W-Series - Digi-Key

W-Series Fully Sealed Rocker Switches
Looking for a rugged, fully sealed rocker switch?
Carling Technologies set the standard for performance, reliability and aesthetics with the
widely successful, often imitated, but never duplicated, V-Series rocker switches. Building
further upon that platform, Carling has once again raised the bar with the fully sealed
W-Series. The W-Series traditional appearance features complete IP68 protection, even
below the panel, where the critical connection is made from your wiring harness. When used
in conjunction with the integrated connector, the totally submersible W-Series provides a
seal for up to ten individual wires, assuring compatibility with even the most complex
circuitry.
Tri-Seal Design
The W-Series also offers a wide variety of accoutrements including endless illumination
options featuring dual level and multicolor LEDs, progressive and hazard warning circuits,
ratings up tp 10A 24V, choice of paddle, rocker, locking or laser etched actuators, hundreds
of standard legend choices and the electrical performance and reliability that is the hallmark
of Carling Technologies products.
Connector with
Twin Locking Tabs
Affords IP68 protection
for the entire switch
including teminals and
connector
An Easy Retrofit
W-Series fits industry
standard mounting hole
1.450 x .830
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Provides sealed water tight
connections as well as
simple removal using only
your hands.
Functionality Under Extreme
Conditions
Roller pin mechanism is lubricant free,
withstanding temperatures from -40°C to
+85°C.
Proven Switch
Mechanism
Butt-Action contacts are
available in a wide variety
of circuitry and platings to
accommodate most any
application.
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W-Series Fully Sealed Rocker Switches
Electrical
Contact Rating . . . . . . . . .4VA @ 24VDC
10 amps, 3-24VDC
Dielectric Strength . . . . . . 1500 Volts RMS
Insulation Resistance . . . 50 Megaohms
Initial Contact Resistance 10 milliohms max. @ 4 VDC
Life . . . . . . . . . . . . . . . . 100,000 cycles
Contacts . . . . . . . . . . . . . Silver tin-oxide, 88/12
Terminals . . . . . . . . . . . . Copper with silver or gold plating.
Quick Connect terminations.
Voltage . . . . . . . . . . . . . 3-24 VDC
Overcurrent . . . . . . . . . . . 15A for 50 cycles
Mechanical
Endurance . . . . . . . . . . . 250,000 cycles minimum
Physical
Lighted . . . . . . . . . . . . . . LED - rated 100,000 hours 1/2 life
(LED is internally ballasted for voltages to 24 VDC)
Seals . . . . . . . . . . . . . . . Neoprene
Base . . . . . . . . . . . . . . . Polyester blend rated to 125C with a
UL flammability rating of 94V0.
Actuator . . . . . . . . . . . . . Basic actuator structure molded of
thermoplastic polycarbonate with a
hard Nylon 66 thermoplastic surface
overlay.
Lens. . . . . . . . . . . . . . . . Polycarbonate rated at 100°C
Function. . . . . . . . . . . . . . 2 & 3 Position Rocker Style
Operation . . . . . . . . . . . . Maintained & Momentary
Base . . . . . . . . . . . . . . . . PA 6/6 30GF (glass filled)
Actuator . . . . . . . . . . . . . PA 6/6 13GF
Bracket. . . . . . . . . . . . . . PBT 10GF
Connector . . . . . . . . . . . . PBT 10GF, polarized
Environmental
Environmental . . . . . . . . . IP68, Fully sealed
Corrosion/
Chemical Splash. . . . . . . . Flowing Mixed Gas (FMG)
Class III 3 year accelerated exposure per ASTM B-827, B-845
Operating Temperature . . -40°C to +85°C, 22 cycles, 300
hours
Vibration 1 . . . . . . . . . . . Per Mil-Std 202F, Method 204D Test
Condition A 0.06 DA or 10Gʼs 10-500
Hz.
