W-Series Switch Carling Technologies set the standard for performance and aesthetics with the widely successful, often imitated but never duplicated, V-Series rocker switches. Building further upon that platform, Carling has once again raised the bar with the fully sealed W-Series. The W-Series’ traditional appearance features complete IP68 protection, including below the panel, where the critical connection is made from wiring harness. When used in conjunction with the integrated connector, the totally submersible W-Series provides a seal for up to ten individual wires, assuring compatibility with even the most complex circuitry. The W-Series also offers a wide variety of accoutrements including endless illumination options featuring dual level and multicolor LEDs, progressive and hazard warning circuits, ratings up to 10A 24V, choice of paddle, rocker, locking or laser etched actuators, hundreds of standard legend choices and the electrical performance and reliability that is the hallmark of Carling Technologies products. Carling Technologies, Inc. 60 Johnson Avenue • Plainville, CT 06062-1177 Phone: (860) 793-9281 • Fax: (860) 793-9231 Email: [email protected] • www.carlingtech.com Key Features: Fully sealed and submersible IP68 protection including below the panel Tri-seal design Connector with twin locking tabs Typical Applications: Marine equipment Transportation equipment 2 | W–Series Fully Sealed Rocker Switches W-Series Switch DESIGN FEATURES ILLUMINATION Choice of highly reliable SMT LED or incandescent lighting with 21 dependent or independent circuit options. BODY One piece polyester 94V0 seamless body acts as an umbrella to protect critical internal components. TRI-SEAL DESIGN Sealing at actuator, an insert molded neoprene base seal, along with wire lead seals, assures water tight, fully submersible protection. ROLLER PIN Proven reliable mechanism is lubricant free and allows for 100k electrical and 250k mechanical cycles, and withstands extreme temperatures from -40˚C to +85˚C. INTEGRATED CONNECTOR Accommodates Tyco/Amp .110 junior power timer contacts with twin locking tabs to provide a safe, secure, sealed connection. 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com W–Series Fully Sealed Rocker Switches - General Specifications | 3 Electrical Contact Rating Dielectric Strength Insulation Resistance Initial Contact Resistance Life Contacts Terminals Quick Voltage Overcurrent Environmental .4VA @ 24VDC 10 amps, 3-24VDC 1500 Volts RMS 50 Megaohms 10 milliohms max. @ 4 VDC 100,000 cycles Silver tin-oxide, 88/12 Copper with silver or gold plating. Connect terminations. 3-24 VDC 15A for 50 cycles Mechanical Endurance 250,000 cycles minimum Physical Lighted LED - rated 100,000 hours 1/2 life (LED is internally ballasted for voltages to 24 VDC) SealsNeoprene Base Polyester blend rated to 125C with a UL flammability rating of 94V0. Actuator Basic actuator structure molded of thermoplastic polycarbonate with a hard Nylon 66 thermoplastic surface overlay. Lens Polycarbonate rated at 100°C Function 2 & 3 Position Rocker Style Operation Maintained & Momentary Base PA 6/6 30GF (glass filled) Actuator PA 6/6 13GF Bracket PBT 10GF Connector PBT 10GF, polarized Actuator Travel (Angular Displacement) Environmental IP68, Fully sealed Corrosion/ Flowing Mixed Gas (FMG) Chemical Splash Class III 3 year