Worldwide Headquarters Carling Technologies, Inc., Connecticut, USA (860) 793-9281, fax: (860) 793-9231 e-mail: [email protected] www.carlingtech.com Switches and Controls Eastern U.S. and Eastern Canada: (860)586-8413, fax: (860) 586-8513 e-mail: [email protected] Rocker, Toggle, Pushbutton & Rotary Midwestern U.S.: (815) 653-9333, fax: (815) 653-2206 e-mail: [email protected] Western U.S., Western Canada, Mexico and South America: (972) 509-0807, fax: (972) 509-0368 e-mail: [email protected] Europe/Middle East/Africa Headquarters Carling Technologies Ltd., Devon, England Int + 44 1392-364422, fax: Int + 44 1392-364477 e-mail: [email protected] Southern Europe: Carling Technologies SARL Int + 33 3 84 43 0706, fax: Int + 33 3 84 43 14 44 e-mail: [email protected] Switches and Controls 304 Central Europe: Carling Technologies GmbH Int + 49 700 02275464, fax: Int + 49 6104 789363 e-mail: [email protected] Asia-Pacific Headquarters Carling Technologies, Asia-Pacific Ltd., Kowloon, Hong Kong Int + 852-2737-2277, fax: Int + 852-2736-9332 e-mail: [email protected] Japan Int + 813-5789-2925, fax: Int + 813-5789-2927 e-mail: [email protected] SW304_9_03 Rocker, Toggle, Pushbutton & Rotary China Int + 86-21-6390-6916, fax: Int + 86-21-6390-6918 e-mail: [email protected] Carling Technologies ™ Other Carling Technologies Catalogs Transforming Customer Needs into Customer Solutions At Carling Technologies, we do much more than manufacture electrical components. We engineer powerful solutions. Working closely with your product team, we can tailor switching and circuit protection solutions that meet your application needs — cost effectively. Since our founding in 1920, there are few products we haven’t turned on, fewer industries that haven’t turned to us. With five ISO registered manufacturing locations and technical sales offices worldwide, Carling Technologies now ranks among the world’s largest privately owned manufacturers of hydraulic/magnetic circuit breakers, thermal circuit protectors, electrical switches and assemblies, power distribution centers and electronic control systems. What makes all our switches and controls especially attractive is their superior performance and reliability ––– both hallmarks of Carling Technologies. We have over 2000 employees working through offices and manufacturing sites across the globe, providing engineered solutions to leading electronic and industrial OEMs in a variety of industries, including: • Electronics (telecom, medical, computers, office automation) • Transportation (on/off road vehicles, trucks, buses, boats) • Commercial Facilities Control • Industrial Controls • Appliances • Factory Automation Power Distribution Centers Thermal Circuit Protectors This catalog details This catalog Carling’s thermal cir- includes the com- cuit protection prod- plete line of stan- ucts. Thermal pro- dard AC and DC tectors range from Power Distribution 0.1 to 40 amps. Centers and Battery Front Panel Snap-in Disconnects. All Mounting styles and products are Quick Connect designed to fit into Terminals are includ- industry standard ed. Worldwide certifications, including UL1500, racks, from 1RU to 3RU, and utilize Carling TUV and CE marked. hydraulic/magnetic circuit breakers. Circuit Protection Digital Switching Systems We look forward to helping you create safe, reliable products that exceed the tough demands of today’s applications. You’ll find our commitment to excellence consistently delivers “Quality by Design,” our company’s mission. Our commitment to quality products begins with our investment in research and development. Not only does Carling have a team of highly-qualified engineers on staff, we equip them with the industry’s most advanced computer-aided design tools. Our engineering team will work closely with yours to advance your project from initial product concepts to final design and manufacturing. Using industry-leading CAD/CAM software, Carling engineers can evaluate multiple design alternatives as well as develop products, tooling and manufacturing processes concurrently. The result? Functionally superior, aesthetically pleasing products –– produced faster and at a lower cost. This catalog details This catalog details the complete line of Carling’s Digital Carling circuit protec- Switching Systems, tion products includWe can even share electronic files that can be easily incorporated into the rest of your design. Just one more reason you’ll think of Carling as much more than an approved vendor, but rather as a proven partner. including the ing hydraulic/mag- Electronic Control netic circuit break- System III, (ECS III). ers, thermal circuit Our automated call center system ensures that your calls are routed to the right Customer Care person for prompt attention. Our customer care personnel are technically trained to discuss your requirements and provide the advice and services you expect from Carling Technologies. Each member of the Carling Customer Care team is technically trained on our standard products, and Application Engineers are also available to answer your more advanced technical questions. In addition, Carling is proud to offer a global network of fully trained representatives and distributors, who are always ready to service you. The ECS III features protectors, and the latest in digital ground fault break- multiplex technology, ers. Breakers range from 0.1 to 700 amps Hi-inrush delay curves, Front Panel Snap-in Mounting styles, Rockerguard Bezels, Dual-Coil functions, and Quick Connect Terminals are included. Worldwide certifications, creating a safer and fully configurable control system for the marine environment. The ECS III eliminates complex wiring while increasing switching features and functionality, and simplifies troubleshooting. including UL1500, UL489 and CE marked. www.carlingtech.com www.carlingtech.com Carling Technologies Contents ™ Carling Technologies’ Products Contents Within this catalog, you’ll find a comprehensive line of switches and controls, including rocker, toggle, pushbutton, rotary, and sealed switches, and electronic controls. We also offer hydraulic/magnetic and ground fault circuit breakers, thermal circuit protectors, digital switching systems and power distribution centers. For more information on our other products, please request one of the catalogs listed on the inside back cover of this catalog, or go to: www.carlingtech.com. How To Use This Catalog Please refer to the Contents, located on this page, and the Product Selector Guide, located on pages 2 and 3, for the type of switch or control required. Each switch or control Series is located under an alphabetical code. Each code refers you to the specific pages covering an individual Series. Product features/specifications and dimensional drawings are provided to assist you with product selection. Follow our easy