® 705 Guided Wave Radar Level Transmitter FOR HYGIENIC USE DESCRIPTION The Eclipse® 705 Transmitter is a loop-powered, 24 V DC liquid-level transmitter based on the revolutionary Guided Wave Radar (GWR) technology. Encompassing a number of significant engineering accomplishments, this leading edge level transmitter is designed to provide measurement performance well beyond that of many traditional technologies, as well as “through-air” radars. The Eclipse® 705 offers enhanced reliability, as demonstrated by a Safe Failure Fraction of 91 %. Measures real «LEVEL, VOLUME, INTERFACE» F E AT U R E S * “REAL LEVEL”, measurement not affected by media variables eg. dielectrics, pressure, density, pH, viscosity, ... * Easy bench configuration - no need for level simulation. * Two-wire, intrinsically safe loop powered level transmitter. * 20-point custom strapping table for volumetric output. * Housing can be removed without depressurizing the vessel. * Two-line, 8-character LCD and 3-button keypad. * Suitable design for CIP/SIP cleaning. * Integral or remote electronics. * Suited for SIL 1/2 or SIL 2/3 Loops (full FMEDA report available). Eclipse with hygienic housing FEBRUARY 2003 I NT S A FE T Y Eclipse with aluminium housing EGRITY A G E N C Y A P P R O VA L S V EL LE Agency ATEX A P P L I C AT I O N S MEDIA: From non conductive liquids up to water-based media (dielectric 1,9 - 100). VESSELS: Most process or storage vessels up to max +150 °C @ 5,1 bar (+300 °C @ 75 psig). CONDITIONS: All level measurement and control applications including process conditions exhibiting visible vapors, foam, surface agitation, bubbling or boiling, high fill/empty rates, low level and varying dielectric media or specific gravity. Approvals II 3 (1) G EEx nA II T6, non sparking ➀ II 3 (1) G EEx nA [ia] IIC T6, FNICO – FF non incendive ➀ II 1 G EEx ia IIC T4, intrinsically safe II 1 G EEx ia IIC T4, FISCO – FF intrinsically safe II 1 / 2 G D EEx d[ia] IIC T6, explosion proof TNO➁ Hygienic Machinery Directive 98/37/EC annex 1, section 2,1 EN 1672 part 2, Hygienic requirements EHEDG doc. 2 (second edit. March 2000) and doc. 8 (July 1993) FM/CSA➁ Non Incendive / Intrinsically safe / Explosion proof LRS Lloyds Register of Shipping (marine applications) RosTECH/FSTS Russian Authorisation Standards GOST-K/GGTN-K ➀ Probe is intrinsically safe to ATEX II 1 G EEx ia IIC T6 and can be used in zone 0, on flammable liquids. Ask for your free copy of the Eclipse® 705 performance report by WIB/Evaluation International (SIREP)/EXERA. ➁ Deep drawn stainless steel housings are strictly suited for non flammable area, ATEX intrinsically safe area and FM/CS non incendive and intrinsically safe area. Worldwide level and flow solutions TECHNOLOGY Eclipse® Guided Wave Radar is based upon the technology of TDR (Time Domain Reflectometry). TDR utilizes pulses of electromagnetic energy transmitted down a wave guide (probe). When a pulse reaches a liquid surface that has a higher dielectric constant than the air (εr of 1) in which it is traveling, the pulse is reflected. The travelling time of the pulse is measured via ultra speed timing circuitry that provides an accurate measure of the liquid level. Principle of operation signal propagation Initial Pulse Reflected Pulse Air εr = 1 Liquid εr > 1,9 Transmitted Pulse P A C T w a r e ® P C S O F T WA R E PROGRAM PACTware PC software and the new Field Device Tool (FDT) standard take radar level measurement to a new level of setup efficiency and user-friendliness. The powerful Eclipse radar transmitter with its linear program has always been easy to use. PACTware builds on that ease of use by adding a graphical software interface. Simply connect your PC through the HART® loop and all functionality can be accessed quickly, conveniently, and safely. Refer to PACTware bulletins 59-101 and 59-601 for more information. 