCA II ulti Mode-50/125, 62.5/125, 100/140. For Large Core/Plastic Fiber consult factory ution ut Fan-out, Distribution, Breakout, Simplex Buffered Fiber (with or without conduit) Ground Tactical Distribution Breakout offering - 2-72 channel. For larger channel count consult factory Ground Tactical Avionics, Zero Halogen, Commercial-Riser Commercial-Plenum Fan-out, Distribution, Breakout, Simplex Buffered Fiber (with or without conduit) Fiber Optics ound Tactical Ground Tactical Avionics, Zero Halogen, Commercial-Riser Commercial-Plenum Type), General rule is 10X the outer jacket diameter for multi channel & 5X for simplex cables. E tor & F.O. Termini end-face prior to each connector mating Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com E-25