Test Report: DAP-04 DALI-PWM Signal Converter DESIGN VERIFY TEST Output Function Test Input Function Test Control Function Test DAP-04 DALI-PWM Signal Converter series DESIGN VERIFY TEST OUTPUT FUNCTION TEST NO 1 2 3 TEST ITEM SPECIFICATION TEST CONDITION NUMBER OF OUTPUT CHNNEL 4 I/P:230VAC O/P:NO LOAD Ta:25℃ 4 I/P: 230VAC O/P:FULL LOAD Ta:25℃ 994.8 Hz OUTPUT SIGNAL (Typ) OUTPUT PWM LOGIC PWM 1KHZ ±1% PWM active High / Low selection. Short : Active High. Open : Active Low. Factory setting is Active High. 4 DIMMING RANGE 1%~100% RESULT VERDICT CHANNELS P P I/P: 230V O/P: 1%~100LOAD Ta:25℃ ACTIVE HIGH：SHORT ACTIVE LOW：OPEN I/P:230VAC O/P: 1%~100LOAD Ta:25℃ TEST：OK P P INPUT FUNCTION TEST NO 1 2 3 4 5 6 7 TEST ITEM INPUT VOLTAGE RANGE INPUT FREQUENCY RANGE AC CURRENT(Typ) POWER CONSUMPTION(TYP) INPUT SIGNAL NO LOAD POWER CONSUMPTION INRUSH CURRENT SPECIFICATION TEST CONDITION RESULT I/P:TESTING O/P:FULL LOAD Ta:25℃ 80 V~ 305V 47HZ ~63 HZ NO DAMAGE OSC I/P:90 VAC ~305 VAC O/P:FULL~MIN LOAD Ta:25℃ TEST: PASS 277V/0.1A 230V/0.1 A 115V/0.1 A I/P: 277VAC/230VAC/115VAC O/P:FULL LOAD Ta:25℃ I =0.013 A/ 277VAC I =0.012 A/ 230VAC I =0.013 A/ 115VAC I/P:230 VAC O/P:FULL LOAD Ta:25℃ 0.48 W I/P: 230 VAC O/P:FULL LOAD Ta:25℃ TEST : OK I/P: 230 VAC I/P: 115 VAC O/P:NO LOAD Ta:25℃ 0.45 W /230V 0.37W /115V I/P: 230 VAC O/P:FULL LOAD Ta:25℃ 12.9A/230V T50=490us P I/P： 240 VAC O/P：Min LOAD Ta：25℃ L-FG：0.002mA N-FG：0.002mA P 90VAC~305VAC 0.5W DALI or PUSH DIM <0.5W 15A/230VAC (twidth=500μ s measured at 50% Ipeak) 8 LEAKAGE CURRENT < 0.5mA VERDICT P P P P P Model: DAP-04 P Test Report 2 / 9 DAP-04 DALI-PWM Signal Converter series CONTROL FUNCTION TEST NO 1 TEST ITEM REALY SWITCH SPECIFICATION 240VAC / 8A, ON / OFF control refer to DIM1 TEST CONDITION RESULT I/P: 240AC O/P:FULL LOAD Ta:25℃ Relay contact rating(max.) : 240VAC / 8A VERDICT resistive "Short" when DIM1 output duty cycle >0 ; "Open" when DIM1 output duty P cycle=0 2 DALI DIMMING SOLUTION DAP-04 with MEAN WELL's LED power supply P ※Note: Choose a suitable cable for connecting the DAP-04 and DALI controller and make sure the maximum voltage drop between these two units should not be higher than 2V. (Maximum cable length for 1.5mm 2 cables is 300m.) 3 PUSH DIMMING SOLUTION DAP-04 with MEAN WELL's LED power supply P ※Note: Only use Normally Open Push Button without light indicator . 4 Dimming with LED PSU ON/OFF *The DAP-04 is equipped with a relay that can be used to turn ON/OFF MEAN WELL LED PSUs. The relay is in the closed position when the DIM1 generates dimming signal; the relay is in the open P position when there is no output signal on the DIM1. Model: DAP-04 Test Report 3 / 9 DAP-04 DALI-PWM Signal Converter series *An additional magnetic switch is needed when the total input current of the selected LED PSUs is higher than 8A or used with LED PSUs whose inrush current is greater than 50A, please refer to the figure 2. 