accelerated exposure per ASTM B-827, B-845 Operating Temperature -40°C to +85°C, 22 cycles, 300 hours Vibration 1 Per Mil-Std 202F, Method 204D Test Condition A 0.06 DA or 10G’s 10-500 Hz. Vibration 2 Resonance search 24-50 Hz 0.40 DA 50-2000 ±10 G’s peak Results Horizontal Axis 3-5 G’s max. Random 24 Hz 0.06 PSD-Gsq/Hz 60 Hz 0.50 100 Hz 0.50 200 Hz 0.025 2000 Hz 0.025 Handling/Drop One meter onto concrete floor Salt Spray Per Mil-Std 202F, Method 101D, Test Condition A, 48 Hrs. DustIP6X Thermal Shock Per Mil-Std 202F, Method 107F, Test Condition A, -55°C to 85°C. Test criteria - pre and post test contact resistance Moisture Resistance/ Humidity Per Mil-Std 202F, Method 106F, Test Criteria - pre and post test contact resistance Mounting Specifications Panel Thickness Range .032 to .125 For optimum panel fit, the following panel thicknesses are suggested: .032, .062, .093, .125 .830[21.08] 24° full throw 1.450[36.83] TEST CUT HOLE IN ACTUAL MATERIAL SWITCH MOUNTING HOLE *Manufacturer reserves the right to change product specification without prior notice. 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com 4 | W-Series Fully Sealed Rocker Switches – Ordering Scheme W 11 D 2 B C 0 1 2 Circuit 3 Rating 4 5 6 Termination Illumination Lamp 7 Lamp 1 SERIES W 11 Lens 12 Legend 0 No lamp LED* Position: SPDP 1121 1222 1323 1424 1525 1626 1727 1828 –49 1 2 & 3, 6 & 8 ON (ON) ON ON ON ON ON (ON) ON ( ) - momentary SP - single pole - uses terminals 1, 2 & 3. DP - double pole uses terminals 1, 2, 3, 4, 5 & 6. Terminals 7, 8, 9 & 10 for lamp circuit only. 2 3 Connected Terminals NONE NONE NONE NONE NONE OFF OFF OFF ON 1 & 2, 5 & 6 OFF OFF (OFF) ON (ON) ON (ON) (ON) ON 3 RATING 13 14 Legend Actuator Orientation Lens Legend Red A B C D 2VDC 6VDC 12VDC 24VDC Amber L M N P superbright GreenWhite F4 G5 H6 J8 * Consult factory for “daylight bright”, blue/green and white LED options. Typical current draw for LED is 20ma. 8 BRACKET COLOR1 1 Black 9 ACTUATOR1,3 3 A Black with Laser Etch Black 10 LENS - ABOVE LAMP #1 TERMINALS1,4 11 LENS - ABOVE LAMP #2 TERMINALS3,6 Lens color for LEDs must be clear, white, or match color of LED. 0 - No Actuator Z - No Lens Clear White Amber Green 1 B G 7 C H 3 D J 9 E K 5 A - 10A 24V 10A 12V 10A 6V 10A 3V 4 TERMINATION/BASE STYLE .110 TAB (QC) 5 ILLUMINATION Lamp #1:above terminals 1&4 end of switch.; Lamp #2 above terminals 3&6 end of switch. Positive (+) and negative (-) symbols apply to LED lamps only Actuator Lens Position Lamp wired to Terminals 8+ 3+ 3+ 3+ 1+ 1+ 3+ 8+ 3+ 8+ 3+ 8+ 777777776777- 3+ 6+ 8+ 6+ 8777- 3+ 3+ 3+ 1+ 1+ 3+ 3+ 6+ 6+ 8+ 8+ 10+ 10+ 8+ 10+ 8+ 8+ 66644677777997777- Red M N P R - Blue T Large Transparent U Large Translucent V Bar Transparent W Bar Translucent - Laser Etch background color 12 ACTUATOR LENS OR BODY LEGEND2 00 - No Legend this location/No actuator 11 ON 12 OFF 13 I 14 O OFF ON O I 15 O O 16 O O 17 O I 18 I O F N N F F F 21 22 23 24 OFF ON O I 25 O F F 26 O N 27 O 28 I For additional legend options & codes, visit us at carlingtech.com Orientation 1 13 LEGEND ORIENTATION 0 1 2 3 4 No legend (used with codes 11-18 in selection 12) Orientation 1 Orientation 2 Orientation 3 Orientation 4 P P P Orientation 2 Lamps Illumination Type NONE #1 Independent #1 Down #2 Up #1 Down  Down #1 Up E  Up #1 Independent F  Up #1 Independent G  Up #2 Independent H Selections for Single