2 P R O B E & H O U S I N G F E AT U R E S Stainless steel housing with probe Eclipse model 705 transmitter in a 304 stainless steel housing for use in a variety of hygienic applications. A 1/2" diameter 316 stainless steel probe with a 0,4 µm (15 RA) surface finish is available with 3/4" thru 4" Triclover process connections. 1 1/2" hygienic connection with bend 316 stainless steel probes can be bent to avoid internal obstructions such as agitator blades and spray balls and to insure lowest possible level detection. 3/4" hygienic connection without bend 6 mm (0.25") diameter probes suitable for use in smaller vessels where space is at a premium. Available in lenghts up to 180 cm (72") Stainless steel housing Compact, single compartment, 304 stainless steel housing designed specifically for hygienic industries. 3 M O U N T I N G C O N S I D E R AT I O N S F O R S I N G L E R O D G W R P R O B E S 1. Turbulence The bottom of the probe should be stabilized if turbulence will cause a deflection of more than 75 mm at 3 m (3" at 10') of length. The probe should not make contact with a metal tank. The use of a capture ring at the lowest point on the probe will prevent unwanted probe movement, while maintaining clean-ability. 2. Nozzles: do not restrict the performance by ensuring the following: 1. Nozzle must be 50 mm (2") or larger diameter. 2. Nozzle inside diameter (A) should be ≥ to nozzle height (B). If this is not the case, it is recommended to adjust BLOCKING DISTANCE and/or SENSITIVITY settings. 3. Pipe reducers that create restriction should not be used. Ø 13 mm (0,5") 50 mm (2") I.D. 6 mm (0,25") thick A B typically 13 mm (0,5") Correct installation Pipe reducers should not be used 3. Metallic (conductive) obstructions in tank. A metal stillwell/cage of max. 6"/DN150 size or a metal tank wall within 450 mm (18") of the probe mounting will allow the unit operate accurately in media with dielectrics down to εr 1.9. Other objects in the proximity can cause erroneous readings. Note: objects (eg. shoulders or agitator blades) can be within 6-7 mm (1/4"), if Pactware is used for loop tuning. Distance to probe < 13 mm (0.5") Acceptable objects Continuous, smooth, parallel, conductive surface (e.g. metal tank wall); probe should not touch tank wall 4. Non-metallic vessels 1. Flange (metal) mounting is recommended for optimum performance. 2. Mount probe more than 13 mm (0.5") from vesselwall. High level shutdown / Overfill protection No special considerations are required for water based liquids with εr > 10. For media with εr < 10, ensure that the maximum level is 120 mm (4.8”) up to 910 mm (36”) below the process connection. Consult factory for further information. 4 H Y G I E N I C A P P L I C AT I O N E X A M P L E S The model 705 transmitters are presently installed in a variety of media systems including bioreactors, fermenters, media storage, crystallizers, decanters and ultra filtration skid receivers. 