Datasheet - International Rectifier

Preliminary Datasheet
IRMD808
Motor Drive Reference Board
For Mid Power Applications
Description
IRMD808 is a reference board including three half-bridge modules for motor drive application. The kit features
and demonstrates International Rectifier’s intelligent power module (IPM) technology in an innovative PQFN
package.
Features
µIPM™ - Intelligent Power Module (IPM)
• Low RDS(on) Trench MOSFETs (500V)
• Integrated gate drivers and bootstrap functionality
• Overcurrent and under-voltage lockout protection
• Fault diagnostic output
• Optimized dV/dt for loss and EMI trade offs
• IPM Isolation 1500VRMS min
Product Summary
• FR4 based 1oz copper two-layer PCB
• Up to 280W motor power range (Note1)
• Possibility to easy change between 3 Leg shunt to
single shunt configuration
• Compatible with the following µIPM modules:
IRSM808-105MH
10A / 0.8Ω, 500V
IRSM807-105MH
10A / 0.8Ω, 500V
Note1: Determined by rating of mounted µIPM
120 x 85 mm
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October 7, 2013
Preliminary Datasheet
IRMD808
Safety Precautions
In addition to the precautions listed throughout this manual, please read and understand the following statements
regarding hazards associated with development system.
ATTENTION: The ground potential of the IRMD808 system is biased to a negative DC bus
voltage potential. When measuring voltage waveform by oscilloscope, the scope ground needs
to be isolated. Failure to do so may result in personal injury or death. Darkened display LEDs is
not an indication that capacitors have discharged to safe voltage levels.
ATTENTION: Only personnel familiar with the drive and associated machinery should plan
or implement the installation, start-up, and subsequent maintenance of the system. Failure to
comply may result in personal injury and/or equipment damage.
ATTENTION: The surface temperatures of the drive may become hot, which may cause injury.
ATTENTION: IRMD808 system contains ESD (Electrostatic Discharge) sensitive parts and
assemblies. Static control precautions are required when installing, testing, servicing or repairing
this assembly. Component damage may result if ESD control procedures are not followed. If you
are not familiar with static control procedures, reference applicable ESD protection handbook
and guideline.
ATTENTION: An incorrectly applied or installed drive can result in component damage or
reduction in product life. Wiring or application errors such as undersizing the motor, supplying
an incorrect or inadequate AC supply, or excessive ambient temperatures may result in system
malfunction.
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October 7, 2013
Preliminary Datasheet
IRMD808
ATTENTION: Remove and lock out power from the drive before you disconnect or reconnect
wires or perform service. Wait three minutes after removing power to discharge the bus voltage.
Do not attempt to service the drive until bus voltage has discharged to zero. Failure to do so
may result in bodily injury or death.
ATTENTION: Do not connect power factor correction capacitors to output terminals U, V, and
W. Doing so may result in equipment damage or bodily injury.
ATTENTION: Debris When Unpacking
IRMD808 system is shipped with packing materials that need to be removed prior to installation.
Failure to remove all debris and packing materials which are unnecessary for system installation
may result in overheating or abnormal operating condition.
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© 2013 International Rectifier
October 7, 2013
Preliminary Datasheet
IRMD808
Hardware Description
A top view of the IRMD808 board is shown below.
J1: Dc Bus
connection
J2: VCC supply
connection
Power Supply
µIPM
J4:
interface
connector
for control
board
4
µIPM
µIPM
J3: Motor Connector
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© 2013 International Rectifier
October 7, 2013
Preliminary Datasheet
IRMD808
PCB
The 120 x 85mm board has two layers with 1oz (~35µm) copper each.
Isolation Boundary
Note that the ground potential of the IRMD808 system is biased to a negative DC bus voltage potential. The user
should keep in mind that most parts of the hardware have negative DC bus ground and it may be necessary to
isolate the scope when waveforms are measured. Refer to the IRMD808 schematics for more information.