step-by-step catalog number sequence to construct the switch or control, which meets your needs. An ordering format and an example for constructing a catalog number are provided for each Series. www.carlingtech.com Our website also offers a fast and easy way for you to configure part numbers and check stock on-line for your switch and control needs. Our on-line product selector will guide you to a valid Series based on your requirements, and the on-line product configurator will help you build a valid part number. A stock check feature is also included at www.carlingtech.com. Product Selector, Configurit, Product pages & PDF files make the Carling Technologies web site your "one stop shop" for quick and thorough product information. Customer Care Center For additional application assistance, we urge you to consult with our experienced staff in our Customer Care Center. Our Technical and Engineering staff has extensive test, research and development capabilities, and have assisted many customers in solving unique design and application problems with standard or customized products. Please refer to our location listing on the back of this catalog, for contact information for your area. We look forward to working with you. The range of temperatures that switches can perform at may be effected by various factors, including current load, voltage, foreign contaminants, environmental conditions, frequency of operation, etc. As a result, switches should be tested for suitability under actual application conditions, before making a final product selection. Operating temperature is defined as the temperature of the switch at rated current plus ambient temperature. The product information published in this catalog is subject to change without notice. Modification of material, finishes, technical specifications and agency approvals may occur as part of our continual pursuit of product enhancement. All statements, technical information and recommendations are based on facts and tests we believe to be reliable. The product described may be used in a variety of applications. Since the user’s product information, specific use application, and conditions of use are all outside of Carlingswitch’s control, IT IS THE RESPONSIBILITY OF THE PURCHASER TO DETERMINE THE SUITABILITY OF THESE PRODUCTS FOR THE PURCHASER’S SPECIFIC USE AND THE PURCHASER ASSUMES ALL ASSOCIATED RISKS. The purchaser should review applicable codes and standards such as UL, NEMA, CSA, VDE, OSHA and others for recommended practices and safety standards along with electrical ratings as marked on product to ensure compatibility of product performance to application requirements. Warranty Policy Carling Technologies, Inc. (Seller) warrants that goods sold hereunder shall be free of defects in material and workmanship for one year from date of shipment. In the event of such defects, the Seller’s only obligation shall be the replacement or the cost of the defective goods, themselves, excluding, without limitation, labor costs, which are or may be required in connection with the replacement or reinstallation of the goods. This warranty is the Seller’s sole obligation and excludes all other remedies or warranties, express or implied, including warranties of merchantability and fitness for a particular purpose, whether or not purposes or specifications are described herein. This Warranty expressly excludes any and all incidental, special and/or consequential damages of any nature. Seller further disclaims any responsibility for injury to person or damage to or loss of property or value caused by any product which has been subjected to misuse, negligence, or accident; or misapplied, or modified or repaired by a person or persons not authorized by the Seller or which have been improperly installed. Page Product Selector Guide Miniature Rocker Switches R/RSC CURVETTE®, Non-illuminated, SP LRA Curvette, Illuminated, SP 651/652 Non-illuminated, SP 610/620 Non-illuminated, SP 611/621 Rocker/paddle/VISI-ROCKER®, SP or DP 622/632 Non-illuminated and Illuminated, SP or DP RG Super Curvette, Non-illuminated, SP or DP LRG Super Curvette, Illuminated, DP T Mini-TIPPETTE®, Non-illuminated, SP or DP LTA Mini-Tippette, Illuminated, SP Rocker Switches TG/LTG SP or DP TTG SP in DP base TLG SP with Indicator Light Circuit Designation Chart Tippette Switches TIG Non-illuminated, SP or DP LTIL Illuminated SP LTIG Lighted Tippette, SP or DP Tippette Rocker and Bracket Styles Tippette Actuator Styles Tippette Mounting Bracket Styles LS Softspot® Illuminated Toggle Switches LT Illuminated toggle with 3 color lighting F Single pole G Double pole H/I 3-pole and 4-pole, heavy duty, high voltage C Single pole, toggle/paddle D Single pole, all nylon 110 (110, 112, 2BK, 2BL) SP and DP, 1-6 amp DK/EK Heavy Duty, SP and DP, AC/DC MAAOA/215 SP high temperature Pushbutton Switches 16-3P SP, light actuation force 172 SP, high-amperage, shallow back mount P26 SP, AC rated for 8 amps P27 SP, AC rated for shallow back mount 641 SP and DP 110 SP and DP, AC/DC P Heavy Duty metal construction, SP PP Heavy Duty plastic construction, SP Rotary R135 SP, ON-OFF repeating action 700/800 Selector switches up to 8 positions Sealed Rocker Switches V CONTURA®, SP or DP V Contura II & III Ordering Scheme V Contura IV Ordering Scheme V Contura V Ordering Scheme V Contura X, XI, XII Ordering Scheme V Actuators Separately V Accessories VP Contura VP-Series Illuminated Indicator L L-Series, SP or DP L L-Series, Ordering Scheme L L-Series, Accessories Standard Sealed Rocker Switch Markings Controls LD Dimmer LMR Mirror Rotate LW Washer/Wiper Terminology/Agency Appovals www.carlingtech.com 2 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 19 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 48 50 52 53 55 56 58 60 62 64 69 70 72 73 75 1 Carling Technologies Product Selector Guide ™ Series Poles single double Ratings Actuator rocker lever paddle plunger toggle (bat) Mounting hole Specifications snap-in mount Termination .187 tab solder lug .250 tabs wire leads PC terms Illumination incandescent LED neon Approvals See pages MINIATURE ROCKER 621/651 622/632 R/LRA/RSC • Poles single double Ratings Actuator rocker paddle rotary Mounting hole Specifications snap-in mount bushing mount screw mount Termination .187 tab solder lug .250 tabs screw terminals wire leads Sealing Illumination incandescent LED neon Approvals See pages T/LTA/TG/LTG dry circuit to 20A 125VAC 15A 250VAC • • dry circuit to 12A 125VAC 10A 250VAC • • dry circuit to 16A 125VAC 10A 250VAC • • dry circuit to 20A 125VAC 15A 250VAC • • dry circuit to 20A 125VAC 10A 250VAC • • • • • • • • • • • • .480" x 1.072" 12.19mm x 27.23mm .508" x .756" 12.9mm x 19.2mm .508" x .756" 12.9mm x 19.2mm .866" x 1.182" 22mm x 30mm .550" x 1.125" 1 13.97mm x 28.57mm • • • • • • • • • • • • • • • • • • • • • • • UL, CSA, VDE 4-5 UL, CSA, VDE 6,8 1 Series RG/LRG • • • UL, CSA 9 • • UL, CSA, VDE 10-11 Double pole TG/LTG mounting hole is 1.00" x 1.125" (25.4mm x 28.57mm} SEALED ROCKER V L ROCKER LTIL/LTIG/TIG ROTARY R135 700/800 (3 pole also available) • • dry circuit to 15A 24VDC 15A 125VAC 10A 250VAC • • dry circuit to 15A 125VAC 10A 250VAC • • dry circuit to 20A 125VAC 26A 250VAC • • up to 3A 125VAC 1.5A 250VAC 5A12VDC up tp 6A 125VAC 3A 250VAC • • • • • • • • 1.450" x .830" 36.83mm x 21.08mm 1.734" x .867" 44mm x 22mm 1.450" x .830" 36.83mm x 21.08mm .375" dia 9.52mm-bushing .500" dia 12.7mm-snap-in .500" dia 12.7mm • • • • • • • • • • • • • • • • • UL, CSA, VDE 43-56 • • 60-68 • • • • • • • • • • • • UL, CSA, VDE 19 UL, CSA 41 For VP-Series Illuminated Indicators, see page 58. 