MEANWELL HLG-240H-24B

Test Report: HLG-240H-24
240W Single Output Switching Power Supply
 DESIGN VERIFY TEST
Output Function Test
Input Function Test
Protection Function Test
Other Test
Component Stress Test
 SAFETY & E.M.C. TEST
Safety Test
E.M.C. Test
 RELIABILITY TEST
HLG-240H series
240W Single Output Switching Power Supply
DESIGN VERIFY TEST
OUTPUT FUNCTION TEST
NO
1
TEST ITEM
SPECICATION
TEST CONDITION
RESULT
RIPPLE & NOISE
V1: 150 mVp-p (Max )
I/P: 230 VAC
V1: 65
VERDICT
mVp-p (Max )
O/P:FULL LOAD
P
Ta:25℃
2
OUTPUT VOLTAGE
CH1: 22.4 V~25.6 V
ADJUST RANGE
I/P: 230 VAC
21.64V~26.19 V /230VAC
I/P:115VAC
21.64V~26.19 V/115VAC
P
O/P:MIN LOAD
Ta:25℃
3
CURRENT ADJ RANGE
5A~10A
I/P: 230 VAC
1.0912A~10.845 A
P
O/P:FULL LOAD
Ta:25℃
4
CONSTANT CURRENT REGION
12V~24V
I/P: 230 VAC
O/P=12V: 10.62
A
O/P:CV MODE
O/P=23V: 10.56
A
V1: 0.32
%
P
Ta:25℃
5
OUTPUT VOLTAGE
V1:
-1 % ~
1 % (Max)
TOLERANCE
I/P: 100 VAC /305VAC
%~ -0.32
P
O/P:FULL/ 0 % LOAD
Ta:25℃
6
LINE REGULATION
V1: - 0.5% ~
0.5 % (Max)
I/P:100 VAC ~305 VAC
V1: 0
%~
0
%
P
O/P:FULL LOAD
Ta:25℃
7
LOAD REGULATION
V1: - 0.5% ~
0.5 % (Max)
I/P: 230 VAC
V1: 0.32
%~ -0.32
%
P
O/P:FULL ~MIN LOAD
Ta:25℃
8
SET UP TIME
230VAC/ 2500 ms (Max)
I/P: 230 VAC
230VAC/ 1911 ms
115VAC/ 2500 ms (Max)
I/P: 115 VAC
115 VAC/ 2032
ms
P
O/P:FULL LOAD
Ta:25℃
9
RISE TIME
230VAC/ 80 ms (Max)
I/P: 230 VAC
230VAC/ 40
ms
115VAC/ 80 ms (Max)
I/P: 115 VAC
115 VAC/ 39
ms
P
O/P:FULL LOAD
Ta:25℃
10
HOLD UP TIME
230VAC/ 12 ms (Typ)
I/P: 230 VAC
230VAC/ 24
ms
115VAC/ 12 ms (Typ)
I/P: 115 VAC
115 VAC/ 24
ms
P
O/P:FULL LOAD
Ta:25℃
11
OVER/UNDERSHOOT TEST
< +5%
I/P: 230 VAC
TEST:<
5
%
P
O/P:FULL LOAD
Ta:25℃
12
DYNAMIC LOAD
V1: 2400 mVp-p
I/P: 230 VAC
368mVp-p
O/P:(1)FULL 90%DUTY/1KHZ
P
Ta:25℃
Model: HLG-240H-24
Test Report
2 / 8
HLG-240H series
240W Single Output Switching Power Supply
13
DIMMER TEST
(B Type only)
SPEC:
*Reference resistance value for output current adjustment (Typical)
Resistance
value
Output
current
10K 20K 30K 40K 50K 60K 70K 80K 90K 100K 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% *1 ~ 10V dimming function for output current adjustment (Typical)
Dimming
value
Output
current
1V 2V 3V 4V 5V 6V 7V 8V 9V 10V 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% *10V PWM signal for output current adjustment (Typical)
Duty value