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© 2013 International Rectifier
October 7, 2013
Preliminary Datasheet
IRMD808
Connector definition
J1 – Dc Bus connection
Pin
Name
Description
1
GND
Connected to ground
2
DCP
Connected to Dc Bus positive voltage
J2 – Vcc supply connection
Pin
Name
Description
1
VCC
Connected to positive supply voltage to feed the uIPM – use only
removing jumper JP1 (Note2)
2
GND
Connected to ground
Note2: in order to feed the uIPMs with the 15V supply generated on the board, pins 1 and 2 of jumper JP1 must be shorted
and no external supply has to be connected to Vcc
J3 – Motor connector
Pin
Name
Description
U
Phase U voltage
Connected to motor phase U
V
Phase V voltage
Connected to motor phase V
W
Phase W voltage
Connected to motor phase W
J4 – Interface connector for control board
Pin
Name
Description
1
PWMUH
PWM input signal for phase U high side Mosfet (Note3)
2
GND
Ground
2
PWMUL
PWM input signal for phase U low side Mosfet (Note3)
4
GND
Ground
6
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© 2013 International Rectifier
October 7, 2013
Preliminary Datasheet
IRMD808
5
PWMVH
PWM input signal for phase V high side Mosfet (Note3)
6
3.3V
On board 3.3V supply
7
PWMVL
PWM input signal for phase V low side Mosfet (Note3)
8
3.3V
On board 3.3V supply
9
PWMWH
PWM input signal for phase W high side Mosfet (Note3)
10
I_U
Leg U shunt voltage in 3 leg shunt configuration / single shunt voltage in
single shunt configuration
11
PWMW
PWM input signal for phase W low side Mosfet (Note3)
12
GND
Ground
13
FLT/EN
Input/Output signal – active low
14
DCPCONN
DcBus positive voltage, available on Pin14 only if jumper JP2 is inserted
(Note4)
15
GND
Ground
16
N.C.
Not Connected
17
N.C.
Not Connected
18
GND
Ground
19
N.C.
Not Connected
20
DCP_FB
DcBus positive voltage, scaled in 0-3.3V range by a voltage divider
21
N.C.
Not Connected
22
N.C.
Not Connected
23
GND
Ground
24
3.3V
On board 3.3V supply
25
N.C.
Not Connected
26
GND
Ground
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October 7, 2013
Preliminary Datasheet
IRMD808
27
N.C.
Not Connected
28
GND
Ground
29
V TRIP
Current comparator input signal for I_TRIP generation
30
GND
Ground
31
ITRIP
Input signal from current comparator – active high
32
N.C.
Not Connected
33
USENSE
Phase U voltage value scaled in 0-3.3V range by a voltage divider
34
VSENSE
Phase V voltage value scaled in 0-3.3V range by a voltage divider
35
WSENSE
Phase W voltage value scaled in 0-3.3V range by a voltage divider
36
3.3V
On board 3.3V supply
37
I_V
Leg V shunt voltage in 3 leg shunt configuration
38
GND
Ground
39
N.C.
Not Connected
40
GND
Ground
41
I_W
Leg W shunt voltage in 3 leg shunt configuration
42
GND
Ground
43
COMP_OUT
Comparator output for phase current shaping
44
DIG_VTH
Digital input signal for threshold generation on current shaping
comparator
Note3: can be active low/high depending on uIPM. Please refer to board schematics and use:
•
pin1 and pin2 of jumpers JP3, JP4 must be shorted to pull up/down respectively high side inputs signals (PWMUH,
PWMVH, PWMWH)
•
pin1 and pin2 of jumpers JP5, JP6 must be shorted to pull up/down respectively low side inputs signals (PWMUL,
PWMVL, PWMWL)
Note4: pin1 and pin2 of jumper JP2 must be shorted to have the DC bus positive voltage on Pin14. Please consider this is a
high voltage pin (up to 500V, depending on rating of mounted uIPM)
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© 2013 International Rectifier
October 7, 2013
Preliminary Datasheet
IRMD808
Specifications
Parameters
Values
Conditions
Output Power
Watts (Note5)
180W
Current (Note5)