Vibration 2 . . . . . . . . . . . Resonance search
24-50 Hz 0.40 DA
50-2000 ±10 Gʼs peak
Results Horizontal Axis 3-5 Gʼs max.
Random
24 Hz
0.06 PSD-Gsq/Hz
60 Hz
0.50
100 Hz
0.50
200 Hz
0.025
2000 Hz
0.025
Handling/Drop . . . . . . . . . One meter onto concrete floor
Salt Spray . . . . . . . . . . . . Per Mil-Std 202F, Method 101D, Test
Condition A, 48 Hrs.
Dust . . . . . . . . . . . . . . . . IP6X
Thermal Shock . . . . . . . . Per Mil-Std 202F, Method 107F, Test
Condition A, -55°C to 85°C. Test criteria - pre and post test contact
resistance
Moisture Resistance/
Humidity . . . . . . . . . . . . . Per Mil-Std 202F, Method 106F, Test
Criteria - pre and post test contact
resistance
Actuator Travel (Angular Displacement)
24° full throw
Mounting Specifications
Panel Thickness Range .032 to .125
For optimum panel fit, the following panel
thicknesses are suggested: .032, .062, .093,
.125
.830[21.08]
1.450[36.83]
TEST CUT
HOLE IN
ACTUAL
MATERIAL
SWITCH
MOUNTING HOLE
26
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W-Series Fully Sealed Rocker Switches
Dimensional Specifications: in. [mm]
1.000
[25.40]
1.724
[43.78]
12°
1.962
[49.83]
SWITCH SHOWN WITH
CONNECTOR INSTALLED
.418
[10.62]
1.707
[43.36]
2.162
[54.91]
.031
[.79]
.465
[11.81]
.110
[2.79]
KEYING FEATURE
1.664
[42.27]
1.178 [29.93]
.714
[18.14]
1.080
[27.43]
WCH CONNECTOR
(190-31214-001)
1.200
[30.48]
Notes:
WCH connector is intended for use with Tyco/Amp .110 Junior Power Timer, female contacts, and wire seals.
For 14-16 awg wire, specify Tyco/Amp P/N 927766-3
For 16-20 awg wire, specify Tyco/Amp P/N 927770-3
Tyco/Amp cable seal P/N 828904-1 (20-18 awg wire) or P/N 828905-1 (16-14 awg wire) is required for each individual wire lead,
and Tyco/Amp cable plug, P/N 828922-1, is required to seal each unused connector opening. Consult Tyco/Amp for the cable
seal recommended for your specific wire gauge and thickness.
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27
W-Series Fully Sealed Rocker Switches
W 11 D 2 B C 0 1 - A 7 Z 00 - 0 00
2
Circuit
3
Rating
4
5
6
Termination Illumination Lamp
7
Lamp
1 SERIES
W
1
2 & 3, 5 & 6
ON
(ON)
ON
ON
ON
ON
ON
(ON)
ON
( ) - momentary
SP - single pole - uses terminals 1, 2 & 3.
DP - double pole uses terminals 1, 2, 3, 4, 5 & 6.
Terminals 7, 8, 9 & 10 for lamp circuit only.
2
Connected Terminals
NONE
NONE
NONE
NONE
NONE
OFF
OFF
OFF
ON
3
1 & 2, 4 & 5
OFF
OFF
(OFF)
ON
(ON)
ON
(ON)
(ON)
ON
5 ILLUMINATION & SWITCH SEALING
Lamp #1:above terminals 1 & 4 end of switch.; Lamp #2 above terminals 3 & 6 end of switch.
Positive (+) and negative (-) symbols apply to LED lamps only
14
Actuator
Lens Legend
Red
A
B
C
D
2VDC
6VDC
12VDC
24VDC
Lamp wired to
Terminals
8+
3+
3+
3+
1+
1+
3+
8+
3+
8+
3+
8+
3+
6+
8+
6+
3+
3+
3+
1+
1+
3+
3+
6+
6+
8+
8+
10+
10+
8+
10+
8+
8+
777777776777-
8777-
66644677777997777-
Amber
L
M
N
P
superbright
Green
White
F
4
G
5
H
6
J
8
* Consult factory for “daylight bright” LED options. Typical current draw for LED is 20ma.
