Test Report: HLG-240-54 240W Single Output Switching Power Supply DESIGN VERIFY TEST Output Function Test Input Function Test Protection Function Test Other Test Component Stress Test SAFETY & E.M.C. TEST Safety Test E.M.C. Test RELIABILITY TEST HLG-240 series 240W Single Output Switching Power Supply DESIGN VERIFY TEST OUTPUT FUNCTION TEST NO 1 TEST ITEM SPECIFICATION TEST CONDITION RESULT RIPPLE & NOISE V1: 350 mVp-p (Max ) I/P: 230 VAC V1: VERDICT 56.4 mVp-p (Max ) O/P:FULL LOAD P Ta:25℃ 2 OUTPUT VOLTAGE CH1: 50 V~ 57 V ADJUST RANGE I/P: 230 VAC 48.76V~60.13V /230VAC I/P:115VAC 48.76V~60.13 V/115VAC O/P:MIN LOAD P Ta:25℃ 3 CURRENT ADJ RANGE 2.23 A~ 4.45 A I/P: 230 VAC 0.5A~4.881 A P O/P: CV=Vo-2V Ta:25℃ 4 CONSTANT CURRENT REGION 27 V~ 54V I/P: 230 VAC O/P=27V: 4.553 A O/P:CV MODE O/P=53V: 4.508 A P Ta:25℃ 5 OUTPUT VOLTAGE V1: -1 % ~ 1 % (Max) TOLERANCE I/P: 100 VAC /264VAC V1: -0.07 %~ 0.07 % P O/P:FULL/ 0 % LOAD Ta:25℃ 6 LINE REGULATION V1: - 0.5% ~ 0.5 % (Max) I/P:100 VAC ~264 VAC V1: 0 %~ 0 % P O/P:FULL LOAD Ta:25℃ 7 LOAD REGULATION V1: - 0.5% ~ 0.5 % (Max) I/P: 230 VAC V1: -0.06 %~ 0.06 % P O/P:FULL ~MIN LOAD Ta:25℃ 8 SET UP TIME 230VAC/ 2500 ms (Max) I/P: 230 VAC 230VAC/ 1747 ms 115VAC/ 2500 ms (Max) I/P: 115 VAC 115 VAC/ 1798 ms P O/P:FULL LOAD Ta:25℃ 9 RISE TIME 230VAC/ 80 ms (Max) I/P: 230 VAC 230VAC/ 52 ms 115VAC/ 80 ms (Max) I/P: 115 VAC 115 VAC/ 52 ms P O/P:FULL LOAD Ta:25℃ 10 HOLD UP TIME 230VAC/ 15 ms (Typ) I/P: 230 VAC 230VAC/ 17.3 ms 115VAC/ 15 ms (Typ) I/P: 115 VAC 115 VAC/ 17 ms P O/P:FULL LOAD Ta:25℃ 11 OVER/UNDERSHOOT TEST < +5% I/P: 230 VAC TEST:< 5 % P O/P:FULL LOAD Ta:25℃ 12 DYNAMIC LOAD V1: 5400 mVp-p I/P: 230 VAC 198mVp-p O/P:(1)FULL /Min LOAD P 90%DUTY/1KHZ Ta:25℃ Model: HLG-240-54 Test Report 2 / 8 HLG-240 series 240W Single Output Switching Power Supply 13 DIMMER TEST (B Type only) SPEC: *Reference resistance value for output current adjustment (Typical) Resistance value Output current 10K 20K 30K 40K 50K 60K 70K 80K 90K 100K 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% *1 ~ 10V dimming function for output current adjustment (Typical) Dimming value Output current 1V 2V 3V 4V 5V 6V 7V 8V 9V 10V 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% *10V PWM signal for output current adjustment (Typical) Duty value 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% Output current 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% TEST RESULT: I/P： 230 VAC ;Ta：25℃ 1 Resistance value Output current % 2 Dimming value Output current % 3 Duty value Output current % P 10K 20K 30K 40K 50K 60K 70K 80K 90K 100K 0.394A 0.868A 1.335A 1.947A 2.258A 2.717A 3.133A 3.586A 4.001A 4.401A 8.85% 19.51% 30.00% 43.75% 50.74% 