Switches and Controls Rocker, Toggle, Pushbutton & Rotary Transforming Customer Needs into Customer Solutions Carling Technologies Sales, Service and Engineering teams do much more than manufacture electrical components, they engineer powerful solutions! By working closely with a customer’s product team and understanding the requirements of the specific application, Carling’s product experts can tailor switching and circuit protection solutions to meet any customer’s needs—cost effectively. Since the company was founded in 1920, there are few products that Carling Technologies hasn’t turned “ON” and fewer industries that haven’t turned to Carling for solutions. With four ISO registered manufacturing facilities and technical sales offices worldwide, Carling now ranks among the world’s largest, privately owned manufacturers of hydraulic magnetic circuit breakers, thermal circuit breakers, electrical switches, electronic switches, miniature switches, power distribution centers, digital switching systems and electronic controls. Globally, there are over 2,000 employees working for Carling, providing solutions to customers’ application needs with innovation, value, and world-class service for both standard and custom products. Carling’s breadth and depth of standard product offerings gives customers literally millions of configuration choices to meet the demands of its Strategic Markets: Marine M ilitary Renewable Energy Telecom/Datacom Transportation Additional markets served by Carling products include: Audio Visual, Commercial Food Equipment, Commercial HVAC, Floor Care, Generators, Industrial Control, Kitchen & Small Appliances, Security Systems, Test & Measurement equipment, among others. If the standard product does not meet the application requirements, the engineering team at Carling has the expertise to customize solutions faster and more creatively thanks in measure to over ninety years of experience as an innovative company that manufactures a diverse range of products. The Carling Sales, Service and Engineering teams work closely with the customer’s engineering team to advance a custom project from initial concept to final design and product release, respecting both quality and cost through out the process. With extensive field knowledge and resources available, Carling Technologies can ensure that the products created for the customer are of superior quality from the start, thus avoiding costly secondary operations or modifications. Carling’s commitment to excellence consistently delivers “Quality by Design,” the company mission. Carling has an extensive network of Sales Representatives and Distributors to assist with Carling products, or contact a Carling Technologies’ Technical Sales Representative to design innovative, cost-effective, quality engineered solutions that exceed the tough demands of today’s applications. ii www.carlingtech.com Contents Switches and Controls Carling Technologies is the leading manufacturer of switches and controls serving OEMs worldwide. Carling Technologies broad product range offers a full line of rocker, toggle, pushbutton, rotary and mini switches for a wide variety of applications. Featuring cutting edge designs and advanced features, Carling products are well known for their performance and reliability. Within This Catalog, you will find comprehensive product information for each product series including applications, performance specifications and ordering schemes. Available Online are tools such as a part configurator, product selectors and stock checks. Please visit www.carlingtech. com for the latest information on all our products. Application Solution Engineers are readily available to assist you in selecting the appropriate product for your application. For further assistance, please email us at [email protected] Custom Design Solutions can be tailormade for most any application using our extensive engineering resources. Other Products such as hydraulic/ magnetic circuit breakers, thermal protection and ground fault circuit protection are also available. Please refer to www.carlingtech.com for a complete list of product offerings. www.carlingtech.com Product Selector Guide Miniature Rocker Switches RR/LRR Round, Non-illuminated and Illuminated, SP R/RSC Curvette®, Non-illuminated, SP LRA Curvette, Illuminated, SP 651/652 Non-illuminated, SP 610/620 Non-illuminated, SP 611/621 Rocker/paddle/VISI-ROCKER®, SP or DP 622/632 Non-illuminated and Illuminated, SP or DP RG Super Curvette, Non-illuminated, SP or DP LRG Super Curvette, Illuminated, DP T Mini-TIPPETTE®, Non-illuminated, SP or DP LTA Mini-Tippette, Illuminated, SP Rocker Switches TG/LTG SP or DP TTG SP in DP base TLG SP with Indicator Light Circuit Designation Chart Tippette Switches TIG Non-illuminated, SP or DP LTIL Illuminated SP LTIG Lighted Tippette, SP or DP Tippette Rocker and Bracket Styles Tippette Actuator Styles Tippette Mounting Bracket Styles LS Softspot® Illuminated Toggle Switches LT Illuminated toggle with 3 color lighting F Single pole G Double pole H/I 3-pole and 4-pole, heavy duty, high voltage C Single pole, toggle/paddle D Single pole, all nylon 110 (110, 112, 2BK, 2BL) SP and DP, 1-6 amp DK/EK Heavy Duty, SP and DP, AC/DC MAAOA/215 SP high temperature Pushbutton Switches 16-3P SP, light actuation force 172 SP, high-amperage, shallow back mount P26 SP, AC rated for 8 amps P27 SP, AC rated for shallow back mount 641 SP, DP and TP 110 SP and DP, AC/DC P Heavy Duty metal construction, SP PP Heavy Duty plastic construction, SP Rotary R135 SP, ON-OFF repeating action 700/800 Selector switches up to 8 positions Sealed Rocker Switches V CONTURA®, SP or DP V Contura II & III, Ordering Scheme V Contura II & III, Locking Ordering Scheme V Contura IV, Ordering Scheme V Contura V, Ordering Scheme V Contura IV & V, Locking, Ordering Scheme V Contura VI, WAVE, Ordering Scheme V Contura VII, Ordering Scheme V Contura X, XI, XII, Ordering Scheme V Contura X, Locking Ordering Scheme V Actuators Separately V Accessories VP Contura VP-Series Illuminated Indicator L L-Series, SP or DP L L-Series, Ordering Scheme L L-Series, Locking, Ordering Scheme Standard Sealed Rocker Switch Markings Controls LD Dimmer LMR Mirror Rotate LW Washer/Wiper Terminology/Agency Approvals Page 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 33 34 34 34 35 36 37 38 40 42 44 46 48 50 52 54 56 58 60 62 64 66 69 71 73 75 77 79 88 89 90 91 92 93 94 95 96 97 98 100 103 111 112 113 114 117 119 122 1 Product Selector Guide RR / LRR R / LRA / RSC 621 / 651 RG / LRG MINIATURE ROCKERS One, Two One, Two POLES One One RATINGS up to 12A 125VAC 10A 250VAC up to 20A 125VAC 15A 250VAC dry circuit to 12A 125VAC 10A 250VAC ACTUATOR Rocker Rocker, Paddle MOUNTING HOLE [.795] 20.2mm round SPECIFICATIONS snap-in mount 622 / 632 T / LTA / TG / LTG One, Two One, Two dry circuit to 12A 125VAC 8A 250VAC 1/2 HP 125-250VAC up to 20A 125VAC 15A 250VAC up to 20A 125VAC 10A 250VAC Rocker, Paddle Rocker Rocker, Paddle Rocker, Lever, Paddle, Plunger, Toggle (bat) .480” x 1.072” 12.19mm x 27.23mm snap-in mount .508” x .756” 12.9mm x 19.2mm snap-in mount .508” x .756” 12.9mm x 19.2mm snap-in mount .866” x 1.182” 22mm x 30mm snap-in mount .550” x 1.125” 1 13.97mm x 28.57mm snap-in mount TERMINATION .187 tab solder lug, .250 tabs, wire leads, PC terms .187 tab, solder lug, wire leads, PC terms .187 tab, solder lug solder lug, .250 tabs .187 tab, solder lug, .250 tabs, wire leads ILLUMINATION incandescent, neon incandescent, neon N/A incandescent, LED, neon incandescent, neon incandescent, LED, neon APPROVALS UL, CUL UL, CSA, VDE UL, CSA, VDE UL, CSA UL, CSA, VDE UL, CSA Notes: 1 Double pole TG/LTG mounting hole is 1.00” x 1.125” (25.4mm x 28.57mm} V L SEALED ROCKERS LTIL/LTIG/TIG R135 ROCKER 700 / 800 ROTARY POLES One, Two One, Two One, Two One One RATINGS dry circuit to 15A 24VDC 15A 150VAC 10A 250VAC dry circuit to 15A 125VAC 10A 250VAC 20A 18VDC dry circuit to 15A 125VAC 10A 250VAC 1.5A 250VAC 3A 125VAC 5A 12VDC up to 3A 250VAC 6A 125VAC ACTUATOR Rocker, Paddle, Locking Rocker Rocker, Paddle, Locking Rocker Rocker, Paddle Rotary Rotary 1.734” x .867” 44mm x 22mm snap-in mount 1.450” x .830” 36.83mm x 21.08mm snap-in mount screw mount .375” dia 9.52mm bushing mount .500” dia 12.7mm bushing mount MOUNTING HOLE 1.450” x .830” SPECIFICATIONS 36.83mm x 21.08mm snap-in mount .500” dia 12.7mm snap-in mount TERMINATION solder lug, .250 tabs, wire leads .187 tab, .250 tabs .187 tab, solder lug, .250 tabs, screw terms, wire leads wire leads .187 tab, solder lug, .250 tabs ILLUMINATION incandescent, LED, neon incandescent, LED incandescent, neon N/A N/A APPROVALS UL, CSA, VDE N/A UL, CSA, VDE UL, CSA UL, CSA 2 www.carlingtech.com Product Selector Guide C/D F/G/H/I DK / EK 110 MAAOA / 215 LT TOGGLE One One, Two, Three, Four One, Two One, Two One One, Two POLES up to 20A 125VAC 10A 250VAC dry circuit to 20A 125VAC 20A 277VAC up to 20A 125VAC/DC 10A 250VAC/DC up to 6A 125VAC/DC 3A 250VAC/DC up to 20A 125VAC 10A 250VAC 1/2HP 125-250VAC dry circuit to 15A 125VAC 10A 250VAC RATINGS Paddle, Toggle (bat) Paddle, Toggle (bat) Toggle (bat), Toggle (ball) Toggle (bat), Toggle (ball) Toggle (bat) Paddle, Toggle (bat) ACTUATOR .500” dia 12.7mm bushing mount .500” dia 12.7mm bushing mount .500” dia 12.7mm bushing mount .500” dia 12.7mm bushing mount .656” x 1.218” 16.66mm x 30.54mm snap-in mount .500” dia 12.7mm bushing mount MOUNTING HOLE SPECIFICATIONS solder lug, .250 tabs, screw terms, wire leads .187 tab, solder lug, .250 tabs, screw terms, wire leads, PC terms screw terms solder lug, .250 tabs, screw terms, wire leads .250 tabs, screw terms, wire leads .187 tab, solder lug, .250 tabs, screw terms, wire leads, PC terms TERMINATION Optional Optional Optional Optional No Optional SEALING N/A N/A N/A N/A N/A incandescent, neon ILLUMINATION UL, CSA UL, CSA UL, CSA UL, CSA UL, CSA N/A APPROVALS 641 / 110 P / PP 16-3P 170 / 172 P26 / P27 PUSHBUTTON One, Two, Three One One One One POLES up to 5A 125VAC 2A 250VAC up to 20A 125VAC 10A 250VAC up to 3A 125VAC up to 15A 125VAC 10A 250VAC dry circuit to 6A 125VAC 3A 277VAC RATINGS .500” dia 12.7mm bushing mount .500” dia 12.7mm bushing mount .500” dia 12.7mm bushing mount .500” dia 12.7mm bushing mount .500” dia 12.7mm bushing mount MOUNTING HOLE SPECIFICATIONS solder lug, wire leads, PC terms .250 tabs, screw terms, wire leads solder lug, wire leads solder lug, screw terms, wire leads solder lug, .250 tabs, wire leads TERMINATION UL, CSA UL, CSA, TUV UL, CSA UL, CSA UL, CSA APPROVALS LD Dimmer LW Wiper LMR Mirror CONTROLS www.carlingtech.com Multi-function Multi-function Multi-function POLES up to 10A 28VDC 15A 14VDC up to 8A 14VDC 4A 28VDC up to 1A 12VDC .5A 24VDC RATINGS Rocker, Paddle Paddle, Rocker Joystick ACTUATOR .867” x 1.734” 22mm x 44mm snap-in mount .867” x 1.734” 22mm x 44mm snap-in mount .867” x 1.734” 22mm x 44mm snap-in mount MOUNTING HOLE SPECIFICATIONS .250 tabs .187 tab wire leads TERMINATION Yes Yes Yes SEALING LED LED N/A ILLUMINATION 3 RR/LRR-Series Rounded Rocker Switches RR/LRR-Series Rounded Rocker Switches Carling Technologies’ RR and LRR-Series round rocker switches feature a unique sculpted rocker design, and electrical ratings up to 12A 125VAC, 10A 250VAC. The RR Series is available with custom imprinting, and the lighted LRR-Series can be wired to accommodate dependent or independent, illumination, neon or incandescent lamps, with red, green, amber or white translucent rockers. Installation is a snap, as this switch fits industry standard cutouts. Applications: Appliance Vacuum Cleaners Office Automation Food Service Audio Visual Test & Measurement 4 www.carlingtech.com RR/LRR-Series Rounded Rocker Switches Dielectric Strength Mechanical Life UL/CUL: 1000V-live to dead metal parts & opposite polarity 100,000 cycles Operating Temperature 32°F to 185°F (0°C to 85°C) Electrical Life 50,000 cycles RR 1 1 2 1 Series 2 Circuit 1 SERIES2 3 Rating 4 Termination On-None-Off (On)-None-Off On-None-(Off) On-None-On On-None-(On) On-Off-On 1 On-None-Off 1 Amber 2Red 3Blue3 4Green3 5Clear 6 BASE COLOR2 B W 3 RATING1 10A, 125-250VAC; 12A 125 VAC 1/4 HP 125-250 VAC 6A, 28 VDC 12A, 12 VDC 12A, 6 VDC Black White 7 LAMP VOLTAGE N A B None 6V Incandescent 12V Incandescent 8 ROCKER FACE LEGEND 4 TERMINATION 2 8 Legend LRR-Series (Illuminated) Transparent Color LRR-Series (Illuminated) 1 3 4 5 N N 7 Lamp Voltage B Black WWhite RRed 2 CIRCUIT RR-Series (Non-Illuminated) 1 2 3 4 5 6 6 Base Color 5 ACTUATOR COLOR2 RR-Series (Non-Illuminated) Solid Color LRR Lighted Rocker RRRocker B B 5 Actuator Color N A B D E .187 Tab Notes: 1 For additional rating requirements, consult factory. 2 Custom colors are available, consult factory. 3 Not recommended with Neon Lamps No imprinting On-Off (vertical) On-Off (horizontal) I-O (horizontal) I-O (vertical) C J K 28V Incandescent 125V Neon 250V Neon F G H J K O (on rocker end) II-O-I (vertical) II-O-I (horizontal) Off-On (vertical) Off-On (horizontal) .187[4.74] X .032[.812] .780[19.8] DIA .421[10.7] .906[23.0] DIA .187 TAB (Q.C) TERMINAL TYPE .079[2.0] .433[11.0] .087[11.0] .158[4.0] .079[2.0] .591[15.0] RECOMMENDED PANEL OPENING .795[20.2] PANEL THICKNESS: .118[3.0] MAX. *Manufacturer reserves the right to change product specification without prior notice. www.carlingtech.com 5 Curvette R/RSC-Series Single Pole Rocker and Paddle Switches Curvette R/RSC-Series Single Pole Rocker & Paddle Switches Since its introduction, the Curvette switch has become the barometer for versatility and performance in the miniature switch market. Self cleaning contacts, International approvals, along with a wide variety of circuits, ratings, and actuator options make the Curvette the switch of choice for many markets. Applications: Office Lighting Appliance HVAC Transportation Commercial Food Lawn & Garden 6 www.carlingtech.com Curvette R/RSC-Series Single Pole Rocker and Paddle Switches Dielectric Strength Mechanical Life UL/CSA: 1000V - live to dead metal parts VDE: 4000V - live to dead metal parts; 750V - across open contacts 100,000 cycles Operating Temperature 32°F to 185°F (0°C to 85°C) Electrical Life 100,000 cycles RA901 V B 1 Base Part Number 2 Actuator Style B 3 Actuator Color M P Momentary Rocker Paddle 3 ACTUATOR COLOR 1 2 Black (gloss) White (gloss) R V Rocker Visi-rocker (2 color) B W Black (matte) White (matte) V 5 Rocker Legend 6 Visi-Rocker End/Legend Color 4 BEZEL COLOR/STYLE 1 BASE PART NUMBER: SERIES/CIRCUITRY/RATING1/TERMINATION 10A 250 VAC; 16A 125 VAC; 3/4 HP 125-250 VAC; 10(4) A 250 VACu T85 Solder Lugs .250 Tabs Wire Leads OFF-NONE-ON RA900 RA901RA905 ON-NONE-ON RB900 RB901RB905 ON-OFF-ON3 RC910 RC911RC915 OFF-NONE-ON2 RD220 RD221RD225 15A 250 VAC; 20A 125 VAC; 3/4 HP 125-250 VAC Solder Lugs .250 Tabs OFF-NONE-ONRSCA200 RSCA201 OFF-NONE-ON RSCB200RSCB201 2 ACTUATOR STYLE 9 4 Bezel Color/Style STANDARD B Black (matte) White (matte) W 5 ROCKER LEGEND NO LEGEND Off-On vertical Off-On horizontal I-O horizontal I-O vertical dual OFF-ON/I-O OVAL 1 Black (gloss) 2 White (gloss) molded in 0 1 2 8 9 hot stamp 0 A B D E H 6 VISI-ROCKER END/LEGEND COLOR N B V W N/A Black Visi-red White Notes: PC Terminals also available, consult factory for details. 1 For additional ratings, consult factory. 2 Rating is 8A 250 VAC, 12A 125 VAC, 1/2 HP 125-250 VAC, and must specify M actuator style. 3 Not rated at 3/4 HP 125-250 VAC ( ) indicates momentary function. .125[3.18] DIA 6.000[152.40] .250[6.35] .375[9.52] .080[2.03] .187[4.75] .250[6.35] .250 TAB (Q.C.) SOLDER LUG 1.125[28.58] MOMENTARY .550[13.97] .350[8.89] 1.070[27.17] .375[9.53] WIRE LEAD TERMINAL TYPE .187[4.75] .725[18.41] .500[12.70] .710[18.03] .620[15.75] PADDLE TEST CUT HOLE IN ACTUAL MATERIAL .480[12.19] 1.072[27.23] MOUNTING HOLE Panel Thickness: .025 min - .187 max. Specific cutout dimension range dependent on panel thickness and material. Consult factory. *Manufacturer reserves the right to change product specification without prior notice. www.carlingtech.com 7 Curvette LRA-Series Single Pole Lighted Rocker and Paddle Switches Curvette LRA-Series Single Pole Lighted Rocker & Paddle Switches Since its introduction, the Curvette switch has become the barometer for versatility and performance in the miniature switch market. This lighted version features the very same self cleaning contacts, International approvals, along with a wide variety of circuits, ratings, and actuator options that make the Curvette the switch of choice for various applications. Applications: HVAC Office Lighting Transportation Commercial Food Lawn & Garden Power Strip 8 www.carlingtech.com Curvette LRA-Series Single Pole Lighted Rocker and Paddle Switches Dielectric Strength Mechanical Life UL/CSA: 1000V-live to dead metal parts VDE: 4000V - live to dead metal parts; 750V - across open contacts 100,000 cycles Operating Temperature 32°F to 185°F (0°C to 85°C) Electrical Life 100,000 cycles LRA911 1 Base Part Number B / 250N R S 2 Actuator Style 3 Actuator Color 4 Bezel Color/Style 5 Lamp Voltage 1 BASE PART NUMBER: SERIES/CIRCUITRY/RATING2/TERMINATION 125 neon lamp (use 125N in Selection 5 Lamp Voltage) 10A 250VAC; 16A 125VAC; 10(4)A 125VACu Solder Lugs .250 Tabs Wire Leads OFF-NONE-ON LRA210 LRA211LRA215 250 neon lamp (select 250N in selection 5 Lamp Voltage) 15A 250 VAC; 10A 250VAC; 16A 125VAC; 10(4)A 250 T85 Solder Lugs .250 Tabs OFF-NONE-ON LRA910 LRA911LRA915 Incandescent lamp (select 006V-024V in selection 5 Lamp Voltage) 10A 30V Solder Lugs .250 Tabs Wire Leads OFF-NONE-ON LRA510 LRA511LRA515 3 ACTUATOR COLOR 2 ACTUATOR STYLE 5 LAMP VOLTAGE P R C translucent AAmber CWhite PYellow SRed W Pale Red clear AAmber CClear G1Green B1Blue RRed 4 BEZEL COLOR/STYLE STANDARD B Black (matte) White (matte) W Paddle Rocker translucent Rocker Clear 006V 012V 018V 024V 125N1 250N1 Notes: LED illumination, PC terminals, independent lamps, and additional color options are available. Consult factory. 1 Neon lamps not available with blue or green actuators. 2 Consult factory for additional ratings. OVAL 1 Black (gloss) 2 White (gloss) .125[3.18] DIA 6.000[152.40] .250[6.35] .080[2.03] .375[9.52] .250[6.35] .250 TAB (Q.C.) .500[12.70] .187[4.75] SOLDER LUG WIRE LEAD TERMINAL TYPE 1.125[28.58] .187[4.75] .710[18.03] .725[18.41] 1.070[27.17] .375[9.53] .620[15.75] PADDLE .550[13.97] TEST CUT HOLE IN ACTUAL MATERIAL .480[12.19] 1.072[27.23] MOUNTING HOLE Panel Thickness: .025 min. - .187 max. Specific cutout dimension range dependent on panel thickness and material. Consult factory. .125[3.18] DIA 6.000[152.40] .250[6.35] .080[2.03] .375[9.52] .250[6.35] .250 TAB (Q.C.) .187[4.75] SOLDER LUG .500[12.70] WIRE LEAD TERMINAL TYPE 1.125[28.58] .187[4.75] .710[18.03] .725[18.41] 1.070[27.17] .375[9.53] .620[15.75] .550[13.97] PADDLE TEST CUT HOLE IN ACTUAL MATERIAL .480[12.19] 1.072[27.23] MOUNTING HOLE Panel Thickness: .025 min. - .187 max. Specific cutout dimension range dependent on panel thickness and material. Consult factory. 6 volts incandescent 12 volts incandescent 18 volts incandescent 24 volts incandescent 125 volts neon 250 volts neon .125[3.18] DIA 6.000[152.40] .250[6.35] .080[2.03] .375[9.52] .250[6.35] .250 TAB (Q.C.) .187[4.75] SOLDER LUG .500[12.70] WIRE LEAD TERMINAL TYPE 1.125[28.58] .187[4.75] .710[18.03] .725[18.41] 1.070[27.17] .375[9.53] .620[15.75] PADDLE .550[13.97] TEST CUT HOLE IN ACTUAL MATERIAL .480[12.19] 1.072[27.23] MOUNTING HOLE Panel Thickness: .025 min. - .187 max. Specific cutout dimension range dependent on panel thickness and material. Consult factory. *Manufacturer reserves the right to change product specification without prior notice. www.carlingtech.com 9 651/652-Series Sub-Miniature Rocker Switches 651/652-Series Sub-Miniature Rocker Switches This sub-miniature switch is ideal for applications with back panel size constraints. It fits in a standard rectangular cutout and is designed to provide ease of insertion along with superior panel retention qualities. A high profile rocker and butt-action contacts provide the user with a crisp positive-type feel and electrical ratings to 12A 125VAC 10A 250VAC. A variety of ratings, circuitry and termination choices will appeal to many market segments. Applications: Handheld Appliance Audio-Visual Power Supplies 10 www.carlingtech.com 651/652-Series Sub-Miniature Rocker Switches Dielectric Strength Mechanical Life UL/CSA: 1000V-live to dead metal parts 100,000 cycles Operating Temperature Electrical Life 32°F to 185°F (0°C to 85°C) 100,000 cycles- maintained 50,000 cycles- momentary 50,000 cycles- T-rating 651 122 1 Series 2 Circuit/Rating/ Termination 1 SERIES 651 652 Matte Finish 3 ACTUATOR COLOR W Black 3 Actuator Color .236 [5.99] .735 [18.67] .460[11.68] .270 [6.86] 5 Legend PC Rt. Angle 124 264 364 424 564 684 784 884 Wire Leads 125 265 365 425 565 686 785 885 molded in4 NO LEGEND 0 Off-On vertical 1 Off-On horizontal – I-O horizontal8 I-O vertical 9 O on rocker end – II-O-I vertical – II-O-I horizontal – N B V W N/A Black Visi-red White .289[7.34] .050 .050 .507 [12.88] PC TERMINAL FRONT AND RIGHT ANGLE TERMINAL TYPE .187[4.74] X .032[.812] .270 [6.86] TYP .062 [1.57] DIA TYP .590[14.99 ] .188[4.77] x.032[.81] .720 [18.29] 3 POSITION .507 [12.88] .222[5.63] .085[2.16] DIA SOLDER LUG .500[12.70] .270[6.86] hot stamp 0 A B D E F G H 6 VISI-ROCKER END/LEGEND COLOR .188 [4.77] x.032 [.81] 2 POSITION .236 [5.99] White .215 .590[14.99] .080 [2.03] .835 [21.21] W Black .720 [18.29] .825[20.96] 6 Visi-Rocker End/ Legend Color 5 ROCKER LEGEND White .825[20.96] 4 Base Color B Notes: Additional ratings (including 14V T) & color options are available; Consult factory. 1 Rated 12A 125VAC, 6A 250 VAC, 1/4HP 125-250VAC. 2 Rated 8A 125-250VAC, 1/4HP 125-250VAC. 3 Additional colors available. Consult factory for details. 4 Available with Visi-Rocker option only. ( ) Indicates momentary function. .080 [2.03] A N 4 BASE COLOR Gloss Finish 2 CIRCUITRY/RATING/TERMINATION 10A 250VAC, 10A 125VAC, 1/4 HP, 125-250 VAC .187 .187 PC Solder Lugs Tabs Terms ON-NONE-OFF 121 122123 (ON)-NONE-OFF 2611 262263 ON-NONE-(OFF) 3611 362363 ON-NONE-ON 421 422423 ON-NONE-(ON)5611 562563 ON-OFF-ON 6812 682683 ON-OFF-(ON) 7812 782783 (ON)-OFF-(ON) 8812 882883 B B B PC TERMINAL HOLE PATTERN .187 TAB (Q.C) RECOMMENDED PANEL OPENING PANEL THICKNESS A +.000[.00] -.004[.10] B .030[.76]-.050[1.27] .508[12.90] .756[19.20] .050[1.27]-.078[1.98] .508[12.90] .764[19.40] .078[1.98]-.125[3.17] .508[12.90] .780[19.81] B A +.004[.10] -.000[.00] TEST CUT HOLE IN ACTUAL MATERIAL *Manufacturer reserves the right to change product specification without prior notice. www.carlingtech.com 11 610/620-Series Sub-Miniature Rocker Switches 610/620-Series Sub-Miniature Rocker Switches The miniature 610/620-Series switches are double insulated and available in single or double pole configurations. These snap-in mounted switches are offered with either a paddle or rocker actuator and with ratings up to 8 amps. Applications: Handheld Appliance Audio-Visual Power Supplies Computers 12 www.carlingtech.com 610/620-Series Sub-Miniature Rocker Switches Electrical Life Dielectric Strength 50,000 cycles- single pole 50,000 cycles- double pole UL/CSA: 1000V - live to dead metal parts & opposite polarity Operating Temperature Mechanical Life 32°F to 185°F (0°C to 85°C) 100,000 cycles 62012421 0 2 Terminal Sealing 1 Base Part Number 1 BASE PART NUMBER: SERIES/CIRCUITRY/RATING1/TERMINATION1 4A 250VAC; 8A 125VAC Single Pole Solder Lugs PC Term On-none-On 62011421 62011422 On-none-(On) 62011431 62011432 On-off-On 62011461 62011462 On-off-(On) 62011471 62011472 (On)-off-(On) 62011481 62011482 Double Pole On-none-On 62012421 62012422 On-none-(On) 62012431 62012432 On-off-On 62012461 62012462 On-off-(On) 62012471 62012472 (On)-off-(On) 62012481 62012482 0 3 Legend 2 TERMINAL SEALING 0 E None Epoxy sealed terminals 3 LEGEND NO LEGEND On-OFF vertical On-OFF horizontal I-O horizontal I-O vertical hot stamp 0 A B D G Notes: 1 Base part number specifies black rocker and bezel. To specify paddle actuator, change 2nd digit of part number from 2 to 1 (ex. 61012421) For additional ratings and colors, consult factory. ( ) indicates momentary function. .078[1.98] .171[4.34] .250[6.35] .284[7.21] .046[1.17] x .029[.736] .750[19.05] .050[1.27] .620[15.74] .590[14.98] .182[4.62] PC TERMINAL .300[7.62] CENTER .080 SOLDER LUG TERMINAL TYPE .510[12.95] .606[15.39] END .080[2.03] X .047[1.19] SLOT .171[4.34] BARRIER .515[13.08] .500[12.70] .625[15.87] .250[6.35] .750[19.05] PADDLE MOUNTING HOLE Panel Thickness: .030[.762] min. to .093[2.36] max. *Manufacturer reserves the right to change product specification without prior notice. www.carlingtech.com 13 611/621-Series Single/Double Pole Rocker & Paddle Switches 611/621-Series Single/Double Pole Rocker & Paddle Switches The patriarch of the Carling line of sub-miniature switches has its roots deep in the many markets. The 611/621-Series compact size, sleek styling, actuator and termination choices make this switch a cost effective solution to most any switching need. International approvals, single or double pole circuitry, and ratings to 11A 125VAC further the broad appeal of this product family. Applications: Appliance Audio-Visual Power Supplies 14 www.carlingtech.com 611/621-Series Single/Double Pole Rocker & Paddle Switches Dielectric Strength Electrical Life UL/CSA: 1000V - live to dead metal parts & opposite polarity VDE: 4000V - live to dead metal parts; 1250V - opposite polarity & across open contacts 50,000 cycles- single pole 50,000 cycles- double pole Operating Temperature 32°F to 185°F (0°C to 85°C) Mechanical Life 100,000 cycles 62116919 1 Base Part Number 0 9 2 Epoxy Sealing 3 Rocker Legend 1 BASE PART NUMBER: SERIES/CIRCUITRY/RATING2/TERMINATION 187 Tabs4 .080 Solder Lugs PC Terms Wire Leads PC Frt. Mount Single Pole; 4A 250VAC; 8A 125VAC; 6(4) A 250V4 ON-NONE-OFF 62116919- - 62111914 6211119186 ON-NONE-ON 62116929 62116421 62111422 62111924 6211118286 ON-OFF-ON3- 62111461 62111462 621112637- 3 7 ON-NONE-(ON) - 62111431 62111432 62111233 - ON-OFF-(ON)3- 62111471 62111472 621112737- (ON)-OFF-(ON)3- 62111481 62111482 621112837- Double Pole; 4A 250VAC; 8A 125VAC; 6(4) A 250V4 ON-NONE-OFF 62115919- - 62112914 6211229186 ON-NONE-ON 62115929 62115420 62112422 62112924 6211229286 ON-OFF-ON3- 62112461 62112462 621122637- ON-NONE-(ON)3- 62112431 62112432 621122337- ON-OFF-(ON)3- 62112471 62112472 621122737- 3 (ON)-OFF-(ON) - 62112481 62112482 621122837- 2 TERMINAL SEALING 0 E None .187 Solder Lugs 621119176 621119276 - - - - 62111916 62111926 - 621129176 621129276 - - - - 62112916 62112926 - NO LEGEND Off-On vertical Off-On horizontal I-O horizontal I-O vertical O on rocker radius Notes: 1 Base part number specifies black rocker with black bezel. To specify paddle actuator change 2nd digit from 2 to 1. ex.: 61115919= black paddle with black bezel. For additional ratings & colors, consult factory. 2 Dry circuit rating is available, consult factory. 3 Not available with 6(4) A 250 V rating or VDE approval. 4 6(4)A 250V VDE approved rating available with On-none-Off and On-none-On circuits only. 5 Available with visi-rocker option only. 6 Consult factory for PC footprint. 7 Rated 2A 250VAC, 5A 125 VAC resistive. ( ) Indicates momentary function. 