2 • • • UL, CSA 12-16 www.carlingtech.com UL, CSA 42 Carling Technologies Product Selector Guide ™ Series C/D Poles single double Ratings • TOGGLE DK/EK F/G/H/I 110 MAAOA/215 LT • • • dry circuit to 15A 125VAC 10A 250VAC (3 & 4 Pole also available) up to 20A 125VAC 10A 250VAC • • dry circuit to 20A 125VAC 20A 277VAC • • • • .500" dia 12.7mm • Actuator paddle toggle (bat) toggle (ball) Mounting hole Specifications snap-in mount bushing mount Termination .187 tab solder lug .250 tabs screw terminals wire leads PC terms Sealing Illumination incandescent neon Approvals See pages • • up to 20A 125VAC/DC 10A 250VAC/DC • • up to 6A 125VAC/DC 3A 250VAC/DC • • • • • • • .500" dia 12.7mm .500" dia 12.7mm .500" dia 12.7mm .656" x 1.218" 16.66mm x 30.54mm .5" dia 12.7mm • • • • • • • • • • • • • • • • up to 20A 125VAC 10A 250VAC 1/2HP 125-250VAC • • • • • • • • • • • • • • • • • • • UL, CSA 28-29 Series Poles single double Ratings Mounting hole Specifications bushing mount Termination solder lug .250 tabs screw terminals wire leads PC terms Approvals See pages UL, CSA, VDE 25-27 UL, CSA 31 641/110 P/PP • • up to 10A 125VAC 5A 250VAC • UL, CSA 30 PUSHBUTTON 16-3P UL, CSA 32 24 170/172 P26/P27 • • • dry circuit to 20A 125VAC 15A 250VAC up to 3A 125VAC up to 15A 125VAC 10A 250VAC dry circuit to 6A 125VAC 3A 250VAC .500" dia 12.7mm .500" dia 12.7mm .500" dia 12.7mm .500" dia 12.7mm .500" dia 12.7mm • • • • • • • • • • • • • • • • UL, CSA, TUV 39-40 UL, CSA 33 UL, CSA 34 UL, CSA 35-36 • • • UL, CSA 37-38 Series Poles multi-function Ratings Actuator joystick rocker paddle Mounting Termination .187 tab .250 tabs wire leads Sealing Illumination LED See pages LD Dimmer CONTROLS LW Wiper LMR Mirror • up to 10A 12VDC 5A 24VDC • up to 8A 12VDC 4A 24VDC • up to 1A 12VDC .5A 24VDC • • • • .867" x 1.734" 22mm x 44mm, snap-in mount • • • • • • • 70 • 73 72 www.carlingtech.com 3 Carling Technologies Curvette® R/RSC-Series Single Pole Rocker & Paddle Switches ™ Dielectric Strength UL/CSA: 1000V - live to dead metal parts VDE: 4000V - live to dead metal parts; 750V - across open contacts Electrical Life 100,000 cycles Mechanical Life 100,000 cycles Operating Temperature 32°F to 185°F (0°C to 85°C) Curvette R/RSC-Series Single Pole Rocker and Paddle Switches Since its introduction, the Curvette switch has become the barometer for versatility and performance in the miniature switch market. Self cleaning contacts, International approvals, along with a wide variety of circuits, ratings, and actuator options makes the Curvette the switch of choice for many markets including Appliance, HVAC, Office Lighting, Transportation, Commercial Food and Lawn and Garden. .125[3.18] DIA 6.000[152.40] .250[6.35] .250 TAB (Q.C.) .375[9.52] .080[2.03] .187[4.75] .250[6.35] SOLDER LUG .500[12.70] WIRE LEAD TERMINAL TYPE 1.125[28.58] .187[4.75] .725[18.41] MOMENTARY TEST CUT HOLE IN ACTUAL MATERIAL .550[13.97] .350[8.89] 1.070[27.17] .375[9.53] 1.072[27.23] .710[18.03] .620[15.75] MOUNTING HOLE Panel Thickness: .025 min - .187 max. Specific cutout dimension range dependent on panel thickness and material. Consult factory. PADDLE RA901 - V B - B - 9 - V 1 Base Part Number 2 Actuator Style 3 Actuator Color 1 BASE PART NUMBER: SERIES/CIRCUITRY/RATING1/TERMINATION 10A 250 VAC; 16A 125 VAC; 3/4 HP 125-250 VAC; 10(4) A 250 VACu T85 Solder Lugs .250 Tabs Wire Leads OFF-NONE-ON RA900 RA901 RA905 ON-NONE-ON RB900 RB901 RB905 RC910 RC911 RC915 ON-OFF-ON3 RD220 RD221 RD225 OFF-NONE-(ON)2 15A 250 VAC; 20A 125 VAC; 3/4 HP 125-250 VAC Solder Lugs .250 Tabs OFF-NONE-ON RSCA200 RSCA201 ON-NONE-ON RSCB200 RSCB201 2 ACTUATOR STYLE M momentary rocker P paddle R V rocker visi-rocker (2 color) 3 ACTUATOR COLOR B black W white 4 BEZEL COLOR/STYLE STANDARD B black W white OVAL 1 black 2 white 4 Bezel Color/Style 4 5 Rocker Legend 5 ROCKER LEGEND molded in NO LEGEND 0 OFF-ON vertical 1 OFF-ON horizontal 2 I-O horizontal 8 I-O vertical 9 dual OFF-ON I-O – 6 Visi-Rocker End/ Legend Color hot stamp 0 A B D F H 6 VISI-ROCKER END/LEGEND COLOR N n/a B black V visi-red W white NOTES PC Terminals also available, consult factory for details. 1 For additional ratings, consult factory. 2 Rating is 8A 250 VAC, 12A 125 VAC, 1/2 HP 125-250 VAC, and must specify M actuator style. 3 Not rated at 3/4 HP 125-250 VAC ( ) indicates momentary function. www.carlingtech.com .480[12.19] Carling Technologies Curvette LRA-Series Single Pole Lighted Rocker & Paddle Switches ™ Dielectric Strength UL/CSA: 1000V-live to dead metal parts VDE: 4000V - live to dead metal parts; 750V - across open contacts Electrical Life 100,000 cycles Mechanical Life 100,000 cycles Operating Temperature 32°F to 185°F (0°C to 85°C) Curvette LRA-Series Single Pole Lighted Rocker & Paddle Switches Since its introduction, the Curvette switch has become the barometer for versatility and performance in the miniature switch market. This lighted version features the very same self cleaning contacts, International approvals, along with a wide variety of circuits, ratings, and actuator options makes the Curvette the switch of choice for sundry other markets including HVAC, Office Lighting, Transportation, Commercial Food and Lawn and Garden. .125[3.18] DIA 6.000[152.40] .250[6.35] .080[2.03] .375[9.52] .250[6.35] .250 TAB (Q.C.) .187[4.75] SOLDER LUG .500[12.70] WIRE LEAD TERMINAL TYPE 1.125[28.58] .187[4.75] .710[18.03] .550[13.97] .725[18.41] 1.070[27.17] .375[9.53] .620[15.75] TEST CUT HOLE IN ACTUAL MATERIAL .480[12.19] PADDLE 1.072[27.23] MOUNTING HOLE Panel Thickness: .025 min. - .187 max. Specific cutout dimension range dependent on panel thickness and material. Consult factory. LRA911 - R S - B / 250N 2 Actuator Style 1 Base Part Number 3 Actuator Color 1 BASE PART NUMBER: SERIES/CIRCUITRY/RATING2/TERMINATION 125 neon lamp (use 125N in Selection 5 Lamp Voltage) 10A 250VAC; 16A 125VAC; 10(4)A 125VACu Solder Lugs .250 Tabs Wire Leads OFF-NONE-ON LRA210 LRA211 LRA215 250 neon lamp (select 250N in selection 5 Lamp Voltage) 15A 250 VAC; 10A 250VAC; 16A 125vAC; 10(4)A 250 T85 Solder Lugs .250 Tabs Wire Leads OFF-NONE-ON LRA910 LRA911 LRA915 Incandescent lamp (select 006V-024V in selection 5 Lamp Voltage) 10A 30V Solder Lugs .250 Tabs Wire Leads OFF-NONE-ON LRA510 LRA511 LRA515 4 Bezel Color/Style 5 Lamp Voltage 4 BEZEL COLOR/STYLE STANDARD B black W white OVAL 1 black 2 white 5 LAMP VOLTAGE 006V 6 volts incandescent 012V 12 volts incandescent 018V 18 volts incandescent 024V 24 volts incandescent 125N1 125 volts neon 250N1 250 volts neon 2 ACTUATOR STYLE P paddle R rocker translucent C rocker clear 3 ACTUATOR COLOR translucent A amber C white P yellow S red W pale red clear A amber C clear green G1 blue B1 R red NOTES LED illumination, PC terminals, independent lamps, and additional color options are available. Consult factory. 