Fiber Optics

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Cannon Fiber Optics
Design Guide
Specification
Comparison
FOHC
ITT fiber optic contacts are a standard in the industry. We offer
the most complete line of fiber optic contacts, engineered to fit
today’s MIL-Spec circular, rack and panel, edgecard/LRM, and D
Subminiature connectors.
• Conforms to MIL-T-29504 fiber optic termini.
• Fits any size 16 cavity with no modification to connector.
• Designed for use with standard size 16 contact insertion/extraction tool.
• Both pin and socket contact end faces are easily cleaned.
Fiber Optic Contact Performance DataFober Optic Contact Performance Data
Durability
< 0.5 dB change after 500 matings
Temperature Shock
< 0.5 dB change during and after test
Operating Temperature
- 65˚C to + 200˚C (Cable/contact dependent)
Vibration, random
(16 hrs/MIL-C-38999)
< 0.5 dB change during and after test
Optical Loss Performance
1.0 dB loss for 62.5 / 125 fiber
Standard MIL-Spec Connector
Fiber Optics
Standard MIL-Spec Connector
E
Number of Size #16
Cavities Available
Dependent Upon Shell Size
Standard Connector
Cannon Designator
MIL-C-38999 Series I
KJL
1-29
MIL-C-38999 Series III
MIL-C-38999 SeriesIV
KJA
1-29
MIL-C-26482 Series I
KPSE
1-31
MIL-C-26482 Series II
MIL-C-83723 Series I
MIL-C-83723 Series III
PV7
PVA
HTMF
1-31
1-31
1-52
MIL-C-83733
DPK
Fiber Optic Contact
Socket (Body)
Pin (Body)
MIL-T-29504/5
MIL-T-29504/4
MIL-T-29504/11
MIL-T-29504/10
Up to 64
Dimensions shown in inches (mm)
Specifications and dimensions subject to change
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Cannon Fiber Optics
Design Guide
Specification
Comparison
FOHC
MIL-C-28840
ARINC 600
KFS
Up to 8
BKAD
Up to 6
MIL-T-29504/9
MIL-T-29504/8
MIL-T-29504/7
BKW
MIL-C-83527
MIL-T-29504/6
Up to 30
Ceramic Tip Optical Contacts
Ceramic Tip Optical Contacts
ITTʼ s new precision optical contacts offer
superior coupling performance and a simplified
termination process. Ceramic zirconia tips more
accurately center the fiber within the contact body.
A rugged thermoplastic alignment sleeve precisely
aligns the mating contacts. Solid state epoxy
retained within the contact eliminates any handling of
epoxy.
PIN BODY
SOCKET BODY
RETENTION SLEEVE
CERAMIC TIP
COMPRESSION SPRING
RETAINING RING
CERAMIC TIP
RESILIENT ALIGNMENT SLEEVE
CERAMIC TIP
COMPRESSION SPRING
CERAMIC TIP
RETENTION SLEEVE
PIN BODY
SOCKET
CONNECTOR RETENTION CLIP
RETAINING RING
CONNECTOR
RESILIENT ALIGNMENT SLEEVE
FOHC
-
P
A
1422
SERIES
GENDER
TERMINUS/CONNECTOR SERIES
HOLE SIZE (1422 means 142.2 microns)
ALIGNMENT SYSTEM
PREFORM
SERIES - Fiber Optic Hybrid Contacts
GENDER
P - Pin
S - Socket
J
P
TERMINUS/CONNECTOR SERIES
&
/5:
For
use
in
A - MIL-C-29504/4
MIL-C-38999 Series I, III & IV Connectors.
B - MIL-T-29504/10 & /11: For use in
MIL-C-83723 Series I, III; MIL-C-83733;
and MIL-C-26482 Series II Connectors.
&
7;
For
use
in
C - MIL-C-29504/6
MIL-C-83527; MIL-C-81659; ARINC 600;
and ARINC 404 Connectors.
D - (No Terminus Spec): For use in MIL-C-26482
Series I & MIL-C-26500 Connectors.
E - (No Terminus Spec): For use in MIL-C-83723
Series II & MIL-C-5015G Connectors.
