ca_E1-E68:Layout 1 2/10/11 9:37 AM Page 1 ca_E1-E68:Layout 1 2/10/11 9:37 AM Page 30 Cannon Fiber Optics Design Guide Specification Comparison FOHC ITT fiber optic contacts are a standard in the industry. We offer the most complete line of fiber optic contacts, engineered to fit today’s MIL-Spec circular, rack and panel, edgecard/LRM, and D Subminiature connectors. • Conforms to MIL-T-29504 fiber optic termini. • Fits any size 16 cavity with no modification to connector. • Designed for use with standard size 16 contact insertion/extraction tool. • Both pin and socket contact end faces are easily cleaned. Fiber Optic Contact Performance DataFober Optic Contact Performance Data Durability < 0.5 dB change after 500 matings Temperature Shock < 0.5 dB change during and after test Operating Temperature - 65˚C to + 200˚C (Cable/contact dependent) Vibration, random (16 hrs/MIL-C-38999) < 0.5 dB change during and after test Optical Loss Performance 1.0 dB loss for 62.5 / 125 fiber Standard MIL-Spec Connector Fiber Optics Standard MIL-Spec Connector E Number of Size #16 Cavities Available Dependent Upon Shell Size Standard Connector Cannon Designator MIL-C-38999 Series I KJL 1-29 MIL-C-38999 Series III MIL-C-38999 SeriesIV KJA 1-29 MIL-C-26482 Series I KPSE 1-31 MIL-C-26482 Series II MIL-C-83723 Series I MIL-C-83723 Series III PV7 PVA HTMF 1-31 1-31 1-52 MIL-C-83733 DPK Fiber Optic Contact Socket (Body) Pin (Body) MIL-T-29504/5 MIL-T-29504/4 MIL-T-29504/11 MIL-T-29504/10 Up to 64 Dimensions shown in inches (mm) Specifications and dimensions subject to change E-30 www.ittcannon.com ca_E1-E68:Layout 1 2/10/11 9:37 AM Page 31 Cannon Fiber Optics Design Guide Specification Comparison FOHC MIL-C-28840 ARINC 600 KFS Up to 8 BKAD Up to 6 MIL-T-29504/9 MIL-T-29504/8 MIL-T-29504/7 BKW MIL-C-83527 MIL-T-29504/6 Up to 30 Ceramic Tip Optical Contacts Ceramic Tip Optical Contacts ITTʼ s new precision optical contacts offer superior coupling performance and a simplified termination process. Ceramic zirconia tips more accurately center the fiber within the contact body. A rugged thermoplastic alignment sleeve precisely aligns the mating contacts. Solid state epoxy retained within the contact eliminates any handling of epoxy. PIN BODY SOCKET BODY RETENTION SLEEVE CERAMIC TIP COMPRESSION SPRING RETAINING RING CERAMIC TIP RESILIENT ALIGNMENT SLEEVE CERAMIC TIP COMPRESSION SPRING CERAMIC TIP RETENTION SLEEVE PIN BODY SOCKET CONNECTOR RETENTION CLIP RETAINING RING CONNECTOR RESILIENT ALIGNMENT SLEEVE FOHC - P A 1422 SERIES GENDER TERMINUS/CONNECTOR SERIES HOLE SIZE (1422 means 142.2 microns) ALIGNMENT SYSTEM PREFORM SERIES - Fiber Optic Hybrid Contacts GENDER P - Pin S - Socket J P TERMINUS/CONNECTOR SERIES & /5: For use in A - MIL-C-29504/4 MIL-C-38999 Series I, III & IV Connectors. B - MIL-T-29504/10 & /11: For use in MIL-C-83723 Series I, III; MIL-C-83733; and MIL-C-26482 Series II Connectors. & 7; For use in C - MIL-C-29504/6 MIL-C-83527; MIL-C-81659; ARINC 600; and ARINC 404 Connectors. D - (No Terminus Spec): For use in MIL-C-26482 Series I & MIL-C-26500 Connectors. E - (No Terminus Spec): For use in MIL-C-83723 Series II & MIL-C-5015G Connectors. & /9: For use in F - MIL-C-29504/8 MIL-C-28840 Connectors. G - (No Terminus Spec): For use in MIL-C-83723 Series III/82, /83, /86 & /87 Connectors. H - (No Terminus spec): For use in D*M Mark I, G06, E2P (DIN) Fiber Optic/Coaxial Housing. Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com E-31 HOLE SIZE (MICRONS)* - JEWEL 1219 1321 1422 1650 2200 2400 2600 2800 1245 1346 1447 1700 2250 2450 2650 1270 1372 1550 1750 2300 2500 2700 1295 1397 1600 1800 2350 2550 2750 Fiber Optics How to Order Fiber Optic Hybrid Contacts How to Order Fiber Optic Hybrid Contacts HOLE SIZE (MICRONS)* - CERAMIC TIP 1250 1400 1700 1270 1420 1720 1290 1440 1740 ALIGNMENT SYSTEM J - Jewel, Synthetic Ruby P - Precision Ceramic Tip PREFORM P - Preform Epoxy Supplied (available for terminus/connector series A, B and G only) N - No Preform Epoxy Supplied *For Size not listed, consult factory. E ca_E1-E68:Layout 1 2/10/11 9:37 AM Page 32 Cannon Fiber Optics Design Guide How to Order Fiber Optic Receptacles (Mates with MIL-T-04/4 Contacts) FOHC- * - * SERIES SHELL STYLE SEALING SERIES - Fiber Optic Hybrid Contacts Adapter for in-line cable mechanical splice. Jewel Ferrule Alignment System SEALING N - Non-Sealed S - Sealed SHELL STYLE 3 - Receptacle, Device, PCB Mount 4 - Receptacle, Device, Flange Mount 7 - Receptacle, Adapter, In-Line Cable Panel Mount Receptacle for mounting T0-18/T0-46/T0-52 devices. Jewel Ferrule Alignment System FIBER OPTIC CABLE CLIP RETENTION SHOULDER OUTER SLEEVE SPRING GUIDE SLEEVE SOCKET CONTACT ALIGNMENT JEWEL Fiber Optics ITTʼs patented* optical contacts allow the use of all standard fibers via the field-proven jewel ferrule alignment system in a size 16 pin or socket contact. The jewel ferrule system provides precise alignment regardless of fiber size, accommodates fiber tolerances, eliminates the requirement for a minimum end gap, and alloys for spring loading of contacts. SOCKET CONTACT ASSEMBLY PIN CONTACT SEALING GROMMET HARD DIELECTRIC SEALING GROMMET *U.S. Patent No 4,351,586, No. 3,947,182, and No. 4,747,658 INTERFACIAL SEAL E Dimensions shown in inches (mm) Specifications and dimensions subject to change E-32 www.ittcannon.com ca_E1-E68:Layout 1 2/10/11 9:37 AM Page 33 Cannon Fiber Optics Design Guide Specification Comparison Solid State Epoxy Since the advent of fiber optics, fibers have been terminated in optical contacts using messy two-part liquid epoxy. This process is cumbersome and not conducive to high volume production. Optical contacts are now available with solid state epoxy. The fiber is inserted into the contact and the epoxy is reflowed in a cure fixture. No mixing of liquids is required; the volume and flow viscosity is controlled, resulting in a perfect bond and the elimination of clean-up. Pin .290 (7.37) MAX. .103 (2.62) DIA. .600 (15.24) MAX. .310 (7.87) MAX. .033 (0.84) .0145 (0.37) DIA. MIN .0625 (1.59) DIA. .087 (2.21) DIA. MIN. Socket .130 (3.30) DIA. SOLID STATE EPOXY .033 (0.84) .113 (2.87) DIA .054 (1.37) .087 (2.21) DIA. MIN. .103 (2.62) DIA .130 (3.30) DIA. .0625 (1.59) DIA. SOLID STATE EPOXY .0145 (0.37) MIN. DIA. .224 (5.69) MAX. .652 (16.56) .990 (25.15) MAX. Note: Dimensions are for 38999 contacts. Fiber Optics E Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com E-33 ca_E1-E68:Layout 1 2/10/11 9:37 AM Page 34 Cannon Fiber Optics Design Guide MIL-DTL-29504 /4 and /5 Termini Size 16 termini for use in standard MIL-DTL-38999 connectors provide flexibility of combining electrical and optical circuits in the same connector. ITT has been in the forefront of optical interconnect technology development for