S-Series Switches S-Series rocker switches are designed for use in the enclosed cabs of today’s trucks, with special focus afforded to the vehicle operator. With features including abbreviated travel ½ throw actuation, ergonomic rockers, illumination in up to three detent switch positions, and a non-teasable snap action circuit, these switches provide the driver with easily recognizable and simple to operate controls. Designers will appreciate the 10A, 24VDC rating, space saving compact envelope, clean bezel-less design, integrated low insertion force connector and polarized switch base for quick installation. Most any illumination and switch circuitry is easily accommodated with the S-Series 10 terminal base. These great features, combined with over 1,000 available laser etched or pad-printed legends, allow the S-Series to be seamlessly incorporated into just about any cab interior environment. Applications: On-Highway Transportation Equipment Agricultural Equipment Construction Equipment Marine Carling Technologies, Inc. 60 Johnson Avenue • Plainville, CT 06062-1177 Phone: (860) 793-9281 • Fax: (860) 793-9231 Email: [email protected] • www.carlingtech.com Features: Abbreviated travel ½ throw actuation Ergonomic rockers Recognizable and simple to operate controls Compact Design 2 | S-Series Rocker Switches - General Specifications Electrical Environmental Contact Rating 10A@ 24VDC Dielectric Strength 1500 Volts RMS between pole to pole Insulation Resistance 50 Megaohms Contact Resistance 10 milliohms max. @ 4VDC Contact Bounce <20 milliseconds Life 100,000 cycles maintained circuit,50,000 cycles momentary circuit at rated voltage and current gold plated Circuitry SP, DP 2 & 3 position, 1/2 or full throw Terminals .110 Tabs, Silver Plated Brass Operating Temperature -40°C to +85°C Vibration Per IEC 68-2.6 test Fc and 68-2.47 Test Criteria - no noise or contact chatter below 10ms. Cold Test Per IEC 68-2-1 -40°C for 72 hours Test Criteria - pre & post test contact resistance. Dry Heat Test Criteria Per IEC 68-2-2 + 85°C for 72 hours Test Criteria - no loss of circuit during test, pre & post test contact resistance. Handling Shock Drop from height of 1 meter, 3 times, 4 sides. Test criteria - No loss of circuit during test, pre & post test contact resistance. Thermal Shock Per IEC 68-2-14, -40°C to +85°C. Test criteria - pre & post test contact resistance. Mechanical Endurance 250,000 cycles minimum Physical Lighted LED - rated 100,000 hours 1/2 life (LED is internally ballasted for voltages to 24VDC.) BracketAcetal Base Nylon 66 GF RockerPolycarbonate Weight 25 gms max. Mounting Specifications Snap in Mount 40mm x 20mm keyed hole (see dimensional specifications for details.) Connector Amp/Tyco MCP 2.8 receptacle housing P/N 1418994-1 mates with Amp/Tyco MCP 2.8 flat type receptacle. Based on wire size, choose P/N below: 1-968880-1 1-968849-1 1-968851-1 20-24 awg wire 17-20 awg wire 13.5-17 awg wire Actuator Travel (Angular Displacement) 2 position (1/2 throw) 3 position (full throw) 12° 12° from center *Manufacturer reserves the right to change product specification without prior notice. 