&
/9:
For
use
in
F - MIL-C-29504/8
MIL-C-28840 Connectors.
G - (No Terminus Spec): For use in MIL-C-83723
Series III/82, /83, /86 & /87 Connectors.
H - (No Terminus spec): For use in D*M Mark I,
G06, E2P (DIN) Fiber Optic/Coaxial Housing.
Dimensions shown in inches (mm)
Specifications and dimensions subject to change
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HOLE SIZE (MICRONS)* - JEWEL
1219 1321 1422 1650 2200 2400 2600 2800
1245 1346 1447 1700 2250 2450 2650
1270 1372 1550 1750 2300 2500 2700
1295 1397 1600 1800 2350 2550 2750
Fiber Optics
How to Order Fiber Optic Hybrid Contacts
How to Order Fiber Optic Hybrid Contacts
HOLE SIZE (MICRONS)* - CERAMIC TIP
1250
1400
1700
1270
1420
1720
1290
1440
1740
ALIGNMENT SYSTEM
J - Jewel, Synthetic Ruby
P - Precision Ceramic Tip
PREFORM
P - Preform Epoxy Supplied (available for terminus/connector series A, B and G only)
N - No Preform Epoxy Supplied
*For Size not listed, consult factory.
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Cannon Fiber Optics
Design Guide
How to Order Fiber Optic Receptacles (Mates with MIL-T-04/4 Contacts)
FOHC- *
- *
SERIES
SHELL STYLE
SEALING
SERIES - Fiber Optic Hybrid Contacts
Adapter for in-line cable mechanical splice.
Jewel Ferrule Alignment System
SEALING
N - Non-Sealed
S - Sealed
SHELL STYLE
3 - Receptacle, Device, PCB Mount
4 - Receptacle, Device, Flange Mount
7 - Receptacle, Adapter, In-Line Cable
Panel Mount
Receptacle for mounting T0-18/T0-46/T0-52 devices.
Jewel Ferrule Alignment System
FIBER OPTIC
CABLE
CLIP RETENTION
SHOULDER
OUTER
SLEEVE
SPRING
GUIDE
SLEEVE
SOCKET
CONTACT
ALIGNMENT
JEWEL
Fiber Optics
ITTʼs patented* optical contacts allow the
use of all standard fibers via the field-proven
jewel ferrule alignment system in a size 16 pin
or socket contact. The jewel ferrule system
provides precise alignment regardless of fiber
size, accommodates fiber tolerances, eliminates the requirement for a minimum end gap,
and alloys for spring loading of contacts.
SOCKET
CONTACT
ASSEMBLY
PIN
CONTACT
SEALING
GROMMET
HARD
DIELECTRIC
SEALING
GROMMET
*U.S. Patent No 4,351,586, No. 3,947,182, and
No. 4,747,658
INTERFACIAL SEAL
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Dimensions shown in inches (mm)
Specifications and dimensions subject to change
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Cannon Fiber Optics
Design Guide
Specification
Comparison
Solid State
Epoxy
Since the advent of fiber optics, fibers have
been terminated in optical contacts using
messy two-part liquid epoxy. This process is
cumbersome and not conducive to high
volume production.
Optical contacts are now available with solid
state epoxy. The fiber is inserted into the
contact and the epoxy is reflowed in a cure
fixture. No mixing of liquids is required; the
volume and flow viscosity is controlled, resulting
in a perfect bond and the elimination of
clean-up.
Pin
.290
(7.37)
MAX.
.103 (2.62)
DIA.
.600
(15.24)
MAX.
.310
(7.87)
MAX.
.033
(0.84)
.0145 (0.37)
DIA. MIN
.0625
(1.59)
DIA.
.087 (2.21)
DIA. MIN.
Socket
.130
(3.30)
DIA.
SOLID STATE
EPOXY
.033
(0.84)
.113
(2.87)
DIA
.054
(1.37)
.087 (2.21)
DIA. MIN.
.103 (2.62)
DIA
.130 (3.30)
DIA.
.0625
(1.59)
DIA.