over 30 years. One of the original products were MIL-DTL-29504 termini, patented in 1976, utilizing jewels with metallic ferrule/alignment sleeve technology for fiber alignment. These termini are still in use. Improvements to the original approach include use of precision ceramic ferrules and ceramic alignment sleeves to yield lower optical loss performance. ITT now offers MIL-DTL-29504 QPL’d termini incorporating the latest ceramic alignment technology with stainless steel bodies. Consult Factory for C.O.T.S/MIL Spec Product Availability and Qualification Status Product Features • • • • • • Low Cost Termini Solution Stainless Steel Hardware Removable Hood Precision Ceramic Ferrule and Alignment Sleeve Used in MIL-DTL-38999 Connectors with Size 16 cavities Operating Temperature Range: -65C to +200C. Multimode Singlemode 1.59 mm 1.59 mm Multimode 62.5/125 Singlemode SMF 28 Insertion Loss (dB typ.) 0.40 0.60 Maximum Loss (dB max.) 0.75 1.00 Return Loss (dB typ.) 25 55 Return Loss (dB min.) 20 50 Ferrule Type Fiber Optics Fiber Type Channel Servicing Single Channel Repair Single Channel Density (Chan./sq-in.) Cyclic Durability 30 500 E Dimensions shown in inches (mm) Specifications and dimensions subject to change E-34 www.ittcannon.com ca_E1-E68:Layout 1 2/10/11 9:37 AM Page 35 Cannon Fiber Optics Design Guide Specification/4Comparison MIL-DTL-29504 and /5 Termini Size 16 termini for use in standard MIL-DTL-38999 connectors provide flexibility of combining electrical and optical circuits in the same connector. Style 1 – Captive Strength Member Outside Barrel (Body) with Heat Shrink Tubing Style 2 – Cable Jacket Bonded inside Barrel (Body) PIN TERMINUS SOCKET TERMINUS MIL-DTL-29504/4 MIL-DTL-29504/5 Part Numbers MIL-PRF-29504/4 Pin Terminus Fiber Singlemode 9/125 Ferrule I.D. Style 1 Reference Only M29504/4-XXXX Style 2 MIL-PRF-29504/4 Socket Terminus Style 1 Style 2 Reference Only M29504/5-XXXX 125.5 +1/-0 031-9740-000 031-9740-000 M29504/4-4208* 031-9741-000 031-9743-000 M29504/5-4237* Singlemode 9/125 126 +1/-0 M29504/4-4209* M29504/5-4238* Multimode 50/125, 62.5/125 126 +1/-0 Multimode 50/125, 62.5/125 127 +1/-0 Multimode 100/140 142 +1/-0 Multimode 100/140 144 +1/-0 Multimode 62.5/125/155 156 +3/-0 Multimode 62.5/125/155 157 +3/-0 031-9740-006 031-9740-006 M29504/4-4212* 031-9741-006 031-9743-006 M29504/5-4241* Multimode 100/140/172 173 +3/-0 031-9740-011 031-9740-011 M29504/4-4087 031-9741-011 031-9743-011 M29504/5-4088 Multimode 100/140/172 175 +3/-0 031-9740-004 031-9740-004 M29504/4-4210* 031-9741-004 031-9743-004 M29504/5-4239* M29504/4-4040 M29504/5-4046 031-9740-007 031-9740-007 M29504/4-4043 031-9741-007 031-9743-007 M29504/5-4049 M29504/4-4044 M29504/5-4050 M29504/4-4211* M29504/5-4240* M29504/5-4242* PRODUCT NOTES 1. Packaging: Packaging identification includes manufacturer’s name and part number 2. Material / Finish: Ferrule: Zirconia Ceramic / N.A. Terminus assembly Stainless steel / Passivate 3. Tooling: Size 16 Plastic Insertion/Extraction CIET-16-03 Size 16 Metal Insertion – 995-0001-732 Size 16 Metal Extraction – 995-0001-731 4. Instructions: Consult factory for assembly instructions and termination tool list Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com E-35 Fiber Optics M29504/4-4213* E ca_E1-E68:Layout 1 2/10/11 9:37 AM Page 36 Cannon Fiber Optics Design Guide PHD Fiber Optic Terminus (Size 16 & 22) The