4 Visi-Rocker End Color PC Back Mount 3 ROCKER LEGEND Epoxy sealed terminals V molded in5 hot stamp 0 0 n/a A n/a B 8D 9E n/a F (Indicates ON) 4 VISI-ROCKER END COLOR Nn/a Vvisi-red Wvisi-white .171[4.34] .825[20.95] .125[3.18] .080[2.03] .892[22.66] .677[17.20] HIGH BARRIER OPTION .843[21.41] .080 SOLDER LUG .590[14.98] END .380[9.65] .877[22.27] CENTER .207[5.26] .080[2.03] X .047[1.19] SLOT P.C. (option 2) .080 SOLDER LUG (terminal option 1) functions 2,3,6,7,8 .046[1.17] x .029[.736] .185[4.70] PC TERMINAL FRONT MOUNT & MOUNTING PATTERN (terminal option 2) functions 2,3,6,7,8 TERMINAL TYPE .187[4.74] X .032[.812] .505[12.83] .200[5.08] .062[1.57] DIA MIN .250[6.35] .120[3.05] DIA .315[8.00] 6.000[152.40] .500[12.70] .825[20.95] 1.040[26.42] PADDLE TAB .465[11.81] .187 TAB (Q.C) (terminal option 9) functions 1,2 WIRE LEAD .187 SOLDER LUG (terminal option 6) functions 1,2 PANEL X Y THICKNESS .030[.762]-.060[1.52] .508[12.90] .756[19.20] .060[1.52]-.093[2.36] .508[12.90] .764[19.40] .093[2.36]-.156[3.96] .508[12.90] .780[19.81] +.000[.00] -.004[.10] Y X +.004[.10] -.000[.00] TEST CUT HOLE IN ACTUAL MATERIAL *Manufacturer reserves the right to change product specification without prior notice. www.carlingtech.com 15 622/632-Series Miniature Rocker Switches 622/632-Series Miniature Rocker Switches A high powered offering packed into a compact sized envelope, the 622/632-Series is a staple of numerous markets. With its silver-alloy butt contacts, the 622/632 will handle inrush spikes up to 125 amps and steady state current to 12A 125VAC. The lighted 632-Series features a multitude of illumination circuit options available with LED, incandescent and neon style lamps. Applications: Appliance Food Service Transportation General Purpose 16 www.carlingtech.com 622/632-Series Miniature Rocker Switches Dielectric Strength Mechanical Life UL/CSA: 1000V-live to dead metal parts & opposite polarity 100,000 cycles Operating Temperature 32°F to 185°F (0°C to 85°C) Electrical Life 50,000 cycles 632121 1 Base Part Number BASE PART NUMBER: SERIES/CIRCUITRY/RATING/TERMINATION 8A 250VAC; 12A 125VAC; 1/2 HP 125-250VAC 622-SERIES NON-ILLUMINATED ROCKER ON-none-OFF (Single Pole) ON-none-OFF (Double Pole) 632-SERIES ILLUMINATED ROCKER ON-none-OFF (Single Pole, dependent lamp) schematic 1 ON-none-OFF (Single Pole, independent lamp) schematic 3 ON-none-OFF (Single Pole, independent lamp unballasted) schematic 5 ON-none-OFF (Double Pole, dependent lamp w/ 5 terms.) schematic 2 ON-none-OFF (Double Pole, dependent lamp w/ 4 terms.) schematic 4 3 ACTUATOR COLOR3 622 (non illuminated) B Black W White 632 (illuminated) 1 Clear Amber 2 Clear Red Clear Blue2 3 4 Clear Green 5 Clear 3 Base Color Solder Lugs 622121 622221 632121 632321 632521 632221 632421 K N 4 Lamp 5 Legend .187 Tabs 622122 622222 632122 632322 632522 632222 632422 4 LAMP VOLTAGE/STYLE1 N 1 2 3 4 A C E H J K 622 (non illuminated) unballasted LED 6V LED 12V LED 24V LED 6V incandescent 12V incandescent 18V incandescent 24V incandescent 125V neon 250V neon 5 ROCKER LEGEND 3 BASE COLOR3 B 1 B 2 Actuator Color W Black White Notes: 1 For all incandescent or LED lamps specify 5 in 5th digit of part number. Example 632151-1B-CN 2 Available with incandescent lamps only. 3 Additional colors available. Consult factory for details. N A B D E F NO Legend OFF-ON vertical OFF-ON horizontal I-O horizontal I-O vertical O on rocker radius .125[3.17] DIA .187[4.74] X .032[812] .150[3.81] .590[14.99] .825[20.96] .315[8.00] .405[10.29] .080[2.03] .187 TAB (Q.C) .630[16.00] .945[24.00] TERMINAL TYPE .315[8.00] A ±.002 .510[12.95] RECOMMENDED PANEL OPENING 1 2 3 B PANEL THICKNESS 5 6 BOTTOM VIEW OF TERMINAL ARRANGEMENT .187 SOLDER LUG ±.002 A B .030[.76]-.050[1.27] .519[13.18] .756[19.20] .050[1.27]-.078[1.98] .519[13.18] .762[19.35] .078[1.98]-.125[3.17] .519[13.18] .778[19.76] *Manufacturer reserves the right to change product specification without prior notice. www.carlingtech.com 17 RG-Series Single/Double Pole Rocker & Paddle Switches RG-Series Single/Double Pole Rocker & Paddle Switches The double pole version of the R-Series incorporates the same sleek lines as the original Curvette, in a double pole envelope. Features include silver-plated butt-action contacts which afford ratings to 20A/125, 15A 250VAC and withstand peak inrush currents up to 100 amps. Paddle or rocker actuators and a choice of solder lug, .250 Tab and wire lead terminations enable this switch to adapt to high current applications. Applications: Power Supply Appliance Exercise Equipment Music Equipment 18 www.carlingtech.com RG-Series Single/Double Pole Rocker & Paddle Switches Dielectric Strength Electrical Life UL/CSA: 1000V - live to dead metal parts & opposite polarity VDE: 4000V - live to dead metal parts; 1250V - opposite polarity & across open contacts 50,000 cycles RGSCA901 1 Base Part Number Mechanical Life 100,000 cycles Operating Temperature -40°F to 185°F (-40°C to 85°C) R 1 BASE PART NUMBER: SERIES/CIRCUITRY/RATING1/TERMINATION 15A 250 VAC, 20A 125 VAC, 3/4 HP 125-250 VAC, 14(6)A 250 VAC Solder Lugs .250 Tabs Wire Leads Standard Base OFF-NONE-ON (Single Pole)RGSCA900 RGSCA901 RGSCA905 ON-NONE-ON (Single Pole) RGSCB900 RGSCB901RGSCB905 OFF-NONE-ON (Double Pole)RGSCC900 RGSCC901 RGSCC905 ON-NONE-ON (Double Pole)RGSCD900 RGSCD901RGSCD905 European Base (22 x 30 mm cutout) OFF-NONE-ON (Single Pole)RGSEA900 RGSEA901 RGSEA905 ON-NONE-ON (Single Pole) RGSEB900 RGSEB901RGSEB905 OFF-NONE-ON (Double Pole)RGSEC900 RGSEC901 RGSEC905 ON-NONE-ON (Double Pole)RGSED900 RGSED901 RGSED905 2 ACTUATOR STYLE P R Paddle Rocker B 2 Actuator Style B 3 Actuator Color A 4 Bezel Color 5 Rocker Legend 3 ACTUATOR COLOR1 B Black 4 BEZEL COLOR1 B Black 5 ROCKER LEGEND NO LEGEND OFF-ON vertical OFF-ON horizontal I-O horizontal I-O vertical Dual OFF-ON, I-O vertical Dual OFF-ON, I-O horizontal W White W White hot stamp 0 A B D E H J Notes: 1 Additional ratings and colors available. Consult factory. .125[3.18] X .150[3.81] 19 1.012[25.70] .250[6.35] PADDLE 1.145[29.08] .080[2.03] 1.181[30.00] 1.180[29.97] RGSC RGSE TEST CUT HOLE IN ACTUAL MATERIAL TEST CUT HOLE IN ACTUAL MATERIAL .872[22.15] 1.000[25.4] 1.072[27.23] .725[18.42] 1.070[27.17] WIRE LEAD 1.125[28.58] +.000[.00] -.004[.10] +.004[.10] -.000[.00] 1.176[29.87] SOLDER LUG TERMINAL TYPE .215[5.46] .866[22.00] .375[9.53] .500[12.70] .187[4.75] .250 TAB (Q.C.) .784[19.91] 1.240[31.50] 6.000[152.40] .275[6.99] RGSE 1.086[27.58] RGSC MOUNTING HOLE Panel Thickness: .025 min - .187 max. Specific cutout dimension range dependent on panel thickness and material. *Manufacturer reserves the right to change product specification without prior notice. www.carlingtech.com 19 LRG-Series Double Pole Rocker & Paddle Switches LRG-Series Illuminated Double Pole Rocker & Paddle Switches The double pole lighted version of the R-Series incorporates the same sleek lines as the original Curvette, in a double pole envelope. This illuminated version features silver-plated butt-action contacts with ratings to 20A/125, 15A 250VAC and withstand peak inrush currents up to 100 amps. Clear or translucent style rocker actuators and a choice of solder lug, .250 Tab and wire lead terminations enable this switch to adapt to high current applications. Applications: Power Supply Appliance Exercise Equipment Music Equipment 20 www.carlingtech.com LRG-Series Double Pole Rocker & Paddle Switches Dielectric Strength Mechanical Life UL/CSA: 1000V - live to dead metal parts & opposite polarity 100,000 cycles Operating Temperature -40°F to 185°F (-40°C to 85°C) Electrical Life 50,000 cycles LRGSCK611 R S 1 Base Part Number 2 Actuator Style 1 BASE PART NUMBER: SERIES/CIRCUITRY/RATING1/TERMINATION 15A 250 VAC, 20A 125 VAC, 3/4 HP 125-250 VAC Solder Lugs .250 Tabs Wire Leads Standard Base OFF-NONE-ON LRGSCK610 LRGSCK611 LRGSCK615 European Base (22 x 30 mm cutout) OFF-NONE-ON (Single Pole) LRGSEK610 LRGSEK611LRGSEK615 3 15A 6-24 V Standard Base OFF-NONE-ON LRGSCK510 LRGSCK511 LRGSCK515 European Base (22 x 30 mm cutout) OFF-NONE-ON (Single Pole) LRGSEK510 LRGSEK511LRGSEK515 2 ACTUATOR STYLE R C Rocker (translucent) 3 ACTUATOR COLOR Rocker (clear) L3 Lime Green PYellow R Red (clear) SRed W Pale Red AAmber B3,5Blue C4White/Clear G5Green B 3 Actuator Color B / 250N 4 Bezel Color 5 Rocker Legend 6 Lamp Voltage 4 BEZEL COLOR1 B W Black 5 ROCKER LEGEND NO LEGEND OFF-ON vertical OFF-ON horizontal I-O horizontal I-O vertical Dual OFF-ON, I-O vertical Dual OFF-ON, I-O horizontal hot stamp 0 A B D E H J 6 LAMP VOLTAGE2 006V 012V 018V White 024V 125N 250N 6V incandescent 12V incandescent 18V incandescent 24V incandescent 125V neon 250V neon Notes: 1 Additional ratings, colors and clear style actuators are available. Consult factory. 2 Incandescent lamps must specify 15A 24V rating only. 3 Available with incandescent lamps only. 4 Clear color provided where specified with clear style rocker. 5 Available with clear style rocker only. .125[3.18] X .150[3.81] .250[6.35] 1.145[29.08] .080[2.03] 1.181[30.00] 1.180[29.97] RGSC RGSE TEST CUT HOLE IN ACTUAL MATERIAL TEST CUT HOLE IN ACTUAL MATERIAL .872[22.15] 1.000[25.4] 1.072[27.23] .725[18.42] 1.070[27.17] WIRE LEAD 1.125[28.58] +.000[.00] -.004[.10] +.004[.10] -.000[.00] 1.176[29.87] SOLDER LUG TERMINAL TYPE .215[5.46] .866[22.00] .375[9.53] .500[12.70] .187[4.75] .250 TAB (Q.C.) .784[19.91] 1.240[31.50] 6.000[152.40] .275[6.99] LRGSE 1.086[27.58] LRGSC MOUNTING HOLE Panel Thickness: .025 min - .187 max. Specific cutout dimension range dependent on panel thickness and material. *Manufacturer reserves the right to change product specification without prior notice. www.carlingtech.com 21 T-Series Single Pole Rocker & Paddle Switches T-Series Single Pole Rocker & Paddle Switches The predecessor to the Curvette series whose versatility has allowed it to stand the test of time. Traditional styling coupled with self cleaning contacts, integrated wire leads, a multitude of circuits, ratings, and actuator choices has made the TA/LTA-Series appeal to a wide range of markets. Applications: Appliance HVAC Food Service Transportation 22 www.carlingtech.com T-Series Single Pole Rocker & Paddle Switches Dielectric Strength Mechanical Life UL/CSA: 1000V - live to dead metal parts 100,000 cycles Operating Temperature Electrical Life 32°F to 185°F (0°C to 85°C) 100,000 cycles TA201 T B 1 Base Part Number 2 Actuator Style 1 BASE PART NUMBER: SERIES/CIRCUITRY/RATING4/TERMINATION 10A 250 VAC, 15A 125 VAC, 3/4 HP 125-250 VAC Solder Lugs .250 Tabs Wire Leads Standard Base ON-NONE-OFF TA200TA201TA205 ON-NONE-ON TB200TB201TB205 ON-OFF-ON TC200TC201TC205 5A 250 VAC, 10A 125 VAC, 1/2 HP 125-250 VAC (ON)-NONE-OFFTA10A TA10B TA10F ON-NONE-(OFF)TA10L TA10M TA10T ON-NONE-(ON)TB10A TB10B TB10F 1,2 T-SERIES W/ PLUNGER ACTUATOR 10A 250 VAC, 16A 125 VAC, 1/2 HP 125-250 VAC OFF-NONE-(ON) - TA25B-PLB-B TA25F-PLB-B ON-NONE-(OFF) - - TA25T-PLB-B T SERIES W/ MOMENTARY ROCKER ACTUATOR 10A 250 VAC, 15A 125 VAC, 20A 125-250 VAC “H”, 3/4 HP 125-250 VAC (ON)-NONE-OFF - TA22B-TLB-B - ON-NONE-(OFF) - TA22M-TLB-B - .050[1.27] 3 Actuator Color 4 Bezel Color/Style 2 ACTUATOR STYLE T P Rocker Paddle 3 ACTUATOR COLOR5 B Black 4 BEZEL COLOR5 B Black 1 2 3 4 5 ( ) Short Paddle W White W White Optional plunger support option is available for applications requiring extensive lateral travel, consult factory for details. Maintained circuit not available with TA22 and TA25 Series. .187 tab terminals also available. Consult factory for catalog number callout. Additional ratings are available. Consult factory. Additional colors are available. Consult factory. Indicates momentary function. .156[3.96] DIA .375[9.52] .250[6.35] .250 TAB (Q.C.) .860[21.84] PS Notes: Imprinting is available. Consult factory. .069[1.75] DIA .220[5.59] .390[9.77] B .250[6.35] SOLDER LUG .055[1.40] DIA 6.000[152.40] .250[6.35] .187[4.74] .187 TAB (Q.C.) TERMINAL TYPE .500[12.70] INTEGRATED WIRE LEAD (no exposed conductors) .550[13.97] .375[9.52] 1.120[28.44] .544[13.81] .250[6.35] .275[6.98] SHORT PADDLE MOMENTARY ROCKER .430[10.92] OPERATING POINT 1.156[29.36] .520[13.20] .047[1.19] .453[11.50] .500[12.70] 1.125[28.57] PADDLE PLUNGER MOUNTING HOLE Panel Thickness: .020[.508] min. to .250[6.35] max. *Manufacturer reserves the right to change product specification without prior notice. www.carlingtech.com 23 LTA-Series Single Pole Lighted Rocker Switches LTA-Series Single Pole Lighted Rocker Switches The illuminated predecessor to the Curvette series whose versatility has allowed it to stand the test of time. Traditional styling coupled with self cleaning contacts, integrated wire leads, and various actuator choices has made the LTA-Series appeal to a wide range of markets. Applications: Appliance HVAC Food Service Transportation 24 www.carlingtech.com LTA-Series Single Pole Lighted Rocker Switches Dielectric Strength Mechanical Life UL/CSA: 1000V - live to dead metal parts 750V - across open contacts 100,000 cycles Operating Temperature 32°F to 185°F (0°C to 85°C) Electrical Life 100,000 cycles LTA201 P R 1 Base Part Number 2 Actuator Style T P Rocker Paddle 2 ACTUATOR STYLE1 A C Amber Clear PS 4 Bezel Color/Style 5 Lens Color 6 Lamp Voltage 4 BEZEL COLOR1 1 BASE PART NUMBER: SERIES/CIRCUITRY/RATING1/TERMINATION 10A 250VAC; 15A 125VAC; 3/4 HP 125-250VAC Solder Lugs .250 Tabs .187 Tabs Wire Leads OFF-NONE-ONLTA200 LTA201 LTA203 LTA205 2 ACTUATOR STYLE3 B -A 125N 3 Actuator Color B Black 5 LENS COLOR2,3 / -A -C Short Paddle No Lens Amber Clear 6 LAMP VOLTAGE2 R G 006V 6V incandescent 012V 12V incandescent 018V 18V incandescent Red Green 2 W White -G -R -LU Green Red Blue 024V 24V incandescent 125N 125V neon 250N 250V neon Notes: 1 Additional ratings and colors are available. Consult factory for details. 2 Neon lamps not recommended with green or blue rocker/lenses. 3 Lens color is specified only if actuator style is P or PS. If style is T (rocker), then use / as the code in position 5. .069[1.75] DIA .050[1.27] .250[6.35] .250[6.35] .390[9.77] .250 TAB (Q.C.) .055[1.40] DIA .156[3.96] DIA .375[9.52] .250[6.35] SOLDER LUG 6.000[152.40] .250[6.35] .500[12.70] .187[4.74] .187 TAB (Q.C.) INTEGRATED WIRE LEAD (no exposed conductors) TERMINAL TYPE .550[13.97] .860[21.84] .375[9.52] .520 [13.20] .544[13.81] 1.125[28.57] .275[6.98] .890[22.60] 1.120[28.44] PADDLE SHORT PADDLE MOUNTING HOLE Panel Thickness: .020[.508] min. to .250[6.35] max. *Manufacturer reserves the right to change product specification without prior notice. www.carlingtech.com 25 TG/LTG-Series Rocker Switches TG/LTG-Series Rocker Switches The TG-Series Mini Tippette rocker switches are single or double pole and feature an all nylon double-insulated construction. These switches are designed with snap-in mounting for fast, low cost assembly. The illuminated version (LTG) is available with either a paddle or rocker actuator. These AC rated switches are also suitable for lowvoltage DC applications assuring compatibility for a wide range of markets. Applications: Appliance HVAC Food Service Transportation 26 www.carlingtech.com TG/LTG-Series Rocker Switches Dielectric Strength Mechanical Life UL/CSA: 1000V - live to dead metal parts 100,000 cycles Operating Temperature Electrical Life 32°F to 185°F (0°C to 85°C) 50,000 cycles - maintained 25,000 cycles - momentary LTG G O 50 1 1 Base Part Number 2 Circuit 3 Center Position 4 Rating 5 Termination T B 6 Actuator Style B 7 Actuator Color 8 Base Color P B Black 8 BASE COLOR2 3 CENTER POSITION C Center OFF, Three position O No Center OFF, Two position B Black 9 LENS COLOR3 AAmber 4 RATING 40 5A 250VAC, 10A 125VAC, 1/2HP 125-250VAC 41 5A 250VAC, 10A 125VAC 50 10A 250VAC, 15A 125VAC, 3/4HP 125-250VAC 51 10A 250VAC, 15A 125VAC 5 TERMINATION/FUNCTION Solder Lug .250 Tab QC .187 Tab QC Wire Leads On-None-Off 0 1 3 5 (On)-None-Off AB D F On-None-(Off) LM R T On-None-On 01 3 5 On-None-(On) AB D F On-Off-On 01 3 5 incandescent 6 volt 6V 12V 12 volt 18V 18 volt 24V 24 volt 28V 28 volt .156[3.96] DIA .375[9.52] .250[6.35] .050[1.27] 1.240[31.50] W White W White RRed neon 125N 250N 125 volt neon 250 volt neon Notes: Imprinting is available. Consult factory. Panel Cut-Out Recommendations: For sheet metal panels, switch must enter panel in same direction as the punch. (Burr on bottom.) Test cut hole in actual material. 1 TG available with circuits A, B, C, D, E, F ; LTG available with circuits G, H, I, J, M, N, P, Q, R, T, U, V, Y, Z. 2 Custom colors are available. Consult factory. 3 Specify lens color for LTG-Series only. ( ) Indicates momentary function. .069[1.75] DIA 1.155[29.33] Rocker CClear 10 LAMP VOLTAGE 10 Lamp Voltage T Paddle 7 ACTUATOR COLOR2 2 CIRCUIT1 See Circuit Designation Chart. .210[5.33] 9 Lens Color 6 ACTUATOR STYLE 1 BASE PART NUMBER: SERIES TG Double Pole, Non-Lighted LTG Double Pole with Indicator Lights .865[21.97] R / 125 .250[6.35] SOLDER LUG .250 TAB (Q.C.) .055[1.40] DIA 6.000[152.40] .250[6.35] .187[4.74] .187 TAB (Q.C.) TERMINAL TYPE .500[12.70] INTEGRATED WIRE LEAD (no exposed conductors) 1.125[28.57] .812[20.62] .520[13.20] 1.000[25.40] .375[9.52] .994[25.24] 1.120[28.45] PADDLE *Manufacturer reserves the right to change product specification without prior notice. www.carlingtech.com MOUNTING HOLE Panel Thickness: .030[.762] min. to .250[6.35] max. 27 TTG-Series Rocker Switches TTG-Series Rocker Switches The TTG-Series Mini Tippette snap-in rocker switches consist of two single pole illuminated or non-illuminated switches in a common base. Each pole can have the same or different switch function. These switches are AC rated up to 20 amps and are also suitable for low-voltage DC applications, in a wide range of markets. Applications: Appliance HVAC Food Service Transportation 28 www.carlingtech.com TTG-Series Rocker Switches Dielectric Strength Mechanical Life UL/CSA: 1000V - live to dead metal parts 100,000 cycles Operating Temperature Electrical Life 32°F to 185°F (0°C to 85°C) 50,000 cycles - maintained 25,000 cycles - momentary TTG T 1 Base Part Number TA 20 1 LTA 20 1 2 Circuit 3 Center Position 4 Rating T B P B 5 Termination 6 Actuator Style 7 Actuator Color B B R / 125N 8 Base Color 9 Lens Color 10 Lamp Voltage 1 BASE PART NUMBER: SERIES TTG Two Single Pole switches in one base 6 ACTUATOR STYLE PS T 2 CIRCUIT1 See Circuit Designation Chart. 7 ACTUATOR COLOR lighted 3 A Amber C Clear G Green LU Blue R Red P Paddle unlighted 2 B Black W White 3 BASIC SWITCH NUMBER TA On-None-Off TB On-None-On TC LTA On-Off-On On-None-Off, Lighted 8 BASE COLOR2 B 4 RATING 10 5A 250VAC, 10A 125VAC, 1/2HP 125-250VAC 11 5A 250VAC, 10A 125VAC, 5A 125VAC L 20 10A 250VAC, 15A 125VAC, 3/4HP 125-250VAC 21 10A 250VAC, 15A 125VAC 22 10A 250VAC, 15A 125VAC, 20A 125-250VAC H, 3/4HP 125-250VAC W Black 9 LENS COLOR4 A C 5 TERMINATION/FUNCTION Solder Lug .250 Tab QC .187 Tab QC Wire Leads On-None-Off 0 1 3 5 (On)-None-Off AB D F On-None-(Off) LM R T On-None-On 01 3 5 On-None-(On) AB D F On-Off-On 01 3 5 G LU Amber Clear incandescent 6 volt 6V 12V 12 volt 18V 18 volt 24V 24 volt 28V 28 volt neon 125N 250N .156[3.96] DIA 6.000[152.40] .250[6.35] .250[6.35] .250[6.35] .187[4.74] 1.240[31.49] .250 TAB (Q.C.) .050[1.27] SOLDER LUG .220[5.59] .187 TAB (Q.C.) TERMINAL TYPE .520[13.20] .812[20.62] 125 volt neon 250 volt neon .055[1.40] DIA .375[9.52] .860[21.84] RRed WWhite Notes: Imprinting is available. Consult factory. Panel Cut-Out Recommendations: For sheet metal panels, switch must enter panel in same direction as the punch. (Burr on bottom.) Test cut hole in actual material. 1 TG available with circuits A, B, C, D, E, F, L, T, U G, H, I, J, M, N, P, Q, R, T, U, V, Y, Z. 2 Custom colors are available. Consult factory. 3 Specify lens color for LTA with rocker only. 4 Specify lens color for LTA with paddle actuators only. ( ) Indicates momentary function. .069[1.75] DIA 1.155[29.33] White Green Blue 10 LAMP VOLTAGE Short Paddle Rocker .500[12.70] INTEGRATED WIRE LEAD (no exposed conductors) 1.125[28.57] .275[6.98] 1.000[25.40] .375[9.52] .994[25.24] 1.120[28.44] PADDLE *Manufacturer reserves the right to change product specification without prior notice. www.carlingtech.com SHORT PADDLE MOUNTING HOLE Panel Thickness: .020[.508] min. to .250[6.35] max. 29 TLG-Series Rocker Switches TLG-Series Rocker Switches The TLG-Series Mini Tippette snap-in rocker switches are single pole, rocker or paddle actuated with an adjacent indicator light. These single-actuator-switches are AC rated to 20 amps and are also suitable for low voltage DC applications. Applications: Appliance HVAC Food Service Transportation 30 www.carlingtech.com TLG-Series Rocker Switches Dielectric Strength Mechanical Life UL/CSA: 1000V - live to dead metal parts 100,000 cycles Operating Temperature Electrical Life 32°F to 185°F (0°C to 85°C) 50,000 cycles - maintained 25,000 cycles - momentary TLG G 1 Base Part Number D R 2 Circuit 3 Lens Design 4 Lens Color TA 20 1 5 Center Position 6 Rating 7 Termination T B 8 Actuator Style B 9 Actuator Color 10 11 Base Color Lens Color / 125N 1 BASE PART NUMBER: SERIES TLG Single Pole with adjacent Indicator Light 8 ACTUATOR STYLE2 PS T 2 CIRCUIT4 See Circuit Designation Chart. 9 ACTUATOR COLOR lighted A Amber C Clear G Green LU Blue R Red P unlighted 2 B Black W White 3 LENS DESIGN D Diamond L Long Line 4 LENS COLOR A C Amber Clear Paddle 10 BASE COLOR2 B G R WWhite Green Red 5 BASIC SWITCH NUMBER TA On-None-Off TB On-None-On 9 LENS COLOR1,3 A C TC LTA On-Off-On On-None-Off, Lighted Amber Clear G LU incandescent 6 volt 6V 12V 12 volt 18V 18 volt 24V 24 volt 28V 28 volt 7 TERMINATION/FUNCTION Solder Lug .250 Tab QC .187 Tab QC Wire Leads On-None-Off 0 1 3 5 (On)-None-Off AB D F On-None-(Off) LM R T On-None-On 01 3 5 On-None-(On) AB D F On-Off-On 01 3 5 neon 125N 250N .156[1.75] DIA .250[6.35] 1.240[31.49] .250 TAB (Q.C.) 6.000[152.40] .250[6.35] .250[6.35] SOLDER LUG .500[12.70] .187[4.74] .187 TAB (Q.C.) TERMINAL TYPE INTEGRATED WIRE LEAD (no exposed conductors) .520[13.20] .220[5.59] 125 volt neon 250 volt neon .055[1.75] DIA .375[9.52] .390[9.90] .050[1.27] RRed WWhite Notes: Imprinting is available. Consult factory. Panel Cut-Out Recommendations: For sheet metal panels, switch must enter panel in same direction as the punch. (Burr on bottom.) Test cut hole in actual material. 1 Neon Lamps not recommended with green or blue actuators and lenses. 2 Custom colors are available. Consult factory. 3 Specify lens color only if actuator is lighted paddle. 4 Available with circuits G, H, I, J, K only. ( ) Indicates momentary function. .069[1.75] DIA 1.155[29.33] White Green Blue 10 LAMP VOLTAGE1 6 RATING 10 5A 250VAC, 10A 125VAC, 1/2HP 125-250VAC 11 5A 250VAC, 10A 125VAC, 5A 125VAC L 20 10A 250VAC, 15A 125VAC, 3/4HP 125-250VAC 21 10A 250VAC, 15A 125VAC 22 10A 250VAC, 15A 125VAC, 20A 125-250VAC H, 3/4HP 125-250VAC Short Paddle Rocker W Black 12 Lamp Voltage 1.125[28.57] .812[20.62] .275[6.98] .375[9.52] .994[25.24] 1.000[25.40] 1.120[28.44] PADDLE *Manufacturer reserves the right to change product specification without prior notice. www.carlingtech.com SHORT PADDLE MOUNTING HOLE Panel Thickness: .020[.508] min. to .250[6.35] max. 31 Circuit Designation Chart 1 4 1 2 2 2 5 2 5 2 5 3 3 3 6 3 6 3 6 A B 4 2 C 4 5 3 D 4 2 2 3 3 F 1 E 4 1 6 3 H 4 2 2 G 3 6 I J 1 4 1 4 1 4 1 4 1 4 2 5 2 5 2 5 2 5 2 5 3 6 3 6 3 6 3 6 3 6 K L M 1 4 1 4 2 5 2 5 3 6 3 6 P 1 3 Q N 4 1 5 2 6 3 R 4 1 1 2 5 2 5 2 5 3 6 3 6 3 6 V W O 4 1 4 2 5 3 6 S 1 U T 1 4 2 5 2 5 3 6 3 6 Y Z CONTACT TERMINAL Will make contact with switching lever CONTACT TERMINAL AND SWITCH LEVER ISOLATED TERMINAL BULB Does not make contact with switching lever 32 1 www.carlingtech.com Tippette Switches (TIG,TIH,TII & LTIL,LTIG) Tippette Full Sized Rocker Switches The Tippette Series is a traditionally styled rocker switch, available in sealed or unsealed versions. These switches are appropriate for use in general purpose applications which may or may not require a modicum of environmental protection. The Tippette Series is available in both illuminated and non-illuminated versions and features a wide variety of circuits, actuator styles and bracket options. This versatile offering includes international agency certifications and ratings to 26 amps for select circuits. Electrical Physical Contact Rating 15 amps, 125 VAC 10 amps, 250 VAC 3/4 HP 125-250 VAC 15 amps, 12-30 VDC Life 25,000 cycles circuit dependent 50,000 cycles circuit dependent consult factory for applicable circuits. Contacts Fine silver, silver cad-oxide Terminals Brass or copper/silver plate 1/4” (6.3mm) Quick Connect terminations standard. Solder lug - Brass Tin Plated Wire Lead 16 gauge standard 105°C 600VAC Screw Terminals - Brass Lighted Seals Base Rocker/Bracket Mechanical Endurance Incandescent - rated 10,000 hours Neon - rated 25,000 hours Bracket - Actuator WBL/MBL optional external gasket panel seal Phenolic (150°C) Nylon 66 (105°C) Agency Certifications Select circuits and constructions with VDE/IEC approvals are available. Consult factory Mounting 1.190[30.22] 100,000 cycles minimum MOUNTING HOLE (Nylon Snap-in Brackets) Panel Thickness: .040 min. - .250 max. .830[21.08] 1.450[36.83] *Manufacturer reserves the right to change product specification without prior notice. www.carlingtech.com .680[17.27] 55 4 plcs * *Angled corners are suggested for optimum fit. Standard rectangular cutout is acceptable. 33 TIG/TIH/TII & LTIL/LTIG-Series Rocker & Paddle Switches TIGA51 6M 2 Actuator Style 1 Base Part Number BL 3 Actuator Color 1 BASE PART NUMBER: SERIES/POLES/CIRCUITRY8,11,13/RATING7/TERMINATION10 10A 250VAC, 15A 125VAC, 3/4 HP 125-250VAC, 15A 6-28VDC7 Single Pole in Double Pole base2 Double Pole solder .250 screw wire solder .250 screw wire lug tab term. leads lug tab term. leads TIGA50 TIGA51 TIGA54 TIGA55 On-None-Off TIGK50 TIGK51 TIGK54 TIGK55 TIGA5A TIGA5BTIGA5E TIGA5F (On)-None-Off TIGK5A TIGK5BTIGK5ETIGK5F TIGA5L TIGA5MTIGA5S TIGA5T On-None-(Off) TIGK5L TIGK5MTIGK5STIGK5T TIGB50 TIGB51TIGB54 TIGB55 On-None-On TIGL50 TIGL51 TIGL54TIGL55 TIGB5A TIGB5BTIGB5E TIGB5F On-None-(On) TIGL5A TIGL5BTIGL5ETIGL5F TIGC50 TIGC51TIGC54 TIGC54 On-Off-On TIGM50 TIGM51 TIGM54TIGM55 TIGC5A TIGC5BTIGC5E TIGC5F On-Off-(On) TIGM5A TIGM5BTIGM5ETIGM5F TIGC5L TIGC5MTIGC5S TIGC5T (On)-Off-(On) TIGM5L TIGM5MTIGM5STIGM5T Three Pole Four Pole solder .250 screw wire solder .250 screwwire lug tab term. leads lug tab term.leads TIHK50 TIHK51TIHK54 TIHK55On-None-Off TIIK50 TIIK51 TIIK54TIIK55 TIHK5A TIHK5BTIHK5E TIHK5F(On)-None-Off TIIK5A TIIK5BTIIK5ETIIK5F TIHK5L TIHK5MTIHK5S TIHK5TOn-None-(Off) TIIK5L TIIK5MTIIK5STIIK5T TIHL50 TIHL51TIHL54 TIHL55On-None-On TIIL50 TIIL51 TIIL54TIIL55 TIHL5A TIHL5BTIHL5E TIHL5FOn-None-(On) TIIL5A TIIL5BTIIL5ETIIL5F TIHM50 TIHM51TIHM54 TIHM54On-Off-On TIIM50 TIIM51 TIIM54TIIM55 TIHM5A TIHM5BTIHM5E TIHM5FOn-Off-(On) TIIM5A TIIM5BTIIM5ETIIM5F TIHM5L TIHM5MTIHM5S TIHM5T (On)-Off-(On) TIIM5L TIIM5MTIIM5STIIM5T VDE APPROVED 10A 250VAC, 15A 125VAC, 12(6)A 250VAC T85 Single Pole in Double Pole base2 Double Pole solder.250 wire solder .250 wire lug tablead lug tab lead TIGA90 TIGA91TIGA95 On-None-Off TIGK90 TIGK91TIGK95 TIGB90 TIGB91TIGB95 On-None-On TIGL90 TIGL91TIGL95 TIGC90 TIGC91TIGC95 On-Off-On TIGM90 TIGM91TIGM95 Additional ratings up to 20A 125-277VAC, 1 1/2HP 125 VAC, 2HP 250VAC are available. Consult factory for specifics. 2 ACTUATOR STYLE 1S Angular/Smooth Face Gloss12 1C Angular/Cross Serations Gloss12 1F Flatted/Smooth Face Gloss12 1L Angular/Longline Serrations Gloss1,12 2L Long Smooth/Narrow15 LTILA51 1 Base Part Number 6M 6S 7S 7N 7P 6M 2 Actuator Style Curved/Smooth Face Matte3 Curved/Smooth Face Gloss3 Rounded Paddle/Smooth Face Gloss1 Witch’s Hat/Narrow15 Witch’s Hat/Wide15 BL 3 Actuator Color RC 4 Lens Color MBL 4 Bracket 3 ACTUATOR COLOR9 BL black WH white RD red 4 BRACKET STYLE9 A Screw Mount5 B Screw Mount5,12 C Screw Mount5 H Screw Mount5 NBL Nylon Black WBL Watershedding Black4 MBL Marine Style Black4,6 FN Metal Snap-In5 FN BLK Black Metal Snap-In5 FN SS Stainless Steel Snap-In5 FW Wide Stainless Steel Snap-In5 Notes: 1 NBL, FN, & FW brackets only. 2 For single pole switch in a single pole base, specify TIL with single pole circuitry/rating/termination. 