SOLID STATE
EPOXY
.0145 (0.37) MIN. DIA.
.224
(5.69)
MAX.
.652 (16.56)
.990 (25.15) MAX.
Note: Dimensions are for 38999 contacts.
Fiber Optics
E
Dimensions shown in inches (mm)
Specifications and dimensions subject to change
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Cannon Fiber Optics
Design Guide
MIL-DTL-29504 /4 and /5 Termini
Size 16 termini for use in standard MIL-DTL-38999 connectors provide flexibility of combining electrical and optical
circuits in the same connector.
ITT has been in the forefront of optical interconnect technology development for over 30 years. One of the original
products were MIL-DTL-29504 termini, patented in 1976, utilizing jewels with metallic ferrule/alignment sleeve
technology for fiber alignment. These termini are still in use. Improvements to the original approach include use
of precision ceramic ferrules and ceramic alignment sleeves to yield lower optical loss performance. ITT now offers
MIL-DTL-29504 QPL’d termini incorporating the latest ceramic alignment technology with stainless steel bodies.
Consult Factory for C.O.T.S/MIL Spec Product Availability and Qualification Status
Product Features
•
•
•
•
•
•
Low Cost Termini Solution
Stainless Steel Hardware
Removable Hood
Precision Ceramic Ferrule and Alignment Sleeve
Used in MIL-DTL-38999 Connectors with Size 16 cavities
Operating Temperature Range: -65C to +200C.
Multimode
Singlemode
1.59 mm
1.59 mm
Multimode
62.5/125
Singlemode
SMF 28
Insertion Loss (dB typ.)
0.40
0.60
Maximum Loss (dB max.)
0.75
1.00
Return Loss (dB typ.)
25
55
Return Loss (dB min.)
20
50
Ferrule Type
Fiber Optics
Fiber Type
Channel Servicing
Single
Channel Repair
Single
Channel Density (Chan./sq-in.)
Cyclic Durability
30
500
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Dimensions shown in inches (mm)
Specifications and dimensions subject to change
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Cannon Fiber Optics
Design Guide
Specification/4Comparison
MIL-DTL-29504
and /5 Termini
Size 16 termini for use in standard
MIL-DTL-38999 connectors provide
flexibility of combining electrical
and optical circuits in the same
connector.
Style 1 – Captive Strength Member Outside Barrel
(Body) with Heat Shrink
Tubing
Style 2 – Cable Jacket Bonded inside Barrel (Body)
PIN TERMINUS
SOCKET TERMINUS
MIL-DTL-29504/4
MIL-DTL-29504/5
Part Numbers
MIL-PRF-29504/4
Pin Terminus
Fiber
Singlemode 9/125
Ferrule
I.D.
Style 1
Reference Only
M29504/4-XXXX
Style 2
MIL-PRF-29504/4
Socket Terminus
Style 1
Style 2
Reference Only
M29504/5-XXXX
125.5 +1/-0 031-9740-000 031-9740-000 M29504/4-4208* 031-9741-000 031-9743-000 M29504/5-4237*
Singlemode 9/125
126 +1/-0
M29504/4-4209*
M29504/5-4238*
Multimode 50/125, 62.5/125
126 +1/-0
Multimode 50/125, 62.5/125
127 +1/-0
Multimode 100/140
142 +1/-0
Multimode 100/140
144 +1/-0
Multimode 62.5/125/155
156 +3/-0
Multimode 62.5/125/155
157 +3/-0
031-9740-006 031-9740-006 M29504/4-4212* 031-9741-006 031-9743-006 M29504/5-4241*
Multimode 100/140/172
173 +3/-0
031-9740-011 031-9740-011 M29504/4-4087 031-9741-011 031-9743-011 M29504/5-4088
Multimode 100/140/172
175 +3/-0
031-9740-004 031-9740-004 M29504/4-4210* 031-9741-004 031-9743-004 M29504/5-4239*
M29504/4-4040
M29504/5-4046
031-9740-007 031-9740-007 M29504/4-4043 031-9741-007 031-9743-007 M29504/5-4049
M29504/4-4044
M29504/5-4050
M29504/4-4211*
M29504/5-4240*
M29504/5-4242*
PRODUCT NOTES
1. Packaging: Packaging identification includes manufacturer’s name and part number
2. Material / Finish:
Ferrule: Zirconia Ceramic / N.A.