10% 20% 30% 40% 50% 60% 70% 80% 90% 100% Output
current
10% 20% 30% 40% 50% 60% 70% 80% 90% 100% TEST RESULT: I/P: 230 VAC ;Ta:25℃
1
Resistance
value
Output
current
%
2
Dimming
value
Output
current
%
3
Duty
value
Output
current
%
P
10K 20K 30K 40K 50K 60K 70K 80K 90K 100K 0.793A 1.867A 2.883A
3.978A
4.886A
5.910A
6.805A 7.927A 8.808A 9.395A 7.93% 18.67% 28.83%
39.78%
48.86%
59.10%
68.05% 79.27% 88.08% 93.95% 1V 2V 3V 4V 5V 6V 7V 8V 9V 10V 0.790A 1.893A 2.914A
3.918A
4.932A
5.967A
6.962A 7.996A 9.033A 10.040A
7.90% 18.93% 29.14%
39.18%
49.32%
59.67%
69.62% 79.96% 90.33% 100.40%
10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 0.923A 2.049A 3.066A
4.059A
5.063A
6.061A
7.056A 8.057A 9.052A 10.058A
9.23% 20.49% 30.66%
40.59%
50.63%
60.61%
70.56% 80.57% 90.52% 100.58%
Model: HLG-240H-24
Test Report
3 / 8
HLG-240H series
240W Single Output Switching Power Supply
INPUT FUNCTION TEST
NO
1
TEST ITEM
SPECICATION
INPUT VOLTAGE RANGE
90VAC~305 VAC
TEST CONDITION
RESULT
I/P:TESTING
VERDICT
67V~305V
O/P:FULL LOAD
Ta:25℃
I/P:
TEST: OK
(1)LOW-LINE-3V=87 V
P
(2)HIGH-LINE=305 V
O/P:FULL/MIN LOAD
ON: 30 Sec . OFF: 30 Sec 10MIN
( AC POWER ON/OFF NO DAMAGE )
2
INPUT FREQUENCY RANGE
47HZ ~63 HZ
I/P: 100 VAC ~305VAC
NO DAMAGE OSC
O/P:FULL~MIN LOAD
OK
P
Ta:25℃
3
4
POWER FACTOR
0.95/ 230 VAC FULL LOAD (TYP)
I/P: 230 VAC
PF=0.957 /230V/100%LOAD
0.98/ 115 VAC FULL LOAD (TYP)
I/P: 115 VAC
PF=1 /115V/100%LOAD
0.9/ 230 VAC 65% LOAD (TYP)
O/P:FULL LOAD / 65% LOAD
PF=0.913 /230V/65%LOAD
0.9/ 115 VAC 65%LOAD (TYP)
Ta:25℃
PF=0.997 /115V/65%LOAD
EFFICIENCY
93% (TYP)
I/P: 230 VAC
93
P
%
P
O/P:FULL LOAD
Ta:25℃
5
INPUT CURRENT
230 V/ 2
A (Typ)
I/P: 230 VAC
I =1.15 A/ 230VAC
115 V/ 4
A (Typ)
I/P: 115 VAC
I =2.3 A/ 115VAC
P
O/P:FULL LOAD
Ta:25℃
6
INRUSH CURRENT
230 V/ 75A (Typ)
I/P: 230 VAC
COLD START
O/P:FULL LOAD
I = 72
A/ 230VAC
P
Ta:25℃
PROTECTION FUNCTION TEST
NO
1
TEST ITEM
OVER LOAD PROTECTION
SPECICATION
95 %~108 %
TEST CONDITION
RESULT
VERDICT
I/P: 305 VAC
104%/305VAC
I/P: 230 VAC
104%/ 230VAC
I/P: 100 VAC
O/P:TESTING
104%//100VAC
P
Constant Current Limiting
Ta:25℃
2
OVER VOLTAGE PROTECTION
V1: 26V~ 33V
I/P: 305 VAC
27.81V/305VAC
I/P: 230 VAC
27.74V/ 230VAC
I/P: 90 VAC
O/P:MIN LOAD
27.67V/ 90VAC
P
Shunt down Re- power ON
Ta:25℃
3
OVER TEMPERATURE PROTECTION
SPEC:
I/P: 230 VAC
TSW1: 95±5℃ O.T.P.