1 Neon lamps not available with blue or green actuators. 2 Consult factory for additional ratings. www.carlingtech.com 5 Carling Technologies 651/652-Series Sub-Miniature Rocker Switches ™ 651/652-Series Sub-Miniature Rocker Switches This sub-miniature switch is ideal for applications with back panel size constraints. It fits in a standard rectangular cutout & is designed to provide ease of insertion along with superior panel retention qualities. A high profile rocker & butt-action contacts provide the user with a crisp positive-type feel & electrical ratings to 12A 125VAC 10A 250VAC. A variety of ratings, circuitry & termination choices will appeal to many market segments including Handheld Appliance, Power Supplies, AudioVisual & Telecom. Dielectric Strength UL/CSA: 1000V-live to dead metal parts Electrical Life 100,000 cycles- maintained 50,000 cycles- momentary 50,000 cycles- T-rating Mechanical Life 100,000 cycles Operating Temperature 32°F to 185°F (0°C to 85°C) .080 [2.03] .215 .825[20.96] .289[7.34] .590[14.99] .222[5.63] .085[2.16] DIA .050 .236 [5.99] .188 [4.77] x.032 [.81] .735 [18.67] .050 PC TERMINAL FRONT AND RIGHT ANGLE SOLDER LUG .460[11.68] .507 [12.88] .270 [6.86] TERMINAL TYPE .720 [18.29] 2 POSITION .187[4.74] X .032[.812] .080 [2.03] .270 [6.86] TYP .062 [1.57] DIA TYP .590[14.99 ] .825[20.96] .236 [5.99] .188[4.77] x.032[.81] .835 [21.21] PC TERMINAL HOLE PATTERN .187 TAB (Q.C) PANEL THICKNESS .500[12.70] .270[6.86] .507 [12.88] .720 [18.29] RECOMMENDED PANEL OPENING 3 POSITION A .030[.76]-.050[1.27] .508[12.90] .756[19.20] .050[1.27]-.078[1.98] .508[12.90] .764[19.40] .078[1.98]-.125[3.17] .508[12.90] .780[19.81] 651 122 - B B - A N 2 Circuit/Rating/Termination 1 Series 1 SERIES 651 Matte Finish 652 Gloss Finish 2 CIRCUITRY/RATING/TERMINATION 10A 250VAC, 10A 125VAC, 1/4 HP, 125-250 VAC .187 .187 PC Solder Lugs Tabs Terms ON-NONE-OFF 121 122 123 262 263 (ON)-NONE-OFF 2611 ON-NONE-(OFF) 3611 362 363 ON-NONE-ON 421 422 423 562 563 ON-NONE-(ON) 5611 ON-OFF-ON 6812 682 683 ON-OFF-(ON) 7812 782 783 (ON)-OFF-(ON) 8812 882 883 3 ACTUATOR COLOR3 B black W white 4 BASE COLOR3 B black W white PC Rt. Angle 124 264 364 424 564 684 784 884 Wire Leads 125 265 365 425 565 686 785 885 3 Actuator Color 4 Base Color 6 Visi-Rocker End/ Legend Color 5 ROCKER LEGEND molded in4 NO LEGEND 0 OFF-ON vertical 1 OFF-ON horizontal – I-O horizontal 8 I-O vertical 9 O on rocker end – II-O-I vertical – II-O-I horizontal – hot stamp 0 A B D E F G H 6 VISI-ROCKER END/LEGEND COLOR N n/a B black V visi-red W white NOTES Additional ratings (including 14V T) & color options are available; Consult factory. 1 Rated 12A 125VAC, 6A 250 VAC, 1/4HP 125-250VAC. 2 Rated 8A 125-250VAC, 1/4HP 125-250VAC. 3 Additional colors available. Consult factory for details. 4 Available with Visi-Rocker option only. ( ) Indicates momentary function. 6 5 Legend www.carlingtech.com +.000[.00] -.004[.10] B B A +.004[.10] -.000[.00] TEST CUT HOLE IN ACTUAL MATERIAL Carling Technologies 610/620-Series Miniature Rocker Switches ™ 610/620-Series Miniature Rocker Switches Dielectric Strength UL/CSA: 1000V - live to dead metal parts & opposite polarity Electrical Life 50,000 cycles- single pole 50,000 cycles- double pole Mechanical Life 100,000 cycles Operating Temperature 32°F to 185°F (0°C to 85°C) The miniature 610/620-Series switches are double insulated and available in single or double pole configurations. These snap-in mounted switches are offered with either a paddle or rocker actuator and with ratings up to 8 amps. Applications include: Handheld Appliance, Power Supplies, Audio-Visual, Telecom, and Computers. .078[1.98] .171[4.34] .250[6.35] .284[7.21] .046[1.17] x .029[.736] .750[19.05] .590[14.98] PC TERMINAL END CENTER .080[2.03] X .047[1.19] SLOT .080 SOLDER LUG .182[4.62] .620[15.74] TERMINAL TYPE .510[12.95] .050[1.27] .515[13.08] .606[15.39] .500[12.70] .171[4.34] BARRIER .300[7.62] .625[15.87] .250[6.35] .750[19.05] PADDLE MOUNTING HOLE Panel Thickness: .030[.762] min. to .093[2.36] max. 62012421 - 0 - 0 1 Base Part Number 2 Terminal Sealing 1 BASE PART NUMBER: SERIES/CIRCUITRY/RATING1/TERMINATION1 4A 250VAC; 8A 125VAC Single Pole Solder Lugs PC Term ON-NONE-ON 62011421 62011422 ON-NONE-(ON) 62011431 62011432 ON-OFF-ON 62011461 62011462 ON-OFF-(ON) 62011471 62011472 (ON)-OFF-(ON) 62011481 62011482 Double Pole ON-NONE-ON 62012421 62012422 ON-NONE-(ON) 62012431 62012432 ON-OFF-ON 62012461 62012462 ON-OFF-(ON) 62012471 62012472 (ON)-OFF-(ON) 62012481 62012482 NOTES 1 () 3 Legend 2 TERMINAL SEALING 0 none E epoxy sealed terminals 3 LEGEND NO LEGEND ON-OFF vertical ON-OFF horizontal I-O horizontal I-O vertical hot stamp 0 A B D G Base part number specifies black rocker and bezel. To specify paddle actuator, change 2nd digit of part number from 2 to 1 (ex. 61012421) For additional ratings and colors, consult factory. indicates momentary function. www.carlingtech.com 7 Carling Technologies 611/621-Series Single/Double Pole Rocker & Paddle Switches ™ Dielectric Strength UL/CSA: 1000V - live to dead metal parts & opposite polarity VDE: 4000V - live to dead metal parts; 1250V - opposite polarity & across open contacts Electrical Life 50,000 cycles- single pole 50,000 cycles- double pole Mechanical Life 100,000 cycles Operating Temperature 32°F to 185°F (0°C to 85°C) 611/621-Series Single/Double Pole Rocker & Paddle Switches The patriarch of the Carling line of sub-miniature switches has its roots deep in the Appliance, Audio Visual, Power Supply, and Telecom markets. The 611/621-Series compact size, sleek styling, actuator and termination choices make this switch a cost effective solution to most any switching need. International approvals, single or double pole circuitry, and ratings to 11A 125VAC further the broad appeal of this product family. .171[4.34] .825[20.95] .125[3.18] .080[2.03] .207[5.26] .590[14.98] .046[1.17] x .029[.736] CENTER END .380[9.65] .200[5.08] .062[1.57] DIA MIN .250[6.35] .185[4.70] .080[2.03] X .047[1.19] SLOT PC TERMINAL FRONT MOUNT & MOUNTING PATTERN (terminal option 2) functions 2,3,6,7,8 .080 SOLDER LUG (terminal option 1) functions 2,3,6,7,8 .877[22.27] .892[22.66] .677[17.20] HIGH BARRIER OPTION .843[21.41] .080 SOLDER LUG P.C. (option 2) TERMINAL TYPE .120[3.05] DIA .315[8.00] .187[4.74] X .032[.812] .505[12.83] 6.000[152.40] .500[12.70] .825[20.95] .465[11.81] PADDLE PANEL X Y THICKNESS .030[.762]-.060[1.52] .508[12.90] .756[19.20] .060[1.52]-.093[2.36] .508[12.90] .764[19.40] .093[2.36]-.156[3.96] .508[12.90] .780[19.81] 1.040[26.42] TAB WIRE LEAD .187 SOLDER LUG (terminal option 6) functions 1,2 .187 TAB (Q.C) (terminal option 9) functions 1,2 +.000[.00] -.004[.10] Y X +.004[.10] -.000[.00] 62116919 - 0 - 9 - V 1 Base Part Number1 2 Epoxy Sealing 1 BASE PART NUMBER: SERIES/CIRCUITRY/RATING2/TERMINATION .080 Solder Lugs PC Terms Wire Leads 187 Tabs4 Single Pole; 4A 250VAC; 8A 125VAC; 6(4) A 250V4 ON-NONE-OFF 62116919 62111914 ON-NONE-ON 62116929 62116421 62111422 62111924 3 62111461 62111462 621112637 ON-OFF-ON 3 ON-NONE-(ON) 62111431 62111432 621112337 ON-OFF-(ON)3 62111471 62111472 621112737 (ON)-OFF-(ON)3 62111481 62111482 621112837 Double Pole; 4A 250VAC; 8A 125VAC; 6(4) A 250V4 ON-NONE-OFF 62115919 62112914 ON-NONE-ON 62115929 62115420 62112422 62112924 ON-OFF-ON3 62112461 62112462 621122637 ON-NONE-(ON)3 62112431 62112432 621122337 62112471 62112472 621122737 ON-OFF-(ON)3 (ON)-OFF-(ON)3 62112481 62112482 621122837 2 TERMINAL SEALING 0 none E epoxy sealed terminals NOTES 1 2 3 4 5 6 7 ( ) 8 Base part number specifies black rocker with black bezel. To specify paddle actuator change 2nd digit from 2 to 1. ex.: 61115919= black paddle with black bezel. For additional ratings & colors, consult factory. Dry circuit rating is available, consult factory. Not available with 6(4) A 250 V rating or VDE approval. 6(4)A 250V VDE approved rating available with On-none-Off and On-none-On circuits only. Available with visi-rocker option only. Consult factory for PC footprint. Rated 2A 250VAC, 5A 125 VAC resistive. Indicates momentary function. 3 Rocker Legend 4 Visi-Rocker End Color PC Frt. Mount PC Back Mount .187 Solder Lugs 6 621111918 6211118286 - 621119176 621119276 - 62111916 62111926 - 6211229186 6211229286 - 621129176 621129276 - 62112916 62112926 - 3 ROCKER LEGEND molded in5 NO LEGEND 0 OFF-ON vertical n/a OFF-ON horizontal n/a I-O horizontal 8 I-O vertical 9 O on rocker radius n/a 4 VISI-ROCKER END COLOR N n/a V visi-red W visi-white www.carlingtech.com hot stamp 0 A B D E F (Indicates ON) TEST CUT HOLE IN ACTUAL MATERIAL Carling Technologies 622/632-Series Miniature Rocker Switches ™ 622/632-Series Miniature Rocker Switches A high powered offering packed into a compact sized envelope, the 622/632-Series is a staple of the Appliance, Food Service, Transportation, and General Purpose markets. The silver-alloy butt contacts will handle inrush spikes up to 125 amps and steady state current to 16A 125VAC. The lighted 632-Series features a multitude of illumination circuit options available with LED, incandescent and neon style lamps. Dielectric Strength UL/CSA: 1000V - live to dead metal parts & opposite polarity Electrical Life 50,000 cycles Mechanical Life 100,000 cycles Operating Temperature 32°F to 185°F (0°C to 85°C) .125[3.17] DIA .187[4.74] X .032[812] .150[3.81] .825[20.96] .590[14.99] .405[10.29] .080[2.03] .315[8.00] .187 TAB (Q.C) .630[16.00] .945[24.00] .187 SOLDER LUG TERMINAL TYPE .315[8.00] A +.004[.10] -.000[.00] RECOMMENDED PANEL OPENING .505[12.83] 632 SCHEMATIC +.000[.00] -.004[.10] UNBALLASTED 1 2 3 B 5 6 BOTTOM VIEW OF TERMINAL ARRANGEMENT 1 1 2 2 +3 +3 1 1 1 2 5 +2 6 3 5 2 6 +3 1 5 2 6 3 4 3 PANEL THICKNESS +5 5 A B .030[.76]-.050[1.27] .508[12.90] .756[19.20] .050[1.27]-.078[1.98] .508[12.90] .764[19.40] .078[1.98]-.125[3.17] .508[12.90] .780[19.81] 632121 - 1 B - K N 1 Base Part Number 2 Actuator Color4 3 Base Color 4 Lamp1 5 Legend 1 BASE PART NUMBER: SERIES/CIRCUITRY/RATING2/TERMINATION 8A 250VAC; 12A 125VAC; 1/2 HP 125-250VAC 622-SERIES NON-ILLUMINATED ROCKER ON-NONE-OFF (Single Pole) ON-NONE-OFF (Double Pole) 632-SERIES ILLUMINATED ROCKER ON-NONE-OFF (Single Pole, dependent lamp) schematic 1 ON-NONE-OFF (Single Pole, independent lamp) schematic 3 ON-NONE-OFF (Single Pole, independent lamp unballasted) schematic 5 ON-NONE-OFF (Double Pole, dependent lamp w/ 5 terms.) schematic 2 ON-NONE-OFF (Double Pole, dependent lamp w/ 4 terms.) schematic 4 2 ACTUATOR COLOR4 622 (non illuminated) B black W white 3 BASE COLOR4 B black NOTES 1 2 3 4 .187 Tabs 622122 622222 632121 632321 632521 632221 632421 632122 632322 632522 632222 632422 4 LAMP VOLTAGE/STYLE1 N 622 (non illuminated) 1 unballasted LED 2 6V LED 3 12V LED 4 24V LED 632 (illuminated) 1 clear amber 2 clear red 3 clear blue3 4 clear green 5 clear W Solder Lugs 622121 622221 white For all incandescent or LED lamps specify 5 in 5th digit of part number. Example 632151-1B-CN 10A 250VAC, 16A 125 VAC rating available for select single pole circuits, consult factory for details. Available with incandescent lamps only. Additional colors available. Consult factory for details. A C E H J K 6V incandescent 12V incandescent 18V incandescent 24V incandescent 125V neon 250V neon 5 ROCKER LEGEND hot stamp NO LEGEND N OFF-ON vertical A OFF-ON horizontal B I-O horizontal D I-O vertical E O on rocker radius F www.carlingtech.com 9 Carling Technologies RG-Series Single/Double Pole Rocker & Paddle Switches ™ RG-Series Single/Double Pole Rocker & Paddle Switches The double pole version of the R-Series incorporates the same sleek lines as the original Curvette, in a double pole envelope. Features include silver-plated butt-action contacts which afford ratings to 20A/125, 15A 250VAC and withstand peak inrush currents up to 100 amps. Paddle or rocker actuators and a choice of solder lug, .250 Tab and wire lead terminations enable this switch to adapt to high current applications within the Power Supply, Appliance, Exercise Equipment and Music Equipment Industries. .125[3.18] X .150[3.81] 19° 6.000[152.40] .275[6.99] .250[6.35] 1.012[25.70] .500[12.70] .187[4.75] PADDLE 1.145[29.08] .250 TAB (Q.C.) SOLDER LUG .215[5.46] 1.240[31.50] WIRE LEAD TERMINAL TYPE .784[19.91] .080[2.03] Dielectric Strength UL/CSA: 1000V - live to dead metal parts & opposite polarity 1250V - opposite polarity & across open contacts VDE: 4000V - live to dead metal parts; 1250V - opposite polarity & across open contacts Electrical Life 50,000 cycles Mechanical Life 100,000 cycles Operating Temperature -40°F to 185°F (-40°C to 85°C) 1.181[30.00] 1.125[28.58] +.000[.00] -.004[.10] +.004[.10] -.000[.00] TEST CUT HOLE IN ACTUAL MATERIAL .866[22.00] TEST CUT HOLE IN ACTUAL MATERIAL .872[22.15] 1.180[29.97] 1.072[27.23] .375[9.53] .725[18.42] 1.070[27.17] 1.176[29.87] RGSC RGSE RGSC MOUNTING HOLE Panel Thickness: .025 min - .187 max. Specific cutout dimension range dependent on panel thickness and material. 