Terminus assembly Stainless steel / Passivate
3. Tooling:
Size 16 Plastic Insertion/Extraction CIET-16-03
Size 16 Metal Insertion – 995-0001-732
Size 16 Metal Extraction – 995-0001-731
4. Instructions: Consult factory for assembly instructions and termination tool list
Dimensions shown in inches (mm)
Specifications and dimensions subject to change
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Fiber Optics
M29504/4-4213*
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Cannon Fiber Optics
Design Guide
PHD Fiber Optic Terminus (Size 16 & 22)
The PHD Terminus System provides the industry’s highest and most stable performance for multi-channel
interconnects. The PHD design delivers reduced insertion loss, less channel-to-channel variance and easy
integration into High Density Interconnect Hardware.
The optical terminus system builds off LC/MU Small Form Factor (SFF) technology:
•
•
•
•
•
•
1.25 Zirconia discrete channel ceramic ferrule based
Thermal cured epoxy fiber retention
250 micron, 650 micron, 900 micron fiber up-sizing compatible
Singlemode/Multimode compatible
Telecordia GR-326 end face geometry compliant
APC compatible
Size 22
Size 16
Standard
PHD 1.25 mm
Ceramic Ferrule
Terminus
Body
Fiber Optics
Standard
PHD 1.25 mm
Ceramic Ferrule
E
Tuning
Key
PHD’s Size 22 Tuned Optical Terminus provides a
significant reduction in average and maximum random mated insertion loss.
Hex Index
Register
The PHD Terminus systems compatible with the
following connector configurations:
Multimode
62.5/125
Singlemode
SMF 28
1.25 mm
1.25 mm
Insertion Loss (dB typ.)
0.30
0.20
ARINC Special
Maximum Loss (dB max.)
0.50
0.30
PHD Panel Mount
Return Loss (dB typ.)
25
56
Return Loss (dB min.)
20
50
Ferrule (O.D.)
Channel Servicing
Single
Channel Repair
Single
Cyclic Durability
1000
PHD38999
D-Sub
Rack & Panel
PHD Backplane
Plastic Bodied Circular
See respective catalog page for product
specifications/options.
Dimensions shown in inches (mm)
Specifications and dimensions subject to change
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Cannon Fiber Optics
Design Guide
Specification
Comparison
PHD Terminus
/ Connector
Integration
The PHD Clip Style Retention System provides application proven termini integration within High Density
Interconnect Solutions.
PHD Terminus retention is via Cannon’s
patented “Little Ceasar” contact retention
clip technology. This allows unparalleled
flexibility in installing, servicing, cleaning
and repairing single optical channels
without disturbing parallel channels.
The use of modified industry standard components ensures a mature supply chain, proven manufacturing
technologies and an embedded testing infrastructure.
Fiber Optics
E
Dimensions shown in inches (mm)
Specifications and dimensions subject to change
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Cannon Fiber Optics
Design Guide
PHD Termini Packaging (38999 Example)
The ease of packaging PHD SFF termini into various footprints has allowed ITT to grow the
technology into an entire product structure within 2 years.
• Rear release clip retention system
• All ceramic LC optical channel
coupled with dual spring packaging provides robust operation in
severe environments
• Sealed connector design assure
long-term reliability in wet/moist
environments
• Standard 38999 backshell thread
enables a broad range of shell
termination options
Sleeve Block
Assembly
Terminus/Body
Assembly
Receptacle
Assembly
Spring/Clip
Assembly
Plug
Assembly
Engagement Sequences
Rules of Engagement
Fiber Optics
Since PHD optical connectors were designed “day-one” as
all optical interconnects, specific features have been in
corporated to ensure protection of optical termini during
mating. In general a minimum of three alignment
features are incorporated:
1st Stage: (Course) During connector mating
standard keyways and inner/outer shell features provide
and assure proper rotational alignment and gross axial
alignment.