3 NBL, WBL, & MBL brackets only. With 6M actuator, brackets also will be matte finish. 4 6M & 6S actuators only 5 Not available with 6M & 6S actuators. 6 Consists of WBL bracket, neoprene seal, and dummy rivets at open holes. Consult factory for agency approval status. 7 All ratings are appropriate for usage in low voltage applications. 8 For additional special circuits, see page 21......?!?!?! 9 Custom colors are available, consult factory. 10 .187 tab and PC terminations are also available. Consult factory for catalog number callout. 11 ( ) momentary 12 Not available with WBL or MBL style brackets. 13 Additional circuits available. See page 21. 14 Available with bracket A, C or H only. 15 Not available with MBL, WBL or H brackets. Can be supplied as a double rocker to control separate poles of a TIG,TIH or TII switch. Consult factory for details. MBL 12V 5 Bracket 6 Lamp Voltage 1 BASE PART NUMBER: SERIES/POLES/ILLUMINATION/CIRCUITRY12/RATING10/TERMINATION14 10A 250VAC, 15A 125VAC, 3/4 HP 125-250VAC, 15A 15-28VDC illuminated Single Pole in Double Pole base illuminated Double Pole solder.250 screw wire solder .250 screw wire lug tab term. leads lug tab term leads LTILA50 LTILA51LTILA54 LTILA55 On-None-Off LTIGK50LTIGK51LTIGK54LTIGK55 LTILA5A LTILA5BLTILA5E LTILA5F (On)-None-Off LTIGK5A LTIGK5BLTIGK5E LTIGK5F LTILA5L LTILA5MLTILA5S LTILA5T On-None-(Off) LTIGK5L LTIGK5MLTIGK5S LTIGK5T LTILB50 LTILB51LTILB54 LTILB55 On-None-On LTIGL50LTIGL51LTIGL54LTIGL55 LTILB5A LTILB5BLTILB5E LTILB5F On-None-(On) LTIGL5A LTIGL5BLTIGL5E LTIGL5F LTILC50 LTILC51LTILC54 LTILC55 On-Off-On LTIGM50LTIGM51LTIGM54LTIGM55 LTILC5A LTILC5BLTILC5E LTILC5F On-Off-(On) LTIGM5A LTIGM5BLTIGM5E TIGM5F LTILC5L LTILC5MLTILC5S LTILC5T (On)-Off-(On) LTIGM5L LTIGM5MLTIGM5S LTIGM5T 2 ACTUATOR STYLE4 Additional ratings up to 12A 250VAC, 17A 125 VAC, 3/4 HP 125 VAC, 1HP 250VAC are available. Consult factory for specifics. Three pole switch is also available: Substitute H for fourth digit of part number. ex. LTIHK51 AMamber RCred GNgreen7 LUblue7 CLclear WHwhite Notes: 1 NBL, FN, & FW brackets only. Double pole circuits provided with 3 pole base. 2 LTIL-Series with NBL, FN, & FW brackets only. 3 NBL, WBL, & MBL brackets only. With 6M actuator, bracket will also be matte finish. 4 1S, 1C, 1L & 7S with NBL bracket only available with LTIL-Series. 5 6M, 6S actuators only. 6 Not available with 6M and 6S actuators. 7 Not recommended with neon lamps. 8 Consists of WBL bracket, neoprene seal, dummy rivets at open holes. Consult factory for agency approval status. 9 Not recommended with blue or green lenses. 10 All ratings are appropriate for usage in low voltage applications. 11 Custom colors and additional bracket styles are available, consult factory. 12 ( ) - momentary 13 All double throw circuits supplied with two lenses. To specify two different lens colors, specify second color, after first color. (ex. LTIGM51-6S-BL-RC/GN-WBL-12V) 14 .187 tab and PC terminations are also available. Consult factory for catalog number callout. 34 1S 1C 1L 6M 6S 7S Angular/Smooth Face Gloss1 Angular/Cross Serations Gloss1 Angular/Longline Serrations Gloss1 Curved/Smooth Face Matte3 Curved/Smooth Face Gloss3 Rounded Paddle/Smooth Face Gloss2 3 ACTUATOR COLOR11 BL black WH white RD red 4 LENS COLOR13 5 BRACKET STYLE11 NBL WBL MBL FN FN BLK FN SS Nylon Black Watershedding Black5 Marine Style Black5,8 Metal Snap-In4,6 Black Metal Snap-In4,6 Stainless Steel Snap-In4,6 6 LAMP VOLTAGE neon9 125N 125 volt incandescent 6 volt 6V 24V 24 volt 250N 250 volt 12V 28V 12 volt 28 volt 18V 18 volt www.carlingtech.com Tippette Rocker & Bracket Styles 1C 1L 1S CROSS-LINE W/ONE LENS LONG-LINE W/ONE LENS SMOOTH W/ONE LENS 1.700[43.18] 1.700[43.18] 1.700[43.18] .960[24.38] .650[16.51] .960[24.38] .418[10.62] 1.069[27.15] ± .020 .422[10.72] 1.440[36.58] 1.440[36.58] 1.069[27.15] ± .020 .312[7.92] .422[10.72] WITH SOLDER LUG TERMINAL AND NBL BRACKET WITH.250 TAB TERMINALS AND NBL BRACKET 1F WITH.250 TAB TERMINALS AND NBL BRACKET 7S 6M, 6S FLATTED STYLE NO LENS TOGGLE-STYLE W/ONE LENS CURVED W/ONE LENS 1.700[43.18] .900[22.86] .960[24.38] .650[16.51] .900[22.86] 1.570[39.88] .356[9.04] 1.570[39.88] .418[10.62] .060[1.52] 1.080[27.43] ± .020 .422[10.72] .828[21.03] .060[1.52] 1.080[27.43] 1.069[27.15] ± .020 1.440[36.58] .422[10.72] .312[7.92] WITH.250 TAB TERMINALS AND FN BRACKET www.carlingtech.com WITH SOLDER LUG TERMINALS AND NBL BRACKET WITH.250 TAB TERMINALS AND FN BRACKET 35 Tippette Actuator Styles .650[16.51] .075[1.91] DIA .125[3.18] DIA .330[8.38] 1.069[27.15] .392[9.95] .372[9.45] .055[1.40] DIA .437[11.09] .394[10.00] .250[6.35] .187[4.74] .187[4.74] SOLDER LUG .250 TAB (Q.C.) TERMINAL TYPE .820[20.82] #6-32NC-2 THREAD 6.000[152.40] .141[3.58] .370[9.39] .500[12.70] 1.069[27.15] .286[7.26] 1.190[30.22] .490[22.86] .075[1.905] IEC APPROVED CONSTRUCTION (TIG ONLY) 55˚ 4 plcs* .650[16.51] .957[24.30] 1.224[31.08] 1L 1.224[31.08] 1F .957[24.30] 1.224[31.08] 1C 1S .650[16.51] .957[24.30] 1.024[26.00] 2L TIG, TII 1.224[31.08] TIL,TIG,TIH,TII .250[6.35] 6S TIG .630[16.00] .430[10.90] .650[16.51] .957[24.30] TIL,TIG,TIH,TII .312[7.92] .300[7.62] PRINTED CIRCUIT .650[16.51] TIL,TIG,TIH,TII 1.224[31.08] .187[4.75] * Angled corners are suggested for optimum fit. Standard rectangular cutout is acceptable. .650[16.51] TIL,TIG,TIH,TII .957[24.30] WIRE LEAD MOUNTING HOLE (Nylon Snap-in Brackets) Panel Thickness: .030 min. - .250 max. Switch should be mounted at 90˚ for maximum water shedding (45˚ to 90˚ acceptable) .830[21.08] .187[4.75] .350[8.89] SCREW (ASSEMBLED) .680[17.27] 1.450[36.83] 1.224[31.08] .187 TAB (Q.C.) 1.035[26.28] .996[25.30] 1.224[31.08] 7S TIG .880[22.40] 36 Indicates momentary function. 7P TIG SPECIAL CIRCUITS FOR TIPPETTE ROCKER SWITCHES Circuit Position 1 Position 2 Progressive Two Circuit GG BOTH CIRCUITS ON ONE CIRCUIT ON GG BOTH CIRCUITS (ON) ONE CIRCUIT ON Single Pole Triple Throw GEON ON Two Circuit GH CIRCUIT 1 ON BOTH CIRCUITS ON GP CIRCUIT 2 ON CIRCUIT 1 ON Reversing Double Pole Double Throw GOON OFF GXON NONE () .880[22.4] 7N TIG Position 3 OFF OFF ON CIRCUIT 2 ON OFF ON ON www.carlingtech.com Tippette Mounting Bracket Styles Dimensional Specifications: in. [mm] 1.190[30.22] # 6-32NC-2 TAP .680[17.27] .156[3.96] DIA .070[1.77] .830[21.08] .158[4.01] DIA TAPPED HOLE CLEARANCE HOLE TIG TIL 1.940[49.27] (Nylon Snap-in Brackets) Panel Thickness: .030 min. - .250 max. * Angled corners are suggested for optimum fit. Standard rectangular cutout is acceptable. TIH TII 1.940[49.27] .078[1.98] MOUNTING HOLE Standard with C Bracket Standard with A & B Brackets 1.892[48.06] .078[1.98] 1.960[49.78] .078[1.98] .078[1.98] 1.625[41.27] 1.625[41.27] 1.625[41.27] TIL TIG TII A 1.625[41.27] A A 2.093[53.16] A TIH 2.090[53.08] .156[3.96] .156[3.96] 1.625[41.27] 1.625[41.27] B B TIL TII, TIG 1.875[47.62] .437[11.09] 55˚ 4 plcs* 1.450[36.83] 1.940[49.27] 2.062[52.37] .426[10.82] .426[10.82] 1.625[41.27] CX 1.625[41.27] 1.625[41.27] TIG TIH, TII C TIL C 1.950[49.53] 1.700[43.18] 1.350[34.29] GCP GLOSS FINISH .960[24.38] 1.625[41.27] 1.570[39.88] H GMP MATTE FINISH HOLE PLUG FOR TIL, TIG, TIH & TII .430[10.92] TIG NARROW WIDE 1.750[44.45] 1.570[39.87] 1.126[28.60] .900[22.86] FN TIL, TIG, TIH, TII METAL, SNAP-IN www.carlingtech.com MARINE / STD / WATERSHEDDING 1.700[43.18] .960[24.38] FW TIL, TIG, TIH, TII METAL, SNAP-IN MBL, NBL, WBL TIG BLACK NYLON, SNAP-IN 37 LS-Series Rocker Switches LS-Series Rocker Switches The LS-Series Softspot illuminated rocker switches feature a three-color high brightness light sequence, from a single lamp. These switches are designed with a standard nylon snap-in bracket and “Drip-Dry” construction that protects the front panel from dust and moisture. Applications: Marine Transportation 38 www.carlingtech.com LS-Series Rocker Switches Dielectric Strength Mechanical Life 1000V - live to dead metal parts 100,000 cycles Electrical Life Operating Temperature 50,000 cycles - maintained 25,000 cycles - momentary 0°F to 150°F (-17.8°C to +65.6°C) LS1511 1 Base Part Number 13 2 Lighting Sequence 1 BASE PART NUMBER: SERIES/POLES/ILLUMINATION/ CIRCUITRY/RATING/TERMINATION3 10A 250VAC, 15A 125VAC, 3/4 HP 125-250VAC, 15A 15-28VDC Single Pole Solder Lug .250 Tab QC .187 Tab QC Wire Leads On-None-Off LS1510LS1511 LS1514 LS1515 On-None-(Off) LS1520 LS1521LS1524LS1525 (On)-None-Off LS1530 LS1531LS1534LS1535 On-None-On LS1540 LS1541LS1544LS1545 On-None-(On) LS1550 LS1551LS1554LS1555 On-Off-On LS1560 LS1561LS1564LS1565 On--Off-(On) LS1570 LS1571LS1574LS1575 (On)-Off-(On) LS1580 LS1581LS1584LS1585 Notes: 1 Independent lamp is standard. Dependent lamp with ON-OFF function (including momentary) is available with Lighting Sequences 10, 20, 30, 40 and 50. (No light in OFF position.) 2 Green and blue not recommended with 125 volt or 250 volt neon lamps. 3 Additional terminations available. Consult factory. 4 Custom colors available. Consult factory. ( ) Indicates momentary function. BL BL 3 Actuator Color 4 Base Color 1.190[30.22] .187[4.74] .830[21.08] SOLDER LUG 55˚ 4 plcs* .150[3.81] DIA 1.084[27.53] .372[9.45] .422[10.72] 3 ACTUATOR COLOR4 BL WH Black White 4 BASE COLOR4 BL WH Black White 5 LAMP VOLTAGE2 incandescent 6 volt 6V 12V 12 volt 18V 18 volt 24V 24 volt 28V 28 volt neon 125N 250N 125 volt neon 250 volt neon .055[1.40] DIA .437[11.09] .394[10.00] .250[6.35] .187[4.74] .250 TAB (Q.C.) .187 TAB (Q.C.) TERMINAL TYPE 1.450[36.83] MOUNTING HOLE (Nylon Snap-in Brackets) Panel Thickness: .040 min. - .250 max. Switch should be mounted at 90˚ for maximum water shedding (45˚ to 90˚ acceptable) position 3 red amber green none red amber green blue clear none red amber green blue clear none red amber green blue clear none red amber green blue clear none red amber green blue clear .075[1.91] DIA .330[8.38] .680[17.27] .960[24.38] 5 Lamp Voltage 2 LIGHTING SEQUENCE1,2 position 1 position 2 01red red 02amber amber 03green green 10red --- 11red clear 12red clear 13red clear 14red clear 15red clear 20amber --- 21amber clear 22amber clear 23amber clear 24amber clear 25amber clear 30green --- 31green clear 32green clear 33green clear 34green clear 35green clear 40blue --- 41blue clear 42blue clear 43blue clear 44blue clear 45blue clear 50clear --- 51clear clear 52clear clear 53clear clear 54clear clear 55clear clear .125[3.18] DIA 1.700[43.18] 012 #6-32NC-2 THREAD .141[3.58] .370[9.39] 6.000[152.40] .500[12.70] .187[4.75] .350[8.89] .286[7.26] SCREW (ASSEMBLED) .187[4.75] WIRE LEAD PRINTED CIRCUIT * Angled corners are suggested for optimum fit. Standard rectangular cutout is acceptable. *Manufacturer reserves the right to change product specification without prior notice. www.carlingtech.com 39 LT-Series Toggle Switches LT-Series Toggle Switches The LT-Series illuminated toggle switches feature up to a three-color lighting sequence from a single lamp. These lighted toggles contain neoprene bushing seals for dust and moisture protection. A variety of circuits and terminations are available. Applications: Marine Transportation 40 www.carlingtech.com LT-Series Toggle Switches Dielectric Strength Mechanical Life 1000V - live to dead metal parts 100,000 cycles Electrical Life Operating Temperature 50,000 cycles - maintained 25,000 cycles - momentary 32°F to 185°F (0°C to 85°C) LT-1561 1 30 1 Base Part Number 2 Actuator Style 1 BASE PART NUMBER: SERIES/POLES/ILLUMINATION/ CIRCUITRY/RATING/TERMINATION5 10A 250VAC, 15A 125VAC, 3/4 HP 125-250VAC, 15A 15-28VDC Single Pole Solder Lug .250 Tab QC .187 Tab QC Wire Leads On-None-Off LT-1510 LT-1511 LT-1514 LT-1515 On-None-(Off) LT-1520 LT-1521 LT-1524 LT-1525 (On)-None-Off LT-1530 LT-1531 LT-1534 LT-1535 On-None-On LT-1540 LT-1541 LT-1544 LT-1545 On-None-(On) LT-1550 LT-1551 LT-1554 LT-1555 On-Off-On LT-1560 LT-1561 LT-1564 LT-1565 On-Off-(On) LT-1570 LT-1571 LT-1574 LT-1575 (On)-Off-(On) LT-1580 LT-1581 LT-1584 LT-1585 Double Pole Solder Lug .250 Tab QC .187 Tab QC Wire Leads On-None-Off LT-2510 LT-2511 LT-2514 LT-2515 On-None-(Off) LT-2520 LT-2521 LT-2524 LT-2525 (On)-None-Off LT-2530 LT-2531 LT-2534 LT-2535 On-None-On LT-2540 LT-2541 LT-2544 LT-2545 On-None-(On) LT-2550 LT-2551 LT-2554 LT-2555 On-Off-On LT-2560 LT-2561 LT-2564 LT-2565 On-Off-(On) LT-2570 LT-2571 LT-2574 LT-2575 (On)-Off-(On) LT-2580 LT-2581 LT-2584 LT-2585 2 ACTUATOR STYLE Paddle1 1 Clear Paddle 4 Solid Color Paddle Snapkap Style2 5 Bright Chrome 6 Satin Chrome 7 Black Molded Notes: 1 Solid color paddle available with lighting sequence 01, 02, 10 or 20. 2 SnapKap Toggle Lenses are available separately. Consult factory. 3 Independent lamp is standard. Dependent lamp with ON-OFF function (including momentary) is available with Lighting Sequences 10, 20, 30, 40 and 50. (No light in OFF position.) 4 Green and blue not recommended with 125 volt or 250 volt neon lamps. 5 Additional terminations available. Consult factory for details. ( ) Indicates momentary function. 012 3 Lighting Sequence 4 Lamp Voltage 3 LIGHTING SEQUENCE3,4 position 1 01red 02amber 03green 10red 11red 12red 13red 14red 15red 20amber 21amber 22amber 23amber 24amber 25amber 30green 31green 32green 33green 34green 35green 40blue 41blue 42blue 43blue 44blue 45blue 50clear 51clear 52clear 53clear 54clear 55clear .274[6.96] DIA .379[9.63] incandescent 006 6 volt 012 12 volt 018 18 volt 024 24 volt .168[4.27] DIA LENS neon 125N 250N .075[1.91] DIA .394[10.00] .250[6.35] .187[4.74] .141[3.58] 6.000[152.40] .370[9.39] .750[19.05] DOUBLE POLE TOGGLE STYLES 1,4 .270[6.86] .625[15.87] .500[12.70] .286[7.26] 1.088[27.64] .250[6.35] .187 TAB (Q.C.) TERMINAL TYPE #6-32NC-2 THREAD .422[10.72] SINGLE POLE SNAPKAP TOGGLES 5,6,7 .055[1.40] DIA .250 TAB (Q.C.) .890[22.61] 1.375[34.92] 125 volt neon 250 volt neon .437[11.09] SOLDER LUG .715[18.16] .865[21.97] .330[8.38] .187[4.74] KEYWAY .072[1.82] X .038[.965] DP position 3 red amber green none red amber green blue clear none red amber green blue clear none red amber green blue clear none red amber green blue clear none red amber green blue clear 4 LAMP VOLTAGE4 .125[3.18] DIA 15/32-32UNS-2A THREAD position 2 red amber green --- clear clear clear clear clear --- clear clear clear clear clear --- clear clear clear clear clear --- clear clear clear clear clear --- clear clear clear clear clear .187[4.75] .350[8.89] SCREW (ASSEMBLED) .062[1.57] .187[4.75] WIRE LEAD .500[12.70] DIA PRINTED CIRCUIT MOUNTING HOLE Keyway should point down for maximum water resistance .038[9.65] *Manufacturer reserves the right to change product specification without prior notice. www.carlingtech.com 41 F-Series Single Pole Toggle Switches F-Series Single Pole Toggle Switches General purpose workhorses with options tailored to meet most any need. Ratings to 20A 277VAC, various actuator, bushing, termination, and circuit choices allow this versatile switch to easily integrate into a variety of different applications. The F-Series is appropriate for usage in low voltage DC applications. Applications: Marine Food Service Generator Industrial Control Office Automation 42 www.carlingtech.com F-Series Single Pole Toggle Switches Dielectric Strength Mechanical Life 1000V - live to dead metal parts 100,000 cycles Electrical Life Operating Temperature 50,000 cycles - maintained 25,000 cycles - momentary 0°F to 150°F (-17.8°C to +65.6°C) 2FA54 73 / TABS 1 Base Part Number 2 Actuator Style 3 Tab Terminals 2 ACTUATOR STYLE 1 BASE PART NUMBER: SERIES/CIRCUITRY/RATING/TERMINATION1 10A 250VAC; 15A 125VAC; 3/4 HP 125-250VAC Solder Lug .250 Tab QC Screw Terminals On-None-Off 2FA53 2FA53- . . . /TABS 2FA54 (On)-None-Off 6FA53 6FA53- . . . /TABS 6FA54 On-None-(Off) 6FA57 6FA57- . . . /TABS 6FA58 On-None-On 2FB53 2FB53- . . . /TABS 2FB54 On-None-(On) 6FB53 6FB53- . . . /TABS 6FB54 On-Off-On 2FC53 2FC53- . . . /TABS 2FC54 On-Off-(On) 6FC57 6FC57- . . . /TABS 6FC58 (On-Off-(On) 6FC53 6FC53- . . . /TABS 6FC54 BAT STYLE TOGGLE2 unsealed sealed 73 78 E3 E8 toggle length 0.687 2.000 bushing length 0.465 0.465 3 TAB TERMINALS /TABS (blank) Tab Terminals Leave blank if tab terminals not required. Additional ratings up to 20A 125VAC, 12A 250VAC, 1HP 120-240 VAC available. Consult factory for specifics. Notes: 1 Consult factory for .187 tab, wire lead and combination screw/tab/solder lug termination callouts. 2 Additional toggle options are available. Consult factory. ( ) indicates momentary function. .075[1.91] DIA .125[3.18] DIA 15/32-32UNS-2A THREAD .330[8.38] .437[11.09] .394[10.00] .250[6.35] .187[4.74] .187[4.74] KEYWAY .072[1.82] X .038[.965] DP SOLDER LUG .687[17.44] .055[1.40] DIA .250 TAB (Q.C.) .187 TAB (Q.C.) TERMINAL TYPE .465[11.81] #6-32NC-2 THREAD .670[17.02] 6.000[152.40] .141[3.58] .370[9.39] .500[12.70] .286[7.26] .348[8.84] 1.134[28.80] .634[16.10] .500[12.70] DIA SCREW (ASSEMBLED) .062[1.57] .038[9.65] MOUNTING HOLE WITH KEYWAY WIRE LEAD .500[12.70] DIA .376[9.55] .500[12.70] DIA .125[3.17] DIA WITH LOCKING RING *Manufacturer reserves the right to change product specification without prior notice. www.carlingtech.com 43 G-Series Toggle Switches G-Series Toggle Switches General purpose workhorses with options tailored to meet most any need. Ratings to 20A 277VAC, international approvals, various actuator, bushing, termination, and circuit choices allow this toggle switch to easily integrate into a variety of different applications. The G-Series is appropriate for usage in low voltage DC applications. Applications: Marine Food Service Generator Industrial Control Office Automation 44 www.carlingtech.com G-Series Toggle Switches Dielectric Strength Electrical Life UL/CSA: 1000V - live to dead metal parts & opposite polarity 50,000 cycles - maintained 25,000 cycles - momentary Mechanical Life VDE: 4000V - live to dead metal parts; 1250V - opposite polarity & across open contacts 100,000 cycles Operating Temperature 32°F to 185°F (0° to 85°C) 2GM51 73 1 Base Part Number 2 Actuator Style 1 BASE PART NUMBER: SERIES/CIRCUITRY/RATING/TERMINATION3 Single Pole in Double Pole base Double Pole 10A 250VAC, 15A 125VAC, 3/4 HP 125-250VAC solder lug .250 tab screw term. solder lug 2GA50 2GA51 2GA54 On-None-Off 2GK50 6GA5A 6GA5B 6GA5E (On)-None-Off 6GK5A 6GA5L 6GA5M 6GA5S On-None-(Off) 6GK5L 2GB50 2GB51 2GB54 On-None-On 2GL50 6GB5A 6GB5B 6GB5E On-None-(On) 6GL5A 2GC50 2GC51 2GC54 On-Off-On 2GM50 6GC5A 6GC5B 6GC5E On-Off-(On) 6GM5A 6GC5L 6GC5M 6GC5S (On-Off-(On) 6GM5L 10A 250VAC, 15A 125VAC, 12 (6)A 250VAC T85/55 ENEC/VDE Approved1 2GA90 2GA91 - On-None-Off 2GK90 2GB90 2GB91 - On-None-On 2GL90 2GC90 2GC91 - On-Off-On 2GM90 Additional ratings up to 20A 125VAC, 12A 250VAC, 1HP 120-240 VAC available. Consult factory for specifics. 2 ACTUATOR STYLE4 BAT5 PADDLE5 BAT2 PADDLE2 unsealed 73 NBL3 D-3B-B - sealed 78 NBL8 - D-4B-B .250 tab 2GK51 6GK5B 6GK5M 2GL51 6GL5B 2GM51 6GM5B 6GM5M screw term. 2GK54 6GK5E 6GK5S 2GL54 6GL5E 2GM54 6GM5E 6GM5S 2GK91 2GL91 2GM91 toggle length 0.687 0.687 0.687 0.687 bushing length 0.465 0.465 0.379 0.379 Notes: 1 Not available with 73 or NBL3 style toggles, T55 with 78 and NBL8 style toggles. 2 All nylon bushing and toggle. 3 Consult factory for .187 tab, wire lead and combination screw/tab/solder lug termination callouts. 4 Additional actuator options available. Consult factory. 5 Nylon toggle with black ebanol plated bushing. ( ) Indicates momentary function. .687[17.44] .075[1.91] DIA .125[3.18] DIA 15/32-32UNS-2A THREAD .330[8.38] .187[4.74] .465[11.81] .437[11.09] .394[10.00] .250[6.35] .187[4.74] SOLDER LUG .778[19.76] .055[1.40] DIA .250 TAB (Q.C.) .187 TAB (Q.C.) TERMINAL TYPE 1.308[33.22] .422[10.72] KEYWAY .072[1.82] X .038[.965] DP .778[19.76] .490[22.86] .075[1.905] .750[19.05] #6-32NC-2 THREAD .370[9.39] .187[4.75] .500[12.70] .286[7.26] .350[8.89] SCREW (ASSEMBLED) .500[12.70] DIA .750[19.05] IEC APPROVED CONSTRUCTION .187[4.75] 6.000[152.40] .141[3.58] WIRE LEAD .062[1.57] .500[12.70] DIA .038[9.65] MOUNTING HOLE WITH KEYWAY PRINTED CIRCUIT .376[9.55] .500[12.70] DIA .125[3.17] DIA WITH LOCKING RING *Manufacturer reserves the right to change product specification without prior notice. www.carlingtech.com 45 H/I-Series Toggle Switches H/I-Series Toggle Switches General purpose workhorses with options tailored to meet most any need. Ratings to 17A 125VAC, various actuator, bushing, termination, and circuit choices allow this toggle to easily integrate into a variety of different applications. The H/I-Series is appropriate for usage in low voltage DC applications. Applications: Food Service Generator Industrial Control Office Automation 46 www.carlingtech.com H/I-Series Toggle Switches Dielectric Strength UL/CSA: 1000V - live to dead metal parts Mechanical Life 100,000 cycles Operating Temperature Electrical Life 32°F to 185°F (0° to 85°C) 50,000 cycles - maintained 25,000 cycles - momentary HK251 73 1 Base Part Number 2 Actuator Style 1 BASE PART NUMBER: SERIES/CIRCUITRY/RATING/TERMINATION2 10A 250VAC, 15A 125VAC, 3/4 HP 125-250VAC, 1, 2 or 3 phase Three Pole Four Pole solder .250 tab screw wire solder lug tab term. leads lug HK250 HK251 HK254 HK255 Off-None-On IK250 HK25A HK25B HK25E HK25F Off-None-(On) IK25A HK25L HK25M HK25S HK25S On-None-(Off) IK25L HL250 HL251 HL254 HL25E On-None-On IL250 HL25A HL25B HL25E HL25F On-None-(On) IL25A HM250 HM251 HM254 HM255 On-Off-On IM250 HM25A HM25B HM25E HM25F On-Off-(On) IM25A HM25L HM25M HM25S HM25T (On-Off-(On) IM25L .250 tab tab IK251 IK25B IK25M IL251 IL25B IM251 IM25B IM25M screw wire term.leads IK254 IK255 IK25E IK25F IK25S IK25T IL254 IL255 IL25E IL25F IM254 IM255 IM25E IM25F IM25S IM25T Additional ratings up to 20A 125VAC, 12A 250VAC, 1HP 120-240 VAC available. Consult factory for specifics. 2 ACTUATOR STYLE1 BAT PADDLE3 unsealed 73 E3 NBL3 sealed 78 E8 NBL8 toggle length 0.687 2.000 0.687 bushing length 0.465 0.465 0.465 Notes: 1 Additional actuator options available. Consult factory for details. 2 Consult factory for .187 tab and combination screw/tab/solder lug termination callouts. 3 Nylon toggle with black ebanol plated bushing. ( ) Indicates momentary function. .075[1.91] DIA .125[3.18] DIA 15/32-32UNS-2A THREAD .687[17.44] .465[11.81] .803[20.40] .422[10.72] 1.308[33.22] .465[11.81] .687[17.44] .803[20.40] .422[10.72] 1.308[33.22] .330[8.38] KEYWAY .072[1.82] X .038[.965] DP KEYWAY .072[1.82] X .038[.965] DP NYLON TOGGLE IN 4-POLE BASE .437[11.09] .394[10.00] .250[6.35] .187[4.74] .187[4.74] SOLDER LUG .250 TAB (Q.C.) .187 TAB (Q.C.) TERMINAL TYPE 3-POLE 1.088[27.64] .055[1.40] DIA #6-32NC-2 THREAD 6.000[152.40] .141[3.58] .370[9.39] .500[12.70] .286[7.26] .500[12.70] DIA SCREW (ASSEMBLED) .062[1.57] 1.436[36.47] WIRE LEAD .500[12.70] DIA .038[9.65] MOUNTING HOLE WITH KEYWAY .376[9.55] .500[12.70] DIA .125[3.17] DIA WITH LOCKING RING *Manufacturer reserves the right to change product specification without prior notice. www.carlingtech.com 47 C-Series Single Pole Toggle Switches C-Series Single Pole Toggle Switches The C-Series single pole compact high current toggle switches are ideal for applications with back panel size constraints. These switches feature self-cleaning contacts and ratings up to 20A 125VAC, 10A 250VAC, 1 1/2 HP 125-250VAC. With a rugged metal construction, these switches figure prominently in markets with stringent current carrying requirements. Applications: Environmental Controls Marine Food Service Vacuum Cleaners 48 www.carlingtech.com C-Series Single Pole Toggle Switches Dielectric Strength Mechanical Life 1000V - live to dead metal parts and opposite polarity. 100,000 cycles Operating Temperature Electrical Life 32°F to 185°F (0°C to 85°C) 25,000 cycles CA201 1 Base Part Number 73 2 Actuator Style 1 BASE PART NUMBER: SERIES/POLES/CIRCUITRY/RATING/TERMINATION 10A 250VAC, 20A 125VAC, 1 1/2 HP 125-250VAC Single Pole Solder Lug .250 Tab Screw Term. Wire Leads On-None-Off CA200 CA201 CA204 CA205 On-None-On CB200 CB201 CB204 CB205 2 ACTUATOR STYLE1 BAT unsealed 73 sealed 78 toggle length 0.687 bushing length 0.465 Notes: 1 Additional toggle styles available. Consult factory. .125[3.17] DIA .075[1.90] DIA .375[9.52] 15/32-32UNS-2A THREAD .250[6.35] KEYWAY .072[1.82] X .038[.965] DP .687[17.44] #6-32NC-2 THREAD .465[11.81] .250[6.35] .250 TAB (Q.C.) SOLDER LUG TERMINAL TYPE .141[3.58] 6.000[152.40] .370[9.39] .585[14.86] .286[7.26] SCREW (ASSEMBLED) .312[7.92] .500[12.70] DIA .875[22.22] .062[1.57] .522[13.26] .038[9.65] MOUNTING HOLE WITH KEYWAY .500[12.70] WIRE LEAD .376[9.55] .500[12.70] DIA .500[12.70] DIA .125[3.17] DIA WITH LOCKING RING *Manufacturer reserves the right to change product specification without prior notice. www.carlingtech.com 49 D-Series Single Pole Toggle Switches D-Series Single Pole Toggle Switches The D-Series single pole compact high current toggle switches are ideal for applications with back panel size constraints. These switches feature self-cleaning contacts and ratings up to 20A 125VAC, 10A 250VAC, 1 1/2 HP 125-250VAC. With an economical double insulated all nylon construction, these switches figure prominently in markets with stringent current carrying requirements. Applications: Environmental Controls Marine Food Service Vacuum Cleaners 50 www.carlingtech.com D-Series Single Pole Toggle Switches Dielectric Strength Electrical Life UL/CSA: 1000V - live to dead metal parts & opposite polarity TUV: 4000V - live to dead metal parts; 750V - across open contacts 50,000 cycles Mechanical Life 100,000 cycles Operating Temperature 32°F to 185°F (0° to 85°C) DA221 P B 2 Actuator Style 1 Base Part Number B 3 Actuator Color 4 Bushing Color 1 BASE PART NUMBER: SERIES/CIRCUITRY/RATING1/TERMINATION 10A 250VAC, 20A 125VAC, 1 1/2 HP 125-250VAC Solder Lug .250 Tab Wire Leads On-None-Off DA220 DA221 DA225 On-None-On DB220 DB221 DB225 On-Off-On DC220 DC221 DC225 5A 250VAC, 10A 125VAC, 1/2 HP 125-250VAC, 4(4) 250VACμ TUV approved Wire Leads On-None-Off DA9451 2 ACTUATOR STYLE B Bat 3 ACTUATOR COLOR2 B Black 4 BUSHING COLOR2 B Black P Paddle W White W White Notes: 1 DA945 available with wire leads and ON-OFF circuit only. 2 Additional colors available. Please consult factory. .156[3.96] DIA .069[1.75] DIA 6.000[152.4] .375[9.52] .250[6.35] .687[17.44] SOLDER LUG KEYWAY .072[1.82] X .038[.965] DP .250[6.35] .500[12.70] INTEGRATED WIRE LEAD (no exposed conductors) .250 TAB (Q.C.) TERMINAL TYPE .280[7.11] .687[17.44] .500[12.70] DIA .062[1.57] .375[9.52] 1.000[25.40] .588[14.93] .038[9.65] MOUNTING HOLE WITH KEYWAY .500[12.70] DIA .376[9.55] .500[12.70] DIA .125[3.17] DIA WITH LOCKING RING *Manufacturer reserves the right to change product specification without prior notice. www.carlingtech.com 51 110-Series Heavy Action Toggle Switches 110-Series Heavy Action Toggle Switches The 110-Series is a compactly designed, versatile metal construction toggle switch which is appropriate for a variety of uses. Features include single or double pole options, maintained or momentary construction with termination choices including solder lug end or bottom, wire leads and .250 tab terminals. The quick make/quick break contact mechanism makes the switch suitable for high voltage (125-250 volt) applications. Applications: Small Appliance Floor Maintenance Lighting 52 www.carlingtech.com 110-Series Heavy Action Toggle Switches Dielectric Strength UL/CSA: 1000V - live to dead metal parts & opposite polarity Mechanical Life Electrical Life 110-S 1 Base Part Number 1 BASE PART NUMBER: SERIES/CIRCUITRY1/RATING/TERMINATION2 3A 250V, 6A 125V, AC/DC Solder Lug Solder Lug Screw Wire (end) (bottom) TerminalsLeads Single Pole On-None-Off 110 110-B 110-S 111-16 Off-None-(On) 110-M-NO 110-BM-NO 110-SM-NO 111-16M-NO On-None-(Off) 110-M-NC 110-BM-NC 110-SM-NC 111-16M-NC Double Pole On-None-Off 2BK62 - - 2BK65 On-None-On 2BL62 - - 2BL65 6A 120VAC Single Pole On-None-On 2BB62 - - - - 112-A 112-M-A - - - 316-B 316-BM - - - - - 216A 216A-M-ANO 216A-M-ANC - 516-B 516-BM - - 516-A 516-AM - - 2BB65 160H-S 160H-A 5A 250V, 10A 125V, 1/4HP, 125V Single Pole On-None-Off 160H 160H-B Operating Temperature 0°F to 150°F (-17.8°C to +65.6°C) 25,000 cycles 1A 250V, 3A 125V, AC/DC Single Pole On-None-On 112 On-None-(On) 112-M Double Pole On-None-Off 216 Off-None-(On) 216-M-NO On-None-(Off) 216-M-NC On-None-On 316 On-None-(On) 316-M 2 circuit 1 On - 1 Off 516 1 (On) - 1 (Off) 516-M 100,000 cycles 73 2 Actuator Style 2 ACTUATOR STYLE BAT STYLE TOGGLE sealed unsealed 52 57 63 68 73 78 toggle length 0.375 0.500 0.687 bushing length 0.343 0.465 0.46555 BALL STYLE TOGGLE sealed unsealed 21 - 22 - 25 - toggle length 0.375 0.375 0.375 bushing length 0.250 0.343 0.875 Notes: 1 Momentary function only available with 73 toggles. 