25K Bio reactor Tulip tank Buffers systems including: • primary mix tanks • hold tanks • day tanks • bulk tanks Utility systems including: • ammonia storage • CO2 storage • inlet water • dearator systems • condensate receivers • boiler drums • fuel oil storage • various sumps • waste tanks • neutralization tanks CIP systems including: • day tanks • bulk tanks • skid delivery tanks 1500K Fermentor 5 DIMENSIONS in mm (inches) – ALUMINIUM HOUSING 83 (3.28) 105 (4.12) 102 (4.00) 256 (10.08) 83 (3.28) 105 (4.12) 102 (4.00) 45° 2 cable entries Internal Electronics 2 cable entries 70 (2.75) 76 (3.00) 51 (2.00) 45° View 45° 95 (3.75) 840 (33.00) 2 holes 89 (3.50) 108 (4.25) 214 (8.43) 126 (4.94) Remote Electronics 111 (4.38) 45° View D I M E N S I O N S i n m m ( i n c h e s ) – S TA I N L E S S S T E E L H Y G I E N I C H O U S I N G 79 (3.12) 54 (2.12) 58 (2.30) 146 (5.75) Elect. conn. qty. 2 43° 79 (3.12) Hygienic Conn. 54 (2.12) 60 (2.36) 58 (2.30) Elect. conn. qty. 2 43° 60 (2.37) Probe Insertion Length 838 (33.00) 76 (3.00) 51 (2.00) 89 (3.50) 95 (3.75) 2 holes Internal Electronics Remote Electronics 126 (4.94) 109 (4.28) 43° View 6 EXPEDITE SHIP PLAN (ESP) Several Eclipse Guided Wave Radar Transmitters are available for quick shipment, within max. 3 weeks after factory receipt of purchase order, through the Expedite Ship Plan (ESP). Models covered by ESP service are conveniently colour coded in the selection data charts. To take advantage of ESP, simply match the colour coded model number codes (standard dimensions apply). ESP service may not apply to orders of ten units or more. Contact your local representative for lead times on larger volume orders, as well as other products and options. S E L E C T I O N D ATA A complete measuring system consists of: 1. Eclipse 705 transmitter head/electronics 2. Eclipse 7MF GWR probe 3. Free of charge: Magnetrol master C.D. with Eclipse DTM (PACTWARE®) - order code: 090-BE59-200 (included in each order) 1. Order code for ECLIPSE 705 transmitter head/electronics BASIC MODEL NUMBER 7 0 5 Eclipse 705 guided wave radar transmitter POWER 5 24 V DC, two wire loop powered SIGNAL OUTPUT AND ELECTRONICS 1 0 1 A 2 0 4-20 mA with Hart – standard electronics (SFF of 85.4%) 4-20 mA with Hart – SIL enhanced electronics (SFF of 91%) Fieldbus communication ACCESSORIES A Digital display and keypad MOUNTING/CLASSIFICATION (Consult factory for FM/CSA approvals) 1 2 A B C D E Integral, Non flammable area Remote, Non flammable area Integral, ATEX II 1 G EEx ia IIC T4 – FISCO ATEX, intrinsically safe for units with Fieldbus Foundation Remote, ATEX II 1 G EEx ia IIC T4 – FISCO ATEX, intrinsically safe for units with Fieldbus Foundation Integral, ATEX II 1/2 G D EEx d[ia] IIC T6 T85 °C Remote, ATEX II 1/2 G D EEx d[ia] IIC T6 T85 °C Integral, ATEX II 3 (1) G EEx nA II T6, non sparking Integral, ATEX II 3 (1) G EEx nA [ia] IIC T6, FNICO – FF non incendive Remote, ATEX II 3 (1) G EEx nA II T6, non sparking Remote, ATEX II 3 (1) G EEx nA [ia] IIC T6, FNICO – FF non incendive F MATERIAL OF CONSTRUCTION 1 1 3 3 1 0 1 4 Cast aluminium dual compartiment – M20 x 1.5 (2 entries - one plugged) Cast aluminium dual compartiment – 3/4" NPT (2 entries - one plugged) Deep drawn 304 SST dual compartiment – M20 x 1.5 (2 entries - one plugged) Deep drawn 304 SST dual compartiment – 1/2" NPT (2 entries - one plugged) Note: deep drawn stainless steel housings are suited for non flammable area (Approval codes 1 and 2) or ATEX intrinsically safe area (Approval codes A and B). 