1.1A*
IRSM808-105MH
IRSM807-105MH
IRSM808-105MH
IRSM807-105MH
*rms, Fc=16kHz, 2-phase PWM, ∆Tca=70C,
Ta=25C
400V
40V**
With 500V modules mounted
**Only if on board generated 15V supply is used.
0.5 Ω
Three leg shunt configuration is set. To
implement single shunt, remove RS2 and RS3
and include R99 and R98 resistors (0 Ω)
Output current trip level
1.2Apk
Configure by changing shunt resistors, R82
and/or R83 as indicated on schematics
Critical over voltage trip
380V
Over voltage trip
360V
Under voltage trip
120V
DC bus voltage
Maximum DC bus voltage
Minimum DC bus voltage
Current feedback
Current sensing device
RS1,RS2, RS3
Protection
Power Device
IRSM807/808-xyMH
32L µIPM
x = DC current rating
y = 4 for 250V, y = 5 for 500V
On board power supply
15V
15V+/-5%, Max 20mA
3.3V
3.3V+/-5%, Max 50mA
Used for µIPM gate drive power
Used for interface signals with control board and
alarm signal (I_TRIP)
PCB
Material
Dimension
FR4, 1.6mm thickness
Copper thickness=1oz (35um)
120mm x 85mm
System environment
Ambient temperature
0 to 70°C
95% RH max. (Non-condensing)
Note5: please refer to IRSM808/807_xyMH datasheet for data about maximum current and power, changing Fc, modulation,
∆Tca, use of a heat sink.
9
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© 2013 International Rectifier
October 7, 2013
Preliminary Datasheet
IRMD808
Revision History
Data and Specifications are subject to change without notice
IR WORLD HEADQUARTERS: 233 Kansas St., El Segundo, California 90245, USA Tel: (310) 252-7105
TAC Fax: (310) 252-7903
Visit us at www.irf.com for sales contact information
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© 2013 International Rectifier
October 7, 2013
DCP
U_2
2. Power Supply IRMD808_R1_0.sch
DCP
U_1
1. Power Module IRMD808_R1_0.sch
N0DCP
DCP
U
V
W
N0PWMUH
1
PWMUH
P0J402
2
P0J403
N0PWMUL
3
PWMUL
P0J404
4
P0J405
N0PWMVH
5
PWMVH
P0J406
6
P0J407
N0PWMVL
7
PWMVL
P0J408
8
P0J409
N0PWMWH
9
PWMWH
P0J4010
N0I0U
10 I_U
P0J4011
N0PWMWL
11 PWMWL
P0J4012
12
P0J4013
13
P0J4014
N0DCPCONN
14 DCPconn
P0J4015
15
P0J4016
16
P0J4017
17
P0J4018
18
P0J4019
19
P0J4020
N0DCP0FB
20 DCP_fb
P0J4021
21
P0J4022
22
P0J4023
23
P0J4024
24
P0J4025
25
P0J4026
26
P0J4027
27
P0J4028
28
P0J4029
N0V0TRIP
29
V_TRIP
P0J4030
30
P0J4031
31 ITRIP
N0ITRIP
P0J4032
32
P0J4033
N0USENSE
33 Usense
P0J4034
N0VSENSE
34 Vsense
P0J4035
N0WSENSE
35 Wsense
P0J4036
36
P0J4037
37 I_V
N0I0V
P0J4038
38
P0J4039
39
P0J4040
40
P0J4041
41 I_W
N0I0W
P0J4042
42
P0J4043
N0COMP0OUT
43 COMP_OUT
P0J4044
N0DIG0VTH
44 DIG_VTH
TSW-144-25-G-D-RA
J4
P0R1302
5.11K,1% R14
7.68K