1.086[27.58] RGSE RGSCA901 - R - B - B - A 2 Actuator Style 1 Base Part Number 1 BASE PART NUMBER: SERIES/CIRCUITRY/RATING1/TERMINATION 15A 250 VAC, 20A 125 VAC, 3/4 HP 125-250 VAC, 14(6)A 250 VAC Solder Lugs .250 Tabs Wire Leads Standard Base OFF-NONE ON (Single Pole) RGSCA900 RGSCA901 RGSCA905 ON-NONE-ON (Single Pole) RGSCB900 RGSCB901 RGSCB905 OFF-NONE-ON (Double Pole) RGSCC900 RGSCC901 RGSCC905 ON-NONE-ON (Double Pole) RGSCD900 RGSCD901 RGSCD905 European Base (22 x 30 mm cutout) OFF-NONE ON (Single Pole) RGSEA900 RGSEA901 RGSEA905 ON-NONE-ON (Single Pole) RGSEB900 RGSEB901 RGSEB905 OFF-NONE-ON (Double Pole) RGSEC900 RGSEC901 RGSEC905 ON-NONE-ON (Double Pole) RGSED900 RGSED901 RGSED905 NOTES 1 10 3 Actuator Color 4 Bezel Color 5 Rocker Legend 2 ACTUATOR STYLE P paddle R rocker 3 ACTUATOR COLOR1 B black W white 4 BEZEL COLOR1 B black W white 5 ROCKER LEGEND hot stamp NO LEGEND 0 OFF-ON vertical A OFF-ON horizontal B I-O horizontal D I-O vertical E DUAL OFF-ON , I-O vertical H DUAL OFF-ON , I-O horizontal J Additional ratings and colors available. Consult factory. www.carlingtech.com 1.000[25.4] Carling Technologies LRG-Series Double Pole Rocker & Paddle Switches ™ Dielectric Strength UL/CSA: 1000V - live to dead metal parts & opposite polarity Electrical Life 50,000 cycles Mechanical Life 100,000 cycles Operating Temperature -40°F to 185°F (-40°C to 85°C) LRG-Series Double Pole Rocker & Paddle Switches The double pole version of the R-Series incorporates the same sleek lines as the original Curvette, in a double pole envelope. This illuminated version features silver-plated butt-action contacts with ratings to 20A/125, 15A 250VAC and withstand peak inrush currents up to 100 amps. Clear or translucent style rocker actuators and a choice of solder lug, .250 Tab and wire lead terminations enable this switch to adapt to high current applications within the Power Supply, Appliance, Exercise Equipment and Music Equipment Industries. .125[3.18] X .150[3.81] 6.000[152.40] .275[6.99] .250[6.35] .250 TAB (Q.C.) 1.145[29.08] SOLDER LUG .215[5.46] 1.240[31.50] WIRE LEAD TERMINAL TYPE .784[19.91] .080[2.03] .500[12.70] .187[4.75] 1.181[30.00] 1.125[28.58] +.000[.00] -.004[.10] +.004[.10] -.000[.00] TEST CUT HOLE IN ACTUAL MATERIAL .866[22.00] TEST CUT HOLE IN ACTUAL MATERIAL .872[22.15] 1.000[25.4] 1.180[29.97] 1.072[27.23] .375[9.53] .725[18.42] 1.070[27.17] 1.176[29.87] LRGSE 1.086[27.58] RGSC LRGSC MOUNTING HOLE Panel Thickness: .025 min - .187 max. Specific cutout dimension range dependent on panel thickness and material. RGSE LRGSCK611 - R S - B - B / 250N 2 Actuator Style 1 Base Part Number 3 Actuator Color 4 Bezel Color/Style 5 Rocker Legend 1 BASE PART NUMBER: SERIES/CIRCUITRY/RATING1/TERMINATION 15A 250 VAC, 20A 125 VAC, 3/4 HP 125-250 VAC Solder Lugs .250 Tabs Wire Leads Standard Base OFF-NONE ON LRGSCK610 LRGSCK611 LRGSCK615 European Base (22 x 30 mm cutout) OFF-NONE ON (Single Pole) LRGSEK610 LRGSEK611 LRGSEK615 15A 6-24 V3 Standard Base OFF-NONE ON LRGSCK510 LRGSCK511 LRGSCK515 European Base (22 x 30 mm cutout) OFF-NONE ON (Single Pole) LRGSEK510 LRGSEK511 LRGSEK515 4 BEZEL COLOR1 B black 2 ACTUATOR STYLE R rocker (translucent) C rocker (clear) 3 ACTUATOR COLOR A amber B3,5 blue 4 white/clear C green G5 L3 P R S W lime green yellow red (clear) red pale red 6 LAMP VOLTAGE2 006V 6V incandescent 012V 12V incandescent 018V 18V incandescent NOTES 1 2 3 4 5 6 Lamp Voltage W white 5 ROCKER LEGEND hot stamp NO LEGEND 0 OFF-ON vertical A OFF-ON horizontal B I-O horizontal D I-O vertical E DUAL OFF-ON , I-O vertical H DUAL OFF-ON , I-O horizontal J 024V 24V incandescent 125N 125V neon 250N 250V neon Additional ratings, colors and clear style actuators are available. Consult factory. Incandescent lamps must specify 15A 24V rating only. Available with incandescent lamps only. Clear color provided where specified with clear style rocker. Available with clear style rocker only. www.carlingtech.com 11 Carling Technologies T-Series Single Pole Rocker & Paddle Switches ™ Dielectric Strength UL/CSA: The predecessor to the Curvette series whose versatility 1000V - live to dead metal parts has allowed it to stand the test of time. Traditional styling VDE: coupled with self cleaning contacts, integrated wire leads, 4000V - live to dead metal parts; 750V - across open contacts a multitude of circuits, ratings, and actuator choices has Electrical Life made the TA/LTA-Series appeal to a wide range of mar100,000 cycles kets, including Appliance, HVAC, Food service, Mechanical Life Transportation. 100,000 cycles Operating Temperature 32°F to 185°F (0°C to 85°C) T-Series Single Pole Rocker & Paddle Switches .156[3.96] DIA .069[1.75] DIA .220[5.59] .050[1.27] .375[9.52] .390[9.77] .250[6.35] .055[1.40] DIA 6.000[152.40] .250[6.35] .250[6.35] .500[12.70] .187[4.74] SOLDER LUG .250 TAB (Q.C.) .860[21.84] .187 TAB (Q.C.) INTEGRATED WIRE LEAD (no exposed conductors) TERMINAL TYPE .550[13.97] .375[9.52] .250[6.35] 1.120[28.44] .544[13.81] .275[6.98] SHORT PADDLE 1.125[28.57] 1.156[29.36] .500[12.70] .520[13.20] .047[1.19] .453[11.50] MOUNTING HOLE Panel Thickness: .020[.508] min. to .250[6.35] max. .430[10.92] MOMENTARY ROCKER OPERATING POINT PADDLE PLUNGER TA201 - T B - B 1 Base Part Number 1 BASE PART NUMBER: SERIES/CIRCUITRY/RATING4/TERMINATION Solder Lugs .250 Tabs Wire Leads 10A 250 VAC, 15A 125 VAC, 3/4 HP 125-250 VAC ON-NONE-OFF TA200 TA201 TA205 ON-NONE-ON TB200 TB201 TB205 ON-OFF-ON TC200 TC201 TC205 10A 250 VAC, 15A 125 VAC, 3/4 HP 125-250 VAC, 10(4) A 250VAC T85u 6 ON-NONE-OFF TA800 TA801 TA805 ON-NONE-ON TB800 TB801 TB805 ON-OFF-ON TC800 TC801 TC805 5A 250 VAC, 10A 125 VAC, 1/2 HP 125-250 VAC (ON)-NONE-OFF TA10A TA10B TA10F ON-NONE-(OFF) TA10L TA10M TA10T ON-NONE-(ON) TB10A TB10B TB10F 1,2 T-SERIES W/ PLUNGER ACTUATOR 10A 250 VAC, 16A 125 VAC, 1/2 HP 125-250 VAC OFF-NONE-(ON) TA25B-PLB-B TA25F-PLB-B ON-NONE-(OFF) TA25T-PLB-B T SERIES W/ MOMENTARY ROCKER ACTUATOR 10A 250 VAC, 15A 125 VAC, 20A 125-250 VAC “H”, 3/4 HP 125-250 VAC (ON)-NONE-OFF TA22B-TLB-B ON-NONE-(OFF) TA22M-TLB-B - 2 Actuator Style 3 Actuator Color 2 ACTUATOR STYLE T rocker P paddle PS short paddle 3 ACTUATOR COLOR5 B black W white 4 BEZEL COLOR5 B black W white NOTES Imprinting is available. Consult factory. 1 Optional plunger support option is available for applications requiring extensive lateral travel, consult factory for details. 2 Maintained circuit not available with TA22 and TA25 Series. 3 .187 tab terminals also available. Consult factory for catalog number callout. 4 Additional ratings are available. Consult factory. 5 Additional colors are available. Consult factory. 6 UL, CSA & VDE Approved. () Indicates momentary function. 