2nd Stage: (Intermediate) Fine axial and
rotational alignment is ensured by the sleeve
block assembly and precision guide pins.
3rd Stage: (Final) Ceramic Terminus
Engagement Into The Ceramic Split Guide Sleeves (note:
floating terminus and sleeve
design is utilized within each terminus cavity).
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Dimensions shown in inches (mm)
Specifications and dimensions subject to change
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Cannon Fiber Optics
Design Guide
Specification
PHD Front
RemovableComparison
Sleeve Assemblies
Insert Assy
Guide Pin
Jackscrew
Removable sleeve inserts allow direct end-face access for terminus cleaning / inspection.
Fiber Optics
• ITT designs all of its PHD optical interconnects with removable sleeve assemblies. This ensures:
– Direct endface access for individual terminus cleaning
– Direct endface access for individual terminus inspection
– Mass endface exposure for mass cleaning
• Jackscrew push-out of sleeve block precludes terminus damage due to handling
• Sleeve assembly mountable in either plug or receptacle in some connector configurations
• Extended sleeve keying is provided to prevent endface contact during installation
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Dimensions shown in inches (mm)
Specifications and dimensions subject to change
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Cannon Fiber Optics
Design Guide
PHD Advantage
Robust Design with proven performance and reliability in harsh environments
• Common termini solution deployable across all fiber sizes and types (SM & MM).
• High Density (up to 50 channels per sq.-inch. Comparable to MT ferrule products)
• Packaging Flexibility: Package solutions across many military/ standard connector envelopes
(Circular and rectangular)
• Removable sleeve inserts allow direct end-face access for terminus cleaning / inspection.
• Serviceable and maintainable at the discrete pathway level
• Discrete keyed contact system for low loss performance
Attribute / Performance Comparison
Multimode
PHD
29504
MT
PHD
29504
MT
Ferrule Type
1.25 mm
1.59 mm
MT Ferrule
1.25 mm
1.5 mm
MT Ferrule
Fiber Type
62.5/125
62.5/125
62.5/125
SMF 28
SMF 28
SMF 28
Insertion Loss (db typ.)
0.30
0.40
0.30
0.20 (tuned)
0.60
0.40
Maximum Loss (db max.)
0.50
0.75
0.75
0.30 (tuned)
1.00
0.75
Return Loss (db typ.)
25
25
20
56
55
55
Return Loss (db min.)
20
20
15
50
50
50
Channel Servicing
Single
Single
8>
Single
Single
8>
Channel Repair
Single
Single
8>
Single
Single
8>
50
30
48
50
30
48
1000
500
75
1000
500
25
Channel Density (chan./sq-in)
Fiber Optics
Singlemode
Cyclic Durability
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Dimensions shown in inches (mm)
Specifications and dimensions subject to change
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Cannon Fiber Optics
Design Guide
Specification
Comparison
PHD Fiber
Optic Terminus
(Size 16 & 22)
PHD / T 22 — 1250 — M001
Size 22
Size 16
ITT Series
Terminus Assy
Terminus Size
Ferrule I.D. Dash Number
Modification Code
Fiber Size
Ferrule I.D.
Dash Number
Singlemode 9/125
125 +1/-0
- 1250
Singlemode 9/125
125.5 +1/-0
- 1255
Singlemode 9/125 &
Multimode 50/125, 62.5/125
126 +1/-0
- 1260
Multimode 50/125, 62.5/125
127 +1/-0
- 1270
Multimode 100/140
142 +1/-0
- 1420
Terminus Size
16 or 22
Modification Code
Consult Factory for Modification Codes
(Omit for none)
Terminus Part Numbers
Cross Reference
Singlemode
SMF28
Multimode
50/125 & 62.5/125
Multimode
100/140
Size 16
Max. Buffer/Jacket O.D. 2.0 mm
ITT Internal
Part Number
Descriptive
Part Number
ITT Internal
Part Number
Descriptive
Part Number
125 +1/-0
031-9727-007
PHD-T22-1250
031-9728-000
PHD-T16-1250
125.5 +1/-0
NOT ASSIGNED
PHD-T22-1255
NOT ASSIGNED
PHD-T16-1255
126 +1/-0
NOT ASSIGNED
PHD-T22-1260
031-9728-001
PHD-T16-1260
127 +1/-0
031-9727-008
PHD-T22-1270
031-9728-002
PHD-T16-1270
142 +1/-0
031-9727-003
PHD-T22-1420
031-9728-003
PHD-T16-1420
Ferrule I.D.