61.06% 70.40% 80.58% 89.91% 98.90% 1V 2V 3V 4V 5V 6V 7V 8V 9V 10V 0.401A 0.873A 1.341A 1.797A 2.264A 2.738A 3.207A 3.653A 4.121A 4.455A 9.01% 19.62% 30.13% 40.38% 50.88% 61.53% 72.07% 82.09% 92.61% 100.11% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 0.440A 0.914A 1.371A 1.821A 2.266A 2.708A 3.146A 3.585A 4.024A 4.461A 9.89% 20.54% 30.81% 40.92% 50.92% 60.85% 70.70% 80.56% 90.43% 100.25% Model: HLG-240-54 Test Report 3 / 8 HLG-240 series 240W Single Output Switching Power Supply INPUT FUNCTION TEST NO 1 TEST ITEM SPECIFICATION INPUT VOLTAGE RANGE 90VAC~264 VAC TEST CONDITION RESULT I/P:TESTING VERDICT 59V~264V O/P:FULL LOAD Ta:25℃ I/P: TEST: OK (1)LOW-LINE-3V=87 V P (2)HIGH-LINE=264 V O/P:FULL/MIN LOAD ON: 30 Sec . OFF: 30 Sec 10MIN ( AC POWER ON/OFF NO DAMAGE ) 2 INPUT FREQUENCY RANGE 47HZ ~63 HZ I/P: 100 VAC ~264VAC NO DAMAGE OSC O/P:FULL~MIN LOAD OK P Ta:25℃ 3 4 POWER FACTOR 0.95/ 230 VAC FULL LOAD (TYP) I/P: 230 VAC PF=0.953 /230V/100%LOAD 0.98/ 115 VAC FULL LOAD (TYP) I/P: 115 VAC PF=1 0.9/ 230 VAC 65% LOAD (TYP) O/P:FULL LOAD / 65% LOAD PF=0.917 /230V/65%LOAD 0.9/ 115 VAC 65%LOAD (TYP) Ta:25℃ PF=1 EFFICIENCY 94 % (TYP) /115V/100%LOAD P /115V/65%LOAD I/P: 230 VAC 94.14 % P O/P:FULL LOAD Ta:25℃ 5 INPUT CURRENT 230 V/ 2 A (Typ) I/P: 230 VAC I= 1.15 A/ 230VAC 115 V/ 4 A (Typ) I/P: 115 VAC I= 2.29 A/ 115VAC I= 66 P O/P:FULL LOAD Ta:25℃ 6 INRUSH CURRENT 230 V/ 75A (Typ) I/P: 230 VAC COLD START O/P:FULL LOAD A/ 230VAC P Ta:25℃ PROTECTION FUNCTION TEST NO 1 TEST ITEM OVER LOAD PROTECTION SPECIFICATION 95 %~108 % TEST CONDITION RESULT VERDICT I/P: 264 VAC 101 %/264VAC I/P: 230 VAC 101 %/ 230VAC I/P: 100 VAC 101 %//100VAC O/P:TESTING P Constant Current Limiting Ta:25℃ 2 OVER VOLTAGE PROTECTION V1: 59 V~ 65V I/P: 264 VAC 64.3 V/264VAC I/P: 230 VAC 64.3 V/ 230VAC I/P: 90 VAC O/P:MIN LOAD 64.3V/ 90VAC P Shunt down Re- power ON Ta:25℃ 3 OVER TEMPERATURE PROTECTION SPEC: I/P: 230 VAC TSW1: 105±5℃ O.T.P. O/P:FULL LOAD NO DAMAGE O.T.P. Active Shut down o/p volotage，recovers automatically after temperature P goes down 4 SHORT PROTECTION SHORT EVERY OUTPUT I/P: 264VAC NO DAMAGE 1 HOUR NO DAMAGE O/P: FULL LOAD Hiccup Mode P Ta:25℃ Model: HLG-240-54 Test Report 4 / 8 HLG-240 series 240W Single Output Switching Power Supply COMPONENT STRESS TEST NO 1 TEST ITEM SPECIFICATION TEST CONDITION RESULT Power Transistor Q3 Rated I/P：High-Line +3V = 267 V (1) 464 V ( D to S) or (C to E) Peak Voltage IRFB20N50K 20A/ 500V (2) 442 V (3) 460 V I/P：High-Line +3V = 267 V (1) 123 O/P： (1)Full Load Turn on (2) 123 V (3) 123 V O/P： (1)Full Load Turn on (2) Output Short VERDICT P (3)Fulll load continue Ta：25℃ 2 Diode Peak Voltage Q101 Rated YA868C15RSC 30A/150V (2)Output