12 4 Bezel Color/Style www.carlingtech.com Carling Technologies LTA-Series Single Pole Lighted Rocker Switches ™ Dielectric Strength UL/CSA: 1000V - live to dead metal parts 750V - across open contacts Electrical Life 100,000 cycles Mechanical Life 100,000 cycles Operating Temperature 32°F to 185°F (0°C to 85°C) LTA-Series Single Pole Lighted Rocker Switches The illuminated predecessor to the Curvette series whose versatility has allowed it to stand the test of time. Traditional styling coupled with self cleaning contacts, integrated wire leads, a multitude of circuits, ratings, and actuator choices has made the LTA-Series appeal to a wide range of markets including Appliance, HVAC, Food service, Transportation, and sundry other markets as well. .055[1.40] DIA .156[3.96] DIA .069[1.75] DIA 6.000[152.40] .375[9.52] .250[6.35] .250[6.35] .500[12.70] .250[6.35] .250[6.35] .390[9.77] .187[4.74] .050[1.27] .250 TAB (Q.C.) SOLDER LUG .187 TAB (Q.C.) INTEGRATED WIRE LEAD (no exposed conductors) TERMINAL TYPE .550[13.97] .860[21.84] .375[9.52] .520 [13.20] .544[13.81] 1.125[28.57] .275[6.98] .890[22.60] 1.120[28.44] PADDLE SHORT PADDLE MOUNTING HOLE Panel Thickness: .020[.508] min. to .250[6.35] max. LTA201 - P R - B -A 125N 2 Actuator Style 1 Base Part Number 3 Actuator Color 3 ACTUATOR COLOR1 A amber C clear NOTES 1 2 3 PS R G 5 Lens Color 6 Lamp Voltage 4 BEZEL COLOR1 B black W white short paddle 5 LENS COLOR2,3 / no lens -A amber -C clear -G -R -LU green red blue red green2 6 LAMP VOLTAGE2 006V 6V incandescent 012V 12V incandescent 018V 18V incandescent 024V 24V incandescent 125N 125V neon 250N 250V neon 1 BASE PART NUMBER: SERIES/CIRCUITRY/RATING1/TERMINATION 10A 250VAC; 15A 125VAC; 3/4 HP 125-250VAC Solder Lugs .250 Tabs .187 Tabs Wire Leads OFF-NONE-ON LTA200 LTA201 LTA203 LTA205 2 ACTUATOR STYLE3 T rocker P paddle 4 Bezel Color Additional ratings and colors are available. Consult factory for details. Neon lamps not recommended with green or blue rocker/lenses. Lens color is specified only if actuator style is P or PS. If style is T (rocker), then use / as the code in position 5. www.carlingtech.com 13 Carling Technologies TG/LTG-Series Rocker Switches ™ TG/LTG-Series Rocker Switches The TG-Series Mini Tippette rocker switches are single or double pole and feature an all nylon double-insulated construction. These switches are designed with snap-in mounting for fast, low cost assembly. The illuminated version (LTG) is available with either a paddle or rocker actuator. These AC rated switches are also suitable for low-voltage DC applications in a wide range of markets including Appliance, HVAC, Food service, and Transportation. .055[1.40] DIA .156[3.96] DIA .069[1.75] DIA Dielectric Strength UL/CSA: 1000V - live to dead metal parts Electrical Life 50,000 cycles- maintained 25,000 cycles- momentary Mechanical Life 100,000 cycles Operating Temperature 32°F to 150°F (0°C to +65.6°C) 6.000[152.40] .375[9.52] .250[6.35] .500[12.70] .250[6.35] 1.155[29.33] .865[21.97] .050[1.27] .187[4.74] SOLDER LUG .250 TAB (Q.C.) 1.240[31.50] .250[6.35] INTEGRATED WIRE LEAD (no exposed conductors) .187 TAB (Q.C.) TERMINAL TYPE .210[5.33] 1.125[28.57] .812[20.62] .520[13.20] 1.000[25.40] .375[9.52] 1.120[28.45] .994[25.24] PADDLE MOUNTING HOLE Panel Thickness: .030[.762] min. to .250[6.35] max. LTG G O 50 1 - T B - B - R / 125N 1 Base Part Number 2 Circuit 3 Center Position 4 Rating 5 Termination 1 BASE PART NUMBER: SERIES1 TG Double Pole, Non-Lighted LTG Double Pole with Indicator Lights 2 CIRCUIT See Circuit Designation Chart Page 17. 3 CENTER POSITION C Center OFF, Three position O No Center OFF, Two position .250 tab QC 1 B M 1 B 1 7 Actuator Color 8 Base Color .187 tab QC 3 D R 3 D 3 9 Lens Color 10 Lamp Voltage 6 ACTUATOR STYLE P paddle T rocker 7 ACTUATOR COLOR2 B black W white 8 BASE COLOR2 B black W white 9 LENS COLOR3 A amber 4 RATING 40 5A 250VAC, 10A 125VAC, 1/2HP 125-250VAC 41 5A 250VAC, 10A 125VAC 50 10A 250VAC, 15A 125VAC, 3/4HP 125-250VAC 51 10A 250VAC, 15A 125VAC 5 TERMINATION/FUNCTION solder lug ON-NONE-OFF 0 (ON)-NONE-OFF A ON-NONE-(OFF) L ON-NONE-ON 0 ON-NONE-(ON) A ON-OFF-ON 0 6 Actuator Style 10 LAMP VOLTAGE incandescent 6V 6 volt 12V 12 volt 18V 18 volt 24V 24 volt 28V 28 volt C clear R neon 125N 125 volt neon 250N 250 volt neon wire leads 5 F T 5 F 5 NOTES Imprinting is available. Consult factory. Panel Cut-Out Recommendations: For sheet metal panels, switch must enter panel in same direction as the punch. (Burr on bottom.) Test cut hole in actual material. 1 TG available with circuits A, B, C, D, E, F ; LTG available with circuits G, H, I, J, M, N, P, Q, R, T, U, V, Y, Z. See page 17. 2 Custom colors are available. Consult factory. 3 Specify lens color for LTG-Series only. () Indicates momentary function. 14 www.carlingtech.com red Carling Technologies TTG-Series Rocker Switches ™ TTG-Series Rocker Switches The TTG-Series Mini Tippette snap-in rocker switches consist of two single pole illuminated or non-illuminated switches in a common base. Each pole can have the same or different switch function. These switches are AC rated up to 20 amps and are also suitable for low-voltage DC applications, in a wide range of markets including Appliance, HVAC, Food service and Transportation. .156[3.96] DIA .069[1.75] DIA Dielectric Strength UL/CSA: 1000V - live to dead metal parts Electrical Life 50,000 cycles- maintained 25,000 cycles- momentary Mechanical Life 100,000 cycles Operating Temperature 32°F to 150°F (0°C to +65.6°C) .055[1.40] DIA 6.000[152.40] .375[9.52] .250[6.35] 1.155[29.33] .250[6.35] .500[12.70] .250[6.35] .187[4.74] 1.240[31.49] .860[21.84] .250 TAB (Q.C.) .050[1.27] SOLDER LUG .220[5.59] INTEGRATED WIRE LEAD (no exposed conductors) .187 TAB (Q.C.) TERMINAL TYPE .520[13.20] 1.125[28.57] .812[20.62] .275[6.98] 1.000[25.40] .375[9.52] 1.120[28.44] .994[25.24] SHORT PADDLE PADDLE MOUNTING HOLE Panel Thickness: .020[.508] min. to .250[6.35] max. TTG T - TA 20 1 - T B - B LTA 20 1 - T R - B 1 Base Part Number / 125N 2 Circuit 3 Basic Switch Number 4 Rating 5 Termination / Function 6 Actuator Style 7 Actuator Color 8 Base Color 9 Lens Color 10 Lamp Voltage 1 BASE PART NUMBER: SERIES1 TTG Two Single Pole switches in one base 6 ACTUATOR STYLE P paddle PS T 2 CIRCUIT See Circuit Designation Chart Page 17. 7 ACTUATOR COLOR unlighted 2 B black W white lighted 3 A amber C clear G green LU blue R red 3 BASIC SWITCH NUMBER TA ON-NONE-OFF TB ON-NONE-ON TC ON-OFF-ON LTA ON-NONE-OFF, lighted 4 RATING 10 5A 250VAC, 10A 125VAC, 1/2HP 125-250VAC 11 5A 250VAC, 10A 125VAC, 5A 125VAC L 20 10A 250VAC, 15A 125VAC, 3/4HP 125-250VAC 21 10A 250VAC, 15A 125VAC 22 10A 250VAC, 15A 125VAC, 20A 125-250VAC H, 3/4HP 125-250VAC 8 BASE COLOR2 B black 5 TERMINATION/FUNCTION solder lug ON-NONE-OFF 0 (ON)-NONE-OFF A ON-NONE-(OFF) L ON-NONE-ON 0 ON-NONE-(ON) A ON-OFF-ON 0 10 LAMP VOLTAGE incandescent 6V 6 volt 12V 12 volt 18V 18 volt 24V 24 volt 28V 28 volt .250 tab QC 1 B M 1 B 1 .187 tab QC 3 D R 3 D 3 wire leads 5 F T 5 F 5 9 LENS COLOR A amber C clear W short paddle rocker white 3 G LU green blue R W red white neon 3 125N 125 volt neon 250N 250 volt neon NOTES Imprinting is available. Consult factory. Panel Cut-Out Recommendations: For sheet metal panels, switch must enter panel in same direction as the punch. (Burr on bottom.) Test cut hole in actual material. 