O/P:FULL LOAD
NO DAMAGE
O.T.P. Active
Shut down o/p volotage,recovers
automatically
after
temperature
P
goes down
4
SHORT PROTECTION
SHORT EVERY OUTPUT
I/P: 305VAC
NO DAMAGE
1 HOUR NO DAMAGE
O/P: FULL LOAD
Hiccup Mode
P
Ta:25℃
Model: HLG-240H-24
Test Report
4 / 8
HLG-240H series
240W Single Output Switching Power Supply
COMPONENT STRESS TEST
NO
1
TEST ITEM
SPECIFICATION
TEST CONDITION
RESULT
Power Transistor
Q4 Rated
I/P:High-Line +3V = 308 V
(1)
502 V
( D to S) or (C to E) Peak Voltage
STF21NM60N 17A/600V
(2)
462 V
(3)
500 V
I/P:High-Line +3V = 308 V
(1)
53
V
O/P: (1)Full Load Turn on
(2)
12
V
(3)
53
V
O/P: (1)Full Load Turn on
(2) Output Short
VERDICT
P
(3)Fulll load continue
Ta:25℃
2
Diode Peak Voltage
Q101
Rated
IRFB3607PBF 80A/75V
(2)Output Short
(3)Fulll load continue
Ta:25℃
P
Rated
I/P:High-Line +3V = 308 V
(1)
56
V
IRFB3607PBF 80A/75V
O/P: (1)Full Load Turn on
(2)
21
V
(3)
55
V
I/P:High-Line +3V = 308 V
(1)
431
V
O/P: (1)Full Load Turn on /Off
(2)
437
V
(2) Min load Turn on /Off
(3)
440
V
I/P:High-Line +3V = 308 V
(1)
12.9
V
O/P: (1)Full Load Turn on /Off
(2)
12.9
V
(2) Min load Turn on /Off
(3)
12.9
V
Q102
(2)Output Short
(3)Fulll load continue
Ta:25℃
3
Input Capacitor Voltage
C5 Rated:
NCC:
150μ/450 V/105℃/PAG Series
P
(3)Full Load /Min load
Change
Ta:25℃
4
Control IC Voltage Test
U 70 Rated
L6599AD : 8.85V~16 V
P
(3)Full Load /Min load
Change
Ta:25℃
5
P.F.C Transistor
Q1 RatedI
I/P:High-Line +3V = 308 V
(1)
450
V
( D to S) or (C to E) Peak Voltage
SPW20N60C3 20.7A/600V
O/P: (1)Full Load Turn on
(2)
460
V
(3)
450
V
(2)Output Short
P
(3)Fulll load continue
Ta:25℃
Model: HLG-240H-24
Test Report
5 / 8
HLG-240H series
240W Single Output Switching Power Supply
SAFETY & EMC TEST
SAFETY TEST
NO
1
2
TEST ITEM
SPECICATION
TEST CONDITION
RESULT
WITHSTAND VOLTAGE
IEC60950-1
I/P-O/P: 4 KVAC/min
I/P-O/P: 5.27
mA
I/P-O/P: 3.75KVAC/min<10mA
I/P-FG: 2.256KVAC/min
I/P-FG: 4.21
mA
I/P-FG:1.88 KVAC/min<10mA
O/P-FG: 1.8 KVAC/min
O/P-FG: 5.21
O/P-FG:1.5KVAC/min<10mA
Ta:25℃
NO DAMAGE
I/P-O/P:500VDC>100MΩ