8 BRACKET COLOR1
1
Black
9 ACTUATOR1,3
3
Black with Laser Etch
A
Black
10 LENS - above lamp #1 terminals 1,4
11 LENS - above lamp #2 terminals 3,6
Lens color for LEDs must be clear, white, or match color of LED.
Amber
B
C
D
E
–
Z - No Lens
Green Red
G
M
H
N
J
P
K
R
–
–
Blue
T
U
V
W
–
12 ACTUATOR LENS OR BODY LEGEND2
00 - No Legend this location/No actuator
11 ON
12 OFF 13 I
14 O
OFF
ON
O
I
15 O O 16 O O 17 O I
18 I O
F N
N F
F
F
21
22
23
24
OFF
ON
O
I
25
O
F
F
26
O
N
27 O
Lens Style
Transparent Large
Translucent Large
Transparent Bar
Translucent Bar
Laser Etch
(Background Color)
28 I
For additional legend options & codes, see pages 54-65 of this catalog
13 LEGEND ORIENTATION
0
No legend (used with codes 11-18 in selection 12)
1
Orientation 1
2
Orientation 2
3
Orientation 3
4
Orientation 4
Orientation
1
P
P
P
Orientation
2
Actuator Lens position
Lamps
when Illuminated
None
#1
Independent
#1
Down
#2
Up
#1
Down
&# 2
Down
E
#1
Up
&#2
Up
F
#1
Independent
&#2
Up
G
#1
Independent
&#2
Up
H
#2
Independent
Selections for Single Pole Switches Only:
J
#1
Down
&#2
Independent
K
#1
Independent
&#2
Independent
Selections for Double Pole Switches Only:
L
#1
Down
M
#2
Up
N
#1
Down
&#2
Down
P
#1
Up
&#2
Up
R
#1
Down
&#2
Up
S
#1
Down
&#2
Independent
U
#1
Independent
&#2
Independent
V
#2
Independent
W
#1
Independent
&#2
Independent
Y
#1&2
Independent in Series
Z
#1&2
Independent in Parallel
0
No lamp
LED*
0 - No Actuator
Clear White
1
–
–
7
3
–
–
9
5
A
4 TERMINATION/BASE STYLE
2 .110 TAB (QC)
Code
0
A
B
C
D
13
Legend
Orientation
Selection 6: above terminals 1 & 4; Selection 7: above terminals 3 & 6
Terminal Connections as viewed
from bottom of switch:
8 terminal 10 terminal
8- -7
8- -7
1- -4
1- -4
2- -5
2- -5
3- -6
3- -6
10 - - 9
3 RATING
B 10A 24V
D 10A 12V
G 10A 6V
H 10A 3V
12
Legend
6,7 LAMP (same coding for both selections)
2 CIRCUIT
Position:
SP DP
11
21
12
22
13
23
14
24
15
25
16
26
17
27
18
28
–
49
11
Lens
10
Lens
9
Actuator
8
Bracket
Orientation
4
1
Series
P
P
AY3-200
P
AY3-100
Orientation
3
14 ACTUATOR LENS LEGEND2
00
No legend this location/no actuator (used with codes 11-18 in selection 12)
Selection 14 required when switch requires two legends. If the two legends consist of one
lens & one body legend, lens legend must be specified in selection 12; body legend specified in selection 14. For legend options & codes, see pages 54-65 of this catalog.
NOTES
1
Custom colors are available. Consult factory.
2
White imprinting is standard on black actuators; Black imprinting is standard on white, red & gray actuators; Custom colors are available, consult factory.
3
Locking rocker version is also available, consult factory for details.
28
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