P0R1301
P0J401
P0R1202
1.00K,1%
P0R1201
R13
P0R1602
R12
P0R1601
1.00K,1% R17
5.11K,1%
P0R1502
7.68K
P0R1501
R16
P0R1902
R15
P0R1901
5.11K,1% R20
7.68K
P0R1802
1.00K,1%
P0R1801
R19
R24
4.87K
P0R2302
R18
P0R2301
1.00M
P0R2202
R23
1.00M
P0R2201
R22
12
+3.3V
P0R802
R8
C19
47pF, 50V
C20
2200pF
R9
P0R902
C21 R10
100pF
P0R1002
C22
2200pF
DCPconn
N0DCPCONN
22
P0R801
22
P0R901
N0WSENSE
Wsense
N0VSENSE
Vsense
N0USENSE
Usense
1.00K,1%
P0R1001
N0DCP0FB
DCP_fb
P0JP202
JUMPER1
P0JP201
P0C2202 P0C2201
DCP
P0R2401
P0R2402
P0R2001
JP2
1 P0J301
2 P0J302
3 P0J303
V
U
+3.3V
W
MOTOR CONNECTION
J3
TP31
W
TP30
V
12
P0JP302
1
P0TP1301
1P0TP1201
1P0TP1101
1P0TP1001
1 P0TP901
1 P0TP801
P0JP402
JUMPER1
P0JP401
12
JUMPER1
JP4
P0JP301
JP3
TP12
VL
TP13
WL
TP8
UH
TP9
VH
TP10
WH
TP11
UL
1 P0TP201
1
R76
4.7K
1k
P0R9001
R90
DIG_VTH
N0DIG0VTH
R75
4.7K
P0TP101
P0TP401
1
P0R9002
R77
4.7K
C90
0.1uf
R78
4.7K
1P0TP1501
R79
4.7K
P0C502 P0C501
P0JP602
PR1
P0PR102
+3.3V
0.1uF
R27
+3.3V
4.7K
P0R2701
P0R2602
R26
P0R2502
R25
R28
4.7k
I_U
N0I0U
R83
660/1%
DNI
P0R2601
DNI
P0R2501
C79
0.01uf
C78
0.1uf
3
P0U503
2
P0U502
P0C11402P0C11401
1P0U501
C114
0.1uf
N0I0V
I_V
N0I0U
I_U
P0R9902
N0ITRIP
ITRIP
R98
TP22
Par1
Par1
TP24
VCC
4.7K
P0R701
R7
P0R9802
R99
P0R702
5
R11
P0R1102
5.11K,1%
P0R1101
P0U505
6
P0U506
U5B
N0I0W
I_W
N0I0V
I_V
7P0U507
R85
4.7K
+3.3V
100pF
C76
R74
1K
+3.3V
DNI
P0R9801
DNI
P0R9901
Comment: LM393A
Comment: LM393A
U5A
Note:
if single shunt solution is
adopted please use
R99=R98=0ohm resistor and
remove both RS2 and RS3
R82
10k/1%
P0R2702
P0R8102
P0PR101
P0C702 P0C701
TP28
GND
+3.3V
C61
DNI
C77
470pf
1k
P0R8101
R81
TP16
V_TRIP
JUMPER1
12
P0JP601
0.1uF, 630V
P0JP502
P0C602 P0C601
JUMPER1
JP6
P0JP501
JP5
N0V0TRIP
V_TRIP
R80
4.7K
12
TP26
GND
N0PWMWL
PWMWL
PWMVL
N0PWMVL
TP15
GND
N0PWMUL
PWMUL
N0PWMWH
PWMWH
N0PWMVH
PWMVH
N0PWMUH
PWMUH
TP2
GND
TP29
U
1
N0U
N0V
N0W
P0TP2901
1
P0R2002
P0R1701
P0R1702
P0R1401
P0R1402
P0TP3001
1
P0C2102 P0C2101
P0C2002 P0C2001
P0C1902 P0C1901
N0U
N0V
N0W
P0TP3101
P0R7501
P0R7502
P0R7601
P0R7602
P0R7701
P0R7702
P0R7801
P0R7802
N0DCP
P0C9002 P0C9001
P0R7901
P0R7902
P0R8001
P0R8002
1P0TP2601
1
1P0TP2801
P0R8201
P0R8202
P0R8301
P0TP1601
P0C7702 P0C7701
P0C7802 P0C7801
P0C7902 P0C7901
0.1uF, 630V
P0PR103
4
8
0.1uF, 630V
1P0TP2201
P0U504
P0U508
C7
1
P0R7402
P0C7602 P0C7601
P0R7401
C6
TP21
Par1
TP5
I_U
ITRIP
TP27
DNI
C115
0.1uf
R29
P0R2902
TP3
GND
COMP_OUT
N0COMP0OUT
N0GND
GND
I_V
1 P0TP601
P0R7202
N0I0V
R72 1k
P0R7201
P0R2901
TP6
I_V
P0R7002
R71 1k
P0R7101
P0R7102
R70 1k
N0GND
GND
1 P0TP501
N0V0TRIP
V_TRIP
P0R7001
1
C5
P0TP2701
N0DCP
DCP
1