5 PUSH dim(primary side) Function Pushing time No change of state <0.05 sec. Turn ON-OFF 0.1~1 sec. Dimming up or down 1.5~10 sec. Setting light to 100% >11 sec. P _Maximum length of the cable, from push button to last driver, is 20 meter. _Factory default dimming setting : 100%. Every long pushing action will change the dimming direction 6 Description dimmer of DALI a.OSRAM MCU dimmer: (OSRAM DALI model： DALI MCU) dimming control RESULT RANGE：1%~100% OK b. OSRAM BASIC (OSRAM DALI model：DALI RC BASIC SO ) dimming control RESULT Short press: turn off the luminaire OK Long press: dimming function, light intensity changes in every long presses OK Model: DAP-04 Test Report P 4 / 9 DALI-PWM Signal Converter 7 Combination of DALI and PUSHDIM function DALI signal priority Remove DALI signal 8 SYNCHRONIZATION OPERATION DAP-04 series Description Only DALI signal can be accepted be when there are DALI and PUSHDIM signals connected. Using ON/OFF the luminaire to do the verification. Output will become full intensity automatically when DALI signal is removed and there is not action in pushdim. P *DAP-04 provides 4-channel outputs; every channel controls up to 20 units of MEAN WELL LED PSU. The 4 channels can thus control up to 80 units of MEAN WELL LED PSU. (Note. 1) *The dimming percentage of the MEAN WELL LED PSUs controlled by the same channel of DAP-04 is the same. The dimming percentage per DAP-04 channel can be controlled independently. *The maximum allowable voltage drop between the DAP-04 and LED PSUs should not be higher than 0.5V. P Model: DAP-04 Test Report 5 / 9 DAP-04 DALI-PWM Signal Converter series COMPONENT STRESS TEST NO 1 TEST ITEM SPECIFICATION TEST CONDITION RESULT Diode Peak Voltage D100 Rated 1A/200V I/P：High-Line +3V = 308V O/P： (1)100% load (1) (2) (3) (2)1% load (3)0% load Ta：25℃ 2 Input Capacitor Voltage C5 Rated: 22u/450V I/P：High-Line +3V = 308 V O/P： (1)100% load (2)1% load (3)0% load Ta：25℃ 3 Control IC Voltage Test PWM IC U302 Rated 1.8V~3.6V 4 Power Transistor Test Q351 Rated ： 300mA/60V I/P：High-Line +3V = 308 V O/P： (1)100% load (2)1% load (3)0% load Ta：25℃ I/P：High-Line +3V = 308 V O/P：(1)100% load (2)1% load (3)0% load Ta：25℃ 5 TOP SWITCHING STAND BY POWER U 1 Rated： 1040mA/700V I/P：High-Line +3V = 308V O/P：(1)100% load (2)1% load (3)0% load Ta：25℃ 111 111 111 VERDICT V V v P (1) (2) (3) 438 438 439 V V V P (1) (2) (3) 3.4 3.4 3.4 V V V P (1) (2) (3) 10.8 1 0.5 V V V P (1) (2) (3) 576 576 576 V V V P Model: DAP-04 Test Report 6 / 9 DAP-04 DALI-PWM Signal Converter series SAFETY & E.M.C. TEST SAFETY TEST NO TEST ITEM SPECIFICATION TEST CONDITION RESULT 1 WITHSTAND VOLTAGE EN 60950 I/P-O/P: 3.75KVAC/min I/P-O/P: 4 KVAC/min Ta:25℃ I/P-O/P: 1.42 mA NO DAMAGE VERDICT P 2 ISOLATION RESISTANCE I/P-O/P:500VDC>100MΩ I/P-O/P: 500 VDC Ta:25℃ I/P-O/P: 26 GΩ NO DAMAGE P E.M.C TEST NO 1 2 3 4 TEST