7 0 5 5 complete order code for ECLIPSE 705 transmitter head/electronics 7 DIMENSIONS in mm (inches) 83 (3.28) 105 (4.12) 102 (4.00) 79 (3.12) 256 (10.08) 54 (2.12) 58 (2.30) 146 (5.75) 45° Elect. Conn. Qty. 2 2 cable entries 3A Tri-clover Process Conn. 60 (2.36) 43° 3A Tri-clover Process Conn. 13 (0.50) Ø Rod 60 (2.36) 13 (0.50) Ø Rod Probe Insertion Length Aluminium housing with hygienic 1" - 4" Tri-clover connection max. 6 m (240") 83 (3.28) Probe Insertion Length Stainless steel housing with hygienic 1" - 4" Tri-clover connection max. 6 m (240") 105 (4.12) 102 (4.00) 79 (3.12) 256 (10.08) 54 (2.12) 58 (2.30) 146 (5.75) 45° Elect. Conn. Qty. 2 2 cable entries 3A Tri-clover Process Conn. 60 (2.36) 7 (0.25) Ø Rod 3A Tri-clover Process Conn. 60 (2.36) 7 (0.25) Ø Rod Probe Insertion Length Aluminium housing with hygienic 3/4" Tri-clover connection max. 1,80 m (72") 8 43° Probe Insertion Length Stainless steel housing with hygienic 3/4" Tri-clover connection max. 1,80 m (72") 2. Order code for ECLIPSE 705 - hygienic CIP/SIP GWR probe (finished to 0,4 µm - RA 15) for liquids BASIC MODEL NUMBER 7 M F (dielectric range: ≥ 1,9/10) hygienic CIP/SIP GWR probe PROBE MATERIAL (finished to 0,4 µm - RA 15) 316/316L (1.4401/1.4404) stainless steel ALXN stainless steel (UNS N° 8367) Hastelloy C22 (2.4602) E G H PROCESS CONNECTION - SIZE/TYPE 2 3 4 5 6 P P P P P - 3A Tri-clover compatible 16 AMP fitting or 11/2" - 3A Tri-clover compatible 16 AMP fitting - 3A Tri-clover compatible 16 AMP fitting - 3A Tri-clover compatible 16 AMP fitting - 3A Tri-clover compatible 16 AMP fitting 3/4" 1" 2" 3" 4" INSERTION LENGTH – Specify insertion length per cm (0.39") increments 0 6 0 1 8 0 6 1 0 7 M F P N minimum 60 cm (24") insertion length maximum 180 cm (72") insertion length for 3/4" process conn. size (code 2P) maximum 610 cm (240") insertion length for 1" up to 4" process conn. size complete order code for ECLIPSE hygienic CIP/SIP - GWR probe ELECTRICAL WIRING HART® key Power supply: GP / intrinsically safe / explosion proof: min 11 V DC 0% 100 % Standard shielded twisted cable (recommended but not needed when wired as per NAMUR NE 21 for field strenghts up to 10 V/m). Galvanic Barrier: max: 28,4 V DC @ 94 mA for intrinsically safe units max: 17,5 V DC @ 380 mA for Foundation Fieldbus units (not needed for GP Dust Ex and explosion proof models). Ex Non Ex 9 T R A N S M I T T E R S P E C I F I C AT I O N S FUNCTIONAL/PHYSICAL Description Specification Power (at terminals) Non flammable area: 11 to 36 V DC ATEX Intrinsically Safe: 11 to 28,6 V DC ATEX Explosion Proof (with Intrinsically Safe probe) 11 to 36 V DC Foundation Fieldbus (FISCO ATEX Exi): 9 to 17,5 V DC Foundation Fieldbus (FNICO & Exd): 9 to 32 V DC 4-20 mA with HART®, 3,8 mA to 20,5 mA useable (meets NAMUR NE 43) or Foundation Fieldbus H1 (ITK Ver. 4) Signal Output Span Resolution 150 to 6100 mm (6 to 240") Analog: 0,01 mA Display: 0,1 cm (inch) Loop Resistance 630 Ω @ 20,5 mA - 24 V DC Damping Adjustable 0-10 s Diagnostic Alarm Adjustable 3,6 mA, 22 mA, HOLD User Interface HART® communicator, AMS® or PACTware®, Foundation Fieldbus and/or 3-button keypad Display 2-line x 8-character LCD Menu Language English/Spanish/French/German (Foundation