Short V (3)Fulll load continue Ta：25℃ Rated I/P：High-Line +3V = 267 V (1) 124 YA868C15RSC 30A/150V O/P： (1)Full Load Turn on (2) 27 V (3) 123 V Q102 (2)Output Short P V (3)Fulll load continue Ta：25℃ 3 Input Capacitor Voltage C5 Rated: I/P：High-Line +3V = 267 V (1) 399 NCC: 150μ/420 V/105℃ O/P： (1)Full Load Turn on /Off (2) 416 V (2) Min load Turn on /Off (3) 416 V V P (3)Full Load /Min load Change Ta：25℃ 4 Control IC Voltage Test U 70 Rated L6599AD : 8.85V~16 V I/P：High-Line +3V = 267 V (1) 13.13 V O/P： (1)Full Load Turn on /Off (2) 13.11 V (2) Min load Turn on /Off (3) 13.13 V P (3)Full Load /Min load Change Ta：25℃ 5 P.F.C Transistor Q1 Rated I/P：High-Line +3V = 267 V (1) 478 V ( D to S) or (C to E) Peak Voltage STW25NM50N 22A/500V O/P： (1)Full Load Turn on (2) 462 V (3) 454 V (2)Output Short P (3)Fulll load continue Ta：25℃ Model: HLG-240-54 Test Report 5 / 8 HLG-240 series 240W Single Output Switching Power Supply SAFETY & EMC TEST SAFETY TEST NO 1 2 TEST ITEM SPECIFICATION TEST CONDITION RESULT WITHSTAND VOLTAGE IEC60950-1 I/P-O/P: 4 KVAC/min I/P-O/P: 4.90 I/P-O/P: 3.75KVAC/min<10mA I/P-FG: 2.256KVAC/min I/P-FG: 4.05 mA I/P-FG:1.88 KVAC/min<10mA O/P-FG: 1.8 KVAC/min O/P-FG: 5.15 mA O/P-FG:1.5KVAC/min<10mA Ta:25℃ NO DAMAGE I/P-O/P:500VDC>100MΩ I/P-O/P: 500 VDC I/P-O/P: 27.2 I/P-FG: 500VDC>100MΩ I/P-FG: 500 VDC I/P-FG: O/P-FG:500VDC>100MΩ O/P-FG: 500 VDC O/P-FG: 30 ISOLATION RESISTANCE Ta:25℃ 3 GROUNDING CONTINUITY IEC60950-1 OR TRACE < 4 LEAKAGE CURRENT P GΩ 16.8 GΩ P GΩ NO DAMAGE 40A / 2min FG(PE) TO CHASSIS VERDICT mA 13 mΩ Ta:25℃ P 100 mΩ IEC60950-1 I/P: 264 VAC L-FG: 0.36 mA < 0.75 mA / 240VAC O/P:Min LOAD N-FG: 0.36 mA P Ta:25℃ 5 APPROVAL TUV: Certificate NO ：R50171244 P UL: File NO ：E127738 E.M.C TEST NO 1 TEST ITEM SPECIFICATION TEST CONDITION RESULT HARMONIC EN61000-3-2 I/P: 240VAC/50HZ PASS CLASS A LOAD:LED/ELECTRONIC LOAD CLASS C O/P:100%/50% LOAD VERDICT P Ta:25℃ 2 CONDUCTION EN55022 EN55015 I/P: 230 VAC (50HZ) PASS CLASS B O/P:FULL/50% LOAD Test by certified Lab P Ta:25℃ 3 4 5 RADIATION E.S.D E.F.T EN55022 EN55015 I/P: 230 VAC (50HZ) CLASS B O/P:FULL LOAD SURGE P Ta:25℃ Test by certified Lab EN61000-4-2 I/P: 230 VAC/50HZ CRITERIA A LIGHT INDUSTRY O/P:FULL LOAD AIR:8KV / Contact:4KV Ta:25℃ EN61000-4-4 I/P: 230 VAC/50HZ LIGHT INDUSTRY O/P:FULL LOAD INPUT: 2KV 6 PASS CRITERIA A P Ta:25℃ IEC61000-4-5 I/P: 230 VAC/50HZ LIGHT INDUSTRY O/P:FULL LOAD L-N :2KV P CRITERIA A P Ta:25℃ L,N-PE:4KV Model: HLG-240-54 Test Report 6 / 8 HLG-240 series 240W Single Output Switching Power Supply Reliability Test NO 1 TEST ITEM SPECIFICATION TEMPERATURE RISE TEST MODEL：HLG-240H-24 TEST CONDITION RESULT VERDICT 1. ROOM AMBIENT BURN-IN：1.5 HRS I/P： 230VAC O/P： FULL