2 160H and 110-Series are available with .250 tab terminals. Add suffix /TABS to end of part number. ex. 110-73/TABS ( ) Indicates momentary function. .075[1.90] DIA .250[6.35] .093[2.36] DIA 15/32-32UNS-2A THREAD .465[11.81] KEYWAY .072[1.82] X .038[.965] DP .687[17.46] .580[14.73] .465[11.81] .984[25.00] 2BL62 SERIES 112, 2BK, 2BL SERIES .250 TAB (Q.C.) (SPST only) 6.000[152.4] .270[6.86] .500[12.70] INTEGRATED WIRE LEAD (no exposed conductors) .376[9.55] .062[1.57] .500[12.70] DIA .500[12.70] DIA 110 SERIES .524[13.31] SOLDER LUG (bottom) TERMINAL TYPE #6-32NC-2 THREAD SCREW (ASSEMBLED) .560[14.22] .890[22.60] .120[3.05] .351[8.92] .415[10.54] KEYWAY .072[1.82] X .038[.965] DP .465[11.81] .293[7.44] SOLDER LUG .528[13.41] .687[17.46] KEYWAY .072[1.82] X .038[.965] DP .070[1.77] DIA .174[4.42] .038[9.65] MOUNTING HOLE WITH KEYWAY .500[12.70] DIA .125[3.17] DIA WITH LOCKING RING *Manufacturer reserves the right to change product specification without prior notice. www.carlingtech.com 53 DK/EK-Series Heavy Duty Toggle Switches DK/EK-Series Heavy Duty Toggle Switches The switch that can handle your heavy duty requirements. Single or double pole with wire lead or screw terminations, and ratings to 20A 125V 10A 250V, the ac/dc DK/EK-Series is the most heavy duty toggle switch in the Carling line. Its sturdy metal construction and stiff actuation force will withstand the abuses of virtually any stringent application. The quick make/quick break contact mechanism is ideal for high voltage DC applications. Applications: Industrial Motor Control General Purpose 54 www.carlingtech.com DK/EK-Series Heavy Duty Toggle Switches Dielectric Strength Mechanical Life UL/CSA: 1000V - live to dead metal parts & opposite polarity 100,000 cycles Operating Temperature Electrical Life 0°F to 150°F (-17.8°C to +65.6°C) 25,000 cycles DK284 1 Base Part Number 2 ACTUATOR STYLE1 BAT STYLE TOGGLE toggle length bushing length unsealed 73 0.6870.465 1 BASE PART NUMBER: SERIES/POLES/CIRCUITRY/ RATING/TERMINATION 8A 250V, 16A 125V, 1 HP 125-250V Screw Terminals Single Pole On-None-Off DA284 DA285 Double Pole On-None-Off DK285 Wire Leads DK284 10A 250V, 20A 125V, 1 1/2 HP 125-250V Screw Terminals Single Pole On-None-Off EA204 EA205 Double Pole On-None-Off EK205 EK204 73 2 Actuator Style BALL STYLE TOGGLE toggle length unsealed 32 0.500 bushing length 0.343 Notes: 1 Additional toggle lengths available. Consult factory for details. Wire Leads #6-32NC-2 THREAD 6.000[152.40] .465[11.81] KEYWAY .072[1.82] X .038[.965] .270[6.86] 15/32-32UNS-2A THREAD (TYP) .500[12.70] .687[17.44] .765[19.43] TERMINAL TYPE DK SERIES .836[21.23] SCREW (ASSEMBLED) WIRE LEAD 1.750[44.45] 1.764[44.80] KEYWAY .072[1.82] X .038[.965] .038[9.65] .687[17.44] MOUNTING HOLE WITH KEYWAY .376[9.55] .500[12.70] DIA .125[3.17] DIA WITH LOCKING RING EK SERIES .895[22.73] 1.000[25.40] .062[1.57] .500[12.70] DIA .500[12.70] DIA .465[11.81] 2.093[53.16] *Manufacturer reserves the right to change product specification without prior notice. www.carlingtech.com 55 MAAOA/215-Series Toggle Switches MAAOA/215-Series Toggle Switches The MAAOA/215-Series toggle switches are single pole, AC rated at 20 amps and 125 VAC. These switches are snap-in mounted, with a phenolic toggle and base, and are suitable for high ambient temperature applications. Applications: Coffee Makers Food Warmers 56 www.carlingtech.com MAAOA/215-Series Toggle Switches Mechanical Life Dielectric Strength UL/CSA: 1000V - live to dead metal parts & opposite polarity 100,000 cycles Operating Temperature Electrical Life 32°F to 185°F (0°C to 85°C) 25,000 cycles MAAOA 1 Base Part Number 1 BASE PART NUMBER: SERIES/CIRCUITRY/RATING/TERMINATION 10A 250 VAC, 20A 125 VAC, 1/2 HP 125-250 VAC 2.50 Tabs Screw Terms. Single Pole On-Off MAAOA 215 (On)-Off MM-021 - Wire Leads 215A - BL / ON-OFF 2 Color 3 Legend 2 BASE & ACTUATOR COLOR BL Black BN Brown 3 LEGEND1 On-Off Notes: Panel Cut-Out recommendations: For sheet metal panels, switch must enter panel in same direction as the punch. (Burr on bottom.) Test cut hole in actual material. 1 Imprinting is available. ON-OFF legend is not standard and must be specified after color. If not specified, switch will be manufactured with no legend. ( ) Indicates momentary function. .075[1.90] DIA #6-32NC-2 THREAD 6.000[152.4] .365[9.27] .500[12.70] .250[6.35] .420[10.67] .270[6.86] SCREW (ASSEMBLED) .250 TAB (Q.C.) INTEGRATED WIRE LEAD (no exposed conductors) TERMINAL TYPE 1.218[30.94] .906[23.01] .156[3.96] .656[16.66] TEST CUT HOLE IN ACTUAL MATERIAL .379[9.63] MOUNTING HOLE Panel Thickness: .030[.762] min - .090 [2.28] max. Specific cutout dimension range dependent on panel thickness and material. *Manufacturer reserves the right to change product specification without prior notice. www.carlingtech.com 57 16-3P-Series Pushbutton Switches 16-3P-Series Pushbutton Switches The 16-3P-Series pushbutton switches are single pole and AC rated up to 3 amps. These momentary action switches have a slow-make, slow-break contact mechanism and require only light actuation force (4 oz. - 1 lb.). These switches are typically used in general purpose applications requiring finger actuation. Applications: Test & Measurment Audio Visual 58 www.carlingtech.com 16-3P-Series Pushbutton Switches Dielectric Strength Mechanical Life UL/CSA: 1000V - live to dead metal parts 100,000 cycles Operating Temperature Electrical Life 32°F to 185°F (0°C to 85°C) 25,000 cycles 16-3POFF 1 Base Part Number 4 2 Bushing CBL 3 Actuator Style 2 BUSHING STYLE 2 .312 length 4 .562 length 1 BASE PART NUMBER: SERIES/POLES/CIRCUITRY/ RATING/TERMINATION Single Pole Solder Lug Wire Leads 3A 125VAC Off-(On) Off-(On) with overtravel 1 On-Off 16-3P Off 16-3AP Off 16-3P Off-Ov 16-3AP Off-Ov 16-3P On 16-3AP On 1A 125VAC On-On On-On with overtravel 1 1 On-1 Off (2 circuit) 1 On-1 Off with overtravel 1 (2 circuit) 116-P 116-P-OV 516-P 516-P-OV 3 ACTUATOR STYLE2 CBL black plastic color cap red plastic color cap CRD 116-AP 116-AP-OV 516-AP 516-AP-OV Notes: 1 Overtravel only available with #4 bushing. 2 When selection 3 is left blank, a standard nickel plated plunger is supplied. ( ) Indicates momentary function. 6.000[152.4] .080[2.03] DIA .230[5.84] 15/32-32UNS-2A THREAD .140[3.56] INTEGRATED WIRE LEAD (no exposed conductors) SOLDER LUG .345[8.76] DIA .327[8.30] .500[12.70] KEYWAY .072[1.82] X .038[.965] DP .562[14.27] TERMINAL TYPE .510[12.95] .062[1.57] .500[12.70] DIA .500[12.70] DIA .478[12.14] .038[9.65] 1.132[28.75] .359[9.12] MOUNTING HOLE WITH KEYWAY *Manufacturer reserves the right to change product specification without prior notice. www.carlingtech.com 59 170/172-Series Pushbutton Switches 170/172-Series Pushbutton Switches The 170/172-Series pushbutton switches are single pole, high amperage switches suitable for shallow back panel applications. These switches are momentary action and require an actuation force of 2.5 lbs. The 170/172-Series switches are equipped with a slow-make, slow-break contact mechanism and are rated at 15 amps at 125VAC. Applications: Test & Measurement Meters Horns 60 www.carlingtech.com 170/172-Series Pushbutton Switches Dielectric Strength Mechanical Life UL/CSA: 1000V - live to dead metal parts 100,000 cycles Operating Temperature Electrical Life 32°F to 185°F (0°C to 85°C) 25,000 cycles - Momentary 172 CBL 1 Base Part Number 2 Cap Style/Color 2 CAP STYLE/COLOR1 CBL Black Plastic CGN Green Plastic CRD Red Plastic CWH White Plastic 1 BASE PART NUMBER: SERIES/POLES/CIRCUITRY/ RATING/TERMINATION 10A 250VAC; 15A 125VAC Single Pole Solder Lug Wire Leads Screw Terms. On-(Off) 170-B 170-A 170 Off-(On) 172-B 172-A 172 Notes: 1 When selection 2 is left blank, a standard nickel plated plunger is supplied. ( ) Indicates momentary function. .285[7.24] #6-32NC-2 THREAD .122[3.10] DIA .270[6.86] DIA 6.000[152.40] 15/32-32UNS-2A THREAD .140[3.56] .500[12.70] .190[4.83] .345[8.76] DIA SCREW (ASSEMBLED) SOLDER LUG KEYWAY .072[1.82] X .038[.965] DP TERMINAL TYPE .604[15.34] .320[8.13] .240[6.10] 9/16 HEX NUT (1) REQ'D .562[14.27] 1.382[35.10] WIRE LEAD 170 NICKEL PLATED 172 .500[12.70] DIA MOUNTING HOLE .062[1.57] .576[14.63] .460[11.68] .370[9.40] BINDING HEAD SCREWS .500[12.70] DIA 170 PLASTIC 172 .038[.965] WITH KEYWAY *Manufacturer reserves the right to change product specification without prior notice. www.carlingtech.com 61 P26-Series Pushbutton Switches P26-Series Pushbutton Switches The P26-Series pushbutton switches are single pole, AC rated for 8 amps at 125 VAC and suitable for shallow back panel applications. These switches are momentary action with a medium actuation force (13 oz. typical). The P26-Series switch is equipped with a slowmake, slow-break contact mechanism. Applications: Intercoms Security System Electronic Signs Marine 62 www.carlingtech.com P26-Series Pushbutton Switches Dielectric Strength Mechanical Life UL/CSA: 1000V - live to dead metal parts 100,000 cycles Operating Temperature Electrical Life 32°F to 185°F (0°C to 85°C) 25,000 cycles P26L 1 Base Part Number 1 BASE PART NUMBER: SERIES/POLES/CIRCUITRY/ RATING/TERMINATION Single Pole Solder Lug .250 Tab Wire Leads 3A 250VAC, 6A 125 VAC, 3/4A 125V Off - (On) P26A P26B P26F On - (Off) P26L - P26T 3A 277VAC, 6A 125 VAC1 Off - (On) P267A P267B P267F On - (Off) P267L - P267T Notes: 1 Additional ratings available. Consult factory for details. 2 Only available with 1D bushing in .502 length. ( ) Indicates momentary function. 1D 2 Bushing Style 2 BUSHING STYLE length 1A .406 1B .406 1C .465 1D .465 .293[7.44] .468[11.89] DIA .248[6.29] DIA SOLDER LUG .075[1.90] DIA KEYWAY .072[1.82] X .038[.965] DP 6.000[152.4] .250[6.35] .500[12.70] .351[8.92] INTEGRATED WIRE LEAD (no exposed conductors) .250 TAB (Q.C.) (Momentary ON only) TERMINAL TYPE .250[6.35] .465[11.81] diameter .375 .468 .375 .468 3 BUTTON STYLE/COLOR BL Black Nylon RD Red Nylon 2 RND MTL Round Metal CON MTL2 Concave Metal .093[2.36] DIA 15/32-32UNS-2A THREAD BL 3 Button Style/Color .500[12.70] DIA .062[1.57] .500[12.70] DIA .542[13.76] .038[.965] 1.183[30.04] .524[13.30] MOUNTING HOLE WITH KEYWAY *Manufacturer reserves the right to change product specification without prior notice. www.carlingtech.com 63 P27-Series Pushbutton Switches P27-Series Pushbutton Switches The P27-Series pushbutton switches are single pole, AC rated switches suitable for general purpose applications with a shallow back panel. These switches are momentary action with a medium actuation force (26 oz. typical). The P27-Series switch is equipped with a slow-make, slow-break contact mechanism, rated at 6 amps with a nylon concave pushbutton. Applications: Intercoms Security System Electronic Signs Marine 64 www.carlingtech.com P27-Series Pushbutton Switches Dielectric Strength Mechanical Life UL/CSA: 1000V - live to dead metal parts 100,000 cycles Electrical Life Operating Temperature 32°F to 185°F (0°C to 85°C) 25,000 cycles P27A 1 Base Part Number 1 BASE PART NUMBER: SERIES/POLES/CIRCUITRY/ RATING/TERMINATION Single Pole Solder Lug .250 Tab Wire Leads 3A 250VAC, 6A 125 VAC, 3/4A 125V Off - (On) P27A P27B P27F On - (Off) P27L - P27T BL 2 Button Color 3 BUTTON STYLE/COLOR BL Black RD Red WH White Notes: ( ) Indicates momentary function. .093[2.36] DIA 15/32-32UNS-2A THREAD .293[7.44] SOLDER LUG .468[11.89] DIA .250[6.35] .420[10.67] DIA .562[14.27] .075[1.90] DIA .250[6.35] 6.000[152.4] .500[12.70] .351[8.92] .250 TAB (Q.C.) (Momentary ON only) INTEGRATED WIRE LEAD (no exposed conductors) TERMINAL TYPE KEYWAY .072[1.82] X .038[.965] DP .500[12.70] DIA .542[13.76] 1.183[30.04] .524[13.30] MOUNTING HOLE *Manufacturer reserves the right to change product specification without prior notice. www.carlingtech.com 65 641-Series Pushbutton Switches 641-Series Pushbutton Switches The single, double and triple pole 641-Series represents the most compact offerings of the Carling’s pushbutton switch line. These switches are UL approved and meet ENEC spacing requirements. Additionally, the new 3-pole switch affords the versatility to control an extra function or indicator light. Rugged metal construction, self-cleaning contacts and stiff actuation force (3-3 1/2 lbs. typical) have made these switches ideal for most “foot pedal” type applications. These alternate action switches fit a standard .500” mounting hole with options of solder lug, wire lead and PC terminals. Typical Applications: Music Equipment Test & Measurement Devices Audio-Visual Equipment Appliances 66 www.carlingtech.com 641-Series Pushbutton Switches - General Specifications Electrical Physical Rating Dielectric Strength 5A 125VAC, 2A 250VAC Insulation Resistance 50 Megohms 1500V RMS Initial Contact Resistance 10 Milli Ohm max @ 4Vdc Electrical Life 50,000 Cycles Terminals Solder Lug, Wire Leads and PC Function Circuits Operation Three Pole Single Throw, TPST Three Pole Double Throw, TPDT Alternate Action, Push ON, Push OFF Button Travel 0.19 (4.83mm) Actuation Force 3 to 5 LB, 1360 to 2268 g Base Polyester, PBT Glass Filled Button Brass, Nickel Plated Bushing Brass, Nickel Plated Plunger Brass, Nickel Plated Top Plate Stainless Steel Actuator (Internal) Nylon 6/6 Vibration Sinusoidal Mil STD 202G, Method 204D, Test Condition A 0.06DA or 10G’s 10-500Hz Pin (Internal)1 Nylon 6/6 Driver Cold Rolled Steel Shock MIL-STD 2020G, Method 213B Test Condition K, 30G’s Springs Music Wire Movable Contact Copper Handling Shock 1 Meter Drop onto Hard Surface, all surfaces and planes Terminals Brass (tin plated) Thermal Shock Moisture Resistance MIL-STD 2020G, Method 107G Test Condition A -55 C to 85 C Mounting ½” Dia. Hole, with and w/o keyway, or with locking ring MIL-STD 2020G, Method 106F 10 25 C to 65 C Cycles 95% RH Safety & Regulation Thermal Cycling 25 Cycles -40 C to 85 C Operating Temperature 32°F to 185°F (0°C to +85°C) Mechanical Mechanical Life 100,000 Cycles Environmental Agency UL 61058, EN 61058 (3 Pole Version) UL 1054 (1 & 2 Pole Version) Materials RoHS, REACH Notes: 1 For 1 and 2 pole only. 3 Pole switches use brass Pin *Manufacturer reserves the right to change product specification without prior notice. www.carlingtech.com 67 641-Series Pushbutton Switches - Ordering Scheme, Drawings 64111210 1 Part Number 1 PART NUMBER: SERIES / POLES / CIRCUITRY / RATING / TERMINATION One Pole Two Pole 2A 250VAC, 5A 125VAC solder lug PC term. wire leads. solder lug PC term. wire leads 64111210 64111212 64111215 ON-OFF 64112210 64112212 64112215 64111220 64111222 64111225 ON-ON 64112220 64112222 64112225 1 OR 2 POLE SHOWN WITH SOLDER LUG .094[2.38] .093[2.36] DIA .200[5.08] wire leads 64113215 64113225 6.000[152.40] .500[12.70] .254[6.45] SOLDER LUG .562[14.27] .376[9.55] .062[1.57] .560[14.22] MOUNTING HOLE WITH KEYWAY 15/32-32 UNS-2A THREAD .562 .195 9/16 HEX NUT (FURN. ASSEMBLED). 9/16 HEX NUT (FURN. ASSEMBLED). .406 .072 [1.82] X .038 [.965] DP KEYWAY .072 [1.82] X .038 [.965] DP KEYWAY .216 WITH LOCKING RING 3 POLE SHOWN WITH PC TERMINAL .406 .378 15/32-32 UNS-2A THREAD .500[12.70] DIA .125[3.17] DIA .038[.965] .500[12.70] DIA 3 POLE SHOWN WITH SOLDER LUG WIRE LEAD TERMINAL TYPE .500[12.70] DIA .670[17.02] .160[4.06] PC TERMINAL 9/16 HEX NUT (1) REQ'D 1.783[45.29] .562 PC term. 64113212 64113222 .186[4.72] DIA KEYWAY .072[1.82] X .038[.965] DP .378[9.60] solder lug 64113210 64113220 .396[10.05] DIA 15/32-32UNS-2A THREAD .468[11.90] Three Pole .195 .378 .254 1.020 1.076 .094 .094 .160 .718 .718 NOTES: 1. KEYWAY TOWARD T3 AND 6 FOR ONE AND TWO POLE SWITCHES .800 1.121 .800 2. KEYWAY TOWARD T4 FOR THREE POLE SWITCHES. .272[6.91] TYP 4 OUTSIDE CORNER LOCATIONS T1 Ø .062[1.57] TYP .345[8.76] .276[7.01] TYP 4 OUTSIDE CORNER LOCATIONS T1 Ø .062[1.57] TYP .270[6.86] .282 [7.16] TYP 2 MIDPOINT LOCATIONS .270[6.86] 1 AND 2 POLE PC TERMINAL MOUNTING HOLES 68 .296[4.37] TYP 2 MIDPOINT LOCATIONS 3 POLE PC TERMINAL www.carlingtech.com 110-Series Pushbutton Switches 110-Series Pushbutton Switches The 110-Series provides a compact yet rugged solution to general purpose switch needs. Alternate action, metal construction and stiff (6-8 lb) actuation force have combined to make this switch a pillar in a variety of markets. This versatile switch is available in maintained and momentary circuits with a variety of termination and rating options. Applications: Music Industry Audio/Visual Electronic Road Signs www.carlingtech.com 69 110-Series Pushbutton Switches Dielectric Strength Mechanical Life UL/CSA: 1000V - live to dead metal parts & opposite polarity 100,000 cycles Operating Temperature Electrical Life 32°F to 185°F (0°C to 85°C) 25,000 cycles 110-P 1 Part Number 1 PART NUMBER: SERIES/ACTUATOR/CIRCUITRY/RATING/TERMINATION solder lug (end) solder lug (bottom) screw terminals wire leads Single Pole 3A 250V, 6A 125V OFF-ON 110-P110-BP110-SP111-16-P OFF-(ON) 110-PM-OFF110-PBM-OFF110-SPM-OFF111-PM-OFF ON-(OFF) 110-PM-ON110-PBM-ON110-SPM-ON111-PM-ON 5A 250V, 10A 125V, 1/4 HP 125V OFF-ON 160H-P160H-BP160H-SP160H-AP 1A 250V, 3A 125V ON-ON 112-P - - 112-PA ON-(ON) 112-PM - - 112-PAM Double Pole 1A 250V, 3A 125V OFF-ON 216-PP - - 216-PPA OFF-(ON)216-PM-OFF - - 216-PAM-OFF ON-(OFF)216-PM-ON - - 216-PAM-ON ON-ON 316-PP 316-B-PP - 316-PPA ON-(ON) 316-PM 316-B-PM - 316-PAM 1 ON - 1 OFF (2 circuit)516-PP-- 516-PPA 1 (ON) - 1 (OFF) (2 circuit) 516-PM - - 516-PAM Notes: ( ) Indicates momentary function. .075[1.90] DIA .250[6.35] .093[2.36] DIA 15/32-32UNS-2A THREAD KEYWAY SIDE .437[11.09] .293[7.44] .406[10.31] DIA .070[1.77] DIA .174[4.42] .120[3.05] .351[8.92] .250 TAB (Q.C.) (SPST only) SOLDER LUG SOLDER LUG (bottom) TERMINAL TYPE #6-32NC-2 THREAD .270[6.85] .270[6.86] 6.000[152.4] .562[14.27] .080[2.03] DIA .542[13.76] 1.183[30.04] .415[10.54] END TERMINAL .524[13.31] INTEGRATED WIRE LEAD (no exposed conductors) SCREW (ASSEMBLED) (SPST ONLY) .062[1.57] .500[12.70] DIA .500[12.70] DIA NOTE: KEYWAY .072[1.82] X .038[.965] DP .500[12.70] .038[9.65] MOUNTING HOLE WITH KEYWAY *Manufacturer reserves the right to change product specification without prior notice. 70 www.carlingtech.com P-Series Pushbutton Switches P-Series Pushbutton Switches These rugged pushbutton-type switches feature international approvals, ratings to 20A 125VAC and a heavy actuation force (3-5 lbs. typical) which makes this switch ideal for use as a “foot-pedal” switch. The metal bushing and plunger construction enables this alternate action switch to withstand the rigors of most any stringent pushbutton application. Applications: Vacuum Cleaners www.carlingtech.com 71 P-Series Pushbutton Switches Dielectric Strength Electrical Life UL/CSA: 1000 - live to dead metal parts & opposite polarity TUV: 4000V - live to dead metal parts; 1250V - opposite polarity across open contacts 50,000 cycles Mechanical Life 100,000 cycles Operating Temperature 0°F to 85°F (32°C to 85°C) PA341 1 Part Number 1 PART NUMBER: SERIES/ACTUATOR/CIRCUITRY/RATING/TERMINATION .250 Tab Screw Terms. 10A 250VAC, 15A 125VAC, 3/4 HP 120-240 VAC1 On-Off PA341 PA344 On-On PB341 PB344 10A 250VAC, 20A 125VAC, 1 1/2 HP 120-240 VAC1 On-Off PA301 PA304 On-On PB301 PB304 2 10A 250VAC, 15A 125VAC, 10(6)a 250 VACu, T85 On-Off PA951 PA954 Wire Leads PA345 PB345 PA305 PB305 PA955 Notes: 1 Additional ratings available. Consult factory. 2 UL, CSA & TUV approved. .075[1.90] DIA 15/32-32UNS-2A THREAD .283[7.18] #6-32NC-2 THREAD .365[9.27] .317[8.05] DIA 6.000[152.4] .270[6.86] .250[6.35] KEYWAY .072[1.82] X .038[.965] DP SCREW (ASSEMBLED) .250 TAB (Q.C.) .500[12.70] INTEGRATED WIRE LEAD (no exposed conductors) TERMINAL TYPE .562[14.27] .500[12.70] DIA .982[24.94] .062[1.57] .038[.965] MOUNTING HOLE 1.125[28.58] .398[10.11] .500[12.70] DIA WITH KEYWAY .602[15.29] *Manufacturer reserves the right to change product specification without prior notice. 72 www.carlingtech.com PP-Series Pushbutton Switches PP-Series Pushbutton Switches The PP-Series plastic pushbutton switches are heavy duty, single pole switches with wire leads. They are alternate action, available in single throw construction, with AC ratings up to 15 amps. Both bushing and bracket are made out of nylon. These high current switches are popular within the Appliance market. Applications: Vacuum Cleaners www.carlingtech.com 73 PP-Series Pushbutton Switches Mechanical Life Dielectric Strength UL/CSA: 1000V - live to dead metal parts & opposite polarity 100,000 cycles Operating Temperature Electrical Life 32°F to 185°F (0°C to 85°C) 50,000 cycles PPA525-AC 1 Part Number 1 PART NUMBER: SERIES/ACTUATOR/CIRCUITRY/RATING/TERMINATION Screw Terminals 10A 250VAC, 15A 125VAC, 3/4HP 125-250VAC On-Off PPA525-AC 10A 250VAC, 15A 125VAC On-Off PAA515-AC 6.000[152.40] .375 DIA[Ø9.53] .500[12.70] 16AWG INTEGRATED WIRE LEAD (No Exposed Conductors) .250[6.35] TERMINAL TYPE .250[6.35] TRAVEL .565[14.35] .540[13.72] DIA .550[13.97] DIA 1.000[25.4] .781[19.84] MAX. .776[19.71] 1.120[28.45] .540[13.72] 1.308[33.22] .610[15.49] MOUNTING HOLE FASTENER FASTENER THICKNESS .010 OPTIONAL FASTENER *Manufacturer reserves the right to change product specification without prior notice. 74 www.carlingtech.com R135-Series Pushbutton Switches R135-Series Rotary Switches The R135 and R135A-Series rotary switches are single pole, single throw “L” rated up to 3A, feature an ON-OFF repeating action, and are available with a nylon actuating knob; nylon snap-in bracket or nickel-plated brass bushing. These switches are typically used to control lighting functions. Applications: Appliance HVAC www.carlingtech.com 75 R135-Series Pushbutton Switches Dielectric Strength Mechanical Life UL/CSA: 1000V - live to dead metal parts 100,000 cycles Electrical Life Operating Temperature 32°F to 185°F (0°C to 85°C) 100,000 cycles R135-A 1 Base Part Number 1 BASE PART NUMBER: SERIES/CIRCUITRY/RATING/TERMINATION Wire Leads 1.5A 250 VAC; 3A 125 VAC L; 5A 12 VDC OFF-ON repeating .375 threaded bushing R135 OFF-ON repeating nylon snap-in bezel R135-A BL 2 Knob Color 2 KNOB COLOR1 BL Black WH White Notes: Standard Wire Leads are 6” long, stripped 1/2” black. If different length required, please specify at the end of the part number. ex. R135-A-BL/20”. Panel Cut-Out Recommendations: For sheet metal panels, switch must enter panel in same direction as the punch. Burr on bottom. Test cut hole in actual material. 1 Custom colors available. Consult factory. .500[12.70] DIA .700[17.78] DIA OFF ON .718[18.23] .500[12.70] ON NYLON BEZEL MOUNTING HOLE Snaps into .500[12.70] Dia. hole Panel Thickness: .020[.508] to .078[1.98] .600[15.24] .375[9.52] DIA ROTATION .265[6.73] 6.000[152.40] OFF THREADED BUSHING MOUNTING HOLE Fits into .375[9.52] Dia. hole Bushing Length: .312[7.92] *Manufacturer reserves the right to change product specification without prior notice. 76 www.carlingtech.com 700/800-Series Pushbutton Switches 700/800-Series Rotary Switches The 700 and 800-Series are single pole multi-position, general purpose rotary switches. These switches feature a nylon actuator in a metal clad construction along with a self-cleaning silver plated contact design. The 700 and 800-Series are typically used in applications requiring multi-position speed controls, such as electric fans. Applications: Small Appliance Industrial Control Marine www.carlingtech.com 77 700/800-Series Pushbutton Switches Dielectric Strength Base Material UL/CSA: 1000V (minimum) Steel/Zinc Plate Insulation Resistance Actuator Material Brass/Nickel Plate 100 Megohms (minimum) 700-1A BL 1 Base Part Number 2 Knob Color 1 BASE PART NUMBER: SERIES/POLES/CIRCUITRY1/RATING/TERMINATION2 2A 250VAC; 4A 125VAC; 1A 125V Solder Lugs .250 Tabs Position 1 Position 2 Position 3 Position 4 - 700-A OFF ON ON ON 700-1 700-1A OFF ON - 700-2 700-2A OFF ON ON ON repeating 8 positions 700-3 700-3A OFF ON ON OFF 700-4 700-4A OFF ON ON 700-5 700-5A OFF ON OFF 700-6 700-6A - ON OFF ON 700-7 700-7A - ON ON 700-8 700-8A - ON ON ON 700-9 700-9A OFF ON OFF ON 3A 250VAC; 6A 125VAC Switch Positions OFF Position 800-2 2 positions 800-A 1st position 800-3 3 positions 800-A2 2nd position 800-4 4 positions 800-A3 3rd position 800-5 5 positions 800-A4 4th position 800-6 6 positions 800-A5 5th position 800-7 7 positions 800-A6 6th position 800-8 8 positions 800-A7 7th position 800-A8 8th position 700 SERIES POSITION 1 POSITION 2 45 TYP .281 [7.13] .075 [1.90] DIA .475 [12.06] POSITION 3 POSITION 4 800 SERIES .700 [17.78] DIA SOLDER LUG 1.150 [29.21] TERMINAL TYPE .468 [11.88] 1.537 [39.04] 45 TYP ACTUATOR KNOB .187 [4.75] .250 [6.35] .450 [11.43] POSITION 7 POSITION 6 700-2 and 700-2A feature 8 detent positions. 800-Series terminal is a combination solder lug and quick connect. .330 [8.38] .250 TAB (Q.C.) .372 [9.44] Notes: 1 2 .093 [2.36] DIA .475 [12.07] 1.125 [28.57] DIA 2 ACTUATOR COLOR BL Black .072 [1.83] DIA .281 [7.13] MOUNTING HOLES .355 [9.02] .390 [9.90] .188 [4.78] POSITION 8 .125 [3.18] .468 [11.88] DIA SOLDER LUG TERMINAL TYPE 1 POSITION 1 POSITION 5 .468 [11.88] DIA 1.125 [28.57] DIA POSITION 4 .372 [9.44] POSITION 2 POSITION 3 1.417 [35.99] .468 [11.88] Notes: 1. Terminal is combination solder lug and quick connect. *Manufacturer reserves the right to change product specification without prior notice. 78 www.carlingtech.com V-Series Contura Sealed Rocker Switches V-Series Contura Switches Carling Technologies’ fully sealed V-Series Contura switches are well known for their cutting edge design, high quality, maximum performance and unmatched reliability. These switches are a staple in the marine and transportation industries and have passed a range of environmental, corrosion, temperature, vibration, shock and sealing tests including MIL Std 202F, MIL Std 810C, UL 1500, ISO 8846, IEC 60529 and BS 5490 among others, making them one of the most rugged and reliable switches ever manufactured. Product Highlights: Maximum sealing protection with dual seals around lamps and rocker stem certified to IP66 & IP68. Optional panel seals for additional protection. Silver plated butt contact mechanism provides 50 to 100 thousand electrical cycles and a variety of different electrical ratings. Roller pin mechanism does not require lubricants and allows the switch to withstand extreme temperatures. The switch base accommodates up to 10 terminals and a large variety of switch and lighting circuits. The multi-step mounting wings provide a secure fit for panel thicknesses of 0.032” thru 0.250” in an industry standard 0.830” x 1.450” mounting hole. The switch connector allows the user to preload FQC terminals for easy assembly to switch base. Numerous choices of removable rockers allow for style change without having to retest or re-qualify the switch base. Illumination options are endless with bar, oval, and square lenses available in choices of incandescent, neon and a wide variety of LEDs including superbrite, megabrite, flashing and bicolor lighting. Available with a variety of complimentary mounting panels, hole plugs, illuminated indicators and boots to accommodate most any design need. www.carlingtech.com 79 V-Series Contura Sealed Rocker Switches V-Series Switch DESIGN FEATURES MAXIMUM DESIGN OPTIONS WITH MINIMUM INVENTORIES Panel redesign is a snap, requiring no tooling change, with our removable interchangeable actuators. A unique balance between aesthetics and functionality. SEALS OUT WATER, DUST AND DEBRIS Dual seal protection locks out elements. Certified to IP66/IP68 for front panel components. CLEAN CONNECTIONS Offered in both eight and ten terminal base options. AMP & Packard compatible connectors available. SILVER PLATED BUTT Contact mechanism provides 50 to 100 thousand electrical cycles and a variety of different electrical ratings. OPTIONAL PANEL SEAL Prevents water/dust egress behind panel. 