Fieldbus: English) Housing Material IP 66/Aluminium A356T6 (< 0.20 % copper) or deep drawn 304 stainless steel Approvals SIL➁ (Safety Integrity Level) Aluminium housing ATEX II 3 (1) G EEx nA II T6, non sparking (probe can be used in flammable liquids) ATEX II 3 (1) G EEx nA [ia] IIC T6, FNICO – FF non incendive (probe can be used in flammable liquids) ATEX II 1 G EEx ia IIC T4, intrinsically safe ATEX II 1 G EEx ia IIC T4, FISCO – FF intrinsically safe ATEX II 1 / 2 G D EEx d[ia] IIC T6, explosion proof➀ FM and CSA, Non incendive, intrinsically safe (FISCO) and explosion proof LRS – Lloyds Register of Shipping (marine applications) GOST-K/GGTN-K – ROSTECH/FSTS – Russian Authorisation Standards Stainless Steel housing ATEX II 1 G EEx ia IIC T4, intrinsically safe FM and CSA, Non incendive and intrinsically safe Functional safety to SIL 1 / SIL 2 in accordance to 61508 – SFF of 85,4 % – full FMEDA reports and declaration sheets available at request Functional safety to SIL 2 / SIL 3 in accordance to 61508 – SFF of 91 % – full FMEDA reports and declaration sheets available at request Ui = 28,4 V, li = 94 mA, Pi = 0,67 W Ui = 0,56 V, li = 380 mA, Pi = 5,32 W (Foundation Fieldbus) Standard electronics Enhanced electronics Electrical Data Equivalent Data Ci = 2,2 nF, Li = 3 µH Ci = 0,24 nF, Li = 3 µH (Foundation Fieldbus) ANSI/ISA-571.03 SA1 (Shock), ANSI/ISA-571.03 VC2 (Vibration) Shock/Vibration Class Net and Gross Weight Overall Dimensions Foundation Fieldbus specifications Cast aluminium Stainless steel 2,70 kg net; 3,20 kg gross – amplifier only 5,70 kg net; 6,20 kg gross – amplifier only ITK Version H1 Device Class H 214 mm (8.43") x W 111 mm (4.38") x D 188 m 4.61 Link Master (LAS) – selectable ON/OFF H1 Profile Class 31PS, 32L Function Blocks 1 x RB(s), 4 x AI (s) and 1 x TB (c ) Quiescent current draw 15 mA Execution time 15 ms CFF files Downloads available from Host system supplier or www.fieldbus.org ➀ ATEX, explosion proof units use EEx d bushing material STYCAST 2057 FR. ➁ Not applicable for Foundation Fieldbus units. 10 PERFORMANCE Description Specification Linearity water based liquid oil based liquid < 0,1 % of probe length or 2,5 mm (0.1"), whichever is greater < 0,3 % of probe length or 8 mm (0.3"), whichever is greater Accuracy water based liquid < 0,1 % of probe length or 2,5 mm (0.1"), whichever is greater oil based liquid ± 0,5 % of probe length or 13 mm (0.5"), whichever is greater Resolution ± 2,5 mm (0.1") Repeatability < 2,5 mm (0.1") (± 0,025 % of volume when using strapping table) Hysteresis < 2,5 mm (0.1") Response Time < 1 second Warm-up Time < 5 seconds Ambient Temp. Process Dielectric Effect -40 °C to +80 °C (-40 °F to +175 °F) – blind transmitter -20 °C to +70 °C (-5 °F to +160 °F) – with digital display -40 °C to +70 °C (-40 °F to +160 °F) – for EEx ia and EEx d[ia] with blind transmitter -20 °C to +70 °C (-5 °F to +160 °F) – for EEx ia and EEx d[ia] with digital display < 7,5 mm (0.3") within selected range Operating Temp. Effect Approx. +0,02 % of probe length/°C for probes ≥ 2,5 m (8') Humidity 0-99 %, non-condensing Electromagnetic Compatibility Meets CE requirements (EN-61326) and NAMUR NE 21 (must be used in metallic vessel or stillwell) P R O B E S P E C I F I C AT I O N S Description GWR probe specifications Probe Materials 316/316L (1.4401/1.4404), Hastelloy C22 (2.4602) or ALXN stainless steel (UNS