LOAD Ta= 26.5 ℃ 2. HIGH AMBIENT BURN-IN： 12 HRS I/P： 230VAC O/P： FULL LOAD Ta= 61.7 OVER LOAD BURN-IN TEST ROOM AMBIENT HIGH AMBIENT Ta= 26.5 ℃ Ta= 61.7 ℃ 64.0℃ 91.1℃ NO Position P/N 1 LF1 C1 684/275VAC 20% P=15 R.46 61.3℃ 89.3℃ 91.2℃ 2 2 ℃ TR688-R4 3 LF2 TR827-R1 R-16x12x8C 63.4℃ 4 BD1 10A/800V SILICON US10KB80R 64.0℃ 92.7℃ 5 L2 TR892 CS-17212 142u GS220 62.7℃ 90.9℃ 6 L1 DT TF1940 QP-3325 CLG-240 61.5℃ 89.9℃ 7 Q1 SPW20N60C3 20.7A/600V TO247 64.7℃ 93.2℃ 8 U1 NCP1605DR2G SOIC-16 61.5℃ 90.2℃ 9 TSW1 ST-22W-R0 105℃ 60mm 64.1℃ 92.7℃ 10 Q3 STF21NM60N 17A/600V TO220 FP 65.1℃ 93.3℃ 106.6℃ 98.3℃ 11 T1 TF1944 LP-3925 CLG-240-24 B 79.0℃ 12 Q101 IRFB3607PBF 80A/75V 69.6℃ 13 C102 1000u/35V UL10Kh 12.5*20 ZLH 66.5℃ 94.9℃ 14 LF101 TR847-R2 T14x8x7(A07) 71.8℃ 100.1℃ NO DAMAGE I/P： 230 VAC 1 HOUR ( MIN ) O/P：O/P SHORT TEST P TEST：OK P Ta：25℃ 3 LOW TEMPERATURE TURN ON AFTER 2 HOUR I/P： 230 VAC/100VAC TEST：OK O/P：CV=23V TURN ON TEST P Ta= -35 ℃ 4 HIGH HUMIDITY HIGH TEMPERATURE 5 AFTER 12 HOURS IN CHAMBER ON CONTROL 60 ℃ Ta= 61.7 ℃ TURN ON TEST NO DAMAGE HUMIDITY= TEMPERATURE + 0.03 %(0~50℃) STORAGE TEMPERATURE TEST TEST：OK O/P：CV=23V HIGH VOLTAGE P 95 %R.H I/P： 230 VAC + 0.003 %(0~50℃) O/P：FULL LOAD COEFFICIENT 6 I/P： 264 VAC 1. Thermal shock Temperature： -45℃~ +90℃ P OK 2. Temperature change rate ：25℃ / MIN 3. Dwell time low and high temperature ： 30 MIN/EACH P 4. Total test cycle：5 CYCLE 5. Input/Output condition： STATIC 7 THERMAL SHOCK TEST 1. Thermal shock Temperature： -35℃~ +65℃ OK 2. Temperature change rate ：25℃ / MIN 3. Dwell time low and high temperature ： 30 MIN/EACH P 4. Total test cycle：10 CYCLE 5. Input/Output condition： 230VAC/Full Load Model: HLG-240-54 Test Report 7 / 8 HLG-240 series 240W Single Output Switching Power Supply 8 VIBRATION TEST TEST：OK 1 Carton & 1 Set (1) Waveform： Sine Wave (2) Frequency：10~500Hz (3) Sweep Time：12min/sweep cycle P (4) Acceleration：5G (5) Test Time：72min in each axis (X.Y.Z) (6) Ta：25℃ 9 CAPACITOR LIFE CYCLE 10 HLG-240H-24:SUPPOSE C102 IS THE MOST CRITICAL COMPONENT (1) I/P： 230VAC O/P：FULL LOAD Ta= 25 ℃ LIFE TIME (1) 196640 HRS (2) I/P： 230VAC (2) 27898.3 HRS O/P：FULL LOAD Ta= 60 ℃ LIFE TIME P (3) 54198.9 HRS (3) I/P： 230VAC O/P：75% LOAD Ta= 60 ℃ LIFE TIME MIL-HDBK-217F NOTICES2 PARTS COUNT Mean Time Between Failure： 207.9K HRS MTBF P 11 DMTBF/Accelerated Life Test DATE 2009/7/31 2009/9/29 2009/12/2 Demonstration Mean Time Between Failure(Expected Life) : 50,000 hours @ Tcase 70℃ P SAMPLE TEST RESULT TESTER APPROVAL RD SAMPLE PASS SANFORD SU VINCENT TSENG PASS SANFORD SU VINCENT TSENG PASS SANFORD SU VINCENT TSENG PRODUCT SAMPLE W0907E29 PRODUCT SAMPLE W0910C36 2003/12/12 Model: HLG-240-54 A50-F023 Test Report 8 / 8