80 MULTIPLE LIGHTING OPTIONS Incandescent lamps & LED lighting. Our LED illumination is offered in a wide array of light intensities, colors, as well as dual level, tri-color, and flashing options. WITHSTANDS EXTREME TEMPERATURES Roller pin mechanism eliminates the need for lubricants. Enables switch to withstand -40°C to +85°C temperatures. www.carlingtech.com V-Series Contura Sealed Rocker Switches & Illuminated Plug Contura II & III Contura X The Contura II & III actuators are constructed of thermoplastic polycarbonate and are offered with a hard nylon overlay or a “soft-touch” elastomer overlay. These models incorporate aesthetic designs on the top and bottom of the rocker featuring two rows of raised “bumps” on the Contura II and three “indented” lines on the Contura III. The raised bracket/bezel on the Contura X helps prevent inadvertent actuation of the rocker, as well as preventing debris from being trapped under the actuator. This curved rocker style is available with a variety of lenses and legends. Contura IV Contura XI The Contura IV’s “Shape to create a Shape” actuator works with the curves, contours & advanced styling of the latest panel designs, flowing with these advanced curves & radii. This actuator style fits on the Contura flush bracket/ bezel. Contura V The raised bracket/bezel on the Contura XI helps prevent inadvertent actuation of the rocker, as well as preventing debris from being trapped under the actuator. This convex style rocker is available with a wide variety of lenses and legends. Contura XII The symmetrically curved Contura V actuator provides the perfect complement to the Contura IV’s “Shape to create a Shape” design concept. With its flush style mounting bracket, Contura V can be mounted in between two Contura IV’s, by itself, or in groups. The Contura XII version features a paddle style actuator with the raised bracket/bezel of Contura X and XI. The contoured handle design provides intuitive recognition and ease of operation and is available with all Contura X and XI lens and legend offerings. Contura VI (WAVE) Illuminated Indicator The Contura VI WAVE sealed rocker switches, when used in a row, create an uniquely appealing “wave” design on your panel. A variety of colors and finishes are available for both rocker and wave insert. Contura VI features bar and oval lenses. The Illuminated Indicator is offered with removable/ replaceable lamps and Contura II, III, V, or X styling. Illumination alerts the operator of essential system functions or malfunctions like: oil pressure, high temperature, fluid levels, parking brake, or general system malfunction. Contura VII Contura VII featuring gently curved corners and edges assuring compatibility with most any panel design. Intuitive feel is maximized by the use of 2 embossed circular pads located at opposite ends of the rocker. Any combination of Bar or Oval style lenses can be located in the pads providing a truly unique look, exclusive to Contura VII. www.carlingtech.com V–Series Accessories/Options Carling Technologies also offers many V-Series accessories including connectors, mounting panels, hole plugs, panel seals, and actuator removal tools. 81 V–Series Contura Sealed Rocker Switches - General Specifications Electrical Contact Rating 4VA @ 28VDC (MAX) resistive 15 amps, 125VAC 10 amps, 250VAC 1/2 HP 125-250VAC 20 amps, 4-14VDC 15 amps, 15-28VDC 10A, 14VT 6A, 125VAC L Dielectric Strength 1500 Volts RMS Insulation Resistance 50 Megohms Initial Contact Resistance 10 milliohms max. @ 4VDC Life 50,000- 100,000 cycles circuit dependent Contacts Silver alloy, silver tin-oxide, fine silver Terminals Brass or copper/silver plate 1/4” (6.3mm) Quick Connect terminations standard. Solder lug, Wire Lead Agency Certifications Environmental Environmental Sealed version: IP68, in accordance with IEC 60529, BS 5490, DIN 40050 & NFC 20 010. This rating applies to front panel components of the actual switch only, and signifies protection against dust and the prolonged effects of immersion under pressure. The standard test for immersion under pressure requires submersion under one meter of water for 30 minutes. The V-Series switch has exceeded these parameters, having been actuated and illuminated during submersion. Corrosion Flowing Mixed Gas (FMG) Class III 3 year accelerated Mechanical exposure per ASTM B-827, B-845 Endurance 150,000 cycles minimum Silver and gold contacts Operating Temp. -40°C to + 85°C circuit dependent Vibration 1 Per Mil-Std 202F, Method 204D Physical Test Condition A 0.06 DA or 10G’s 10-500 Hz. Tested with VCH Lighted Incandescent - rated 10,000 hours connector. Test criteria - No loss of Neon - rated 25,000 hours circuit during test and pre and post LED - rated 100,000 hours 1/2 life test contact resistance. (LED is internally ballasted for Vibration 2 Resonance search voltages to 24VDC) 24-50 Hz 0.40 DA SealsInternal 50-2000 ±10 G’s peak Optional external gasket panel seal Results Horizontal Axis 3-5 G’s max. Base Polyester blend rated to 125°C with a Random 24 Hz 0.06 PSD-Gsq/Hz UL flammability rating of 94V0. 60 Hz 0.50 Contura II, III, IV, V, VI 100 Hz 0.50 Actuator Hard Surface: Basic actuator 200 Hz 0.025 structure molded of thermoplastic 2000 Hz 0.025 polycarbonate with a hard Nylon 66 No loss of circuit during test; <10μ thermoplastic surface overlay. seconds chatter. Soft Surface: Basic actuator structure Shock Per Mil-Std 202F, Method 213B, Test Condition K @ 30G’s. Tested with molded of thermoplastic VCH connector. Test criteria - No loss polycarbonate with an elastomer overlay. of circuit during test, pre and post Contura X, XI, XII test contact resistance. Actuator, VP Nylon 66 Reinforced rated to 105°C Salt Spray Per Mil-Std 202F, Method 101D, Test Lens Polycarbonate rated at 100°C Condition A, 48 Hrs. Sealed version Actuator Travel (Angular Displacement) only. Dust Per Mil-Std 810C, Method 510.2 Air 2 position 18° Velocity 300 ±200 Feet/Min, Test 3 positions 9° from center Duration 16 Hrs. Thermal Shock Per Mil-Std 202F, Method 107F, Test Mounting Specifications Cond. A, -55°C to 85°C. Test criteria pre and post test contact resistance Panel Thickness Range Moisture Resistance Per Mil-Std 202F, Method 106F, Test Gaskets Acceptable Panel Thickness .830[21.08] Criteria - pre and post test contact 0 .030 to .250 (.76mm to 6.35mm) resistance 1 .030 to .109 & .147 to .157 Ignition Protection All Contura switches with sealed CUT (.76 to 2.77mm & 3.73 to 3.98mm) 1.450[36.83] TEST HOLE IN construction meet the requirements ACTUAL MATERIAL Recommended: No gasket with panel of UL1500/ISO8846 for ignition thickness of .032, .062, .093, .125,.187 or .250 protection, in addition to conformance with EC directive SWITCH MOUNTING HOLE 94/25/EC for marine products. 82 www.carlingtech.com V–Series Contura II, III, & IV Dimensional Specifications: in. [mm] www.carlingtech.com 83 V-Series Contura V, VI & VII Dimensional Specifications: in. [mm] CONTURA V CONTURA V SHOWN WITH BAR LENS SHOWN WITH LOW PROFILE LOCK 1.922[48.56] 1.922[48.56] 1.079 [27.40] 1.550 [39.37] .505 [12.83] .250 [6.35] X .031 [.78] .250 [6.35] X .031 [.78] .820 [20.83] .960 [24.38] 8 TERMINAL BASE W/O BARRIERS 2.029 [51.53] SWITCH SHOWN WITH VCH CONNECTOR 8 TERMINAL 84 7 8 1 2 5 2 5 3 6 3 6 1 BOTTOM VIEW TERMINAL ARRANGEMENT 8 TERMINAL BASE 10 .820 [20.83] 10 TERMINAL BASE W/O BARRIERS 4 8 0.985 [25.02] .250 [6.35] .031 [.78] .960 [24.38] .960 [24.38] 8 TERMINAL BASE W/BARRIERS 10 TERMINAL BASE W/O BARRIERS 1.000 [25.40] .250 [6.35] X .031 [.78] .390 [9.90] 1.922[48.82] 10 TERMINAL BASE W/BARRIER AND LAMP TERMINAL 1.020 [25.91] .505 [12.83] SHOWN WITH LARGE LENS AND BAR LENS 1.126 8 TERMINAL BASE W/O BARRIERS 1.020 [25.91] CONTURA VII SHOWN WITH OVAL LENS 1.950[49.53] .080[2.03] 1.479 [37.57] 8 TERMINAL BASE W/BARRIERS CONTURA VI .820 [20.83] .960 [24.38] 10 TERMINAL BASE W/O BARRIERS 7 4 9 BOTTOM VIEW TERMINAL ARRANGEMENT 10 TERMINAL BASE SWITCH SHOWN WITH VC1 CONNECTOR 10 TERMINAL SWITCH SHOWN WITH VC1 CONNECTOR 10 TERMINAL www.carlingtech.com V-Series Contura X, XI & XII Dimensional Specifications: in. [mm] CONTURA X STYLE CONTURA XI STYLE SHOWN WITH RAISED BRACKET .350[8.89] .667 [16.94] 1.910[48.51] CONTURA XII STYLE SHOWN WITH RAISED BRACKET AND TWO SQUARE LENSES 1.910[48.51] .426[10.82] .350[8.89] 1.586[40.28] SHOWN WITH PADDLE ACTUATOR 1.305[33.15] 1.506[38.25] 1.370[34.79] 1.370[34.79] 8 TERMINAL BASE W/BARRIERS 1.370[34.79] 10 TERMINAL BASE W/O BARRIERS .960[24.38] 8 TERMINAL BASE W/O BARRIERS .960[24.38] .960[24.38] .780[19.81] .780[19.81] .780[19.81] .250[6.35] X .031[.78] .390[9.90] .390[9.90] .820[20.82] www.carlingtech.com .820[20.82] 10 TERMINAL BASE W/BARRIERS 8 TERMINAL BASE W/BARRIERS SWITCH SHOWN WITH VCH CONNECTOR 8 TERMINAL .390[9.90] .820[20.82] 10 TERMINAL BASE W/O BARRIERS 8 1 7 4 8 7 1 4 2 5 2 5 3 6 3 6 BOTTOM VIEW TERMINAL ARRANGEMENT 8 TERMINAL BASE 10 9 BOTTOM VIEW TERMINAL ARRANGEMENT 10 TERMINAL BASE SWITCH SHOWN WITH VC1 CONNECTOR 10 TERMINAL 85 V-Series Contura II & XII - Circuit Diagram CIRCUIT CIRCUIT DIAGRAM CIRCUIT CIRCUIT DIAGRAM 3 1 3 2 3 3 2 3 3 1 2 5 3 4 6 2 2 1 3 4 2 6 6 4 5 6 5 SYMBOL LEGEND 2 5 3 4 DEFINITION DESIGNATES TERMINALS AND CONTACTS DESIGNATES LAMP LOCATION DESIGNATES MAINTAINED CIRCUITS DESIGNATES OTHER POSITION H 2 5 3 2 SYM. 3 8 6 6 G 1 3 1 6 3 3 2 1 S 2 7 6 5 2 F 1 5 2 5 3 1 2 6 R 2 3 4 3 5 E 1 6 M D 5 4 5 3 1 6 2 3 3 L 2 1 6 5 2 5 C 4 1 6 2 3 4 K 2 86 5 B 1 3 J 2 3 CIRCUIT DIAGRAM 1 6 A 2 CIRCUIT DESIGNATES MOMENTARY CIRCUITS DESIGNATES TWO POSITION CONNECTION 2 5 DESIGNATES EXTERNAL JUMPER PROVIDED BY CUSTOMER www.carlingtech.com V-Series Contura II & XII - Circuit Diagram LAMP CIRCUIT CIRCUIT DIAGRAM LAMP CIRCUIT +8 +8 A/1 F/6 1 G/7 2 M/R 2 J/8 +1 +3 -4 SPECIAL #3 +6 1 2 N/T +8 -6 2 1 SPECIAL #4 1 +3 2 -7 +3 +6 1 -7 2 -7 -8 2 +1 +3 -4 P/V 2 -6 1 2 -7 +8 +1 +3 1 2 K/W CIRCUIT DIAGRAM 1 U/Y 2 (-)7 CIRCUIT DIAGRAM 3 1 +6 1 -7 3 17 18 10(-) J1 1 1 2 5 2 3 14 3 14 5 CIRCUIT DIAGRAM CIRCUIT CIRCUIT 10(-) J5 J5 1 3 5 1 3 5 3 1 3 14 15 12 6 16 6 16 JK 8 8 17 18 10(-) SYMBOL LEGEND SYM. SYMBOL LEGENDDEFINITION 1 J4 1 J4 2 3 14 15 12 3 14 JK 17 18 10(-) 3 11 13 1311 1 1 5 3 14 JJ 17 18 10(-) 5 NOTE: J circuits are available for all non-locking V-Series styles. Consult factory for p / n details. 6 11 13 13 11 8 J3 3 6 3 14 JJ 1 2 3 14 5 8 17 18 10(-) 5 -9 8 J3 2 -7 8 5 1 5 2 JA 1 J2 1 JA 17 18 10(-) J2 +10 CIRCUIT DIAGRAM 13 11 2 +8 CIRCUIT DIAGRAM 11 13 17 18 2 2 17 18 10(-) CIRCUIT 17 18 3 2 8 8 CIRCUIT CIRCUIT DIAGRAM 10(-) 1 17 18 10(-) J1 2 2 -7 1 +6 1 +8 -6 +3 2 +1 +3 1 SPECIAL #1 +3 H/Z -7 13 11 +3 1 +8 C/3 11 13 L/9 CIRCUIT DIAGRAM -6 -7 +3 CIRCUIT +3 LAMP CIRCUIT -7 1 -7 CIRCUIT -6 2 +8 1 E/5 CIRCUIT DIAGRAM -7 +3 D/4 +3 1 -7 B/2 LAMP CIRCUIT CIRCUIT DIAGRAM 5 5 www.carlingtech.com SYM. CIRCUIT DESIGNATES TERMINALS AND CONTACTS DEFINITION DESIGNATES LAMP LOCATION DESIGNATES TERMINALS AND CONTACTS DESIGNATES LAMP LOCATION JA,JJ,JK J1,J3,J4,J5 J2 CONNECTOR PART # JC1-01 JC2-01 JC3-01 DESIGNATES TWO POSITION CIRCUIT 87 V-Series Contura II & III Sealed Rocker Switches - Ordering Scheme V 1 D A B T 0 B — A R B 00 — 0 00 1 Series 2 Circuit 4 5 6 Termination Illumination Lamp 3 Rating 7 Lamp 8 Bracket Terminal Connections as viewed from bottom of switch: 8 terminal 10 terminal 8 - - 7 8- -7 1 - - 4 1- -4 2 - - 5 2- -5 3 - - 6 3- -6 10 - - 9 ( ) - momentary SP - single pole - uses terminals 1, 2 & 3. DP - double pole uses terminals 1, 2, 3, 4, 5 & 6. Terminals 7, 8, 9 & 10 for lamp circuit only. 1 2 3 SPDP 2 & 3, 5 & 6 Connected Terminals 1 & 2, 4 & 5 1A ON NONE OFF 2B (ON) NONE OFF 3C ON NONE (OFF) 4D ON NONE ON 5F ON NONE (ON) 6J ON OFF ON 7K ON OFF (ON) 8L (ON) OFF (ON) SPECIAL CIRCUITS H* 2&3 2 & 3, 5 & 4 5&4 G* 2 & 3, 5 & 6 2&3 OFF S 2 & 3, 5 & 6 2&3 1&2 M* (2 & 3, 5 & 6) 2&3 OFF R (2 & 3, 5 & 6) 2&3 1&2 E* 5&6 5&3 5&1 *Jumper between terminals 2 & 5 for circuits H, G, & M are specified in selection 4. External jumper between terminals 2 & 4 for circuit E are provided by customer. Circuit E may be used for SP OFF-ON-ON circuit. 3 RATING3 .4VA @ 28VDC Resistive 15A 24V 20A 18V 20A 12V 20A 14V, 10A 14VT (circuit 1, 4 , A & D only) 10A 14V, 6A 14VT (circuit G only) .4VA/20A 12V .4VA/15A 24V 4 TERMINATION / BASE STYLE 8 term 10 term Termination 1 2 .250 TAB (QC) no barriers A B .250 TAB (QC) with barriers J K .250 TAB (QC) no barriers 3 4 Solder Lug no barriers C D Solder Lug 5 6 Wire Leads no barriers E F Wire Leads Note: Codes J & K for circuits H, G & M. 5 ILLUMINATION & SWITCH SEALING 12 Legend 0 1 125VAC 4 3V No lamp Neon Incandescent LED* 13 14 Legend Actuator Orientation Lens Legend 2 250VAC 6 12V 5 6V superbright Amber Green L F M G N H P J Red A B C D 2VDC 6VDC 12VDC 24VDC 8 24V 7 18V superbright Red R S T V * Consult factory for “daylight bright” LED options. Typical current draw for LED is 20ma. 8 FLUSH BRACKET COLOR1, PANEL SEAL 9 ACTUATOR No Actuator Contura II Contura III 0 A B C D 3,6 Actuator orientation above terminals: 10 LENS 0 - No Actuator White Clear 6 1 7 2 8 3 Gray G H White W Y Black B C No Seal One Seal 1,4 Z - No Lens Amber Green B G C H D J Red M N P Blue T U V E F R S W Y Square lens options available only for Contura II: 4 5 9 A K L Lens color for LEDs must be clear, white, or match color of LED. Green or blue lenses are not recommended with Neon lamps. 11 ACTUATOR COLOR1 AND TEXTURE Jumper No No Yes T2 to 5 No No No No Lamp #1:above terminals 1 & 4 end of switch.; Lamp #2 above terminals 3 & 6 end of switch. Positive (+) and negative (-) symbols apply to LED lamps only Actuator Lens position Lamp wired to Sealed Unsealed Lamps when Illuminated Terminals S 0 NONE Independent 8+ 7A 1 #1 Down 3+ 7B 2 #1 Up 3+ 7C 3 #2 Down 3+ 7D 4 #1 Down 1+ 7&# 2 E 5 Up 1+ 7#1 Up 3+ 7&# 2 F 6 Independent 8+ 7#1 Up 3+ 6&# 2 G 7 Independent 8+ 7#1 Up 3+ 7&# 2 H Z Independent 8+ 7#2 U Y Independent 8+ 7#1 Independent 10+ 9&# 2 Selections for Single Pole Switches Only: J 8 Down 3+ 8#1 Independent 6+ 7&# 2 K W Independent 8+ 7#1 Independent 6+ 7&# 2 Selections for Double Pole Switches Only: L 9 Down 3+ 6#1 M R Up 3+ 6#2 N T Down 3+ 6#1 Down 1+ 4&# 2 V Up 1+ 4#1 P &# 2 Up 3+ 6- 88 11 Color Selection 6: above terminals 1 & 4; Selection 7: above terminals 3 & 6 2 CIRCUIT 1 B C D E F M N 10 Lens 6,7 LAMP (SAME CODING FOR BOTH SELECTIONS) 1 SERIES V Position: 9 Actuator 0 - No Actuator BlackGray Red White BGRW Soft Surface Hard Surface CHSY 12 ACTUATOR LENS OR BODY LEGENDS2 11 ON OFF 12 OFF ON 13 | O 14 O | 15 O O FN F 16 O O FN F 17 O | 18 | O For additional legend options & codes, visit us at www.carlingtech.com. 13 LEGEND ORIENTATION 0 1 2 3 4 No legend (used with codes 11-18 in selection 12) Orientation 1 Orientation 2 Orientation 3 Orientation 4 14 ACTUATOR LENS LEGEND 00 No legend this location / no actuator (used with codes 11-18 in selection 12) Selection 14 required when switch requires two legends. If the two legends consist of one lens and one body legend, lens legend must be specified in selection 12; body legend specified in selection 14. For legend options & codes, visit us at www.carlingtech.com. Notes: Consult factory to verify horsepower rating for your particular circuit choice. 1 Custom colors are available. Consult factory. 2 Body legends not available on Soft surface actuators; White imprinting is standard on black actuators; Black imprinting is standard on white, red and gray actuators; Custom colors are available, consult factory. 3 Additional ratings available. See V-Series Switch Accessories page. 4 Contura II available with two square lenses. Consult factory for details. www.carlingtech.com V-Series Contura II & III Locking Sealed Rocker Switches - Ordering Scheme V 1 D A S W 0 B — A Z E 00 — 0 1 Series 2 Circuit 3 Rating 4 5 6 Termination Illumination Lock 7 Lamp 10 Lens 11 Function 12 Legend 13 Legend Orientation Lamp above terminals 3 & 6 end of switch 2 CIRCUIT Terminal Connections as viewed from bottom of switch: 8 terminal 10 terminal 8 - - 7 8- -7 1 - - 4 1- -4 2 - - 5 2- -5 3 - - 6 3- -6 10 - - 9 ( ) - momentary SP - single pole - uses terminals 1, 2 & 3. DP - double pole uses terminals 1, 2, 3, 4, 5 & 6. Terminals 7, 8, 9 & 10 for lamp circuit only. 1 2 3 SPDP 2 & 3, 5 & 6 Connected Terminals 1 & 2, 4 & 5 1A ON NONE OFF 2B (ON) NONE OFF 3C ON NONE (OFF) 4D ON NONE ON 5F ON NONE (ON) 6J ON OFF ON 7K ON OFF (ON) 8L (ON) OFF (ON) SPECIAL CIRCUITS H* 2&3 2 & 3, 5 & 4 5&4 G* 2 & 3, 5 & 6 2&3 OFF S 2 & 3, 5 & 6 2&3 1&2 M* (2 & 3, 5 & 6) 2&3 OFF R (2 & 3, 5 & 6) 2&3 1&2 E* 5&6 5&3 5&1 *Jumper between terminals 2 & 5 for circuits H, G, & M are specified in selection 4. External jumper between terminals 2 & 4 for circuit E are provided by customer. Circuit E may be used for SP OFF-ON-ON circuit. 3 RATING4 1 B C D E F M N 9 Actuator 7 LAMP 1 SERIES V Position: 8 Bracket 8 term 10 term Termination 1 2 .250 TAB (QC) no barriers A B .250 TAB (QC) with barriers J K .250 TAB (QC) no barriers 3 4 Solder Lug no barriers C D Solder Lug 5 6 Wire Leads no barriers E F Wire Leads Note: Codes J & K for circuits H, G & M. 2 250VAC 6 12V 5 6V superbright Amber Green L F M G N H P J Red A B C D 2VDC 6VDC 12VDC 24VDC 8 24V 7 18V superbright Red R S T V * Consult factory for “daylight bright” LED options. Typical current draw for LED is 20ma. 8 FLUSH BRACKET COLOR1, PANEL SEAL Gray G H White W Y Black B C No Seal One Seal 9 HARD SURFACE ACTUATOR1 Contura II Black A Grey B Red G White H Contura III C D E F 3,6 Actuator orientation above terminals: 10 LENS Z - No Lens White Clear 8 3 Amber D Green J Red P Lens color for LEDs must be clear, white, or match color of LED. Green or blue lenses are not recommended with Neon lamps. .4VA @ 28VDC Resistive 15A 24V 20A 18V 20A 12V 20A 14V, 10A 14VT (circuit 1, 4 , A & D only) 10A 14V, 6A 14VT (circuit G only) .4VA/20A 12V .4VA/15A 24V 4 TERMINATION / BASE STYLE 0 1 125VAC 4 3V No lamp Neon Incandescent LED* 1,4 Blue V 11 ACTUATOR LOCK FUNCTION AND COLOR1 Jumper No No Yes T2 to 5 No No No No 5 ILLUMINATION & SWITCH SEALING Lamp #1:above terminals 1 & 4 end of switch.; Lamp #2 above terminals 3 & 6 end of switch. Positive (+) and negative (-) symbols apply to LED lamps only Actuator Lens position Lamp wired to Sealed Unsealed Lamps when Illuminated Terminals S 0 NONE Up 3+ 7C 3 #2 Independent 8+ 7H Z #2 Selections for Double Pole Switches Only: Up 3+ 6R #2 M Lock Color Match Actuator Black White Red Safety Orange 12 ACTUATOR LENS OR BODY LEGEND2 00 - No Legend 21 22 OFF ON 25 O F F Lock above terminals 1 & 4 end of switch. Wlock 23 26 O N O 27 O 24 I 28 I For additional legend options & codes, visit us at www.carlingtech.com. ORIENTATION OF ACTUATOR/LENS IN PANEL 13 LEGEND ORIENTATION 0 1 2 3 4 No legend (used with codes 21-28 in selection 12) Orientation 1 Orientation 2 Orientation 3 Orientation 4 ORIENTATION 1 ORIENTATION 4 AZC45-1 45 6 LOCK Up Down Up & Down Center3 A HR1 BJ S2 CKT 3 DL V4 E M W5 ORIENTATION 2 AZC45-2 45 ORIENTATION 3 Notes: Consult factory to verify horsepower rating for your particular circuit choice. 1 Custom colors are available. Consult factory. 2 White imprinting is standard on black actuators; Black imprinting is standard on white, red and gray actuators; Custom colors are available, consult factory. 3 Only available with 3 position circuits. Center OFF and special circuits only available with center position lock function. 4 Additional ratings available. See V-Series Switch Accessories page. www.carlingtech.com 89 V-Series Contura IV Sealed Rocker Switches - Ordering Scheme V 1 D A B T 0 B — E P C 00 — 0 00 1 Series 2 Circuit 4 5 6 Termination Illumination Lamp 3 Rating 7 Lamp 8 Bracket Terminal Connections as viewed from bottom of switch: 8 terminal 10 terminal 8 - - 7 8- -7 1 - - 4 1- -4 2 - - 5 2- -5 3 - - 6 3- -6 10 - - 9 ( ) - momentary SP - single pole - uses terminals 1, 2 & 3. DP - double pole uses terminals 1, 2, 3, 4, 5 & 6. Terminals 7, 8, 9 & 10 for lamp circuit only. 1 2 3 SPDP 2 & 3, 5 & 6 Connected Terminals 1 & 2, 4 & 5 1A ON NONE OFF 2B (ON) NONE OFF 3C ON NONE (OFF) 4D ON NONE ON 5F ON NONE (ON) 6J ON OFF ON 7K ON OFF (ON) 8L (ON) OFF (ON) SPECIAL CIRCUITS H* 2&3 2 & 3, 5 & 4 5&4 G* 2 & 3, 5 & 6 2&3 OFF S 2 & 3, 5 & 6 2&3 1&2 M* (2 & 3, 5 & 6) 2&3 OFF R (2 & 3, 5 & 6) 2&3 1&2 E* 5&6 5&3 5&1 *Jumper between terminals 2 & 5 for circuits H, G, & M are specified in selection 4. External jumper between terminals 2 & 4 for circuit E are provided by customer. Circuit E may be used for SP OFF-ON-ON circuit. 3 RATING4 .4VA @ 28VDC Resistive 15A 24V 20A 18V 20A 12V 20A 14V, 10A 14VT (circuit 1, 4 , A & D only) 10A 14V, 6A 14VT (circuit G only) .4VA/20A 12V .4VA/15A 24V 4 TERMINATION / BASE STYLE 8 term 10 term Termination 1 2 .250 TAB (QC) no barriers A B .250 TAB (QC) with barriers J K .250 TAB (QC) no barriers 3 4 Solder Lug no barriers C D Solder Lug 5 6 Wire Leads no barriers E F Wire Leads Note: Codes J & K for circuits H, G & M. 5 ILLUMINATION & SWITCH SEALING 12 Legend 13 14 Legend Actuator Orientation Lens Legend 0 1 125VAC 4 3V No lamp Neon Incandescent LED* 2 250VAC 6 12V 5 6V superbright Amber Green L F M G N H P J Red A B C D 2VDC 6VDC 12VDC 24VDC 8 24V 7 18V superbright Red R S T V * Consult factory for “daylight bright” LED options. Typical current draw for LED is 20ma. 8 FLUSH BRACKET COLOR1, PANEL SEAL Gray G H White W Y Black B C No Seal One Seal 9 ACTUATOR No Actuator Contura IV, left orientation Contura IV, left orientation, laser etched Contura IV, right orientation Contura IV, right orientation, laser etched Actuator orientation above terminals: 10 LENS 0 - No Actuator Clear White 1 6 2 7 3 8 4 9 5 A Z - No Lens Amber Green B G C H D J E K F L 1,4 0 E T F R 3,6 Red M N P R S Lens color for LEDs must be clear, white, or match color of LED. Green or blue lenses are not recommended with Neon lamps. 11 ACTUATOR COLOR1,5,6 Jumper No No Yes T2 to 5 No No No No Lamp #1:above terminals 1 & 4 end of switch.; Lamp #2 above terminals 3 & 6 end of switch. Positive (+) and negative (-) symbols apply to LED lamps only Actuator Lens position Lamp wired to Sealed Unsealed Lamps when Illuminated Terminals S 0 NONE Independent 8+ 7A 1 #1 Down 3+ 7B 2 #1 Up 3+ 7C 3 #2 Down 3+ 7D 4 #1 Down 1+ 7&# 2 E 5 Up 1+ 7#1 Up 3+ 7&# 2 F 6 Independent 8+ 7#1 Up 3+ 6&# 2 G 7 Independent 8+ 7#1 Up 3+ 7&# 2 H Z Independent 8+ 7#2 U Y Independent 8+ 7#1 Independent 10+ 9&# 2 Selections for Single Pole Switches Only: J 8 Down 3+ 8#1 Independent 6+ 7&# 2 K W Independent 8+ 7#1 Independent 6+ 7&# 2 Selections for Double Pole Switches Only: L 9 Down 3+ 6#1 M R Up 3+ 6#2 N T Down 3+ 6#1 Down 1+ 4&# 2 V Up 1+ 4#1 P &# 2 Up 3+ 6- 90 11 Color Selection 6: above terminals 1 & 4; Selection 7: above terminals 3 & 6 2 CIRCUIT 1 B C D E F M N 10 Lens 6,7 LAMP (same coding for both selections) 1 SERIES V Position: 9 Actuator No Actuator 0 Black C Gray H Red S White Y Blue T U V W Y Nickel D EF Pewter E 12 ACTUATOR LENS OR BODY LEGENDS2 11 ON OFF 12 OFF ON 13 | O 14 O | 15 O O FN F 16 O O FN F 17 O | 18 | O For additional legend options & codes, visit us at www.carlingtech.com. ORIENTATION OF ACTUATOR/LENS IN PANEL 13 LEGEND ORIENTATION 0 1 2 3 4 No legend (used with codes 11-18 in selection 12) Orientation 1 Orientation 2 Orientation 3 Orientation 4 ORIENTATION 1 ORIENTATION 4 E8C45-100 E3C70-200 F8C45-100 F3C70-200 ORIENTATION 2 E8C45-300 F8C45-300 ORIENTATION 3 14 ACTUATOR LENS LEGEND 00 No legend this location / no actuator (used with codes 11-18 in selection 12) Selection 14 required when switch requires two legends. If the two legends consist of one lens and one body legend, lens legend must be specified in selection 12; body legend specified in selection 14. For legend options & codes, visit us at www.carlingtech.com. Notes: Consult factory to verify horsepower rating for your particular circuit choice. 1 Custom colors are available. Consult factory. 2 White imprinting is standard on black actuators; Black imprinting is standard on white, red and gray actuators; Custom colors are available, consult factory. 3 Gloss brow is on left side of E actuator and right side of F actuator. 4 Additional ratings available. See V-Series Switch Accessories page. 5 Laser etched rocker only available with lens code Z & actuator colors black, nickel or pewter. 6 Pewter and nickel colors only available with laser etched actuator. www.carlingtech.com V-Series Contura V Sealed Rocker Switches - Ordering Scheme V 1 D A B T 0 B — G P C 00 — 0 00 1 Series 2 Circuit 4 5 6 Termination Illumination Lamp 3 Rating 7 Lamp 8 Bracket 11 Color 12 Legend 13 14 Legend Actuator Orientation Lens Legend Selection 6: above terminals 1 & 4; Selection 7: above terminals 3 & 6 2 CIRCUIT Terminal Connections as viewed from bottom of switch: 8 terminal 10 terminal 8 - - 7 8- -7 1 - - 4 1- -4 2 - - 5 2- -5 3 - - 6 3- -6 10 - - 9 ( ) - momentary SP - single pole - uses terminals 1, 2 & 3. DP - double pole uses terminals 1, 2, 3, 4, 5 & 6. Terminals 7, 8, 9 & 10 for lamp circuit only. 1 2 3 SPDP 2 & 3, 5 & 6 Connected Terminals 1 & 2, 4 & 5 1A ON NONE OFF 2B (ON) NONE OFF 3C ON NONE (OFF) 4D ON NONE ON 5F ON NONE (ON) 6J ON OFF ON 7K ON OFF (ON) 8L (ON) OFF (ON) SPECIAL CIRCUITS H* 2&3 2 & 3, 5 & 4 5&4 G* 2 & 3, 5 & 6 2&3 OFF S 2 & 3, 5 & 6 2&3 1&2 M* (2 & 3, 5 & 6) 2&3 OFF R (2 & 3, 5 & 6) 2&3 1&2 E* 5&6 5&3 5&1 *Jumper between terminals 2 & 5 for circuits H, G, & M are specified in selection 4. External jumper between terminals 2 & 4 for circuit E are provided by customer. Circuit E may be used for SP OFF-ON-ON circuit. 3 RATING4 1 B C D E F M N 10 Lens 6,7 LAMP (same coding for both selections) 1 SERIES V Position: 9 Actuator .4VA @ 28VDC Resistive 15A 24V 20A 18V 20A 12V 20A 14V, 10A 14VT (circuit 1, 4 , A & D only) 10A 14V, 6A 14VT (circuit G only) .4VA/20A 12V .4VA/15A 24V 4 TERMINATION / BASE STYLE 8 term 10 term Termination 1 2 .250 TAB (QC) no barriers A B .250 TAB (QC) with barriers J K .250 TAB (QC) no barriers 3 4 Solder Lug no barriers C D Solder Lug 5 6 Wire Leads no barriers E F Wire Leads Note: Codes J & K for circuits H, G & M. 5 ILLUMINATION & SWITCH SEALING 2 250VAC 6 12V 5 6V superbright Amber Green L F M G N H P J Red A B C D 2VDC 6VDC 12VDC 24VDC 8 FLUSH BRACKET COLOR1, PANEL SEAL Gray G H White W Y Black B C No Seal One Seal 9 ACTUATOR No Actuator Contura V Contura V, laser etched 0 G P 10 LENS Lens style & location: #1/ #2 Lens color for LEDs must be clear, white, or match color of LED. Green or blue lenses are not recommended with Neon lamps. 