P0DCP
DCP
P0TP301
TP4
DCP
P0C6102
P0C6101
P0TP2401
P0R8502
P0R8501
P0R8302
P0R2801
P0R2802
1P0TP2101
P0RS102
P0RS202
RS3
P0RS302
0.25, 1%
P0RS301
1 P0TP701
TP7
I_W
0.25, 1%
P0RS201
RS2
0.25, 1%
P0RS101
RS1
N0I0U
I_U
N0I0W
I_W
VCC
10uF, 25V
C3
10uF, 25V
C74
VCC
10uF, 25V
C1
VCC
P0C7402 P0C7401
TP1
DCP
P0C11502P0C11501
P0C102 P0C101
P0C302 P0C301
C2
0.1uF, 25V
C4
0.1uF, 25V
C75
0.1uF, 25V
P0C202 P0C201
P0C402 P0C401
P0R3202
R32
C73
2.2uF, 25V
R31
P0R3102
C72
2.2uF, 25V
R30
P0R3002
C71
2.2uF, 25V
P0C7102 P0C7101
P0C7202 P0C7201
P0C7302 P0C7301
P0C7502 P0C7501
Q2
VSS
COM
7P0Q207
4P0Q204
1P0Q201
LIN
5P0Q205
3P0Q203HIN
VCC
2P0Q202
V8P0Q208
9P0Q209
10P0Q2010
VS
29P0Q2029
30P0Q2030
16P0Q2016
VB
31P0Q2031
22P0Q2022V+
6
Q3
VSS
COM
7P0Q307
4P0Q304
1P0Q301
LIN
5P0Q305
3P0Q303HIN
VCC
2P0Q302
V8P0Q308
9P0Q309
10P0Q3010
VS
29P0Q3029
30P0Q3030
16P0Q3016
VB
31P0Q3031
22P0Q3022V+
6
0
VSS
IRS2608D
VCC
VSS
IRS2608D
IRSM808-105MH
COM
LIN
HIN
M2
M1
Note:
Pin 6 is DT (not VSS) in
IRSM808_105MH
VSS
IRS2608D
VB HO VS LO
VCC
M2
M1
Note:
Pin 6 is DT (not VSS) in
IRSM808_105MH
COM
LIN
HIN
M2
M1
Pin 6 is DT (not VSS) in
IRSM808_105MH
VB HO VS LO
IRSM808-105MH
P0Q306
P0R3201
0
COM
LIN
HIN
VCC
VB HO VS LO
IRSM808-105MHNote:
VSS
P0Q206
P0R3101
0
6
P0Q106
P0R3001
COM
7P0Q107
4P0Q104
1P0Q101
LIN
5P0Q105
3P0Q103HIN
VCC
2P0Q102
V8P0Q108
9P0Q109
10P0Q1010
VS
29P0Q1029
30P0Q1030
16P0Q1016
VB
31P0Q1031
22P0Q1022V+
Q1
2 P0J102
1 P0J101
DCP
J1
P0R10601
P0R10701
P0R10602
P0LED20KP0LED20A
P0R10702
C100
0.1uF,630V
3.3V
3.3V
1P0TP6901
TP69
TP68
1P0TP6801
3.3V
1P0TP6701
TP67
P0C10002P0C10001
3.3V
1P0TP7001
TP70
LED2
LTL-16KE
100K,1W
R107
100K,1W
P0D10K
P0D10A
BP
5
S
6
P0U10006
S
7
P0U10007
S
8
P0U10008
S
US1JDICT
D1
LNK304
P0U10005
FB
D
4
P0L10001
P0C10202P0C10201
+3.3V
1P0TP2001
TP20
P0D20A
2.2mH
L100
0.1uF
C30
P0R10301
P0R10401
P0R10501
0.1uF
C31
P0TP2501
1
0.1uF
0.01uF
C34
+3.3V
VCC
0.01uF
C35
C105
10uF, 25V
Vin
VoutP0U602
GND
P0U603
U6
LD1117S33
P0JP102
JUMPER1
0.01uF
C33
12
P0JP101
JP1
C104
100nF, 25V, 20%
C32
300, 5%, 1/4W
P0R10502
300, 5%, 1/4W
R105
P0R10402
300, 5%, 1/4W
R104
P0R10302
R103
15V
C103
220nF, 25V, 20%
P0L10002
US1JDICT
P0D20K
+3.3V
C110
220uF,35V
C102
10uF, 25V
R102
2K,1%, 1/10W
P0R10101 P0R10102
P0R10201 P0R10202
P0C10102P0C10101
C101
100nF, 25V, 20%
1
P0U10001
2
P0C11002P0C11001
P0U10004
P0C3002 P0C3001
R106
DCP
P0C10302P0C10301
P0C3102 P0C3101
P0U10002
P0C3202 P0C3201
P0DCP
DCP
N0DCP
P0C10402P0C10401
P0C3302 P0C3301
D2
P0C3402 P0C3401
R101
15.8K,1%, 1/10W
P0U601
U100
P0C3502 P0C3501
TP23
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