N-Series Switches The N-Series Addressable Switch combines the look and feel of a traditional electro-mechanical control coupled with a built in PCB and provides a flexible, cost effective alternative to a CAN/LIN based switch. The N-Series produces up to 144 individual switch IDs by using a resistive ladder circuit. Different switch IDs are achieved by changing the resistor values tied to individual loads, which can then be assigned to the specific functions that the switch is controlling. Each switch is connected to an ECU and the application software is written to recognize the switch IDs to determine which load is being controlled as well as the selected actuator position. As a result, the wiring harnesses are more simplified and specific loads can now be rearranged without the need for a costly and time consuming harness redesign, giving designers the ultimate in design flexibility. Applications: On-Highway Transportation Equipment Agricultural Equipment Construction Equipment Marine Carling Technologies, Inc. 60 Johnson Avenue • Plainville, CT 06062-1177 Phone: (860) 793-9281 • Fax: (860) 793-9231 Email: [email protected] • www.carlingtech.com Features: Cost effective alternative to CAN/LIN based switch Up to 144 individual switch IDs Simplified Wiring harnesses Readdressable loads without harness redesign Available with paddle or rocker actuator 2 | N-Series Addressable Rocker Switches - General Specifications Electrical Environmental Current Ratings Dielectric Strength Insulation Resistance Contact Bounce Contacts Terminals .4VA @ 28VDC (MAX) 1250 Volts RMS between pole to pole 3750 Volts RMS between live parts and accessible surfaces 50 Megaohms 20 milliseconds max. gold plated Brass or copper/silver plate 3/16” (4.76mm) Quick Connect terminations standard. Mechanical Endurance 250,000 cycles minimum Physical Lighted Seals Base 1.970 4 [8.74] Rocker and Paddle Laser Etched Rocker Lens Connector Bracket Incandescent - rated 10,000 hours LED - rated 100,000 hours 1/2 life (LED is internally ballasted for voltages to 24VDC) Rocker, base & bracket are sealed. Nylon 66 GF rated to 85°C with a flammability rating of 94V0. Nylon 66 Reinforced, rated to 105°C Polycarbonate rated at 100°C. Polycarbonate rated at 100°C. Front snap-in. Nylon 66 rated at 85°C. Polarized. Nylon Zytel Actuator Travel (Angular Displacement) .260 [6.60] 2 position 3 position 26° 13° from center Environmental IP67 for above the panel components of the actual switch, representing an index of protection as applied to electrical equipment in accordance with IEC 529, BS 5490, DIN 400 50 & NFC 20 010. Operating Temperature -40°C to +85°C Vibration Per SAE J1399 “electronic Tachometer Specification” for Class II truck and bus applications. Test Criteria: No change in resistance and no evidence of physical damage. Salt Spray Exposure to 95% water, 5% NCI fog solution at 95 degrees F according to ASTM B 117-90 “Standard Test Method of Salt Spray (fog) Testing”. Test Criteria: No visual evidence of corrosion or external physical damage. Humidity Samples were exposed to selected temperature profile, while maintaining 90% +- 5% relative humidity for 30 cycles. Test Criteria: No evidence of external physical deterioration. Mounting Specifications .867 [22.02] 1.734 [44.04] 1.020 [25.91] TEST CUT HOLE IN ACTUAL MATERIAL MOUNTING HOLE 2.265 [57.53] 3.055 [77.60] Panel Thickness Range Acceptable Panel Thickness .030 to .156 (.76mm to 3.96mm) Recommended: .030, .062, .093, .125 and .156 .250 X .031 [6.35 X .79] T3 GROUND PADDLE STYLE ACTUATOR Q.C. SELECTION GUIDE *Manufacturer reserves the right to change product specification without prior notice. COMPANY PACKARD PACKARD 12052224 WIRE GAGE 2 793–9231 PART NO. (860) AWG 60 Johnson Avenue • Plainville, CTSERIES 06062–1177 • Phone: 793–9281 • Fax:MM (860) Email: [email protected] • www.carlingtech.com 12084590 3.0 12 12 3.0 N-Series Addressable Rocker Switches - Ordering Scheme | 3 N 4 1 2 1 A N H 1 — 1 1 2 46 — 1 EK 1 Series 2 Actuator 3 R1 Resistive ID 4 R2 Resistive ID 5 6 7 Resistor Illumination Lamp Constants 8 Lamp 10 Actuator 9 Bracket 11 Lens Style & Color Lamp 1 12 13 Lens Style Legend & Color Lamp 2 14 Legend