I/P-O/P: 500
VDC
I/P-O/P: 28.9
GΩ
I/P-FG: 500VDC>100MΩ
I/P-FG:
500
VDC
I/P-FG: 11.9
GΩ
O/P-FG:500VDC>100MΩ
O/P-FG: 500
VDC
O/P-FG: 19.5
ISOLATION RESISTANCE
Ta:25℃
3
GROUNDING CONTINUITY
IEC60950-1
OR TRACE <
4
LEAKAGE CURRENT
P
mA
P
GΩ
NO DAMAGE
40A / 2min
FG(PE) TO CHASSIS
VERDICT
13
mΩ
Ta:25℃
P
100 mΩ
IEC60950-1
I/P: 280 VAC
L-FG: 0.36
mA
< 0.75 mA / 277VAC
O/P:Min LOAD
N-FG: 0.36
mA
P
Ta:25℃
5
APPROVAL
TUV: Certificate NO :R50171244
P
UL: File NO :E127738
E.M.C TEST
NO
1
TEST ITEM
SPECICATION
TEST CONDITION
RESULT
HARMONIC
EN61000-3-2
I/P: 240VAC/50HZ
PASS
CLASS A
LOAD:LED/ELECTRONIC LOAD
CLASS C
O/P:100%/50% LOAD
VERDICT
P
Ta:25℃
2
CONDUCTION
EN55022 EN55015
I/P: 230 VAC (50HZ)
PASS
CLASS B
O/P:FULL/50% LOAD
Test by certified Lab
P
Ta:25℃
3
4
5
RADIATION
E.S.D
E.F.T
EN55022 EN55015
I/P: 230 VAC (50HZ)
CLASS B
O/P:FULL LOAD
SURGE
P
Ta:25℃
Test by certified Lab
EN61000-4-2
I/P: 230 VAC/50HZ
CRITERIA A
INDUSTRY
O/P:FULL LOAD
AIR:8KV / Contact:4KV
Ta:25℃
EN61000-4-4
I/P: 230 VAC/50HZ
INDUSTRY
O/P:FULL LOAD
INPUT: 2KV
6
PASS
CRITERIA A
P
Ta:25℃
IEC61000-4-5
I/P: 230 VAC/50HZ
INDUSTRY
O/P:FULL LOAD
L-N :2KV
P
CRITERIA A
P
Ta:25℃
L,N-PE:4KV
Model: HLG-240H-24
Test Report
6 / 8
HLG-240H series
240W Single Output Switching Power Supply
Reliability Test
NO
1
TEST ITEM
SPECIFICATION
TEMPERATURE RISE TEST
MODEL:HLG-240H-24
TEST CONDITION
RESULT
VERDICT
1. ROOM AMBIENT BURN-IN:1.5 HRS
I/P: 230VAC O/P: FULL LOAD Ta= 26.5
℃
2. HIGH AMBIENT BURN-IN: 12 HRS
I/P: 230VAC O/P: FULL LOAD Ta= 61.7
OVER LOAD BURN-IN TEST
ROOM AMBIENT HIGH AMBIENT
Ta= 26.5 ℃
Ta= 61.7 ℃
64.0℃
91.1℃
NO
Position
P/N
1
LF1
C1
684/275VAC 20% P=15 R.46
61.3℃
89.3℃
91.2℃
2
2
℃
TR688-R4
3
LF2
TR827-R1 R-16x12x8C
63.4℃
4
BD1
10A/800V SILICON US10KB80R
64.0℃
92.7℃
5
L2
TR892 CS-17212 142u GS220
62.7℃
90.9℃
6
L1
DT TF1940 QP-3325 CLG-240
61.5℃
89.9℃
7
Q1
SPW20N60C3 20.7A/600V TO247
64.7℃
93.2℃
8
U1
NCP1605DR2G SOIC-16
61.5℃
90.2℃
9
TSW1
ST-22W-R0 105℃ 60mm
64.1℃
92.7℃
10
Q3
STF21NM60N 17A/600V TO220 FP
65.1℃
93.3℃
106.6℃
98.3℃
11
T1