0 - No Actuator White Clear 6 1 7 2 8 3 9 4 A 5 No Actuator 0 Jumper No No Yes T2 to 5 No No No No 8 24V 7 18V superbright Red R S T V * Consult factory for “daylight bright” LED options. Typical current draw for LED is 20ma. Z - No Lens Amber Green B G C H D J E K F L 11 ACTUATOR COLOR1,3,3 Lamp #1:above terminals 1 & 4 end of switch.; Lamp #2 above terminals 3 & 6 end of switch. Positive (+) and negative (-) symbols apply to LED lamps only Actuator Lens position Lamp wired to Sealed Unsealed Lamps when Illuminated Terminals S 0 NONE Independent 8+ 7A 1 #1 Down 3+ 7B 2 #1 Up 3+ 7C 3 #2 Down 3+ 7D 4 #1 Down 1+ 7&# 2 E 5 Up 1+ 7#1 Up 3+ 7&# 2 F 6 Independent 8+ 7#1 Up 3+ 6&# 2 G 7 Independent 8+ 7#1 Up 3+ 7&# 2 H Z Independent 8+ 7#2 U Y Independent 8+ 7#1 Independent 10+ 9&# 2 Selections for Single Pole Switches Only: J 8 Down 3+ 8#1 Independent 6+ 7&# 2 K W Independent 8+ 7#1 Independent 6+ 7&# 2 Selections for Double Pole Switches Only: L 9 Down 3+ 6#1 M R Up 3+ 6#2 N T Down 3+ 6#1 Down 1+ 4&# 2 V Up 1+ 4#1 P &# 2 Up 3+ 6- www.carlingtech.com 0 1 125VAC 4 3V No lamp Neon Incandescent LED* Black C Gray H Red S Red M N P R S White Y Blue T U V W Y Nickel D bar bar/bar oval oval/bar oval/oval Pewter E 12 ACTUATOR LENS OR BODY LEGENDS2,6 11 ON OFF 12 OFF ON 13 | O 14 O | 15 O O FN F 16 O O FN F 17 O | 18 | O For additional legend options & codes, visit us at www.carlingtech.com. 13 LEGEND ORIENTATION 0 1 2 3 4 No legend (used with codes 11-18 in selection 12) Orientation 1 Orientation 2 Orientation 3 Orientation 4 4G13L 4G MC MA MA3MC MA 4G MC 3L 4G200 MA1MC ORIENTATION OF ACTUATOR/LENS IN PANEL ORIENTATION 1 ORIENTATION 4 ORIENTATION 2 ORIENTATION 3 14 ACTUATOR LENS LEGEND 00 No legend this location / no actuator (used with codes 11-18 in selection 12) Selection 14 required when switch requires two legends. If the two legends consist of one lens and one body legend, lens legend must be specified in selection 12; body legend specified in selection 14. For legend options & codes, visit us at www.carlingtech.com. Notes: Consult factory to verify horsepower rating for your particular circuit choice. 1 Custom colors are available. Consult factory. 2 White imprinting is standard on black actuators; Black imprinting is standard on white, red and gray actuators; Custom colors are available, consult factory. 3 Laser Etched rocker only available with lens code Z & actuator colors black, nickel or pewter. 4 Additional ratings available. See V-Series Switch Accessories page. 5 Nickel and Pewter colors only available with laser etched actuator. 6 Consult factory for laser etched lens callout. 91 V-Series Contura IV & V Locking Sealed Rocker Switches - Ordering Scheme V 1 D A S W 0 B — J Z E 00 — 0 3 Rating 4 5 6 Termination Illumination Lock 7 Lamp Terminal Connections as viewed from bottom of switch: 8 terminal 10 terminal 8 - - 7 8- -7 1 - - 4 1- -4 2 - - 5 2- -5 3 - - 6 3- -6 10 - - 9 SPDP 1A 4D 6J 7K 8L 9N ( ) - momentary SP - single pole - uses terminals 1, 2 & 3. DP - double pole uses terminals 1, 2, 3, 4, 5 & 6. Terminals 7& 8 for lamp circuit only. Terminals 9 & 10 are not used with locking style switches. 1 2 & 3, 5 & 6 ON ON ON ON (ON) OFF 2 Connected Terminals NONE NONE OFF OFF OFF NONE 3 1 & 2, 4 & 5 OFF ON ON (ON) (ON) ON 3 RATING4 1 B C D E F M N 10 Lens 11 Function 12 Legend 13 Legend Orientation Lamp above terminals 3 & 6 end of switch CIRCUIT3 Position: 9 Actuator 7 LAMP 1 SERIES V 2 8 Bracket .4VA @ 28VDC Resistive 15A 24V 20A 18V 20A 12V 20A 14V, 10A 14VT (circuit 1, 4 , A & D only) 10A 14V, 6A 14VT (circuit G only) .4VA/20A 12V .4VA/15A 24V 4 TERMINATION / BASE STYLE 8 term 10 term Termination 1 2 .250 TAB (QC) no barriers A B .250 TAB (QC) with barriers J K .250 TAB (QC) no barriers 3 4 Solder Lug no barriers C D Solder Lug 5 6 Wire Leads no barriers E F Wire Leads Note: Codes J & K for circuits H, G & M. Jumper No No Yes T2 to 5 No No No No 5 ILLUMINATION & SWITCH SEALING Lamp #1:above terminals 1 & 4 end of switch.; Lamp #2 above terminals 3 & 6 end of switch. Positive (+) and negative (-) symbols apply to LED lamps only Actuator Lens position Lamp wired to Sealed Unsealed Lamps when Illuminated Terminals S 0 NONE Up 3+ 7C 3 #2 Independent 8+ 7H Z #2 Selections for Double Pole Switches Only: Up 3+ 6R #2 M 6 LOCK Lock above terminals 1 & 4 end of switch. low profile lock W Y6 high profile lock Notes: Consult factory to verify horsepower rating for your particular circuit choice. 1 Custom colors are available. Consult factory. 2 White imprinting is standard on black actuators; Black imprinting is standard on white, red and gray actuators; Custom colors are available, consult factory. 3 Only available with 3 position circuits. Center OFF and special circuits only available with center position lock function. 4 Additional ratings available. See V-Series Switch Accessories page. 5 Located at T3-6 end of switch. 6 Contura V style only. 0 1 125VAC 4 3V No lamp Neon Incandescent LED* 2 250VAC 6 12V 5 6V superbright Amber Green L F M G N H P J Red A B C D 2VDC 6VDC 12VDC 24VDC 8 24V 7 18V superbright Red R S T V 8 FLUSH BRACKET COLOR1, PANEL SEAL Gray G H White W Y Black B C No Seal One Seal 9 HARD SURFACE ACTUATOR CONTURA IV: Orientation Left Black J Grey K Red L Right N P R CONTURA V: Black U Grey V Red W 10 LENS5 Z - No Lens White Clear B A H G Amber C J White M S Actuator orientation above terminals: 3,6 1,4 Actuator orientation above terminals: 3,6 1,4 White Y Green D K Red E L Lens color for LEDs must be clear, white, or match color of LED. Green or blue lenses are not recommended with Neon lamps. Blue bar lens F oval lens M 11 ACTUATOR LOCK FUNCTION AND COLOR1 Lock Color Match Actuator Black White Red Safety Orange Gray Up Down Up & Down Center3 A HR1 BJ S2 CKT 3 DL V4 E M W5 F GN6 12 ACTUATOR LENS OR BODY LEGEND2 00 - No Legend 21 22 OFF ON 25 O F F 26 O N 23 O 27 O 24 I 28 I For additional legend options & codes, visit us at www.carlingtech.com. ORIENTATION OF ACTUATOR/LENS IN PANEL 13 LEGEND ORIENTATION 0 1 2 3 4 ORIENTATION 1 No legend Orientation 1 Orientation 2 Orientation 3 Orientation 4 JHAY3-100 JHAY3-200 JHAY3-300 ORIENTATION 2 2 Circuit ORIENTATION 4 1 Series P P P P P P NHAY3-100 92 NHAY3-200 NHAY3-300 ORIENTATION 3 www.carlingtech.com V-Series Contura VI WAVE Sealed Rocker Switches - Ordering Scheme V 1 D B G N T B 2 Circuit 3 Rating 4 5 6 Termination Illumination Lamp 8 Bracket 7 Lamp 11 Lens 12 Color 13 Insert Color 1 00 14 Actuator Lens 15 16 Legend Actuator Orientation Lens Legend Selection 6: above terminals 1 & 4; Selection 7: above terminals 3 & 6 2 CIRCUIT Terminal Connections as viewed from bottom of switch: 8 terminal 10 terminal 8 - - 7 8- -7 1 - - 4 1- -4 2 - - 5 2- -5 3 - - 6 3- -6 10 - - 9 Position: ( ) - momentary SP - single pole - uses terminals 1, 2 & 3. DP - double pole uses terminals 1, 2, 3, 4, 5 & 6. Terminals 7, 8, 9 & 10 for lamp circuit only. 1 2 3 SPDP 2 & 3, 5 & 6 Connected Terminals 1 & 2, 4 & 5 1A ON NONE OFF 2B (ON) NONE OFF 3C ON NONE (OFF) 4D ON NONE ON 5F ON NONE (ON) 6J ON OFF ON 7K ON OFF (ON) 8L (ON) OFF (ON) SPECIAL CIRCUITS H* 2&3 2 & 3, 5 & 4 5&4 G* 2 & 3, 5 & 6 2&3 OFF S 2 & 3, 5 & 6 2&3 1&2 M* (2 & 3, 5 & 6) 2&3 OFF R (2 & 3, 5 & 6) 2&3 1&2 E* 5&6 5&3 5&1 *Jumper between terminals 2 & 5 for circuits H, G, & M are specified in selection 4. External jumper between terminals 2 & 4 for circuit E are provided by customer. Circuit E may be used for SP OFF-ON-ON circuit. 3 3 RATING .4VA @ 28VDC Resistive 15A 24V 20A 18V 20A 12V 20A 14V, 10A 14VT (circuit 1, 4 , A & D only) 10A 14V, 6A 14VT (circuit G only) .4VA/20A 12V .4VA/15A 24V 4 TERMINATION / BASE STYLE 8 term 1 A J 3 C 5 E 10 Lens 6,7 LAMP (same coding for both selections) 1 SERIES V 1 B C D E F M N H A 7 C B AC 9 Actuator 10 term 2 B K 4 D 6 F Termination .250 TAB (QC) no barriers .250 TAB (QC) with barriers .250 TAB (QC) no barriers Solder Lug no barriers Solder Lug Wire Leads no barriers Wire Leads 5 ILLUMINATION & SWITCH SEALING 2 250VAC 6 12V 5 6V superbright Amber Green L F M G N H P J Red A B C D 2VDC 6VDC 12VDC 24VDC 8 FLUSH BRACKET COLOR1, PANEL SEAL 9 ACTUATOR 0 Gray G H White W Y Black B C No Seal One Seal H High Insert No Actuator L Low Insert 10,11 LENS4 Lens color for LEDs must be clear, white, or match color of LED. Green or blue lenses are not recommended with Neon lamps. 0 - No Actuator White Clear 7 – – 3 – 4 A – C Z - No Lens Amber Green C H D J E K F L H Black S Gray Red 13 INSERT COLOR Jumper No No Yes T2 to 5 No No No No 8 24V 7 18V superbright Red R S T V * Consult factory for “daylight bright” LED options. Typical current draw for LED is 20ma. 12 ACTUATOR COLOR B C D Red N P R S Y Blue U V W Y Bar Lens Translucent Bar Lens Transparent Oval Lens Transparent Oval Lens Translucent White N Bright Nickel Plated S Satin Chrome Plated T Satin Nickel Plated W White Black Bright Chrome Plated Satin Chrome Painted 14 ACTUATOR LENS OR BODY LEGENDS2 00 - No Legend this location/No actuator 11 ON OFF 12 OFF ON 13 | O 14 O | 15 O O FN F 16 O O FN F 17 O | 18 | O For additional legend options & codes, visit us at www.carlingtech.com. Orientation 1 15 LEGEND ORIENTATION 0 1 2 3 4 VTHAACN-MC1MC No legend (used with codes 11-18 in selection 12) Orientation 1 Orientation 2 Orientation 3 Orientation 4 VTHA7CN-3M100 VTHWZCB-45146 VTLSZSC-70100 Orientation 2 Lamp #1:above terminals 1 & 4 end of switch.; Lamp #2 above terminals 3 & 6 end of switch. Positive (+) and negative (-) symbols apply to LED lamps only Actuator Lens position Lamp wired to Sealed Unsealed Lamps when Illuminated Terminals S 0 NONE Independent 8+ 7A 1 #1 Down 3+ 7B 2 #1 Up 3+ 7C 3 #2 Down 3+ 7D 4 #1 Down 1+ 7&# 2 E 5 Up 1+ 7#1 Up 3+ 7&# 2 F 6 Independent 8+ 7#1 Up 3+ 6&# 2 G 7 Independent 8+ 7#1 Up 3+ 7&# 2 H Z Independent 8+ 7#2 U Y Independent 8+ 7#1 Independent 10+ 9&# 2 Selections for Single Pole Switches Only: J 8 Down 3+ 8#1 Independent 6+ 7&# 2 K W Independent 8+ 7#1 Independent 6+ 7&# 2 Selections for Double Pole Switches Only: L 9 Down 3+ 6#1 M R Up 3+ 6#2 N T Down 3+ 6#1 Down 1+ 4&# 2 V Up 1+ 4#1 P &# 2 Up 3+ 6- www.carlingtech.com 0 1 125VAC 4 3V No lamp Neon Incandescent LED* Orientation 4 1 Series VTLLFHC-A813H VTLDECC-001MG Orientation 3 16 ACTUATOR LENS LEGEND 00 No legend this location / no actuator (used with codes 11-18 in selection 12) Selection 14 required when switch requires two legends. If the two legends consist of one lens and one body legend, lens legend must be specified in selection 12; body legend specified in selection 14. For legend options & codes, visit us at www.carlingtech.com. Notes: Consult factory to verify horsepower rating for your particular circuit choice. 1 Custom colors are available. Consult factory. 2 White imprinting is standard on black actuators; Black imprinting is standard on white, red and gray actuators; Custom colors are available, consult factory. 3 Additional ratings available. See V-Series Switch Accessories page. 93 V-Series Contura VII Sealed Rocker Switches - Ordering Scheme V 1 D A B T 0 B — Z R C 00 — 0 00 4 5 6 Termination Illumination Lamp 3 Rating 7 Lamp 8 Bracket 12 Legend 13 14 Legend Actuator Orientation Lens Legend 3 3 RATING4 .4VA @ 28VDC Resistive 15A 24V 20A 18V 20A 12V 20A 14V, 10A 14VT (circuit 1, 4 , A & D only) 10A 14V, 6A 14VT (circuit G only) .4VA/20A 12V .4VA/15A 24V 4 TERMINATION / BASE STYLE Lamp #1:above terminals 1 & 4 end of switch.; Lamp #2 above terminals 3 & 6 end of switch. Positive (+) and negative (-) symbols apply to LED lamps only Actuator Lens position Lamp wired to Sealed Unsealed Lamps when Illuminated Terminals S 0 NONE Independent 8+ 7A 1 #1 Down 3+ 7B 2 #1 Up 3+ 7C 3 #2 Down 3+ 7D 4 #1 Down 1+ 7&# 2 E 5 Up 1+ 7#1 Up 3+ 7&# 2 F 6 Independent 8+ 7#1 Up 3+ 6&# 2 G 7 Independent 8+ 7#1 Up 3+ 7&# 2 H Z Independent 8+ 7#2 U Y Independent 8+ 7#1 Independent 10+ 9&# 2 Selections for Single Pole Switches Only: J 8 Down 3+ 8#1 Independent 6+ 7&# 2 K W Independent 8+ 7#1 Independent 6+ 7&# 2 Selections for Double Pole Switches Only: L 9 Down 3+ 6#1 M R Up 3+ 6#2 N T Down 3+ 6#1 Down 1+ 4&# 2 V Up 1+ 4#1 P &# 2 Up 3+ 6- 9 ACTUATOR No Actuator Contura VII Gray G H ACTUATOR ORENTATION ABOVE TERMINALS 0 Z 3,6 1,4 STANDARD 10 LENS Lens color for LEDs must be clear, white, or match color of LED. Green or blue lenses are not recommended with Neon lamps. 0 - No Actuator Z - No Lens White Amber Green Red Blue Lens style & location 6 B G MT 7 C H NU 8 D J PV 9 E K RW A F L SY 1 2 3 45 11 ACTUATOR COLOR/THUMB PRINT COLOR1 O N/A - No Actuator HGrey/Black YWhite/Black CBlack/Black SRed/Black 12 ACTUATOR LENS LEGENDS2,4 11 ON OFF 12 OFF ON 13 | O 14 O | 15 O O FN F 16 O O FN F 17 O | 18 | O ORIENTATION 4 5 ILLUMINATION & SWITCH SEALING Jumper No No Yes T2 to 5 No No No No White W Y Black B C ORIENTATION 2 8 term 10 term Termination 1 2 .250 TAB (QC) no barriers A B .250 TAB (QC) with barriers J K .250 TAB (QC) no barriers 3 4 Solder Lug no barriers C D Solder Lug 5 6 Wire Leads no barriers E F Wire Leads Note: Codes J & K for circuits H, G & M. 8 FLUSH BRACKET COLOR1, PANEL SEAL No Seal One Seal For additional legend options & codes, visit us at www.carlingtech.com. ORIENTATION 1 13 LEGEND ORIENTATION 0 1 2 3 4 No legend (used with codes 11-18 in selection 12) Orientation 1 Orientation 2 Orientation 3 Orientation 4 AA 46 46 3AA-146 ORIENTATION 3 2 ORIENTATION 2 1 SPDP 2 & 3, 5 & 6 Connected Terminals 1 & 2, 4 & 5 1A ON NONE OFF 2B (ON) NONE OFF 3C ON NONE (OFF) 4D ON NONE ON 5F ON NONE (ON) 6J ON OFF ON 7K ON OFF (ON) 8L (ON) OFF (ON) SPECIAL CIRCUITS H* 2&3 2 & 3, 5 & 4 5&4 G* 2 & 3, 5 & 6 2&3 OFF S 2 & 3, 5 & 6 2&3 1&2 M* (2 & 3, 5 & 6) 2&3 OFF R (2 & 3, 5 & 6) 2&3 1&2 E* 5&6 5&3 5&1 *Jumper between terminals 2 & 5 for circuits H, G, & M are specified in selection 4. External jumper between terminals 2 & 4 for circuit E are provided by customer. Circuit E may be used for SP OFF-ON-ON circuit. ORIENTATION 1 SP - single pole - uses terminals 1, 2 & 3. DP - double pole uses terminals 1, 2, 3, 4, 5 & 6. Terminals 7, 8, 9 & 10 for lamp circuit only. ORIENTATION 4 ( ) - momentary Selection 6: above terminals 1 & 4; Selection 7: above terminals 3 & 6 0 No lamp Neon 2 250VAC 1 125VAC 7 18V 5 6V 6 12V 4 3V 8 24V Incandescent superbright superbright LED* Green Amber Red Red 2VDC F L R A 6VDC G M S B H N T C 12VDC 24VDC J P V D * Consult factory for “daylight bright” LED options. Typical current draw for LED is 20ma. ORIENTATION 4 Terminal Connections as viewed from bottom of switch: 8 terminal 10 terminal 8 - - 7 8- -7 1 - - 4 1- -4 2 - - 5 2- -5 3 - - 6 3- -6 10 - - 9 94 11 Color ORIENTATION 1 2 CIRCUIT 1 B C D E F M N 10 Lens 6,7 LAMP (same coding for both selections) 1 SERIES V Position: 9 Actuator ORIENTATION 2 2 Circuit ORIENTATION 3 1 Series AA 3AA-246 ORIENTATION 3 14 ACTUATOR LENS LEGEND 00 No legend this location / no actuator (used with codes 11-18 in selection 12) Selection 14 required when switch requires two legends. If the two legends consist of one lens and one body legend, lens legend must be specified in selection 12; body legend specified in selection 14. For legend options & codes, visit us at www.carlingtech.com. Notes: Consult factory to verify horsepower rating for your particular circuit choice. 1 Custom colors are available. Consult factory. 2 White imprinting is standard on black actuators; Black imprinting is standard on white, red and gray actuators; Custom colors are available, consult factory. 3 Additional ratings available. See V-Series Switch Accessories page. 4 Legends available for lighted oval lens version only www.carlingtech.com V-Series Contura X, XI & XII Sealed Rocker Switches - Ordering Scheme V 1 D A B 6 0 1 — 6 P Z 00 — 0 00 2 Circuit 4 5 6 Termination Illumination Lamp 3 Rating 7 Lamp 8 Bracket Terminal Connections as viewed from bottom of switch: 8 terminal 10 terminal 8 - - 7 8- -7 1 - - 4 1- -4 2 - - 5 2- -5 3 - - 6 3- -6 10 - - 9 Position: ( ) - momentary SP - single pole - uses terminals 1, 2 & 3. DP - double pole uses terminals 1, 2, 3, 4, 5 & 6. Terminals 7, 8, 9 & 10 for lamp circuit only. 1 2 3 SPDP 2 & 3, 5 & 6 Connected Terminals 1 & 2, 4 & 5 1A ON NONE OFF 2B (ON) NONE OFF 3C ON NONE (OFF) 4D ON NONE ON 5F ON NONE (ON) 6J ON OFF ON 7K ON OFF (ON) 8L (ON) OFF (ON) SPECIAL CIRCUITS H* 2&3 2 & 3, 5 & 4 5&4 G* 2 & 3, 5 & 6 2&3 OFF S 2 & 3, 5 & 6 2&3 1&2 M* (2 & 3, 5 & 6) 2&3 OFF R (2 & 3, 5 & 6) 2&3 1&2 E* 5&6 5&3 5&1 *Jumper between terminals 2 & 5 for circuits H, G, & M are specified in selection 4. External jumper between terminals 2 & 4 for circuit E are provided by customer. Circuit E may be used for SP OFF-ON-ON circuit. 3 RATING4 .4VA @ 28VDC Resistive 15A 24V 20A 18V 20A 12V 20A 14V, 10A 14VT (circuit 1, 4 , A & D only) 10A 14V, 6A 14VT (circuit G only) .4VA/20A 12V .4VA/15A 24V 4 TERMINATION / BASE STYLE 8 term 10 term Termination 1 2 .250 TAB (QC) no barriers A B .250 TAB (QC) with barriers J K .250 TAB (QC) no barriers 3 4 Solder Lug no barriers C D Solder Lug 5 6 Wire Leads no barriers E F Wire Leads Note: Codes J & K for circuits H, G & M. Jumper No No Yes T2 to 5 No No No No 5 ILLUMINATION & SWITCH SEALING 8 W L M N 9 R T P V 12 Legend 13 14 Legend Actuator Orientation Lens Legend #1 &# 2 #1 &# 2 Down Independent Independent Independent 3+ 6+ 8+ 6+ 8777- #1 #2 #1 &# 2 #1 &# 2 Down Up Down Down Up Up 3+ 3+ 3+ 1+ 1+ 3+ 666446- Notes: Consult factory to verify horsepower rating for your particular circuit choice. 1 Custom colors are available. Consult factory. 2 White imprinting is standard on black actuators; Black imprinting is standard on white, red & gray actuators; Custom colors are available, consult factory. 3 With 2 square lenses, use sel. 12 for lens above lamp 1, & selection 14 for lens above lamp 2. 4 Additional ratings available. See V-Series Switch Accessories page. 5 Not available with Contura XI rockers. www.carlingtech.com No lamp Neon5 Incandescent LED* 2VDC 6VDC 12VDC 24VDC 0 1 125VAC 4 3V 2 250VAC 6 12V 5 6V superbright Amber Green L F M G N H P J Red A B C D 8 24V 7 18V superbright Red R S T V * Consult factory for “daylight bright” LED options. Typical current draw for LED is 20ma. 8 BRACKET COLOR1, PANEL SEAL (EXTERNAL FOAM GASKET) X & XI w/Flush Bracket 2 1 0 D C B Z Y W J H G # of gaskets Black White Gray 9 ACTUATOR No Actuator Contura X Contura XI Contura XII 0 Black 1 6 J Actuator orientation above terminals: X, XI, XII w/Raised Bracket 1 0 4 1 5 2 6 3 Red 4 9 M White 3 8 N Gray 2 7 K 3,6 1,4 10 LENS - ABOVE LAMP #1 TERMINALS1,4 11 LENS - ABOVE LAMP #2 TERMINALS3,6 0 - No Actuator Z - No Lens Clear White Amber Green Red Blue 3 8 D J P V 4 9 E K R W 5 A F L S Y Lens Style Bar One piece Square Two piece Square* 2 7 C H N U Two piece Square* 1 6 B G M T (w/ clear top protective lens) (w/ smoke top protective lens) Two piece Square* (w/ white top protective lens) * All bottom lenses are molded of opaque material. Consult factory for other lens colors. Lens color for LEDs must be clear, white, or match color of LED. Green or blue lenses are not recommended with Neon lamps. 12 ACTUATOR LENS OR BODY LEGEND2 00 - No Legend this location/No actuator 11 ON 12 OFF 13 I 14 O OFF ON O I 15 O O 16 O O 17 O I 18 I O F N N F F F 21 22 23 24 OFF ON O I 25 O F F 26 O N 27 O 28 I For additional legend options & codes, visit us at www.carlingtech.com. 13 LEGEND ORIENTATION3 0 1 2 3 4 ORIENTATION OF ACTUATOR/LENS IN PANEL No legend (used with codes 11-18 in selection 12) Orientation 1 Orientation 2 Orientation 3 Orientation 4 6ZZ3G-100 6FFMA-4MC MA 3G ORIENTATION 1 ORIENTATION 2 Lamp #1:above terminals 1 & 4 end of switch.; Lamp #2 above terminals 3 & 6 end of switch. Positive (+) and negative (-) symbols apply to LED lamps only Actuator Lens position ` Sealed Unsealed Lamps when Illuminated Terminals S 0 NONE Independent 8+ 7A 1 #1 Down 3+ 7B 2 #1 Up 3+ 7C 3 #2 Down 3+ 7D 4 #1 Down 1+ 7&# 2 E 5 Up 1+ 7#1 Up 3+ 7&# 2 F 6 Independent 8+ 7#1 Up 3+ 6&# 2 G 7 Independent 8+ 7#1 Up 3+ 7&# 2 H Z Independent 8+ 7#2 U Y Independent 8+ 7#1 Independent 10+ 9&# 2 K 11 Lens Selection 6: above terminals 1 & 4; Selection 7: above terminals 3 & 6 2 CIRCUIT J 10 Lens 6,7 LAMP (same coding for both selections) 1 SERIES V 1 B C D E F M N 9 Actuator ORIENTATION 4 1 Series 70 G3 A7 MC 6ZZ3G-1A7 MA 6FFMA-3MC MC 6FZ70-100 ORIENTATION 3 14 ACTUATOR LENS LEGEND 00 No legend this location / no actuator (used with codes 11-18 in selection 12) Selection 14 required when switch requires two legends. If the two legends consist of one lens and one body legend, lens legend must be specified in selection 12; body legend specified in selection 14. For legend options & codes, visit us at www.carlingtech.com. 95 V-Series Contura X Locking Sealed Rocker Switches - Ordering Scheme V 1 D A S W 0 1 — 1 P B 00 — 0 1 Series 2 Circuit 3 Rating 4 5 6 Termination Illumination Lock 7 Lamp 8 Bracket 9 Actuator 10 Lens 11 Function 12 Legend 13 Legend Orientation 7 LAMP 1 SERIES V Lamp above terminals 3 & 6 end of switch 2 CIRCUIT Terminal Connections as viewed from bottom of switch: 8 terminal 10 terminal 8 - - 7 8- -7 1 - - 4 1- -4 2 - - 5 2- -5 3 - - 6 3- -6 10 - - 9 Position: ( ) - momentary SP - single pole - uses terminals 1, 2 & 3. DP - double pole uses terminals 1, 2, 3, 4, 5 & 6. Terminals 7, 8, 9 & 10 for lamp circuit only. 1 2 3 SPDP 2 & 3, 5 & 6 Connected Terminals 1 & 2, 4 & 5 1A ON NONE OFF 4D ON NONE ON 6J ON OFF ON 9N OFF NONE ON SPECIAL CIRCUITS H* 2&3 2 & 3, 5 & 4 5&4 G* 2 & 3, 5 & 6 2&3 OFF S 2 & 3, 5 & 6 2&3 1&2 E* 5&6 5&3 5&1 *Jumper between terminals 2 & 5 for circuits H, G, & M are specified in selection 4. External jumper between terminals 2 & 4 for circuit E are provided by customer. Circuit E may be used for SP OFF-ON-ON circuit. No lamp Neon Incandescent LED* 2VDC 6VDC 12VDC 24VDC 0 1 125VAC 4 3V 2 250VAC 6 12V 5 6V superbright Amber Green L F M G N H P J Red A B C D 8 24V 7 18V superbright Red R S T V * Consult factory for “daylight bright” LED options. Typical current draw for LED is 20ma. 8 RAISED BRACKET COLOR1, PANEL SEAL (EXTERNAL FOAM GASKET) Gray 3 6 White 2 5 Black 1 4 No Gasket One Gasket 9 HARD SURFACE ACTUATOR Black 1 Contura X Grey 2 Red 3 White 4 Actuator orientation above terminals: 3,6 1,4 4 3 RATING 1 B C D E F M N .4VA @ 28VDC Resistive 15A 24V 20A 18V 20A 12V 20A 14V, 10A 14VT (circuit 1, 4 , A & D only) 10A 14V, 6A 14VT (circuit G only) .4VA/20A 12V .4VA/15A 24V 4 TERMINATION / BASE STYLE 8 term 10 term Termination 1 2 .250 TAB (QC) no barriers A B .250 TAB (QC) with barriers J K .250 TAB (QC) no barriers 3 4 Solder Lug no barriers C D Solder Lug 5 6 Wire Leads no barriers E F Wire Leads Note: Codes J & K for circuits H, G & M. Jumper No No Yes T2 to 5 No No No No 5 ILLUMINATION & SWITCH SEALING Lamp above terminals 3 & 6 end of switch. Positive (+) and negative (-) symbols apply to LED lamps only Actuator Lens position Sealed Unsealed Lamps when Illuminated S 0 NONE Up C 3 #2 Independent H Z #2 Selections for Double Pole Switches Only: Up R #2 M Lamp wired to Terminals 3+ 8+ 77- 3+ 6- 6 LOCK Lock above terminals 1 & 4 end of switch. Wlock Notes: Consult factory to verify horsepower rating for your particular circuit choice. 1 Custom colors are available. Consult factory. 2 White imprinting is standard on black actuators; Black imprinting is standard on white, red and gray actuators; Custom colors are available, consult factory. 3 Located over T1-4 end of switch. 4 Additional ratings available. See V-Series Switch Accessories page. 10 LENS - ABOVE LAMP #2 TERMINALS3,6 Z - No Lens Clear White Amber Green Red Blue 3 8 D J P V 4 9 E K R W 5 A F L S Y Lens Style Bar One piece Square Two piece Square* 2 7 C H N U Two piece Square* 1 6 B G M T (w/ clear top protective lens) (w/ smoke top protective lens) Two piece Square* (w/ white top protective lens) * All bottom lenses are molded of opaque material. Consult factory for other lens colors. Lens color for LEDs must be clear, white, or match color of LED. Green or blue lenses are not recommended with Neon lamps. 11 ACTUATOR LOCK FUNCTION AND COLOR3 Lock Color Match Actuator Black White Red Gray Safety Orange Up Down Up & Down A HR BJ S CKT DL V E MW F NY 12 ACTUATOR LENS OR BODY LEGEND2 00 - No Legend 21 22 OFF ON 25 O F F 26 O N 23 24 O 27 O I 28 I For additional legend options & codes, visit us at www.carlingtech.com. Orientation 1 13 LEGEND ORIENTATION3 0 1 2 3 4 No legend (used with codes 11-18 in selection 12) Orientation 1 Orientation 2 Orientation 3 Orientation 4 Orientation Orientation 2 4 1PM4F-1 45 4F MC 13DMC-1 96 18K45-2 Orientation 3 www.carlingtech.com V-Series Contura Sealed Rocker Switch Actuators Separately Reduce inventory levels and cost by stocking actuators and base switches separately. Contura II, III, IV, V, X, XI, XII Base switches separately: specify V with code selections 2-8 in the ordering schemes. Contura II, III, IV, V Actuator only: VV with code A or C for selection 9, & with selections 10-14 in the ordering schemes. Panel Seal: VPS Contura II, III, IV, V Actuator only: VV with code A, C, E, G or P for selection 9 & with selections 10-14 in the ordering schemes. Contura X, XI, XII actuators with lenses separately: VV with code selections 9-14 in the ordering schemes. Contura X & XI actuators without lenses separately: VVR 6 1 00 1 1 Actuator Separately 2 3 Actuator Lens Style/Color Opening 4 Actuator Legend 5 Legend Orientation 2 ACTUATOR STYLE & COLOR 3 LENS OPENING FOR1 1 2 3 4 5 One bar lens One bar lenses One square lens two square lens 15 O O 16 O O F N N F F F 17 O I J Black Z No lens square lens on top/ bar lens on bottom (Contura X only) 6 7 Legend Legend Orientation 5 Legend N White 1 Bar lens 00 - No Legend 21 OFF 22 25 O F F 26 O N M Red 2 Square lens 5, 7 LENS OR BODY LEGEND2 14 O I 23 ON O 27 O 24 I 28 I For additional legend options & codes, visit us at www.carlingtech.com. 18 I O ORIENTATION OF ACTUATOR/LENS IN PANEL 6 LEGEND ORIENTATION3 0 No legend 1 Orientation 1 2 Orientation 2 ORIENTATION OF ACTUATOR/LENS IN PANEL 5 LEGEND ORIENTATION1 No legend Orientation 1 Orientation 2 Orientation 3 Orientation 4 K Gray 3,4 LENS OPENING FOR For additional legend options & codes, visit us at www.carlingtech.com. 0 1 2 3 4 4 Lens Opening 3 Lens Opening 2 ACTUATOR STYLE & COLOR Red 4 9 4 ACTUATOR LENS OR BODY LEGEND 00 - No Legend this location 11 ON 12 OFF 13 I OFF ON O 2 Style & Color 1 CONTURA XII ACTUATOR SEPARATELY VVP White 3 8 Gray 2 7 Black 1 6 VVP J 1 Z 21 1 00 1 Actuator 1 CONTURA X & XI ACTUATOR SEPARATELY VVP Contura X Contura XI Contura XII actuators without lenses separately: ORIENTATION 2 Contura X, XI & XII actuator lens assembly separately: ORIENTATION 1 ORIENTATION 4 ORIENTATION 1 VVL 2 1 00 0 ORIENTATION 2 1 Lens Separately ORIENTATION 3 2 Lens Style 4 Legend 3 Lens Color 5 Legend Orientation 1 CONTURA X, XI & XII LENS SEPARATELY VVL Contura X, XI & XII top piece of 2-piece lens separately: VVT 1 1 Lens Separately 2 Color 1 TOP OF LENS SEPARATELY VVT 2 Smoke 3 White Contura X, XI & XII actuator lens assembly: actuator stem posts mount toward actuator stem top lens bottom lens } two piece lens assembly 1 piece lens/bar lens are positioned the same as bottom lens for assembly, minus the top lens. Lenses snap in from bottom. Notes: 1 If actuator lens opening for 2 bar or 2 square lenses, legend orientation 0,1, or 2 must be chosen. 2 Center of actuator marking not available for Contura XII. 3 Legend is not available for bar style lens. 4 Not recommended with neon lamps. 