Pole Witches Only: #1 Down J  Independent #1 Independent K  Independent Selections for Double Pole Switches Only: #1 Down L #2 Up M #1 Down N  Down #1 Up P  Up #1 Down R  Up #1 Down S  Independent #1 Independent U  Independent #2 Independent V #1 Independent W  Independent #1&2 Independent in Series Y #1&2 Independent in Parallel Z O A B C D 10 Lens Selection 6: above terminals 1 & 4; Selection 7: above terminals 3 & 6 Terminal Connections as viewed from bottom of switch: 8 terminal 10 terminal 8 - - 7 8- -7 1 - - 4 1- -4 2 - - 5 2- -5 3 - - 6 3- -6 10 - - 9 2 9 Actuator 6,7 LAMP (SAME CODING FOR BOTH SELECTIONS) 2 CIRCUIT B D G H 8 Bracket 0 00 Orientation 4 1 Series A 7 Z 00 P P AY3-200 P AY3-100 Orientation 3 14 ACTUATOR LENS LEGEND2 00 No legend this location/no actuator (used with codes 11-18 in selection 12) Selection 14 required when switch requires two legends. If the two legends consist of one lens & one body legend, lens legend must be specified in selection 12; body legend specified in selection 14. For legend options & codes, visit us at carlingtech.com Notes: 1 Custom colors are available. Consult factory. 2 White imprinting is standard on black actuators; Black imprinting is standard on white, red & gray actuators; Custom colors are available, consult factory. 3 Locking rocker version is also available, consult factory for details. 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com W-Series Fully Sealed Rocker Switches – Dimensional Specifications in. [mm] | 5 Dimensional Specifications: in. [mm] 1.000 [25.40] 1.724 [43.78] 12° 1.962 [49.83] SWITCH SHOWN WITH CONNECTOR INSTALLED .418 [10.62] 1.707 [43.36] 2.162 [54.91] .031 [.79] .465 [11.81] .110 [2.79] KEYING FEATURE 1.664 [42.27] 1.178 [29.93] .714 [18.14] 1.080 [27.43] WCH CONNECTOR (190-31214-001) 1.200 [30.48] Notes: WCH connector is intended for use with Tyco/Amp .110 Junior Power Timer, female contacts, and wire seals. For 14-16 awg wire, specify Tyco/Amp P/N 927766-3 For 16-20 awg wire, specify Tyco/Amp P/N 927770-3 Tyco/Amp cable seal P/N 828904-1 (20-18 awg wire) or P/N 828905-1 (16-14 awg wire) is required for each individual wire lead, and Tyco/Amp cable plug, P/N 828922-1, is required to seal each unused connector opening. Consult Tyco/Amp for the cable seal recommended for your specific wire gauge and thickness. 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com Worldwide Headquarters Carling Technologies, Inc. 60 Johnson Avenue • Plainville, CT 06062-1177 Phone: (860) 793-9281 • Fax: (860) 793-9231 Email: [email protected] • www.carlingtech.com East Region Sales Office, CT • [email protected] Midwest Region Sales Office, IL • [email protected] West Region Sales Office, CA • [email protected] Asia-Pacific Headquarters Carling Technologies, Asia-Pacific Ltd., Kowloon, Hong Kong Int + 852-2737-2277 • Fax: Int + 852-2736-9332 Email: [email protected] Shenzhen, China • [email protected] Shanghai, China • [email protected] Pune, India • [email protected] Kaohsiung, Taiwan • [email protected] Yokohama, Japan • [email protected] Europe/Middle East/Africa Headquarters Carling Technologies LTD 4 Airport Business Park, Exeter Airport, Clyst Honiton, Exeter, Devon, EX5 2UL, UK Int + 44 1392-364422 • Fax: Int + 44 1392-364477 Email: [email protected] GmbH, Germany • [email protected] SAS, France • [email protected] REV_SW_W_06_2013