ITEM SPECIFICATION TEST CONDITION RESULT HARMONIC EN61000-3-2 CLASS C I/P:240VAC/230VAC/220VAC/60HZ O/P:100%LOAD Ta:25℃ PASS EN55015 CLASS B I/P:230 VAC (50HZ) O/P:FULL/50% LOAD Ta:25℃ PASS EN55015 CLASS B I/P: 230 VAC (50HZ) O/P:FULL LOAD Ta:25℃ PASS Test by certified Lab EN61000-4-2 I/P: 230 VAC/50HZ O/P:FULL LOAD Ta:25℃ CRITERIA A CONDUCTION RADIATION E.S.D INDUSTRY AIR:8KV / Contact:4KV 5 E.F.T EN61000-4-4 INDUSTRY INPUT: 2KV VERDICT P P P P (AIR:8.8KV / Contact:4.4KV) I/P: 230VAC/50HZ O/P:FULL LOAD Ta:25℃ CRITERIA A P (INPUT: 2.2KV ) 6 SURGE IEC61000-4-5 INDUSTRY L-N :2KV L,N-PE:4KV I/P: 230VAC/50HZ O/P:FULL LOAD Ta:25℃ CRITERIA A P (L-N:2.2kV) Model: DAP-04 Test Report 7 / 9 DAP-04 DALI-PWM Signal Converter series RELIABILITY TEST ENVIRONMENT TEST NO 1 3 4 6 7 8 TEST ITEM SPECIFICATION TEMPERATURE RISE TEST MODEL： DAP-04 1. ROOM AMBIENT BURN-IN：13 HRS I/P： 230VAC O/P： FULL LOAD Ta= 29.7 ℃ 2. HIGH AMBIENT BURN-IN： 5.5 HRS I/P： 230VAC O/P： FULL LOAD Ta= 61.8 ℃ TEST CONDITION Position 1 BD1 2 C5 38.5℃ 70.7℃ 3 D1 39.6℃ 73.6℃ 4 U1 42.8℃ 75.9℃ 5 TI COIL 35.3℃ 68.1℃ 6 D100 35.8℃ 69.9℃ 7 C101 34.7℃ 68.0℃ 8 U100 35.9℃ 70.9℃ 9 Q150 37.0℃ 71.2℃ 10 BD30 38.4℃ 70.7℃ 11 U3 37.9℃ 70.0℃ 12 U302 35.5℃ 70.4℃ 13 Q351 34.2℃ 68.9℃ 14 ZD35 32.8℃ 67.4℃ TEST：OK AFTER 12 HOURS IN CHAMBER ON CONTROL 60 ℃ I/P： 308 VAC O/P：FULL LOAD Ta= 60 ℃ TEST：OK NO DAMAGE HUMIDITY= 95 %R.H HIGH HUMIDITY HIGH TEMPERATURE HIGH VOLTAGE TURN ON TEST THERMAL SHOCK TEST VIBRATION TEST P I/P： 305VAC/100VAC O/P： 100 ﹪LOAD Ta= -35 ℃ TURN ON AFTER 2 HOUR P P 1. 2. 3. 4. 5. Thermal shock Temperature： -45℃~ +90℃ Temperature change rate ：25℃ / MIN Dwell time low and high temperature ： 30 MIN/EACH Total test cycle：5 CYCLE Input/Output condition： STATIC OK 1. 2. 3. 4. 5. Thermal shock Temperature： -35℃~ +65℃ Temperature change rate ：25℃ / MIN Dwell time low and high temperature ： 30 MIN/EACH Total test cycle：10 CYCLE Input/Output condition： 230VAC/Full Load AC ON/OFF TEST turn on 58sec；turn off 2sec OK 1 Carton & 1 Set (1) Waveform： Sine Wave (2) Frequency：10~500Hz (3) Sweep Time：12min/sweep cycle (4) Acceleration：2G (5) Test Time：60min in each axis (X.Y.Z) (6) Ta：25℃ VERDICT ROOM AMBIENT HIGH AMBIENT Ta= 29.7 ℃ Ta= 61.8 ℃ 37.7℃ 70.1℃ NO LOW TEMPERATURE TURN ON TEST STORAGE TEMPERATURE TEST RESULT P P TEST：OK P Model: DAP-04 Test Report 8 / 9 DAP-04 DALI-PWM Signal Converter 9 10 11 CAPACITOR LIFE CYCLE SUPPOSE C101 (1) I/P： 230VAC (2) I/P： 230VAC MTBF MIL-HDBK-217F NOTICE S2 PARTS COUNT TOTAL FAILURE RATE：246.9 KHRS DMTBF/Accelerated Life Test IS THE MOST CRITICAL COMPONENT O/P：FULL LOAD Ta= 25 ℃ LIFE TIME O/P：FULL LOAD Ta= 60 ℃ LIFE TIME (1) (2) series 1086115 HRS 88320 HRS P P Demonstration Mean Time Between Failure(Expected Life) : 30,000 hours @ Tcase 75 ℃ P TEST RESULT TESTER REVIEW APPROVAL PASS DANIEL GAO SANFORD SU VINCENT TSENG 12.10.30 A50-F031 Model: DAP-04 Test Report 9 / 9