PHD Terminus System provides the industry’s highest and most stable performance for multi-channel interconnects. The PHD design delivers reduced insertion loss, less channel-to-channel variance and easy integration into High Density Interconnect Hardware. The optical terminus system builds off LC/MU Small Form Factor (SFF) technology: • • • • • • 1.25 Zirconia discrete channel ceramic ferrule based Thermal cured epoxy fiber retention 250 micron, 650 micron, 900 micron fiber up-sizing compatible Singlemode/Multimode compatible Telecordia GR-326 end face geometry compliant APC compatible Size 22 Size 16 Standard PHD 1.25 mm Ceramic Ferrule Terminus Body Fiber Optics Standard PHD 1.25 mm Ceramic Ferrule E Tuning Key PHD’s Size 22 Tuned Optical Terminus provides a significant reduction in average and maximum random mated insertion loss. Hex Index Register The PHD Terminus systems compatible with the following connector configurations: Multimode 62.5/125 Singlemode SMF 28 1.25 mm 1.25 mm Insertion Loss (dB typ.) 0.30 0.20 ARINC Special Maximum Loss (dB max.) 0.50 0.30 PHD Panel Mount Return Loss (dB typ.) 25 56 Return Loss (dB min.) 20 50 Ferrule (O.D.) Channel Servicing Single Channel Repair Single Cyclic Durability 1000 PHD38999 D-Sub Rack & Panel PHD Backplane Plastic Bodied Circular See respective catalog page for product specifications/options. Dimensions shown in inches (mm) Specifications and dimensions subject to change E-36 www.ittcannon.com ca_E1-E68:Layout 1 2/10/11 9:37 AM Page 37 Cannon Fiber Optics Design Guide Specification Comparison PHD Terminus / Connector Integration The PHD Clip Style Retention System provides application proven termini integration within High Density Interconnect Solutions. PHD Terminus retention is via Cannon’s patented “Little Ceasar” contact retention clip technology. This allows unparalleled flexibility in installing, servicing, cleaning and repairing single optical channels without disturbing parallel channels. The use of modified industry standard components ensures a mature supply chain, proven manufacturing technologies and an embedded testing infrastructure. Fiber Optics E Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com E-37 ca_E1-E68:Layout 1 2/10/11 9:37 AM Page 38 Cannon Fiber Optics Design Guide PHD Termini Packaging (38999 Example) The ease of packaging PHD SFF termini into various footprints has allowed ITT to grow the technology into an entire product structure within 2 years. • Rear release clip retention system • All ceramic LC optical channel coupled with dual spring packaging provides robust operation in severe environments • Sealed connector design assure long-term reliability in wet/moist environments • Standard 38999 backshell thread enables a broad range of shell termination options Sleeve Block Assembly Terminus/Body Assembly Receptacle Assembly Spring/Clip Assembly Plug Assembly Engagement Sequences Rules of Engagement Fiber Optics Since PHD optical connectors were designed “day-one” as all optical interconnects, specific features have been in corporated to ensure protection of optical termini during mating. In general a minimum of three alignment features are incorporated: 1st Stage: (Course) During connector mating standard keyways and inner/outer shell features provide and assure proper rotational alignment and gross axial alignment. 