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com S-Series Rocker Switches - Ordering Scheme | 3 S 18 A A R F 0 4 1 Series 2 Circuit 3 Rating 4 5 Illumination Lamp 1 6 Lamp 2 7 Lamp 3 8 Bracket Color M Z Z Z 00 9 Actuator Color 10 Legend Color 1 11 Legend Color 2 12 Legend Color 3 13 Legend 1 1 00 00 15 14 Legend 2 Legend Orientation 5,6,7 LAMP (SAME CODING FOR ALL 3 SELECTIONS) 1 SERIES S Selection 5: specifies lamp 1 located above terminals 1 (+) & 2 (-). Selection 6: specifies lamp 2 located in center of rocker. Selection 7: specifies lamp 3 located above terminals 9 (+) & 10 (-). 2 CIRCUIT Terminal Connections as viewed ( ) - momentary from bottom of switch: 1 - - 2 SP - single pole uses terminals 3, 5 & 7. 3 - - 4 DP - double pole uses terminals 3, 5, 7 & 4, 6, 8. 5--6 7--8 9 - - 10 Position: 1 2 3 SP DP 5 & 7, 6 & 8 Connected Terminals 3 & 5, 4 & 6 16 26 ON OFF ON 18 28 (ON) OFF (ON) SPECIAL CIRCUITS 31 (6 & 8) 4, 5, 6, 7 OFF 41 51 ON OFF NONE1 42 52 (ON) OFF NONE1 43 53 (ON) 3&5 NONE1 44 54 ON 3&5 NONE1 45 55 (ON) OFF ON 46 56 NONE 5&7 ON 47 57 NONE 5&7 (ON) 75 (5 & 7, 3 & 6) 5 & 7, 4 & 6 (3 & 5, 4 & 6) 982 (5 & 7, 2 & 6) 5 & 7, 4 & 6 (5 & 9, 4 & 6) No lamp LED 12VDC 24VDC 0 Red A B Orange C D Yellow E F Green H J 8 BRACKET COLOR 1 4 Black Dark Carbon 9 ACTUATOR Standard Rocker, Laser Etched Black Titan Gray M N Dark Carbon R 10, 11, 12 LEGEND COLOR Z 1 No Legend Clear 13 LEGEND 15 00 3 RATING 1 A3 B4 C3 D3 0.4VA 28VDC Resistive 10.5mA 1.5A 28VDC, 5A 28V 50A Inrush Lamp Load 3.5A 28VDC, 18A Inrush 10mA 10A 28VDC 20mA 10A 14VDC 4 ILLUMINATION Lamps S NONE A 1 C 1 2 D 1 2 E 1&3 F 1 G 1&2 H 1&2 J 1, 2 & 3 K 1&2 Illumination Type Lamp wired to Terminals INDEPENDENT – INDEPENDENT 1 (+) 2 (–) INDEPENDENT 1 (+) 2 (–) INDEPENDENT 9 (+) 2 (–) INDEPENDENT 1 (+) 2 (–) INDEPENDENT 9 (+) 10 (–) INDEPENDENT 1 (+) 2 (–) PARALLEL INDEPENDENT 1 (+) 10 (–) SNAP INDEPENDENT 1 (+) 10 (–) DEPENDENT 9 (+) 2 (–) INDEPENDENT 1 (+) 2 (–) DEPENDENT 9 (+) 10 (–) INDEPENDENT 1 (+) 2 (–) DEPENDENT 5 (+) 10 (–) INDEPENDENT 1 (+) 2 (–) INDEPENDENT 1 (+) 2 (–) INDEPENDENT 9 (+) 10 (–) 3.3K RESISTOR IN PARALLEL No Legend 14 LEGEND ORIENTATION 0 1 2 3 4 No legend Orientation 1 Orientation 2 Orientation 3 Orientation 4 M22ZA8-23H-10000 ORIENTATION 1 M22ZA8-13H-10000 ORIENTATION 4 ORIENTATION 2 ORIENTATION 3 15,16 LEGEND 2,36 00 No legend Notes: 1 Indicates 1/2 travel for actuator. 2 Snap-Action Contact Mechanism 3 Not available with circuit 98. 4 Available with circuit 98 only. 5 Located over T1-2. 6 Legend 2 located in center of rocker, Legend 3 located over T9-10. Legend 2 options are limited due to a very small marking area. Consult factory for specifics. 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com 16 Legend 3 4 | S-Series Rocker Switches Dimensional Specifications: in. [mm] MATES WITH TYCO/AMP MCP CONNECTOR 1418994-1 1.529 [38.84] .787 [19.99] .83 [21.1] .100 [2.54] PANEL KEY .048 [1.22] .032 [.81] POS 0 R.833±.015 [21.15±0.38] SWING RADIUS POS 1 12° R.016 [.41] (8 PLACES) .220 [5.59] R.079 [2.01] (4 PLACES) 1.575 [40.01] PANEL THICKNESS: 2.5±0.1mm PANEL OPENING CLEARANCE: ±5° SCALE 2.000 POS 2 12° .82 [20.8] .790 [20.07] 1.23 [31.2] 1.60 [40.6] .79 [20.1] REV_SW_S_1112 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com