TF1944 LP-3925 CLG-240-24 B
79.0℃
12
Q101
IRFB3607PBF 80A/75V
69.6℃
13
C102
1000u/35V UL10Kh 12.5*20 ZLH
66.5℃
94.9℃
14
LF101
TR847-R2 T14x8x7(A07)
71.8℃
100.1℃
NO DAMAGE
I/P: 230 VAC
1 HOUR ( MIN )
O/P:O/P SHORT TEST
P
TEST:OK
P
Ta:25℃
3
LOW TEMPERATURE
TURN ON AFTER
2 HOUR
I/P: 230 VAC/100VAC
TEST:OK
O/P:CV=23V
TURN ON TEST
P
Ta= -35 ℃
4
HIGH HUMIDITY
HIGH TEMPERATURE
5
AFTER 12
HOURS
IN CHAMBER ON
CONTROL 60 ℃
Ta= 61.7 ℃
TURN ON TEST
NO DAMAGE
HUMIDITY=
TEMPERATURE
+ 0.03 %(0~50℃)
STORAGE TEMPERATURE TEST
TEST:OK
O/P:CV=23V
HIGH VOLTAGE
P
95 %R.H
I/P: 230 VAC
+ 0.003
%(0~50℃)
O/P:FULL LOAD
COEFFICIENT
6
I/P: 305 VAC
1. Thermal shock Temperature: -45℃~ +90℃
P
OK
2. Temperature change rate :25℃ / MIN
3. Dwell time low and high temperature : 30 MIN/EACH
P
4. Total test cycle:5 CYCLE
5. Input/Output condition: STATIC
7
THERMAL SHOCK TEST
1. Thermal shock Temperature: -35℃~ +65℃
OK
2. Temperature change rate :25℃ / MIN
3. Dwell time low and high temperature : 30 MIN/EACH
P
4. Total test cycle:10 CYCLE
5. Input/Output condition: 230VAC/Full Load
Model: HLG-240H-24
Test Report
7 / 8
HLG-240H series
240W Single Output Switching Power Supply
8
VIBRATION TEST
TEST:OK
1 Carton & 1 Set
(1) Waveform: Sine Wave
(2) Frequency:10~500Hz
(3) Sweep Time:12min/sweep cycle
P
(4) Acceleration:5G
(5) Test Time:72min in each axis (X.Y.Z)
(6) Ta:25℃
9
CAPACITOR
LIFE CYCLE
10
11
MTBF
(1)
196640 HRS
(2) I/P: 230VAC
O/P:FULL LOAD Ta= 60 ℃
LIFE TIME
(2)
27898.3 HRS
(3) I/P: 230VAC
O/P:75% LOAD
Ta= 60 ℃ LIFE TIME
(3)
54198.9 HRS
P
MIL-HDBK-217F NOTICES2 PARTS COUNT
TOTAL FAILURE RATE: 207.9K HRS
DMTBF/Accelerated Life Test
DATE
HLG-240H-24:SUPPOSE C102 IS THE MOST CRITICAL COMPONENT
(1) I/P: 230VAC O/P:FULL LOAD Ta= 25 ℃ LIFE TIME
P
Demonstration Mean Time Between Failure(Expected Life) : 50,000 hours @ Tcase 70℃
P
SAMPLE
TEST RESULT
TESTER
APPROVAL
2009/7/31
RD SAMPLE
PASS
SANFORD SU
VINCENT TSENG
2009/9/29
PRODUCT SAMPLE
W0907E29
PASS
SANFORD SU
VINCENT TSENG
2003/12/12
Model: HLG-240H-24
A50-F023
Test Report
8 / 8