Quality Assurance Reliability Manual

High Reliability Assembly Flow
DEVICES INCORPORATED
ATTACHMENT: HIGH RELIABILITY
ASSEMBLY FLOW
KEY:
∇
MANUFACTURING
QUALITY CONTROL LOT INSPECTION
The following diagrams represent nominal process flows as of the date of issue.
Specific details are availiable in LOGIC Devices Manufacturing Instructions.
1
HRFDOC Rev. A
High Reliability Assembly Flow
DEVICES INCORPORATED
HERMETIC
-55°C to +125°C
∇
∇
SAW
2ND OPTICAL INSPECTION
QC BUY-OFF
∇
DIE ATTACH
QC BUY-OFF / MONITOR
∇
∇
WIRE BOND
3RD OPTICAL INSPECTION
QC BUY-OFF / MONITOR
∇
∇
∇
∇
∇
∇
∇
∇
∇
BAKE
LID / CAP
PRE-SEAL BAKE
SEAL
STABILIZATION BAKE
MARKING
MARK CURE
TEMPERATURE CYCLE
CENTRIFUGE
CONTINUED
2
HRFDOC Rev. A
High Reliability Assembly Flow
DEVICES INCORPORATED
(Continued from
previous page)
∇
∇
∇
∇
TRIM
FINE LEAK TEST
GROSS LEAK TEST
4TH OPTICAL INSPECTION
QC BUY-OFF / MONITOR
∇
∇
∇
∇
PACKING
PRE BURN-IN ELECTRICAL TEST = +25°C
PER LOGIC SPECIFICATION
BURN-IN
PER MIL-STD-883, METHOD 1015
POST BURN-IN ELECTRICAL TEST = +25°C
PER LOGIC SPECIFICATION
PDA VERIFICATION
∇
∇
5% PDA MAX
100% ELECTRICAL TEST T= +125°C
PER LOGIC SPECIFICATION
100% ELECTRICAL TEST T = -55°C
PER LOGIC SPECIFICATION
QC GROUP A, ELECTRICAL TEST T = +25°C
PER MIL-STD-883, METHOD 5005 SUBGROUPS 1,7,9. LTPD = 2
QC GROUP A, ELECTRICAL TEST T = +125°C
PER MIL-STD-883, METHOD 5005 SUBGROUPS 2, 8A, 10. LTPD = 2
CONTINUED
3
HRFDOC Rev. A
High Reliability Assembly Flow
DEVICES INCORPORATED
(Continued from
previous page)
QC GROUP A, ELECTRICAL TEST T = -55°C
∇
∇
PER MIL-STD-883, METHOD 5005, SUBGROUPS 3, 8B, 11
LTPD = 2 (B SUFFIX), LTPD = 10 (E SUFFIX)
100% EXTERNAL VISUAL INSPECTION
PER MIL-STD-883, METHOD 2009
FINISHED PRODUCT UNIT PACKAGING
PER LOGIC SPECIFICATION
QC EXTERNAL VISUAL INSPECTION
∇
∇
∇
∇
∇
∇
PER LOGIC SPECIFICATION, AQL = 0.10%
TO INVENTORY
FROM INVENTORY
FINAL MARK
MARK PART NUMBER PER LOGIC OR CUSTOMER SPEC.
ELECTRICAL SAMPLE TEST
T = +25°C, AQL = 0.10%
FINAL VISUAL INSPECTION
PER MIL-STD-883, METHOD 2009
FINISHED PRODUCT UNIT REPACKAGING
PER CUSTOMER SPECIFICATION IF DIFFERENT
FROM LOGIC STANDARD PACKAGING
QC FINAL VISUAL INSPECTION
PER LOGIC SPECIFICATION
QC PLANT CLEARANCE
GROUPS A, B, C, D ATTRIBUTES DATA (WHEN REQUIRED)
ISSUE CERTIFICATE OF COMPLIANCE
∇
PACK AND SHIP
4
HRFDOC Rev. A