5 Must also order top piece of 2 piece square lens separately. www.carlingtech.com 2 One Piece Square lens 3 Bottom of Two-Piece Square lens5 3 TRANSLUCENT LENS COLOR 1 Clear 2 COLOR 1 Clear 2 LENS STYLE3 1 Bar lens 2 White 3 Amber 4 Green4 4 LENS OR BODY LEGEND2 00 - No Legend 21 OFF 22 25 O F F 26 O N ON 23 5 Red O 27 O 24 6 Blue4 I 28 I For additional legend options & codes, visit us at www.carlingtech.com. ORIENTATION OF ACTUATOR/LENS IN PANEL 5 LEGEND ORIENTATION3 0 1 2 3 4 No legend Orientation 1 Orientation 2 Orientation 3 Orientation 4 ORIENTATION 1 ORIENTATION 4 ORIENTATION 2 ORIENTATION 3 97 V-Series Contura Sealed Rocker Switch Accessories Easily integrate Contura products into your system, with Contura Accessories Q.C. SELECTION GUIDE Contura ConnectorsPART NO COMPANY SERIES WIRE RANGE Q.C. SELECTION TIN GUIDE PLAIN COMPANY SERIES ORIENTATION MM 2 AWG WIRE RANGE PLATED BRASS BRASS PART NO (REF) 12 3.0 ORIENTIN 2 PLAIN TATION 12010601 02965471 AWG(2)16-14 MM(2)1.0-2.0 PLATED Q.C. SELECTION Q.C. SELECTION GUIDE Q.C. SELECTION GUIDE GUIDE BRASS 02965470BRASS 16-14 (REF) 1.0-2.0 02965580 PACKARD 58 SERIES B WIRE WIRE WIRE PART NO PART NO RANGE PART 20-18 NO RANGE 02965580 12 3.0 02965469 06288318 .5-.8 RANGE COMPANY COMPANY ORIENORIEN02965471 12010601 (2)16-14 (2)1.0-2.0 TIN TIN TIN 102 5.0 2 SERIES PLAIN SERIES PLAIN 12084590 PLAIN TATION TATION AWG MM AWG MM AWG MM 2 PLATED PLATED Q.C. SELECTION GUIDE BRASS BRASS BRASS 02965470 PLATED 16-14 1.0-2.0 B (REF) 12 3.0 (REF) (REF) BRASS 12052224 BRASS BRASS WIRE 02965469 02965580 06288318 20-18 .5-.8 02965580 02965580 12 3.0 12 3.0 12 3.0 PART NO12015870 16-14 1.0-2.0 COMPANY SERIES PACKARD 58 SERIES RANGE PACKARD 12010601 12010601 120106015.0(2)1.0-2.0 02965471 (2)16-14 (2)16-14 (2)16-14 02965471 02965471 COMPANY ORIEN10(2)1.0-2.0 12084590 Q.C. 12020035 SELECTION GUIDE (2)22-18 (2).5-.8 METRI-PACK TIN PACKARD PACKARD PACKARD 2 SERIES TATION 02965470 PLAIN 02965470 16-14 02965470 16-14 MM 16-14 AWG PLATED 12 1.0-2.0 3.0 B1.0-2.0 SERIES58 58630 SERIES SERIES BRASS 58 12052224 SERIES WIRE 12015869 20-18 .5-.8 12015832 (REF) BRASS PART NO20-18 02965469 06288318 02965469 06288318 02965469 .5-.8 20-18 06288318 .5-.8 20-18 RANGE ORIENTATION (2)1.0-2.0 A B1.0-2.0 .5-.8 TANG TANG B 12015870 16-14 1.0-2.0 12 5.0 PACKARD COMPANY 02965580 20-22 .35-.5 10 10 3.0 5.0 10ORIEN5.0 12084590 12052222 12084590 12084590 TIN TANG SYMBOL = SHOWS ORIENTATION OF TANG IN SLOT PLAIN SERIES 02965471 12020035 METRI-PACK (2)22-18 (2).5-.82 12TATIONA 3.0 12010601 (2)16-14 TANG TANG TANG AWG 12052224 12052224 12052224 12 3.0 12(2)1.0-2.0MM 3.0 PLATED 16-12 1.3-3 BRASS 630 SERIES PACKARD (REF) SYMBOL B 02965470 16-14 1.0-2.0 BRASS 60253-2 60253-1 12015832 12015869 20-18 .5-.81.0-2.0 58 SERIES 12015870 12015870 12015870 16-14 1.0-2.0 16-14 16-14 1.0-2.0 AMP PACKARD PACKARD 02965469 PACKARD 20-18 12(2) 16.5-.8 3.0 (2) 1.3 02965580 06288318 250 SERIES (2)22-18 (2)22-18 A(2).5-.8B A 12020035 12020035 12020035 METRI-PACK METRI-PACK METRI-PACK 12052222(2)22-18 20-22(2).5-.8 .35-.5A(2).5-.8 TANG SYMBOL = SHOWS ORIENTATION OF TANG IN SLOT 12010601 (2)1.0-2.0 .8-2 02965471 10 (2)16-14 5.0 12084590 630 SERIES 630 SERIES 630 SERIES 42100-2 18-14 FASTIN-FASTON 42100-1 12015869 12015869 12015869 20-18 .5-.8 20-18 .5-.8 20-18 .5-.8 TANG 12015832 12015832 12015832 PACKARD 16-12 1.3-3 12052224 12 16-14 3.0 B 02965470 1.0-2.0 SYMBOL 58 SERIES 60253-1 60253-2 20-22 .35-.5 20-22 .35-.5 20-22 .35-.5 12052222 12052222 12052222 60295-2 22-18 .3-.9 60295-1 AMP TANG SYMBOL = TANG SYMBOL = TANG SYMBOL = SHOWS ORIENTATION SHOWS OFORIENTATION TANG IN SHOWS SLOT OFORIENTATION TANG IN SLOT OF TANG IN SLOT 12015870 16-14 1.0-2.0 02965469 06288318 20-18 .5-.8 (2) 16 (2) 1.3 PACKARD 250 SERIESMETRI-PACK 16-12 (2)22-18 1.3-3 16-12(2).5-.8 1.3-3 16-12 B 1.3-3 A 12020035 SYMBOL SYMBOL SYMBOL 10 5.0 and availability. 12084590 60253-2 60253-2 60253-2 60253-1 60253-1 60253-1 AMPConsult AMP AMP FASTIN-FASTON 42100-1 42100-2 18-14 .8-2 NOTE: Delphi Packard and/or Amp part numbers 630 SERIES (2) on 16 actual (2)12 1.3 (2) 16 (2) 1.3 (2) 16 (2) 1.3 TANG 12015869 20-18 .5-.8 12015832 12052224 3.0 250 SERIES SERIES trademark 250 SERIESof AMP Inc. Harrisburg, PA B B B AMP is 250 a registered 60295-1 FASTIN-FASTON 60295-2 22-18 .3-.9 18-14 .8-218-14 .8-2 42100-2 42100-2 42100-2 FASTIN-FASTON FASTIN-FASTON 42100-1 42100-1 42100-1 20-2216-14 .35-.5 12052222 12015870 1.0-2.0.8-218-14 Delphi Packard Warren, Ohio SHOWS ORIENTATION OF TANG IN SLOT TANG SYMBOL = PACKARDis a registered trademark of Delphi-Packard Electrical Systems 22-18 .3-.9 22-18 22-18 A .3-.9 60295-2 60295-2 60295-2 60295-1 60295-1 12020035 60295-1 16-12 1.3-3(2).5-.8.3-.9 (2)22-18 METRI-PACK SYMBOL 60253-2 60253-1 NOTE: Consult Delphi Amp on actual part numbers and availability. AMP 630Packard SERIES and/or 12015869 (2) 1620-18 (2) 1.3 .5-.8 12015832 .820[20.83] 250 SERIES NOTE: Consult NOTE: Packard Consult and/or Delphi NOTE: Amp Packard Consult onAMP actual and/or Delphi partAmp numbers Packard on actual and/or and part availability. numbers on actual and part availability. AMP is aDelphi registered trademark of Inc. Harrisburg, PAAmp Bnumbers and availability. 18-14 .8-2 FASTIN-FASTON 42100-1 20-22of AMP .35-.5 12052222 AMP isPackard a registered AMP trademark is a registered of AMP AMP trademark Inc. is42100-2 Harrisburg, a registered of AMP PA trademark Inc. Harrisburg, PAInc. Harrisburg, PA Warren, TANG Delphi is.820[20.83] a registered trademark of Delphi-Packard Electrical Systems Ohio SYMBOL = SHOWS ORIENTATION OF TANG IN SLOT Delphi Packard is Delphi a registered Packard trademark is Delphi a registered of Packard Delphi-Packard trademark is a registered of Electrical Delphi-Packard trademark Systems of Electrical Warren, Delphi-Packard Systems Ohio Electrical Warren, Ohio Systems Warren, Ohio 22-18 .3-.91.3-3 60295-2 60295-1 16-12 SYMBOL 60253-2 60253-1 AMP (2) 16 and availability. (2) 1.3 NOTE: Consult Delphi Packard and/or Amp on actual part numbers 250 SERIES .820[20.83] .820[20.83] B .820[20.83] .820[20.83] .820[20.83] .820[20.83] .820[20.83] AMP is a registered trademark Inc. Harrisburg, PA 18-14 .8-2 42100-2 FASTIN-FASTON 42100-1 of AMP Delphi Packard is a registered trademark of Delphi-Packard Electrical Systems Warren, Ohio 22-18 .3-.9 60295-2 60295-1 .820[20.83] .770[19.56] .820[20.83] NOTE: Consult.820[20.83] Delphi Packard and/or Amp on actual part numbers and availability. AMP is a registered trademark of AMP Inc. Harrisburg, PA Delphi Packard is a registered trademark of Delphi-Packard Electrical Systems Warren, Ohio .920[23.37] A .920[23.37] A A VC1 B .920[23.37] .920[23.37] PACKARD 630 PACKARD 630 A B .820[20.83] VC1 PACKARD 630 A .920[23.37] B .920[23.37] A A PACKARD 630 PACKARDPACKARD 630 630 VC1 VC1 PACKARD 630 VC1 VC1 VC1 B B A A AMP, 58 AMP, PACKARD AMP, PACKARD 58 630 58 PACKARD AMP, PACKARD 58 PACKARD A AMP, 58 AMP, PACKARD 58 AMP, PACKARD 58 PACKARD 630 PACKARD PACKARD 630 VC1 VC1 B B B .920[23.37] A PACKARD 630 VC2 B A VC1 .820[20.83] AMP AMP VC2 .920[23.37] .920[23.37] AMPAMP, PACKARD 58 PACKARD 630 AMP, PACKARD 58 AMP, PACKARD 58 1.266[32.16] 1.466[37.24] 1.266[32.16] 10 3A 1.266[32.16] 2 1 8 7 41.466[37.24] 5 1.466[37.24] 69 A 1.266[32.16] 10 3 2 1 8 PACKARD 630 AMP, PACKARD 58 7 4 VC1 5 69 PACKARD 630 VC1 AMP VC2 1.170[29.72] A VC2 VC2 VC2 AMPAMP AMP AMP 5 AMP 679 VC2 PACKARD 630 A VC2 B AMP PACKARD 630 58 VC2 AMP, PACKARD 4 73 45 2 56 896 9 1 A A 1.170[29.72] .770[19.56] PACKARD 630 .950[24.13] A B A 10 3 2 VC21 8 AMP B PACKARD 630 AMP, 58 PACKARD AMP, AMP, PACKARD PACKARD 58 B 7 4 5 69 A B 58AMP, PACKARD .950[24.13] 1 87 4 5 3 4 235 1 62 8 PACKARD 630 CONNECTOR HOUSING MARKING DETAIL CONNECTOR HOUSING FRONT VIEW VC1 CONNECTOR HOUSING VC1 AMP, PACKARD 58 MARKING 7 4DETAIL 5 69 REAR VIEW REAR VIEW VC1 CONNECTOR HOUSING MARKING DETAIL CONNECTOR (For AMP terminals only) FRONT VIEW MARKING DETAIL REAR VIEW DETAIL HOUSINGMARKING REAR VIEW (ForVC2 AMP terminals only) CONNECTOR VC2 HOUSING CONNECTOR HOUSING (For AMP terminals only) Contura X Boot (P/N VB1-01) CONNECTOR HOUSING (For AMP terminals only) FRONT VIEW 4 5 6 AMP, PACKARD 58 7 4 5 6 1.250[31.75] AMP, PACKARD 58 7 4 5 6 MARKING DETAIL REAR VIEW MARKING DETAIL REAR VIEW MARKING DETAIL REAR VIEW MARKING DETAIL CONNECTOR REAR VIEW HOUSING VCH HOUSING Additional V-Series Ratings VCH CONNECTOR CONNECTOR HOUSING 1 .4VA @ 28VDC Resistive 4 10A 250VAC 1/2 HP, 15A 125 VAC 1/2 HP, No Agency Listings 5 10A 250VAC 1/2 HP, 15A 125 VAC 1/2 HP, UL Recognized, CSA Certified VB1-01 VB1-01 VB1-01 VB1-01 6* 15A 125VAC 1/2 HP, 12(2)A 2.000[50.80] 2.000[50.80] 2.000[50.80] CONTURA X BOOT CONTURA X BOOT CONTURA X BOOT 125 VAC μ T85 1.050[26.67] 1.050[26.67] 2.000[50.80] CONTURA X BOOT 7* 15A 125VAC 1/2 HP, 12(6)A 125 VAC T85 1.050[26.67] 8* 10AVB1-01 250VAC, 15A 125VAC, 1/2 HP 125-250VAC, 12(2)A 250 VAC μ T85 2.000[50.80] CONTURA X BOOT VB1-01 .757[19.23] .757[19.23] .757[19.23] .757[19.23] CONTURA X BOOT 1/2 HP 125-250VAC, 12(6)A 250 VAC T85 2.000[50.80] 9* 10A 250VAC, 15A 125VAC, VB1-01 2.000[50.80] CONTURA X BOOT B 15A 24V C 20A 18V .757[19.23] D 20A 12V E 20A 14V, 10A 14VT (circuits 1, 4, A, & D only) & V Actuator Removal Tool .757[19.23] F 10A 14V, 6A, 14VT (circuit G only) 3.99 [101.35] 3.99 [101.35] 3.99 [101.35] .757[19.23] 3.99 [101.35] G 20A 6V VRT HVRT 20A 3V VRT VRT ACTUATOR REMOVAL TOOL .900 [22.86] ACTUATOR REMOVAL ACTUATOR REMOVAL ACTUATOR REMOVAL1/2 HP 125-250 VAC; 6A 125 VAC L 3.99 [101.35] L 15A 125 VAC, 10A 250VAC, (For flush bracket) .900 [22.86] .900 [22.86] .900 [22.86] TOOL TOOL TOOL (For flush bracket) (For flush bracket) (For flush bracket) M .4VA/20A 12V (combi-contact) VRT ACTUATOR REMOVAL (combination gold/silver contacts for borderline dry circuit applications) TOOL .900 [22.86] (For flush bracket) N .4VA/15A 24V (combi-contact) 3.99 [101.35] (combination gold/silver contacts for borderline dry circuit applications) 3.99 [101.35] 1.050[26.67] 1.050[26.67] 1.050[26.67] 1.050[26.67] TOP TOP INSERT POINTS UNDER ACTUATOR TOP Contura II, III, IV (P/N VRT) CONNECTOR HOUSING MARKING DETAIL B PACKARD 630 B 7 B PACKARD 630 PACKARD 630 AMP, PACKARD 58 6 1.250[31.75] MARKINGAMP, DETAIL MARKING DETAIL AMP AMP PACKARD 58 AMP, PACKARD 58 MARKING MARKING DETAIL MARKING DETAIL VIEW 10 3 DETAIL 2 1FRONT 8 7 4 DETAIL 5 69 VIEW MARKING REAR VIEW FRONT 3 2 1 8 4 5 6 FRONT VIEW REAR VIEW FRONT REAR7 VIEW VC1 VC1 VCHVIEW VCH VC2 FRONT VIEW VC2 VC2 VCH MARKING DETAIL MARKING DETAIL MARKING DETAIL MARKING DETAIL MARKING DETAIL CONNECTOR HOUSING CONNECTOR HOUSING CONNECTOR HOUSING 1.250[31.75] 1.266[32.16] 1.466[37.24] 1.266[32.16] 1.466[37.24] CONNECTOR HOUSING CONNECTOR HOUSING CONNECTOR HOUSING CONNECTOR HOUSING CONNECTOR HOUSING CONNECTOR HOUSING VCH VC2 FRONT VIEW REAR VIEW FRONT FRONT VIEW (For AMP terminals only) (For AMP terminals only) REAR VIEW (For AMP VIEW terminals only) VC1 VC1 VC2 VCH AMP, PACKARD 58 58 A 630 3 2 1 PACKARD 8 VC2 1.250[31.75] 1.466[37.24] MARKING DETAIL MARKING DETAIL MARKING MARKING DETAIL DETAIL MARKING DETAIL MARKING MARKING DETAIL DETAIL MARKING DETAIL .950[24.13] FRONT REAR VIEW VIEW REAR VIEW FRONT REAR VIEW VIEW FRONT VIEW REAR FRONT VIEW VIEW REAR VIEW B B 1.466[37.24] 1.250[31.75] 1.266[32.16] 1.466[37.24] MARKING DETAIL1.266[32.16] MARKING MARKING DETAIL DETAIL MARKING DETAIL MARKING MARKING DETAIL DETAIL MARKING DETAIL BMARKING DETAIL B FRONT VIEW DETAIL FRONT VIEW REAR1.466[37.24] FRONT VIEW VIEW REAR VIEW FRONT REARVIEW VIEW FRONT VIEW DETAIL 1.266[32.16] 1.266[32.16] MARKING MARKING DETAIL MARKING MARKING 10 3DETAIL 2 1 8 FRONT VIEW A A .950[24.13] PACKARD 630 .950[24.13] AMP, PACKARD 58 AMP, PACKARD 58 1.250[31.75] 1.250[31.75] 1.466[37.24] 1.266[32.16] 1.466[37.24] 1.266[32.16] 1.466[37.24] 10 3 2 11.266[32.16] 81.266[32.16] 7 4 5 6 9 1.466[37.24] 1.466[37.24] AMP, PACKARD A4 3 A2 1 8 7 58 5 6 AMP 1.170[29.72] 1.170[29.72] 1.170[29.72] PACKARD 630 A PACKARD PACKARD 630 630 PACKARDB 630 B AMP, PACKARD 58 B .770[19.56] .950[24.13] .950[24.13] 3 2 1.170[29.72] 1 8 7 B .770[19.56] 1.170[29.72] A VC2 10 10 3 23 1 28 10 84 1053 6729 417VC1 845VC1 56 96 9 10 73 4 2 51 689 10 10 3 32.920[23.37] 128 1 7104 8 3 5 2 619 8VC27 4 1 38 2 1 7.920[23.37] B B AMP, PACKARD 58 .770[19.56] .770[19.56] .920[23.37] .920[23.37] .920[23.37] VC2 B .770[19.56] TOP INSERT POINTS UNDER INSERTAND POINTS INSERT POINTS UNDER HOLD FLUSH ON BRACKET PUSHUNDER ACTUATOR IN ACTUATOR ACTUATOR HOLD FLUSH ON BRACKET ANDHOLD PUSH FLUSH ON BRACKET AND HOLD PUSH FLUSH ON BRACKET AND PUSH IN INTOP IN TOP TOP TOP TOP INSERT POINTS UNDER ACTUATOR HOLD FLUSH ON BRACKET AND PUSH IN TOP TOP TOP INSERT POINTS UNDER INSERT POINTS UNDER ACTUATOR ACTUATOR HOLD FLUSH ON BRACKET AND PUSH HOLD FLUSH INON BRACKET AND PUSH IN TOP TOP VRT VRT NOTES ACTUATOR REMOVAL REMOVAL Consult ACTUATOR factory to determine availability for individual circuits and their HP rating. TOOL TOOL flush bracket) * Ratings 6(For - 9 flush are (For UL, CSA VDE certified, require terminations A or B for double pole bracket) & circuits, & are not available with illumination circuits 4, 8, D, J, N, & T or with wire lead or solder lug terminations. Circuits 1, 4, A, D, H, M & E are not available with rating 6 & 8. Rating 7 & 9 only available with circuits 1, 4, A & D. Circuits 2, 3, 5, 7, 8, K, L are 1/2 HP 250VAC only with rating 8. Ratings 6 & 7 must specify lamp code 1 (125VAC neon). Ratings 8 & 9 must specify lamp code 2 (250VAC neon). Rating L available with circuits 1, 4, A & D only. .900 [22.86] .900 [22.86] 98 www.carlingtech.com V-Series Contura Sealed Rocker Switch Accessories Contura Mounting Panels Dimensional Specifications: in. [mm] Contura Hole Plug Dimensional Specifications: in. [mm] 1.450 [36.83] .830 [21.08] TEST CUT HOLE IN ACTUAL MATERIAL VHP CONTURA II,III HOLE PLUG 1.240 [31.50] 1.820 [46.23] .430 [10.92] VHP CONTURA II,III HOLE PLUG VH1 STANDARD HOLE PLUG (No wing serrations) (With VC1 connector attached) 2.000 [50.80] VH2 STANDARD HOLE PLUG (With wing serrations) 1.067 [27.10] (TYP. FOR VH3 & VH4) 1.928 [48.97] VH3 CONTURA IV HOLE PLUG (No wing serrations) VH4 CONTURA IV HOLE PLUG (With wing serrations) DETAIL VIEW VH1,VH3 & VH5 HOLE PLUGS (No wing serrations for ease of removal) 1.020 [25.91] (TYP. FOR VH5 & VH6) www.carlingtech.com VH5 CONTURA V HOLE PLUG (No wing serrations) VH6 CONTURA V HOLE PLUG (With wing serrations) DETAIL VIEW VH2,VH4 & VH6 HOLE PLUGS (With wing serrations) 99 VP-Series Contura Illuminated Indicator VP-Series Contura Illuminated Indicator The Illuminated Indicator is offered with removable/replaceable lamps, Contura styling, and LED illumination. As a critical safety feature, it’s illumination alerts the operator of essential system functions or malfunctions like: oil pressure, high temperature, transmission or other fluid levels, parking brake, or general system malfunction. Three different style housings (flush, raised panel, oval) assure seamless integration with Contura switches and into most any dashboard panel. Applications: Transportation 100 www.carlingtech.com VP-Series Contura Illuminated Indicator - Ordering Scheme VP 1 6 6 1 Series 2 3 Termination Lamp B 1 1 K K 4 Lamp 5 Housing Color 6 Lens Design 9 Lens Color 11 12 Legend Actuator Orientation Legend Z NO LENS CLEAR WHITE AMBER GREEN RED BLUE LENS STYLE 4 9 E K RWOne piece Square/Oval11 5 A F L SY Two piece Square* (w/ clear top protective lens) 2 7CHN U Two piece Square* (w/ smoke top protective lens) 1 6BGM T Two piece Square* (w/ white top protective lens) * 2 TERMINATION .250 TAB All bottom lenses are molded of opaque material. Consult factory for other lens colors. 3,4 LAMP (same coding for both selections)4,5,6,8,9,12 No lamp 0 Neon 1 125VAC 2 250VAC Incandescent 5 6V LED* AmberGreen 2VDC L F 6VDC M G 12VDC N H 24VDC P J *Typical current draw for LED is 20ma. 8 Lens Color 8, 9 LENS (same coding for both selections)3,4,5,6,9 1 SERIES VP Illuminated plug H21 housing only H32 lamp module only HP1-01 VP connector for oval and flush bezel only VC1-01 VP connector for raised bezel only 1 7 Lens Design 00 0 00 10 Legend 6 12V Red R S T V 5 HOUSING COLOR flush bracket raised bracket13 Black B6 GrayW – WhiteR 5 Red G– 7 18V 10 LAMP #1 LENS OR BODY LEGEND5 8 24V 00 No legend For legend options, visit us at carlingtech.com 11 LEGEND ORIENTATION 0 1 2 3 4 No legend Orientation 1 Orientation 2 Orientation 3 Orientation 4 oval bezel (Contura V) 1 2 3 4 6,7 SQUARE LENS DESIGN (same coding for both selections)4,5,6,11,12 Z 1 2 3 4 5 no lens transparent diamond square10 translucent square7 laser etched10 transparent oval translucent oval 12 LAMP #2 LENS OR BODY LEGEND5 00 No legend For legend options, visit us at carlingtech.com Notes: 1 To order housing with lenses only, specify H2 followed by fields 5-12. (flush bezel only) 2 To order lamp module only, specify H3 followed by fields 2-3. (flush bezel only) 3 Two piece lens not available with oval bezel. 4 If only 1 lamp, specify 0 in selection 4 and Z in selections 7 & 9. 5 Lamp and lens #1 located over terminals 1A and 1B for flush & oval bezel. 6 Lamp and lens #2 located over terminals 2A and 2B for flush & oval bezel. 7 Available with 2 piece lens option only. 8 Neon lamps not recommended with blue or green lenses. 9 Green or blue lenses not recommended with neon lamps. 10 Available with one piece lens option only. 11 Oval bezel available with oval lens only. Oval lens available with oval bezel only. 12 Lamp & lens #1 located over terminals 7 & 8, & #2 located over 9 & 10 for raised bezel option. 13 Both bracket and insert will be same color. For white bracket with black insert, specify 7. For black bracket with white insert, specify 8. *Manufacturer reserves the right to change product specification without prior notice. www.carlingtech.com 101 VP-Series Contura Illuminated Indicator Dimensional Specifications: in. [mm] 1.910 [48.51] 1.910 [48.51] .960 [24.38] .960 [24.38] .416 [10.57] .960 [24.38] .780 [19.81] .350 [8.89] 1.440[36.58] 1.506 [38.25] .390 [ 9.90] 1.370 [34.79] .820 [20.83] .900 [22.86] .40[11.4] .820 [20.82] .100[2.54] .250 X .032 Q.C. (6.35 X 0.81) 1.015 [25.78] 2.086 [52.98] .120 [3.05] .900 [22.86] .40[11.4] PLUG SHOWN WITH VC1 CONNECTOR .820 [20.83] 1.928 [48.97] .820 [20.83] 1.440 [36.58] .250 X .032 Q.C. (6.35 X 0.81) .830 [21.08] .820 [20.83] A PACKARD 630 B AMP, PACKARD 58 10 3 2 VC1 .920[23.37] 1 8 .920 [23.37] 1.266[32.16] 1.450 [36.83] HP1-01 ILLUMINATED PLUG CONNECTOR MARKING DETAIL FRONT VIEW VC1 CONNECTOR HOUSING (+)8,1A (+)10,2A LAMP #1 LAMP #2 TEST CUT HOLE IN ACTUAL MATERIAL ILLUMINATED PLUG MOUNTING HOLE (OVAL, FLUSH AND RAISED BEZELS) (-)7,1B (-)9,2B CIRCUIT DIAGRAM (OVAL, FLUSH AND RAISED BEZELS) MOUNTING PANEL THICKNESSES: .062[1.57] .250[6.35] .093[2.36] .375[9.52] .125[3.17] .500[12.70] .187[4.75] Notes: Oval and flush bezel styles use terminals 1A, 1B, 2A, 2B. Raised bezel style uses terminals 7, 8, 9, 10. 102 www.carlingtech.com L–Series Sealed Rocker Switches L-Series Switches The L-Series rocker switch is an innovative product offering total design flexibility, while at the same time setting new standards for performance and reliability. Its versatile design features include a neatly proportioned size that fits into an industry standard mounting hole of 1.734 x .867 (44.0mm x 22.0mm), countless unique choices for ratings, circuits, colors, illuminations and laser etched legends. These single or double pole switches also feature a broad choice of actuator styles, colors, and lenses with up to twelve terminals offering an extensive range of switch and lamp circuit options, including LED or incandescent illumination. Additionally, an optional plug-in terminal connector enables pre-wiring of wire your harness. Key Features: IP67 certified sealed front panel components Withstands temperatures from -40°C to +85°C Vibration, shock, thermoshock, moisture and salt spray resistant Typical Applications: Construction machinery Agricultural equipment On-highway transportation equipment www.carlingtech.com 103 L–Series Sealed Rocker Switches L-Series Switch DESIGN FEATURES ELIMINATES NEED FOR RETOOLING Neatly proportioned, the L-Series fits into an industry standard mounting hole of 1.734 x .867 [44.0mm x 22.0mm]. INTEGRATES EASILY INTO YOUR SYSTEM Available with two industry standard termination options, .250 TAB or .187 TAB. ENSURES GREATER SHOCK PROTECTION Welded lamp connection and one-piece internal, jumperless terminal withstand extreme shock and vibration. WITHSTANDS EXTREME TEMPERATURES Roller pin mechanism eliminates need for lubricants, Withstanding temperatures from -40°C to +85°C. 104 MAXIMIZES YOUR DESIGN FLEXIBILITY Twelve terminals offers an extensive range of switch and lamp circuit options, including LED or incandescent illumination. www.carlingtech.com L–Series Sealed Rocker Switches - General Specifications Electrical Contact Rating .4VA @ 24VDC (MAX) resistive 15 amps, 125VAC 10 amps, 250VAC 20 amps, 4-14VDC 15 amps, 15-28VDC Dielectric Strength 1250 Volts RMS between pole to pole 3750 Volts RMS between live parts and accessible surfaces Insulation Resistance 50 Megaohms Initial Contact Resistance 10 milliohms max. @ 4VDC Life 100,000 cycles maintained, 50,000 cycles momentary at rated voltage and current Contacts 90/10 silver-nickel, silver tin-oxide, gold Terminals Brass or copper/silver plate 3/16” (4.76mm) & 1/4” (6.3mm) Quick Connect terminations standard. Environmental IP67 for above panel components of the actual switch, representing an index of protection as applied to electrical equipment in accordance with IEC 529, BS 5490, DIN 400 50 & NFC 20 010. Corrosion Mixed Flowing Gas MFG Class III per ASTM B-827 & B-845, Method H, with 3 years exposure. Operating Temperature -40°C to + 85°C Vibration 1 Per Mil-Std 202F, Method 204D Test Condition A 0.06 DA or 10G’s 10-500 Hz. Tested with VCH connector. Test criteria - No loss of circuit during test and pre and post test contact resistance. Vibration 2 Resonance search 24-50 Hz 0.40 DA 50-2000 ±10 G’s peak Results Horizontal Axis 3-5 G’s max. Random 24 Hz 0.06 PSD-Gsq/Hz 60 Hz 0.50 250,000 cycles minimum 100 Hz 0.50 200 Hz 0.025 2000 Hz0.025 No loss of circuit during test; <10µ chatter. Incandescent - rated 10,000 hours Shock Per Mil-Std 202F, Method 213B, Test LED - rated 100,000 hours 1/2 life Condition K @ 30G’s. Tested with VCH (LED is internally ballasted for connector. Test criteria - No loss of voltages to 24 VDC) circuit during test, pre, and post test Rocker, base & bracket are sealed. contact resistance. Nylon 66 GF rated to 85°C with a Salt Spray Per Mil-Std 202F, Method 101D, Test flammability rating of 94V0. Condition A, 48 Hrs. Nylon 66 Reinforced, rated to 105°C Thermal Shock Per Mil-Std 202F, Method 107F, Test (modular lens). Locking rocker, Condition A, -55°C to 85°C. Test criteria - pre and post test contact standard rocker & paddle. Laser resistance. etching with a polycarbonate actuator. Moisture Resistance Per Mil-Std 202F, Method 106F, Test Acetal Criteria - pre and post test contact Polycarbonate rated at 100°C. resistance. Nylon Zytel Mechanical Endurance Physical Lighted Seals Base Rocker Lock Lens Bracket Connector Environmental Nylon 66 rated at 85°C. Polarized. Actuator Travel (Angular Displacement) Mounting Specifications 2 position 3 positions 26° 1.970 13° from center .390 [9.91] .867 [22.02] 1.734 [44.04] .260 [6.60] 1.020 [25.91] TEST CUT HOLE IN ACTUAL MATERIAL MOUNTING HOLE .100 [2.54] 2.265 [57.53] 3.055 [77.60] T1 Panel Thickness Range Acceptable Panel Thickness .030 to .156 (.76mm to 3.96mm) Recommended: .030, .062, .093, .125 and .156 .250 X .031 [6.35 X .79] *Manufacturer reserves the right to change product specification without prior notice. BAT www.carlingtech.com T2 OUTPUT (LOAD) T3 GROUND PADDLE STYLE ACTUATOR 105 L-Series Sealed Rocker Switches – Dimensional Specifications in. [mm] Dimensional Specifications: in. [mm] L-SERIES L-SERIES SHOWN WITH LASER ETCHED ACTUATOR SHOWN WITH ROCKER GUARD 1.970 [50.04] 1.020 [25.91] .435 [10.16] .400 [10.16] 1.450 [36.83] .855 [21.72] L-SERIES L-SERIES SHOWN WITH LARGE LENS AND PADDLE ACTUATOR SHOWN WITH BAR LENS, LOCK AND CONNECTOR 1.970 [50.04] 1.020 [25.91] .453 [11.51] .400 [10.16] Connector LC1-01 LC2-01 LC3-01 12 4 3 2 1 10 12 4 3 2 1 10 Hole Plug L-SERIES CONNECTOR L-SERIES HOLE PLUG BLACK .250 TAB CONNECTOR (PACKARD 630 SERIES) BLACK .187 TAB CONNECTOR (PACKARD 480 SERIES) 1.970 [50.04] BLACK .250 TAB CONNECTOR (AMP ONLY) 2.380 [60.45] LH1 LH2 REMOVABLE HOLE PLUG WITH NON-SERRATED WINGS HOLE PLUG WITH SERRATED WINGS 1.020 [25.91] .500 [12.70] 1.325 [33.66] .920 [23.37] 1.710 [43.43] 106 .790 [20.07] .300 [7.62] .855 [21.72] www.carlingtech.com L-Series Sealed Rocker Switches – Dimensional Specifications in. [mm] Dimensional Specifications: in. [mm] +.008 -.000 +.008 -.000 .984 [25.00] 2.020 [51.31] R .093 MAX TYP R .093 MAX TYP MOUNTING PANEL TEST CUT HOLE IN ACTUAL MATERIAL TEST CUT HOLE IN ACTUAL MATERIAL +.008 -.000 1.900 [48.26] LMS MOUNTING PANEL HOLE FOR ADDITIONAL UNITS, ADD 1.03 [26.2] PER UNIT. FOR MORE THAN 2 L-SERIES SWITCHES, ADD MIDDLE SECTION. AVAILABLE IN PANEL THICKNESSES LISTED BELOW. CONSULT FACTORY +.008 -.000 1.900 [48.26] DIMENSIONS: LME 2.02 [51.3mm] PLUS NUMBER OF CENTER BEZELS (LMM) X 1.034 [26.26mm] MOUNTING PANEL THICKNESS .062 [1.57] .093 [2.36] .125 [3.17] .156 [3.96] MOUNTING PANEL OPENING (2) UNITS 2.300 [58.42] 2.300 [58.42] 1.187 [30.15] 1.030 [26.16] LME MOUNTING PANEL END 1.990 [50.55] 2.300 [58.42] 1.340 [34.04] LMM MOUNTING PANEL MIDDLE LMS MOUNTING PANEL 1.700 [43.18] 1.030 [26.16] 1.030 [26.16] .670 [17.02] 2.300 [58.42] 2.300 [58.42] 3.400 [86.36] 4.430 [112.52] LM3 MOUNTING PANEL PANEL OPENING SIZE: 1.90 X 3.06 [48.3mm X 77.7mm] LM4 MOUNTING PANEL PANEL OPENING SIZE: 1.90 X 4.09 [48.3mm X 103.9mm] 1.030 [26.16] .670 [17.02] 2.300 [58.42] 6.490 [164.85] LM6 MOUNTING PANEL PANEL OPENING SIZE: 1.90 X 6.15 [48.3mm X 156.2mm] www.carlingtech.com 107 L-Series Switch – Circuit Diagrams CIRCUIT CODE CIRCUIT CODE SCHEMATIC 5 4 4 11 22 6 2 4 2 23 2 6 2 1 13 4 2 1 2 6 4 54 2 1 2 1 4 6 4 8 5 26 15 2 4 1 16 1 2 6 4 6 2 1 18 4 2 1 3 31 2 6 2 21 6 4 3 4 58 2 8 1 8 5 30 4 3 57 2 4 4 8 5 28 1 4 3 8 5 2 17 3 56 2 4 4 1 2 6 4 27 1 2 55 2 1 4 3 8 5 25 14 3 53 2 4 4 1 8 5 24 1 4 3 52 2 4 3 5 4 12 SCHEMATIC 1 51 2 108 CIRCUIT CODE SCHEMATIC 4 5 7 2 8 1 3 5 7 2 4 6 8 61 2 www.carlingtech.com L-Series Switch – Circuit Diagrams CIRCUIT CODE CIRCUIT CODE SCHEMATIC 3 SCHEMATIC 7 1 62 4 5 4 5 8 71 2 4 1 3 6 8 5 7 2 1 7 63 8 72 2 4 6 7 2 8 3 4 7 64 8 73 2 4 1 3 6 7 2 8 5 5 4 7 65 8 80 2 4 6 6 2 8 3 4 7 5 1 8 81 66 2 4 6 6 2 8 3 1 7 67 5 4 8 82 2 4 6 6 3 8 8 4 1 68 2 3 4 7 8 A2 INTERNAL CONNECTION 7 2 6 8 4 1 69 1 4 7 8 A3 INTERNAL CONNECTION 7 2 1 4 2 5 6 8 70 2 www.carlingtech.com 7 109 L-Series Lamp – Circuit Diagrams ILLUMIN. CODE SCHEMATIC ILLUMIN. CODE -9 -9 A A 1 ILLUMIN. CODE SCHEMATIC SCHEMATIC ILLUMIN. CODE -9 J 1 1 B B C +10 +12 -9 +4 D 1 -9 +4 E 1 F 1 1 2 2 1 1 INTERNAL CONNECTION -12 INTERNAL CONNECTION 2 2 -12 K K +4 (+)10 INTERNAL CONNECTION INTERNAL CONNECTION 1 +10 +10 (–)9 (–)9 1 1 (+)10 SYMBOL +8 1 2 -9 SYMBOL DEFINITION TERMINAL LOCATION MAINTAINED CIRCUIT MAINTAINED CIRCUIT 2 MOMENTARY CIRCUIT MOMENTARY CIRCUIT INTERNAL CONNECTION (JUMPER TERMINAL) +4 2 POSITION CONNECTION G 1 2 2 P3 P1 +10 -9 -9 H 1 +10 110 P3 H 1 2 2 P2 P1 P3 3 POSITION INTERNAL CONNECTION (JUMPER TERMINAL) 2 POSITION CONNECTION P1 P3 2 POSITION 2 POSITION +10 DEFINITION TERMINAL LOCATION LAMP LOCATION LAMP LOCATION +10 +4 LEGEND LEGEND 2 -9 2 +10 +10 +12 +4 1 2 +8 +10 G 2 +10 -9 -9 1 2 -12 1 +10 F +4 -12 +12 1 2 +10 E 2 +12 -9 1 -9 1 2 -9 D J -11 -11 -9 +4 +1 +10 +10 C +1 SCHEMATIC -9 P2 P1 3 POSITION +10 www.carlingtech.com L-Series Sealed Rocker Switches – Ordering Scheme L 11 E 3 C H N 1 — 3 A A 45 — 1 48 2 Circuit 3 Rating 4 5 6 Termination Illumination Lamp 7 Lamp 8 Bracket 1 SERIES L Terminal Orientation ( ) - momentary SP - single pole - uses terminals 1, 2 & 4. DP - double pole uses terminals 5, 6 & 8. Terminals 9, 10 & 11 for lamp circuit only. 1 SPDP 2 & 3, 6 & 8 1121 ON 1222 (ON) 1323 ON 1424 ON 1525 ON 1626 ON 1727 ON 1828 (ON) CIRCUITS WITH JUMPER TERMINALS 30* (2,4 & 5), (1,6&8) 31 1, 2 & 5 PROGRESSIVE CIRCUITS 51 3&4 52 3&4 53 (3 & 4) 54 (3 & 4) 55 (3 & 4) 56 (3 & 4) 57 3&4 58* 2&4 61 3 & 4, 7 & 8 62 3 & 4, 7 & 8 63 (3 & 4) , ( 7 & 8) 64 (3 & 4) , ( 7 & 8) 65 (3 & 4) , ( 7 & 8) 66 (3 & 4) , ( 7 & 8) 67 3 & 4, 7 & 8 68 2 & 4, 7 & 8 69* 2 & 4, 1, 7 & 8 70 ( 2 & 4) , ( 7 & 8) 71 (2 & 4) , ( 7 & 8) 72 2 & 4, 7 & 8 73 (2 & 4) , ( 7 & 8) 80 2 & 4, 6 & 8 HAZARD WARNING CIRCUITS A2 6,7&8,3&4 A3 6,7&8,2&4 * Available with ratings 1, 4, & E only. 2 3 Connected Terminals NONE NONE NONE NONE NONE OFF OFF OFF 1 & 2, 5 & 6 OFF OFF (OFF) ON (ON) ON (ON) (ON) OFF, OFF 2, 3 & 7 (1,2 & 8), (4,5&6) 2, 4 & 8 2&3 2&3 2&3 2&3 2&3 2&3 2&3 2&3 2 & 3, 6 & 7 2 & 3, 6 & 7 2 & 3, 6 & 7 2 & 3, 6 & 7 2 & 3, 6 & 7 2 & 3, 6 & 7 2 & 3, 6 & 7 2 & 4, OFF 2 & 4, OFF 2 & 4, 5 & 7 2 & 4, 5 & 7 2 & 4, 5 & 7 2 & 4, OFF 2 & 4, OFF 1&2 OFF 1&2 OFF (1 & 2) (OFF) (OFF) 1&2 1 & 2, 5 & 6 OFF, OFF 1 & 2, 5 & 6 OFF, OFF (1 & 2), (5 & 6) (OFF, OFF) (OFF, OFF) OFF, OFF OFF, OFF (1 & 2), (5 & 7) 1 & 2, 5 & 7 1 & 2, 5 & 7 OFF, OFF OFF, 5 & 6 NONE NONE OFF, 1 & 2 OFF, 1 & 2 3 RATING2 1 4 B C D E G H .4VA @ 28VDC Resistive 10A 250VAC 1/2 HP, 15A 125VAC 1/2 HP, No Listings 15A 24V 20A 18V 20A 12V 15A 12V 20A 6V 20A 3V 4 TERMINATION2,3,4 1 3 10 11 12 Lens Style Lens Style Legend & Color & Color 13 14 Legend Actuator Orientation Lens Legend 5 ILLUMINATION 2 CIRCUIT2 Position: 9 Actuator .250 (6.4mm) TAB (QC) .187 (4.7mm) TAB (QC) 6,7 LAMP (SAME CODING FOR BOTH SELECTIONS) Selection 6: above terminals 10 & 9; Selection 7: above terminals 12 & 11 0 No lamp 7 18V 4 3V 6 12V 5 6V Incandescent Red Green Amber LED* A F L 2VDC B G M 6VDC C H N 12VDC D J P 24VDC * Consult factory for “daylight bright”, blue/green and white LED options. Typical current draw for LED is 20ma. 8 BRACKET COLOR1 Black 1 A E Standard Bracket Rockerguard at Lamp 1 Rockerguard at Lamp 2 White 2 B F 9 ACTUATOR STYLE AND COLOR1 Black A J Rocker Paddle White B N Gray C K Gray 3 C G Red 4 D H Red D M Laser Etched 3 4 8 24V 10 & 11 LENS STYLE AND COLOR Lens color for LEDs must be clear, white, or match color of LED. 0 - No Actuator Z - No Lens Clear White Amber Green Red Blue 1 B G M T Large Transparent 7 C H N U Large Translucent 3 D J P V Bar Transparent 9 E K R W Bar Translucent 5 - Laser Etch background color A - 12 LASER ETCH, LENS OR BODY LEGEND 00 No legend this location / no actuator For legend options & codes, see pages 54-65 of the Carling Transportation catalog. Orientation 1 13 LEGEND ORIENTATION 0 1 2 3 4 No legend (used with codes 11-18 in selection 12) Orientation 1 - vertical, lamp 1 on top Orientation 2 - horizontal, lamp 1 on right Orientation 3 - vertical, lamp 1 on bottom Orientation 4 - vertical, lamp 1 on left AA 46 46 3AA-146 Orientation 2 Notes: Consult factory to verify horsepower rating for your particular circuit choice. 