Dimensions shown in inches (mm)
Specifications and dimensions subject to change
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Fiber Optics
Fiber Type
Size 22
Max. Buffer/Jacket O.D. 1.1 mm
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Cannon Fiber Optics
Design Guide
PHD Fiber Optic Terminus (Size 16 & 22)
Size 16
FERRULE , CERAMIC
1.25 MM
BODY, TERMINUS
.225
.500
REF
REF
Size 22
.320
BODY, TERMINUS
REF
Fiber Optics
FERRULE, CERAMIC
ø .049
(1.25 MM)
PRODUCT NOTES
1. Packaging: Identification includes manufacturer’s
name and part number
2. Material / Finish:
Ferrule: Zirconia Ceramic / N.A.
Terminus assembly: Brass Alloy / Gold plating
E
3. Insertion / Removal tools:
Size 22 – Metal Insertion/Extraction 274-0053-0000
Size 16 Plastic Insertion/Extraction CIET-16-03
Size 16 Metal Insertion – 995-0001-732
Size 16 Metal Extraction – 995-0001-731
4. Consult factory for assembly and termination tools
or factory build cable assemblies.
5. Applications: Military/Aero space Fiber Optic Interconnect environments.
Dimensions shown in inches (mm)
Specifications and dimensions subject to change
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Cannon Fiber Optics
Design Guide
Comparison
High DensitySpecification
Circular Connector
PHD38999 Series
Meets MIL-DTL-38999 envelope dimensions including Standard Polarization, Backshell Threads and Panel Cut-Out / Mounting Holes.
Product Features
–
–
–
–
–
–
PHD Optical Contact System (Including Tuned Contacts)
All Metallic 38999 Compatible Outside Dimensions
Internal Metallic Web for EMI Suppression and Terminus Stability
Standard 38999 Keys
All Metallic Backshell w/Sealing Grommet
Size 22 and Size 16 Termini Back body to accommodate large variety
of fiber buffering/Jackets
– Removable alignment insert assembly mountable in either plug or receptacle.
Wall Mount Receptacle
Jam Nut Receptacle
Standard
PHD 1.25 mm
Ceramic Ferrule
Guide Pin
Jackscrew
Plug
Terminus
Body
Standard
PHD 1.25 mm
Ceramic Ferrule
Hex Index
Register
Size 22 Termini
Size 16 Termini
INSERT ASSY SIZES
13 THRU 25
INSERT ASSY
SIZE 11
Front Alignment Insert Assembly
PRODUCT NOTES
1. Packaging: Packaging identification includes
manufacturer’s name and part number
2. Material / Finish:
Insert: Aluminum Alloy / Electroless Nickel
Hardware Stainless Steel / Passivated
Internal Alignment Sleeves: Ceramic
Shell / Shell Hardware: Aluminum Alloy/Electroless
Nickel or Cadmium plating. See Connector
Assembly Matrix for Part Numbers
Internal Springs, Cups, Clips, Screws, Washers,
Alignment pins: Stainless Steel / NA
Dimensions shown in inches (mm)
Specifications and dimensions subject to change
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E-43
3. Insertion / Removal tool:
Size 22 – Metal Insertion/Extraction 274-0053-0000
Size 16 Plastic Insertion/Extraction CIET-16-03
Size 16 Metal Insertion – 995-0001-732
Size 16 Metal Extraction – 995-0001-731
4. Alignment Insert Assembly may be added to the Plug
Assembly or the Receptacle Assembly but not both.
See Connector Assembly Matrix for Part Numbers.
5. Applications: Military/Aero space Fiber Optic Interconnect environments.
Fiber Optics
Tuning
Key
Insert Assy
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