2nd Stage: (Intermediate) Fine axial and rotational alignment is ensured by the sleeve block assembly and precision guide pins. 3rd Stage: (Final) Ceramic Terminus Engagement Into The Ceramic Split Guide Sleeves (note: floating terminus and sleeve design is utilized within each terminus cavity). E Dimensions shown in inches (mm) Specifications and dimensions subject to change E-38 www.ittcannon.com ca_E1-E68:Layout 1 2/10/11 9:37 AM Page 39 Cannon Fiber Optics Design Guide Specification PHD Front RemovableComparison Sleeve Assemblies Insert Assy Guide Pin Jackscrew Removable sleeve inserts allow direct end-face access for terminus cleaning / inspection. Fiber Optics • ITT designs all of its PHD optical interconnects with removable sleeve assemblies. This ensures: – Direct endface access for individual terminus cleaning – Direct endface access for individual terminus inspection – Mass endface exposure for mass cleaning • Jackscrew push-out of sleeve block precludes terminus damage due to handling • Sleeve assembly mountable in either plug or receptacle in some connector configurations • Extended sleeve keying is provided to prevent endface contact during installation E Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com E-39 ca_E1-E68:Layout 1 2/10/11 9:37 AM Page 40 Cannon Fiber Optics Design Guide PHD Advantage Robust Design with proven performance and reliability in harsh environments • Common termini solution deployable across all fiber sizes and types (SM & MM). • High Density (up to 50 channels per sq.-inch. Comparable to MT ferrule products) • Packaging Flexibility: Package solutions across many military/ standard connector envelopes (Circular and rectangular) • Removable sleeve inserts allow direct end-face access for terminus cleaning / inspection. • Serviceable and maintainable at the discrete pathway level • Discrete keyed contact system for low loss performance Attribute / Performance Comparison Multimode PHD 29504 MT PHD 29504 MT Ferrule Type 1.25 mm 1.59 mm MT Ferrule 1.25 mm 1.5 mm MT Ferrule Fiber Type 62.5/125 62.5/125 62.5/125 SMF 28 SMF 28 SMF 28 Insertion Loss (db typ.) 0.30 0.40 0.30 0.20 (tuned) 0.60 0.40 Maximum Loss (db max.) 0.50 0.75 0.75 0.30 (tuned) 1.00 0.75 Return Loss (db typ.) 25 25 20 56 55 55 Return Loss (db min.) 20 20 15 50 50 50 Channel Servicing Single Single 8> Single Single 8> Channel Repair Single Single 8> Single Single 8> 50 30 48 50 30 48 1000 500 75 1000 500 25 Channel Density (chan./sq-in) Fiber Optics Singlemode Cyclic Durability E Dimensions shown in inches (mm) Specifications and dimensions subject to change E-40 www.ittcannon.com ca_E1-E68:Layout 1 2/10/11 9:37 AM Page 41 Cannon Fiber Optics Design Guide Specification Comparison PHD Fiber Optic Terminus (Size 16 & 22) PHD / T 22 — 1250 — M001 Size 22 Size 16 ITT Series Terminus Assy Terminus Size Ferrule I.D. Dash Number Modification Code Fiber Size Ferrule I.D. Dash Number Singlemode 9/125 125 +1/-0 - 1250 Singlemode 9/125 125.5 +1/-0 - 1255 Singlemode 9/125 & Multimode 50/125, 62.5/125 126 +1/-0 - 1260 Multimode 50/125, 62.5/125 127 +1/-0 - 1270 Multimode 100/140 142 +1/-0 - 1420 Terminus Size 16 or 22 Modification Code Consult Factory for Modification Codes (Omit for none) Terminus Part Numbers Cross Reference Singlemode SMF28 Multimode 50/125 & 62.5/125 Multimode 100/140 Size 16 Max. Buffer/Jacket O.D. 2.0 mm ITT Internal Part Number Descriptive Part Number ITT Internal Part Number Descriptive Part Number 125 +1/-0 031-9727-007 PHD-T22-1250 031-9728-000 PHD-T16-1250 125.5 +1/-0 NOT ASSIGNED PHD-T22-1255 NOT ASSIGNED PHD-T16-1255 126 +1/-0 NOT ASSIGNED PHD-T22-1260 031-9728-001 PHD-T16-1260 127 +1/-0 031-9727-008 PHD-T22-1270 031-9728-002 PHD-T16-1270 142 +1/-0 031-9727-003 PHD-T22-1420 031-9728-003 PHD-T16-1420 Ferrule I.D. Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com E-41 Fiber Optics Fiber Type Size 22 Max. Buffer/Jacket O.D. 1.1 mm E ca_E1-E68:Layout 1 2/10/11 9:37 AM Page 42 Cannon Fiber Optics Design Guide PHD Fiber Optic Terminus (Size 16 & 22) Size 16 FERRULE , CERAMIC 1.25 MM BODY, TERMINUS .225 .500 REF REF Size 22 .320 BODY, TERMINUS REF Fiber Optics FERRULE, CERAMIC ø .049 (1.25 MM) PRODUCT NOTES 1. Packaging: Identification includes manufacturer’s name and part number 2. Material / Finish: Ferrule: Zirconia Ceramic / N.A. Terminus assembly: Brass Alloy / Gold plating E 3. Insertion / Removal tools: Size 22 – Metal Insertion/Extraction 274-0053-0000 Size 16 Plastic Insertion/Extraction CIET-16-03 Size 16 Metal Insertion – 995-0001-732 Size 16 Metal Extraction – 995-0001-731 4. Consult factory for assembly and termination tools or factory build cable assemblies. 5. Applications: Military/Aero space Fiber Optic Interconnect environments. Dimensions shown in inches (mm) Specifications and dimensions subject to change E-42 www.ittcannon.com ca_E1-E68:Layout 1 2/10/11 9:37 AM Page 43 Cannon Fiber Optics Design Guide Comparison High DensitySpecification Circular Connector PHD38999 Series Meets MIL-DTL-38999 envelope dimensions including Standard Polarization, Backshell Threads and Panel Cut-Out / Mounting Holes. Product Features – – – – – – PHD Optical Contact System (Including Tuned Contacts) All Metallic 38999 Compatible Outside Dimensions Internal Metallic Web for EMI Suppression and Terminus Stability Standard 38999 Keys All Metallic Backshell w/Sealing Grommet Size 22 and Size 16 Termini Back body to accommodate large variety of fiber buffering/Jackets – Removable alignment insert assembly mountable in either plug or receptacle. Wall Mount Receptacle Jam Nut Receptacle Standard PHD 1.25 mm Ceramic Ferrule Guide Pin Jackscrew Plug Terminus Body Standard PHD 1.25 mm Ceramic Ferrule Hex Index Register Size 22 Termini Size 16 Termini INSERT ASSY SIZES 13 THRU 25 INSERT ASSY SIZE 11 Front Alignment Insert Assembly PRODUCT NOTES 1. Packaging: Packaging identification includes manufacturer’s name and part number 2. Material / Finish: Insert: Aluminum Alloy / Electroless Nickel Hardware Stainless Steel / Passivated Internal Alignment Sleeves: Ceramic Shell / Shell Hardware: Aluminum Alloy/Electroless Nickel or Cadmium plating. See Connector Assembly Matrix for Part Numbers Internal Springs, Cups, Clips, Screws, Washers, Alignment pins: Stainless Steel / NA Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com E-43 3. Insertion / Removal tool: Size 22 – Metal Insertion/Extraction 274-0053-0000 Size 16 Plastic Insertion/Extraction CIET-16-03 Size 16 Metal Insertion – 995-0001-732 Size 16 Metal Extraction – 995-0001-731 4. Alignment Insert Assembly may be added to the Plug Assembly or the Receptacle Assembly but not both. See Connector Assembly Matrix for Part Numbers. 5. Applications: Military/Aero space Fiber Optic Interconnect environments. Fiber Optics Tuning Key Insert Assy E