N° 8367) Process seal PTFE flange facing Probe diameter 13 mm (0.50") or 7 mm (0.25") Mounting Process Connection Probe length See mounting considerations on page 4 3/4" up to 4" – 3A Tri-clover compatible 16 AMP fittings From 600 mm to 6100 mm (24" to 240") (selectable per 1 cm) Blocking distance (top) 0 mm up to 910 mm (0" up to 36") - depending probe length (adjustable) Transition Zone➀ (bottom) εr ≥ 10: 25 mm (1") Process Temp. Max Min +150 °C @ 5 bar (+300 °F @ 73 psi) ambient -40 °C @ 5 bar (-40 °F @ 73 psi) Max Process Pressure 5 bar @ +150 °C (73 psi @ +300 °F) Max Viscosity 10.000 cP – consult factory in case of agitation/turbulence Dielectric Range εr 10-100 (depending installation conditions, down to εr ≥ 1,9) – liquids Media coating Max error of 10 % of coated length. % Error is related to dielectric of medium, thickness of coating and coated probe length above level. ➀ Transition Zone (zone with reduced accuracy) is dielectric dependent; εr = dielectric permitivity. It is recommended to set 4-20 mA signal outside transition zones. Viton® is a registered trademark of DuPont Performance Elastomers. 11 T E M P E R AT U R E - P R E S S U R E R AT I N G F O R E C L I P S E P R O B E S E A L S Process Pressure (bar) 14 12 10 8 6 4 2 0 -40 -20 0 20 40 60 80 100 120 140 160 180 200 Process Temperature (°C) QUALITY ASSURANCE - ISO 9001:2000 THE QUALITY ASSURANCE SYSTEM IN PLACE AT MAGNETROL GUARANTEES THE HIGHEST LEVEL OF QUALITY DURING THE DESIGN, THE CONSTRUCTION AND THE SERVICE OF CONTROLS. OUR QUALITY ASSURANCE SYSTEM IS APPROVED AND CERTIFIED TO ISO 9001:2000 AND OUR TOTAL COMPANY IS COMMITTED TO PROVIDING FULL CUSTOMER SATISFACTION BOTH IN QUALITY PRODUCTS AND QUALITY SERVICE. PRODUCT WARRANTY :2000 ALL MAGNETROL ELECTRONIC AND ULTRASONIC LEVEL CONTROLS ARE WARRANTED FREE OF DEFECTS IN MATERIALS AND WORKMANSHIP FOR ONE FULL YEAR FROM THE DATE OF ORIGINAL FACTORY SHIPMENT. IF RETURNED WITHIN THE WARRANTY PERIOD; AND, UPON FACTORY INSPECTION OF THE CONTROL, THE CAUSE OF THE CLAIM IS DETERMINED TO BE COVERED UNDER THE WARRANTY; THEN, MAGNETROL INTERNATIONAL WILL REPAIR OR REPLACE THE CONTROL AT NO COST TO THE PURCHASER (OR OWNER) OTHER THAN TRANSPORTATION. MAGNETROL SHALL NOT BE LIABLE FOR MISAPPLICATION, LABOR CLAIMS, DIRECT OR CONSEQUENTIAL DAMAGE OR EXPENSE ARISING FROM THE INSTALLATION OR USE OF THE EQUIPMENT. THERE ARE NO OTHER WARRANTIES EXPRESSED OR IMPLIED, EXCEPT, SPECIAL WRITTEN WARRANTIES COVERING SOME MAGNETROL PRODUCTS. BULLETIN N°: EFFECTIVE: SUPERSEDES: UNDER RESERVE OF MODIFICATIONS Heikensstraat 6, 9240 Zele, België Tel. +32 (0)52.45.11.11 • Fax. +32 (0)52.45.09.93 • E-Mail: [email protected] DEUTSCHLAND Alte Ziegelei 2-4, D-51491 Overath Tel. 02204 / 9536-0 • Fax. 02204 / 9536-53 • E-Mail: [email protected] FRANCE 40 - 42, rue Gabriel Péri, 95130 Le Plessis Bouchard Tél. 01.34.44.26.10 • Fax. 01.34.44.26.06 • E-Mail: [email protected] ITALIA Via Arese 12, I-20159 Milano Tel. (02) 607.22.98 (R.A.) • Fax. (02) 668.66.52 • E-Mail: [email protected] UNITED KINGDOM Unit 1 Regent Business Centre, Jubilee Road Burgess Hill West Sussex RH 15 9TL Tel. (01444) 871313 • Fax (01444) 871317 • E-Mail: [email protected] INDIA C-20 Community Centre, Janakpuri, New Delhi - 110 0058 Tel. 91 (11) 41661840 • Fax 91 (11) 41661843 • E-Mail: [email protected] www.magnetrol.com BENELUX OUR NEAREST REPRESENTATIVE BE 57-110.0 JULY 2007 New