1 Custom colors are available. Consult factory. 2 Circuits 30, 31, 58, 69 are not available with rating codes 4, C, D, G or H. 3 Termination 3 only available with rating codes 1, B, and E. 4 Termination 1 not available with rating code 4. 5 Not available with circuits 11-18, 51-57 and 69. Lamp #1:above terminals 9 & 10 end of switch.; Lamp #2 above terminals 11 & 12 end of switch. Positive (+) and negative (-) symbols apply to LED lamps only. Lamps Illumination Type Lamp wired to Terminals NONE S #1 Independent 10+ 9A B #2 Independent 12+ 11C #1 Independent 10+ 9 Independent 12+ 9D #1 Dependent 4+ 9E #1 Independent 10+ 9 Dependent 4+ 9F5 #1 Independent 10+ 9 Dependent 8+ 9G #1 Dependent 4+ 9 Independent 10+ 9#1 Both Independent 10+ 9H  (in series) #1 Dependent 4+ 9J  Dependent 1+ 91 #2 Hazard 6+ 1012# 1 Hazard 6+ 10122 Orientation 4 1 Series AA 3AA-246 Orientation 3 14 ACTUATOR LENS LEGEND 00 No legend this location / no actuator For legend options & codes, see pages 54-65 of the Carling Transportation catalog. www.carlingtech.com 111 L-Series Sealed Locking Rocker Switches – Ordering Scheme L 11 D 1 S W C J — P M H 00 — 0 2 Circuit 4 5 6 Termination Illumination Lock 3 Rating 7 Lamp 1 SERIES L W ( ) - momentary SP - single pole - uses terminals 1, 2 & 4. DP - double pole uses terminals 5, 6 & 8. Terminals 9, 10 & 11 for lamp circuit only. 1 SPDP 2 & 3, 6 & 8 1121 ON 1424 ON 1626 ON 1727 ON 1828 (ON) CIRCUITS WITH JUMPER TERMINALS 302 (2 ,4 & 5), (1,6&8) 312 1, 2 & 5 PROGRESSIVE CIRCUITS 51 3&4 52 3&4 53 (3 & 4) 54 (3 & 4) 55 (3 & 4) 56 (3 & 4) 57 3&4 58 2&4 61 3 & 4, 7 & 8 62 3 & 4, 7 & 8 63 (3 & 4 ) , ( 7 & 8) 64 (3 & 4 ) , ( 7 & 8) 65 (3 & 4 ) , ( 7 & 8) 66 (3 & 4 ) , ( 7 & 8) 67 3 & 4, 7 & 8 68 2 & 4, 7 & 8 69 2 & 4, 1, 7 & 8 70 (2 & 4 ) , ( 7 & 8) 71 (2 & 4 ) , ( 7 & 8) 72 2 & 4, 7 & 8 73 (2 & 4 ) , ( 7 & 8) 80 2 & 4, 6 & 8 2 Connected Terminals NONE NONE OFF OFF OFF 3 (Lock location) 1 & 2, 5 & 6 OFF ON ON (ON) (ON) OFF, OFF 2, 3 & 7 (1,2 & 8), (4,5&6) 2, 4 & 8 2&3 2&3 2&3 2&3 2&3 2&3 2&3 2&3 2 & 3, 6 & 7 2 & 3, 6 & 7 2 & 3, 6 & 7 2 & 3, 6 & 7 2 & 3, 6 & 7 2 & 3, 6 & 7 2 & 3, 6 & 7 2 & 4, OFF 2 & 4, OFF 2 & 4, 5 & 7 2 & 4, 5 & 7 2 & 4, 5 & 7 2 & 4, OFF 2 & 4, OFF 1&2 OFF 1&2 OFF (1 & 2) (OFF) (OFF) 1&2 1 & 2, 5 & 6 OFF, OFF 1 & 2, 5 & 6 OFF, OFF (1 & 2), (5 & 6) (OFF, OFF) (OFF, OFF) OFF, OFF OFF, OFF (1 & 2), (5 & 7) 1 & 2, 5 & 7 1 & 2, 5 & 7 OFF, OFF OFF, 5 & 6 3 RATING6 .4VA @ 28VDC Resistive 10A 250VAC 1/2 HP, 15A 125VAC 1/2 HP, No Listings 15A 24V 20A 18V 20A 12V 15A 12V 20A 6V 20A 3V Lock above terminals 10 & 9. 7 LAMP Above terminals 12 & 11 No lamp Incandescent LED* 2VDC 6VDC 12VDC 24VDC 0 4 3V Red A B C D 5 6V Amber L M N P 6 12V Green F G H J Independent 8 24V 7 18V * Consult factory for “daylight bright”, blue/green and white LED options. Typical current draw for LED is 20ma. 8 BRACKET COLOR1 J Black 9 ACTUATOR STYLE AND COLOR1 Black Red P R Locking Rocker 10 LENS STYLE AND COLOR Lens color for LEDs must be clear, white, or match color of LED. 0 - No Actuator Clear White 1 7 3 9 Z - No Lens Amber Green B G C H D J E K Red M N P R Blue T Large Transparent U Large Translucent V Bar Transparent W Bar Translucent 11 LOCK FUNCTION AND COLOR Locking Position Down H J K L M Up A B C D E 0 1 2 3 4 Lamp #1:above terminals 9 & 10 end of switch.; Lamp #2 above terminals 11 & 12 end of switch. Positive (+) and negative (-) symbols apply to LED lamps only. Lamps Illumination Type Lamp wired to Terminals 12+ 11- Notes: Consult factory to verify horsepower rating for your particular circuit choice. 1 Custom colors are available. Consult factory. 2 Additional lamp circuits available. Consult factory. 3 Available only with 3 position circuits. 4 Termination 1 not available with rating 4. 5 Termination 3 only available with ratings 1, B and E. 6 Circuits 30, 31, 58 and 69, are not available with rating codes 4, C, D, G or H. 112 13 Legend Orientation Up & Down R S T U V Center3 1 2 3 4 5 Lock Color Match Actuator Black White Red Safety Orange 13 LEGEND ORIENTATION 5 ILLUMINATION2 NONE #2 12 Legend 00 No legend this location / no actuator For legend options & codes, see pages 54-65 of the Carling Transportation catalog. .250 (6.4mm) TAB (QC) .187 (4.7mm) TAB (QC) S B 11 Lock 12 LASER ETCH, LENS OR BODY LEGEND 4 TERMINATION4,5 1 3 10 Lens No legend (used with codes 11-18 in selection 12) Orientation 1 - vertical, lamp 1 on top Orientation 2 - horizontal, lamp 1 on right Orientation 3 - vertical, lamp 1 on bottom Orientation 4 - vertical, lamp 1 on left ORIENTATION OF ACTUATOR/LENS IN PANEL ORIENTATION 1 LOCK P LOCK PZAY2-2 LOCK P P LOCK P P LOCK ORIENTATION 2 Terminal Orientation 1 4 B C D E G H 9 Actuator 6 LOCK 2 CIRCUIT6 Position: 8 Bracket ORIENTATION 4 1 Series P PZAY2-1 LOCK ORIENTATION 3 www.carlingtech.com Standard Sealed Rocker Switch Markings Notes: 1 Negative legends not available on L, LD, LW, and N-Series. 2 Many symbols are SAE (J1362), ANSI and ISO approved symbols. Consult factory for custom symbols/icons. 3 Use “body” legend codes for laser etched image identification. www.carlingtech.com 113 LD-Series Electronic Dimmer Control LD-Series Electronic Dimmer Control The LD-Series represents a dynamic breakthrough in dashboard technology, with its programmable circuitry, superior design, and unparalleled performance that affords seamless integration into most any dash panel. A variety of options, along with superior performance, functionality, and aesthetics assure compliance with the most stringent customer requirements. Key features include: robust design package with all components encased in switch housing, eliminating wire chafing, providing cost-savings as well; minimized electrical connections; IP67 sealing which prevents PCB degradation and eliminates short circuit potential. Superior heat dissipation is achieved with a heat sink mass which is over 50% larger than competitive products. Fully programmable circuitry lets the designer decide illumination levels and detent positions. EMC eliminates electrical “noise” and provides interference-free radio signals. Ease of assembly is accommodated with polarized integral connectors and an industry standard mounting hole. Applications: Transportation 114 www.carlingtech.com LD-Series Electronic Dimmer Control - General Specifications Electrical Contact Rating .4VA @ 24VDC (MAX) resistive 15 amps, 125VAC 10 amps, 250VAC 20 amps, 4-14VDC 15 amps, 15-28VDC Dielectric Strength 1250 Volts RMS between pole to pole 3750 Volts RMS between live parts and accessible surfaces Insulation Resistance 50 Megaohms Initial Contact Resistance 10 milliohms max. @ 4VDC Life 100,000 cycles maintained, 50,000 cycles momentary at rated voltage and current Contacts 90/10 silver-nickel, silver tin-oxide, gold Terminals Brass or copper/silver plate 3/16” (4.76mm) & 1/4” (6.3mm) Quick Connect terminations standard. Environmental IP67 for above panel components of the actual switch, representing an index of protection as applied to electrical equipment in accordance with IEC 529, BS 5490, DIN 400 50 & NFC 20 010. Corrosion Mixed Flowing Gas MFG Class III per ASTM B-827 & B-845, Method H, with 3 years exposure. Operating Temperature -40°C to + 85°C Vibration 1 Per Mil-Std 202F, Method 204D Test Condition A 0.06 DA or 10G’s 10-500 Hz. Tested with VCH connector. Test criteria - No loss of circuit during test and pre and post test contact resistance. Vibration 2 Resonance search 24-50 Hz 0.40 DA 50-2000 ±10 G’s peak Results Horizontal Axis 3-5 G’s max. Random 24 Hz 0.06 PSD-Gsq/Hz 60 Hz 0.50 250,000 cycles minimum 100 Hz 0.50 200 Hz 0.025 2000 Hz0.025 No loss of circuit during test; <10µ chatter. Incandescent - rated 10,000 hours Shock Per Mil-Std 202F, Method 213B, Test LED - rated 100,000 hours 1/2 life Condition K @ 30G’s. Tested with VCH (LED is internally ballasted for connector. Test criteria - No loss of voltages to 24 VDC) circuit during test, pre, and post test Rocker, base & bracket are sealed. contact resistance. Nylon 66 GF rated to 85°C with a Salt Spray Per Mil-Std 202F, Method 101D, Test flammability rating of 94V0. Condition A, 48 Hrs. Nylon 66 Reinforced, rated to 105°C Thermal Shock Per Mil-Std 202F, Method 107F, Test (modular lens). Locking rocker, Condition A, -55°C to 85°C. Test criteria - pre and post test contact standard rocker & paddle. Laser resistance. etching with a polycarbonate actuator. Moisture Resistance Per Mil-Std 202F, Method 106F, Test Acetal Criteria - pre and post test contact Polycarbonate rated at 100°C. resistance. Nylon Zytel Mechanical Endurance Physical Lighted Seals Base Rocker Lock Lens Bracket Connector Environmental Nylon 66 rated at 85°C. Polarized. Actuator Travel (Angular Displacement) Mounting Specifications 2 position 3 positions 26° 1.970 13° from center .390 [9.91] .867 [22.02] 1.734 [44.04] .260 [6.60] 1.020 [25.91] TEST CUT HOLE IN ACTUAL MATERIAL MOUNTING HOLE .100 [2.54] 2.265 [57.53] 3.055 [77.60] T1 Panel Thickness Range Acceptable Panel Thickness .030 to .156 (.76mm to 3.96mm) Recommended: .030, .062, .093, .125 and .156 .250 X .031 [6.35 X .79] *Manufacturer reserves the right to change product specification without prior notice. BAT T2 OUTPUT (LOAD) www.carlingtech.com 1.300 [33.02] T3 GROUND PADDLE STYLE ACTUATOR Q.C. SELECTION GUIDE 115 LD-Series Electronic Dimmer Control - Ordering Scheme LD 3 5 1 C C 1 4 5 6 7 Termination Illumination Illumination Bracket Color 3 Dimming Rate 2 RATING 4A, 12 volts 10A, 12 volts 3 DIMMING RATE 1 5 30 - 100% 8 positions 10 - 100% 10 positions Z NO LENS CLEAR WHITE 1 - - 7 3 - - 9 5A A C 2A, 24 volts 5A, 24 volts A 0 - 100% 11 positions 4 TERMINATION 1 9 Lens Color 11 Legend 1 10 Lens Color 12 Legend Orientation 13 Legend 2 9 & 10 LENS COLOR 1 SERIES LD Electronic Dimmer Control 1 2 8 Actuator Style/ Color AMBER B C D E - GREEN G H J K - RED BLUE LENS STYLE MT Large Transparent NU Large Translucent PV Bar Transparent RW Bar Translucent - - Laser Etch 11 LEGEND #1 00 No legend FC DIM For legend options, visit us at carlingtech.com FE 12 LEGEND ORIENTATION .250 TABS (6.4 mm) 0 1 2 3 5 & 6 ILLUMINATION No lamp S Red AmberGreen 12V LEDC N H 24V LEDD P J BRIGHT ORIENTATION 1 No legend vertical (lamp 1 on top) horizontal (lamp 1 on right) vertical (lamp 1 on bottom) LAMP 1 LAMP 2 LAMP 2 LAMP 1 LAMP 2 LAMP 1 ORIENTATION 2 2 Rating 1 FC ORIENTATION 4 1 Series 3 A A FE LAMP 2 7 BRACKET COLOR1 1 Black LAMP 1 2 3 White Gray 45-4ZQ 8 ACTUATOR STYLE / COLOR1 Laser Etched Rocker 3 Paddle4 45-3ZQ ORIENTATION 3 13 LEGEND #2 Black White Gray Red ABCD J K M N 00 No legend FC Dim For legend options, visit us at carlingtech.com FE Bright Notes: 1 Custom colors are available. Consult factory. .867 [22.02] 1.970 1.734 [44.04] .260 [6.60] .390 [9.91] 1.020 [25.91] TEST CUT HOLE IN ACTUAL MATERIAL MOUNTING HOLE .100 [2.54] 2.265 [57.53] 3.055 [77.60] .250 X .031 [6.35 X .79] T1 BAT T2 OUTPUT (LOAD) T3 GROUND PADDLE STYLE ACTUATOR Q.C. SELECTION GUIDE 1.300 [33.02] .344 [8.74] 1.570 [39.88] 1.340 [34.04] 116 Panel Thickness Range Acceptable Panel Thickness .030 to .156 (.76mm to 3.96mm) Recommended: .030, .062, .093, .125 and .156 1.060 [26.92] COMPANY SERIES PACKARD PART NO. PACKARD METRI-PACK 630 SERIES TIN PLATED BRASS 12084590 12052224 12015870 12015869 12020035 12052222 WIRE GAGE AWG MM 2 3.0 12 12 3.0 2.0-1.0 16-14 1.0-.80 20-18 22-18 (2 REQ'D) .80.-.50 (2 REQ'D) .50-.35 20-22 www.carlingtech.com LMR-Series Mirror Rotate Control LMR-Series Mirror Rotate Control As an extension of the L-Series family of control products, the LMR-Series provides the means to control one or two mirrors and up to four separate motors from one easy to operate joy stick control. When used in conjunction with our dimmer control and wiper/washer control, Carling Technologies provides a solution to most any dashboard control need within the Transportation market. Applications: Transportation www.carlingtech.com 117 LMR-Series Mirror Rotate Control - Ordering Scheme Actuator Termination1 4 axis joy stick style 9” wire leads with Delphi-Packard connector #12047886 3 Electrical Mechanism 1A 14V; .5A 28V Sliding contacts in conjunction with a circuit board Sealing internal boot and potted wire leads protect critical components from dust and moisture LMR 1 Base Part Number 01 1 2 Color 3 Legend 1 BASE PART NUMBER: SERIES/RATING/FUNCTION/TERMINATION LMR 2 position (left, right), 4 axis (N,S,E,W) with wire leads 2 ACTUATOR /BRACKET COLOR 01Black 3 LEGEND2 Z 1 2 no legend 2 arrows symbol (left, right) 4 arrows symbol (front, back and left, right) Notes: 1 Compatible with Delphi-Packard #12045688. 2 All legends are imprinted in white. All product supplied with Mirror L & R legend on top of bracket and detent and directional legend on actuator. 3 Delphi-Packard is a registered trademark of Delphi-Packard Electrical Systems, Warren, Ohio. 1.965 [49.91] .867 [22.02] MIRROR R TEST CUT HOLE IN ACTUAL MATERIAL 1.734 [44.04] L 1.021 [25.94] WIRE 40 81A 82A 88A 88B 82B 81B 150 1.480 [37.59] PLUG MOUNTING HOLE .090 [2.29] L.H. MIRROR 88B M UP DOWN 89 COLOR ORANGE WHITE LT. BLUE YELLOW YEL-BLK ST. LT. BL-BLK ST. WHT-NLK ST. BLACK CAV I.D. A B C D E F G H R.H. MIRROR 89 88B M M M 89 RIGHT 81A 89 RIGHT 81B UP LEFT DOWN LEFT 1.280 [35.51] CONN P/N 12045688 9.060 [230.12] CONN P/N 12047886 88A 82A 81A LH 88B 82B 81B 40 150 RH 89 89 V/D L/R BATTERY SCHEMATIC GROUND *Manufacturer reserves the right to change product specification without prior notice. 118 www.carlingtech.com LW-Series Wiper/Washer Control LW-Series Wiper/Washer Control The LW-Series Electronic Wiper Washer Control combines two switches into one self-contained unit allowing effortless control of both wash and wipe functions from a singular location. A variety of features and options including, Continuous low and high speed wiper positions, Six intermittent delay intervals ranging from 3-18 seconds, Push-to-wash button and an LED Night-light indicator combine to provide the flexibility to meet most any Cab design. The LW series is available for 14 or 28 volt operation and can be adapted to single or dual relay systems. Applications: Transportation www.carlingtech.com 119 LW-Series Wiper/Washer Control - General Specifications Electrical Contact Rating Terminals Terminals Physical Characteristics 1 relay 8 amps, 14VDC 4 amps, 28VDC 2 relays 1 amps, 14VDC 1 amps, 28VDC .187 (7.4mm) Quick Connect terminations standard. Reverse polarity protection Over voltage protection Cold cranking protection according to SAE J1455, Sections. 4.11.1.1.1 and 4.11.1.2.1 Transient voltage protection which includes load dump and inductive switching according to SAE J1455, sec. 4.11.2.2 Electrostatic discharge protection according to SAE J1455 Sec. 4.11.2.2.5.1 (Discharge a 150 pf capacitor that has been charged to a potential of 15kV through 150 Ohm resistor.) Meets all other EMI/EMC requirements for class C trucks. Illumination LED, rated 100,000 hours 1/2 life CoverAcetate Washer Actuator Silicone Toggle Actuator Nylon 6/6 glass filled Bracket Nylon 6/6 Connector Nylon 6/6 rated 85°C polarized Washer Function Momentary Toggle Function Maintained Intermittent OperationMomentary Weight 44 grams Environmental Operating Temperature -25°C to +85°C Temperature Cycle According to SAE J1455, Sec. 4.1.3.1 (See Figure below) T 85C amb -40C 4 Mechanical Mechanical Vibration Endurance Sinusoidal Vibration: 10-55-10 Hz, 0.06” DA, one minute-cycle, three hours/axis Random Vibration: Three hours/axis, three mutually perpendicular axes with a test level 4G’s. Frequency Amplitude 5Hz 0.16 G2/Hz 100Hz 0.16 G2/Hz 500Hz -3dB/octave roll-off Tests were conducted according to SAE J1455, Sec 5.7 and Sec. 4.9.4. Shock: MIL-STD-202G Method 213B, Test Condition K, 30G’s, 11 ms. According to SAE J2349, March 97 for windshield washer switch for Trucks, Buses and Multipurpose Vehicles (20,000 cycle minimum). 16 Thermal Shock 24 hour According to SAE J1455, Sec. 4.1.3.2 (See Figure below) T 8 5 °C - 4 0°C 0 2 4 6 8 10 12 14 16 18 hour Humidity According to SAE J1455, Sec. 4.2.3 (30 cycles for 8 hrs. with maximum temperature of 85°C and 95% relative humidity. Dust Bombardment According to SAE J1455, Sec. 4.7.3 (with dust concentration of 0.88gm/m for 24 hours.) Salt Spray MIL-STD-202G, Method 101D for 96 hours. *Manufacturer reserves the right to change product specification without prior notice. 120 www.carlingtech.com LW-Series Wiper/Washer Control - Ordering Scheme LW 1 A 1 1 Z 1 Series 4 3 Intermittent Wiper/ Washer Timing Timing 2 Rating 5 Lamp 1 1 1 AG 1 00 6 Lamp 2 7 Bracket Color 8 Rocker/ Paddle Color 10 11 Legend Legend 2 Orientation 9 Legend 1 1 SERIES LW Wiper/Washer Control with six intermittent positions: low. high, wash/wipe 8 ROCKER/PADDLE COLOR 2 RATING1 9 LEGEND #1 1 2 3 4 5 6 8A, 14VDC (1 relay) 4A, 28VDC (1 relay) 1A, 14VDC (1 relay) 1 00 No legend For legend options, visit us at carlingtech.com 1A, 14VDC (1 relay) 1A, 14VDC (2 relay) 1A, 28VDC (2 relay) 10 LEGEND ORIENTATION 3 INTERMITTENT TIMING A Black 0 1 2 2-15 seconds No legend vertical (lamp 1 on top) horizontal (lamp 1 on right) 4 WIPER/WASHER TIMING 1 3 seconds 5 LAMP #1 (ABOVE WASH) Z 1 no lamp green LED 6 LAMP #2 (ABOVE WIPE) Z 1 no lamp green LED 2 3 red LED amber LED 2 3 red LED amber LED 11 LEGEND #2 00 No legend For legend options, visit us at carlingtech.com Notes: 1 7 BRACKET COLOR 1 Relay coil current is 1A max. Relay must have an arc suppression in parallel with the coil. Ref P/N LC2-01 for black wiper/washer connector housing. Black 1.975 ±.010 [50.18 ±0.25] 0.060R MAX. 4 PLACES [1.52] 1.013 ±.010 [25.74' 0.25] 0.278 [7.06] HIGH LOW INTERMITTENT OFF 1.739 ±.008 [44.17 ±0.20] TEST CUT OPENING IN ACTUAL MATERIAL 1.082 [27.49] PRESS TO WASH .866 - .881 [22.00-22.38] 3.492 [88.70] SWITCH MOUNTING HOLE 2.522 [64.06] 1.724 [43.79] 1.700 [43.18] 0.855 [21.72] Principles of operation: From the OFF position, moving the toggle one step up puts the function into the intermittent slower mode (18 sec.). Moving the toggle another step up reduces the delay time by 3 sec for each of the next six steps. The seventh step up puts the motor into a continuous low-speed mode and the last step up puts the motor into the high-speed mode. Reversing the previous steps puts the motor finally into the stop/parking mode. During the OFF position, intermittent and low-speed modes, pressing the wash button activates the wash function. Wipe function starts after a two second delay from the onset of the washing and continues for three continuous wipes after the wash button is released. For convenience, the wash function is not active during the high-speed mode. The Wiper Control is designed to interface with single or dual relay systems for intermittent delay and the park function. The high speed is driven directly via a power transistor internal to the module. The coil of the relay is pulled down to ground during the intermittent, low-speed and high-speed modes respectively. (Contact Carling Technologies for wiring diagrams) www.carlingtech.com 121 Terminology/Agency Approvals Terminology Agency Approvals Agency data UL File #E7560 CSA File # LR9280 Single Pole (SP) A switch device that opens, closes or changes connection of a single conductor in an electrical circuit. Double Pole (DP) A switch device that opens, closes or changes connection of two conductors in an electrical circuit. Single Throw (ST) A switch that opens, closes or completes a circuit at only one of the extreme positions of its actuator. Double Throw (DT) A switch that opens, closes or completes a circuit at both extreme positions of its actuator. Normally Open (NO) A momentary switch where one or more circuits are open when the switch actuator is at rest (the normal position.) Normally Closed (NC) A momentary switch where one or more circuits are closed when the switch actuator is at rest (the normal position.) Power Rating A switches current handling capability measured in amperes, horsepower, lamp loads or combinations thereof, in conjunction with applicable voltage levels. L Rating Denotes the ability of a switch to handle the initial high inrush of a Tungsten Filament Lamp on AC voltage only. T Rating Denotes the ability of a switch to handle the initial high inrush of a tungsten filament lamp on AC or DC voltage. Typical European Rating 16 resistive load amperage (4) motor load amperage Aamperage 250Vvoltage ~AC T85 max. operating temp. in centigrade μ micro-gap (<3mm) approved These marks are granted by national certification bodies for use on products which comply with their specifications. Microgap (μ) European marking required for contact separation of less than 3mm. Switches with microgap (μ) approval are not acceptable as the safety disconnect of equipment from the main power source. The equipment requires an additional means for safe disconnection from the main power source such as a cord and plug. Bulb Life Neon 25,000 hours Incandescent 25,000+ hours LED 100,000 hours Lamp Characteristics Neon (120-240V) .002A Current Draw Incandescent 6V .20A Current Draw 12-14V .08A Current Draw 18V .04A Current Draw 24-28V .04A Current Draw 122 Agency Country UL USA BEAB United Kingdom CSA Canada VDE Germany TUV Germany SEMKO Sweden NEMKO Norway KEMA Netherlands DEMKO Denmark UTE(USE) France Mark SEVSwitzerland OVE Austria IMQ Italy CCC China FIMKO Finland www.carlingtech.com Literature Carling also offers several catalogs, covering all our circuit protection and control lines. This complete line of catalog information, which includes general specs, circuit and terminal drawings, form & fit drawings and complete ordering information, is available in printed form, as a downloadable PDF documents from our website. Please visit our website at www.carlingtech.com, scan the QR codes below or contact any one of our locations to request the following literature: Switches & Controls Switches and Controls Rocker, Toggle, Pushbutton & Rotary Hydraulic Magnetic Circuit Protection Hydraulic/Magnetic Circuit Breakers This Catalog details the complete line of Switches and Controls including Rocker, Toggle, Pushbutton, and Rotary style switches. This Catalog highlights the full line of Hydraulic Magnetic Circuit Breakers. Breakers from .02 to 700 amps with UL, CSA, VDE, TUV, UL489, UL489A, UL1500 certifications. Thermal’s GFCI’s Thermal Circuit Breaker Ground Fault Circuit Protection Reliable, Cost-effective Circuit Protection This Catalog focuses on the whole line of Thermal Circuit Breakers. Carling offers a variety of 3 to 60 amp, lighted and nonlighted, rocker actuator and push-to-reset push button thermal circuit breakers with UL, CUL, CE, UL1500/ISO 8846 certifications www.carlingtech.com This Catalog features the entire line of Ground Fault Circuit Breakers. GFCI breakers range from .10 to 50 amps, and are well suited for Marine industries use. 123 Literature On-Off Highway ON–OFF Highway Switches & Controls CATALOG Marine Marine Switches, Circuit Breakers & ELCI/GFCIs The On-Off Highway Catalog details the list of applicable products for the transportation industry. These include the Carling’s V, W, L, S and N-Series Switches. The Marine Catalog highlights the list of applicable products for the marine industry including switches, circuit breakers, GFCI’s, and the OctoPlex system. Military Renewable Energy Military Grade Renewable Energy Circuit Breakers and Disconnects COTS SWITCHES & CIRCUIT BREAKERS The Military Catalog focuses on the list of applicable products for military uses. These comprise of sealed rocker, toggle and miniature switches as well as circuit breakers The Renewable Energy Catalog features the list of applicable products for eco-friendly sources of energy. These are the Carling’s CX, C, G, E, and F-Series circuit breakers. Telecom/Datacom Carlingtech.com Telecom/Datacom Circuit Protection CATALOG This catalog focuses on the list of applicable products for the Telecom-Datacom industry. This features Carling’s L, CX, A, B, C, F and M-Series circuit breakers. 124 Visit us online for complete products and company information. www.carlingtech.com Notes www.carlingtech.com 125 Worldwide Headquarters Carling Technologies, Inc. 60 Johnson Avenue • Plainville, CT 06062 Phone: (860) 793-9281 • Fax: (860) 793-9231 Email: [email protected] • www.carlingtech.com East Region Sales Office, CT • [email protected] Midwest Region Sales Office, IL • [email protected] West Region Sales Office, CA • [email protected] Asia-Pacific Headquarters Carling Technologies, Asia-Pacific Ltd., Kowloon, Hong Kong Int + 852-2737-2277 • Fax: Int + 852-2736-9332 Email: [email protected] Shenzhen, China • [email protected] Shanghai, China • [email protected] Pune, India • [email protected] Kaohsiung, Taiwan • [email protected] Yokohama, Japan • [email protected] Europe / Middle East/Africa Headquarters Carling Technologies LTD 4 Airport Business Park, Exeter Airport, Clyst Honiton, Exeter, Devon, EX5 2UL, UK Int + 44 1392-364422 • Fax: Int + 44 1392-364477 Email: [email protected] GmbH, Germany • [email protected] SAS, France • [email protected] SW-C_05_2013