Orientation 1 SERIES N 7,8 LAMP (SAME CODING FOR BOTH SELECTIONS) No lamp 0 2 CIRCUIT2 LED* 12VDC Red C 15 Actuator Lens Legend Selection 7: above terminals 10 & 9; Selection 8: above terminals 12 & 11 Terminal Orientation Position: 1 ( ) - momentary 2 3 STANDARD 2 & 4 Connected Terminals 1&2 4 OnNONEON 5 (On)NONEON 6 OnONON 7 (On)ONOn 8 (On)ON(On) 3 R1 RESISTIVE IDENTIFICATION 1 1020 21300 31620 42000 52430 62940 4 R2 RESISTIVE IDENTIFICATION 1 1020 21300 31620 42000 52430 62940 9 BRACKET COLOR1 Standard Bracket Rockerguard at Lamp 1 Rockerguard at Lamp 2 Black 1 A E White 2 B F 10 ACTUATOR STYLE AND COLOR1 Black White Gray Rocker A B C Paddle J N K Gray 3 C G Red D M Red 4 D H Laser Etched 1 11 & 12 LENS STYLE AND COLOR Lens color for LEDs must be clear, white, or match color of LED. 73570 8 4320 A 5230 B 6340 C 7870 D 10000 73570 8 4320 A 5230 B 6340 C 7870 D 10000 5 RESISTOR CONSTANTS (INDICATES SWITCH STATE) Lamp #1:above terminals 9 & 10 end of switch.; Lamp #2 above terminals 11 & 12 end of switch. Positive (+) and negative (-) symbols apply to LED lamps only. Lamps Illumination Type Lamp wired to Terminals SNone A #1 Standard 10+ 12 #2 Standard 11+ 9B #1&2 Special Parallel 11+ 9C #1&2 Special Parallel 10+ 91 #1 Independent 10+ 92 #2 Independent 12+ 113 #1 Independent 10+ 9 #2 Independent 12+ 94 #1 Independent 10+ 9 #2 Independent 12+ 11- 0 - No Actuator Clear White 1 - - 7 3 - - 9 5 A Z - No Lens Amber Green B G C H D J E K - - Red M N P R - Blue T U V W - Large Transparent Large Translucent Bar Transparent Bar Translucent Laser Etch background color 13 LEGEND ORIENTATION 00 No legend this location / no actuator For legend options & codes, see pages 54-65 of this catalog. 14 LEGEND ORIENTATION 0 1 2 3 4 No legend (used with codes 11-18 in selection 12) Orientation 1 - vertical, lamp 1 on top Orientation 2 - horizontal, lamp 1 on right Orientation 3 - vertical, lamp 1 on bottom Orientation 4 - vertical, lamp 1 on left Orientation 1 AA 46 46 3AA-146 Orientation 2 R3 R4R5 1 1300 10000 5320 2 825 66503830 6 ILLUMINATION Green H Orientation 4 Amber N * Consult factory for “daylight bright”, blue/green and white LED options. Typical current draw for LED is 20ma. AA 3AA-246 Orientation 3 15 ACTUATOR LENS LEGEND 00 No legend this location / no actuator For legend options & codes, see pages 54-65 of this catalog. Notes: 1 Custom colors are available. Consult factory. 2 Switch supplied with .187 tab terminals. 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com 4 | N-Series Addressable Rocker Switches N-SERIES N-SERIES SHOWN WITH LASER ETCHED ACTUATOR SHOWN WITH ROCKER GUARD 1.970 [50.04] 1.020 [25.91] .435 [10.16] .400 [10.16] 1.450 [36.83] .855 [21.72] N-SERIES N-SERIES SHOWN WITH LARGE LENS AND PADDLE ACTUATOR SHOWN WITH BARS LENS AND CONNECTOR 1.970 [50.04] 1.020 [25.91] .400 [10.16] .391 [7.62] 2.380 [60.45] N-SERIES N-SERIES LC2-01 BLACK .187 TAB CONNECTOR (PACKARD 480-SERIES) LH1 REMOVABLE HOLE PLUG WITH NON-SERRATED WINGS LH2 HOLE PLUG WITH SERRATED WINGS 1.970 [50.04] 1.020 [25.91] .500 [12.70] .920 [23.37] 1.325 [33.66] 1.710 [43.43] .300 [7.62] .790 [20.07] 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com .855 [21.72] N-Series Switch & Lamp Circuits | 5 SWITCH CIRCUIT DIAGRAMS SWITCH CIRCUIT DIAGRAMS CIRCUIT CODE CIRCUIT SCHEMATIC CODE SCHEMATIC 9 4 P1 P3 R5 2 R5 8 7 ILLUM. CODE 9 R3 P1 R4 P3 R1 R2 4 R3 INTERNAL CIRCUIT R4 R1 R2 BOARD (TYPICAL) 2 P1 P3 5 R5 R3 P1 R4 2 R1 R2 P3 7 INTERNAL CIRCUIT BOARD (TYPICAL) R3 8 R4 2 R1 R2 1 A 6 P3 6 P2 R1 R2 R3P1 R4 P3 R5 2 9 R5 R4 2 8 7 R3 7 P2 P3 P2 R3 P1 R4 R5 7 R1 R2 P3 (-) 12 (-) 9 (-) 9 (+) 11 (+) 11 B 1 R3 R4 P2 P3 8 1 C 2 1 (+) 10 (+) 10 (-) 9 (-) 9 1 1 1 (+) 10 R1 R2 7 8 2 8 7 9 P1 2 1 2 1 (+) 10 (-) 11 2 8 2 (-) 9 C 8 7 9 R5 2 (+) 10(-) 12 B R1 R2 9 P1 1 8 7 9 P2 2 (+) 11 (+) 10 (-) 9 P1 SCHEMATIC (-) 9(+) 11 A 9 R5 ILLUM. SCHEMATIC CODE (-) 9 8 7 9 5 LAMP CIRCUIT DIAGRAMS LAMP CIRCUIT DIAGRAMS P2 R3P1 R4 P3 R1 R2 R5 2 2 R3 R5 R4 7 8 2 (-) 9 R1 R2 7 2 (+) 12 9 3 2 2 (-) 11 8 (+) 12 (-) 9 1 3 2 1 2 (+) 10 (+) 12 (+) 10 (+) 12 (-) 9 (-) 9(-) 11 (-) 11 4 1 (+) 10 4 2 1 (+) 12 (+) 10 REV_SW_N_04_2013 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com 2 (+) 12