1 TTG available with circuits A,B,C,D,E,F,L,T,U. 2 Custom colors are available. Consult factory. 3 Specify lens color only if Basic Switch Number is LTA (lighted) with paddle actuator. If not, leave blank. Neon lamps (125V or 250V) not recommended with green or blue actuators and lenses. 4 Specify lamp voltage only if basic switch is LTA (lighted) ( ) Indicates momentary function. www.carlingtech.com 15 Carling Technologies TLG-Series Rocker Switches ™ TLG-Series Rocker Switches The TLG-Series Mini Tippette snap-in rocker switches are single pole, rocker or paddle actuated with an adjacent indicator light. These single-actuator-switches are AC rated to 20 amps and are also suitable for low voltage DC applications, in a wide range of markets including Appliance, HVAC, Food service and Transportation. .069[1.75] DIA .156[1.75] DIA Dielectric Strength UL/CSA: 1000V - live to dead metal parts Electrical Life 50,000 cycles- maintained 25,000 cycles- momentary Mechanical Life 100,000 cycles Operating Temperature 32°F to 150°F (0°C to +65.6°C) .055[1.75] DIA 6.000[152.40] .375[9.52] .250[6.35] 1.155[29.33] .250[6.35] .250[6.35] .500[12.70] .187[4.74] .390[9.90] .050[1.27] 1.240[31.49] SOLDER LUG .250 TAB (Q.C.) .187 TAB (Q.C.) INTEGRATED WIRE LEAD (no exposed conductors) TERMINAL TYPE .520[13.20] .220[5.59] 1.125[28.57] .812[20.62] .275[6.98] .375[9.52] 1.000[25.40] .994[25.24] 1.120[28.44] PADDLE SHORT PADDLE MOUNTING HOLE Panel Thickness: .020[.508] min. to .250[6.35] max. TLG G - D R - TA 20 1 - T B - B 1 Base Part Number 2 Circuit 3 Lens Design 4 Lens Color 5 Basic Switch Number 6 Rating 7 Termination / Function 1 BASE PART NUMBER: SERIES TLG Single Pole with adjacent Indicator Light 2 CIRCUIT See Circuit Designation Chart Page 17. 3 LENS DESIGN D diamond L long Line G R 5 BASIC SWITCH NUMBER4 TA ON-NONE-OFF TB ON-NONE-ON green red W white 10 Base Color 12 Lamp Voltage 11 Lens Color 8 ACTUATOR STYLE P paddle PS T 9 ACTUATOR COLOR3 unlighted B black W white lighted 2 A amber C clear G green LU blue R red TC ON-OFF-ON LTA OFF-NONE-ON, lighted 6 RATING 10 5A 250VAC, 10A 125VAC, 1/2HP 125-250VAC 11 5A 250VAC, 10A 125VAC, 5A 125VAC L 20 10A 250VAC, 15A 125VAC, 3/4HP 125-250VAC 21 10A 250VAC, 15A 125VAC 22 10A 250VAC, 15A 125VAC, 20A 125-250VAC H, 3/4HP 125-250VAC NOTES: Imprinting is available. Consult factory. Panel Cut-Out Recommendations: For sheet metal panels, switch must enter panel in same direction as the punch. (Burr on bottom.) Test cut hole in actual material. 1 Available with circuits G, H, I, J, K. 2 Neon lamps (125V or 250V) not recommended with green or blue actuators and lenses. 3 Custom colors are available. Consult factory. 4 Specify lens color only if Basic Switch Number is LTA (lighted). If not, leave blank. ( ) Indicates momentary function. 16 9 Actuator Color 7 TERMINATION/FUNCTION solder lug .250 tab QC .187 tab QC ON-NONE-OFF 0 1 3 (ON)-NONE-OFF A B D ON-NONE-(OFF) L M R ON-NONE-ON 0 1 3 ON-NONE-(ON) A B D ON-OFF-ON 0 1 3 1 4 LENS COLOR A amber C clear 8 Actuator Style / 125N 10 BASE COLOR3 B black 11 LENS COLOR2,4 A amber C clear 12 LAMP VOLTAGE incandescent 6V 6 volt 12V 12 volt 18V 18 volt 24V 24 volt 28V 28 volt www.carlingtech.com W G LU green blue wire leads 5 F T 5 F 5 short paddle rocker white R W neon2 125N 125 volt neon 250N 250 volt neon red white Carling Technologies Circuit Designation Chart ™ 1 1 4 1 2 2 2 5 2 5 2 5 3 3 3 6 3 6 3 6 A B 4 2 C 4 5 3 4 2 2 3 3 F D 1 E 4 1 2 2 6 G 3 H 4 3 6 I J 1 4 1 4 1 4 1 4 1 4 2 5 2 5 2 5 2 5 2 5 3 6 3 6 3 6 3 6 3 6 K L M 1 4 1 4 2 5 2 5 3 6 3 6 P 1 3 Q 4 1 2 5 2 5 2 3 6 3 6 3 CONTACT TERMINAL Will make contact with switching lever ISOLATED TERMINAL Does not make contact with switching lever 4 1 5 2 6 3 R 1 U N 4 1 4 2 5 3 6 S T 1 4 5 2 5 2 5 6 3 6 3 6 1 V O W Y Z CONTACT TERMINAL AND SWITCH LEVER BULB www.carlingtech.com 17 Carling Technologies Tippette Switches ™ Tippette Switches The Tippette Series is a traditionally styled rocker switch, available in sealed or unsealed versions. These switches are appropriate for use in those applications not requiring the more stringent sealing protection of the V-Series and L-Series switches. The Tippette Series is available in both illuminated and non-illuminated versions and features a wide variety of circuits, actuator styles and bracket options. This versatile offering includes international agency certifications and ratings to 26 amps for select circuits. Electrical Physical Contact Rating . . . . . . . . 15 amps, 125 VAC 10 amps, 250 VAC 3/4 HP 125-250 VAC 15 amps, 12-30 VDC Life . . . . . . . . . . . . . . . . 25,000 cycles circuit dependent 50,000 cycles circuit dependent consult factory for applicable circuits. Contacts . . . . . . . . . . . . . Fine silver, silver cad-oxide Terminals . . . . . . . . . . . . Brass or copper/silver plate 1/4” (6.3mm) Quick Connect terminations standard. Solder lug - Brass Tin Plated Wire Lead 16 gauge standard 105°C 600VAC Screw Terminals - Brass Mechanical Lighted . . . . . . . . . . . . . . Incandescent - rated 10,000 hours Neon - rated 25,000 hours Seals . . . . . . . . . . . . . . . Bracket - Actuator WBL/MBL optional external gasket panel seal Base . . . . . . . . . . . . . . . Phenolic (150°C) Rocker/Bracket . . . . . . . . Nylon 66 (105°C) Agency Certifications Select circuits and constructions with IEC approvals are available. Consult factory. Mounting Endurance . . . . . . . . . . . 100,000 cycles minimum 1.190[30.22] MOUNTING HOLE (Nylon Snap-in Brackets) Panel Thickness: .040 min. - .250 max. .680[17.27] .830[21.08] 55° 4 plcs * 1.450[36.83] *Angled corners are suggested for optimum fit. Standard rectangular cutout is acceptable. 18 www.carlingtech.com Carling Technologies TIG/TIH/TII & LTIL/LTIG-Series Rocker & Paddle Switches ™ TIGA51 - 6M - BL - MBL 1 Base Part Number 2 Actuator Style 1 BASE PART NUMBER: SERIES/POLES/CIRCUITRY8, 11,13/RATING7/TERMINATION10 10A 250VAC, 15A 125VAC, 3/4 HP 125-250VAC, 15A 6-28VDC7 Single Pole in Double Pole base 2 Double Pole solder .250 screw wire solder .250 screw wire lug tab term. leads lug tab term. leads TIGA50 TIGA51 TIGA54 TIGA55 ON-NONE-OFF TIGK50 TIGK51 TIGK54 TIGK55 TIGA5A TIGA5B TIGA5E TIGA5F (ON)-NONE-OFF TIGK5A TIGK5B TIGK5E TIGK5F TIGA5L TIGA5M TIGA5S TIGA5T ON-NONE-(OFF) TIGK5L TIGK5M TIGK5S TIGK5T TIGB50 TIGB51 TIGB54 TIGB55 ON-NONE-ON TIGL50 TIGL51 TIGL54 TIGL55 TIGB5A TIGB5B TIGB5E TIGB5F ON-NONE-(ON) TIGL5A TIGL5B TIGL5E TIGL5F TIGC50 TIGC51 TIGC54 TIGC54 ON-OFF-ON TIGM50 TIGM51 TIGM54 TIGM55 TIGC5A TIGC5B TIGC5E TIGC5F ON--OFF-(ON) TIGM5A TIGM5B TIGM5E TIGM5F TIGC5L TIGC5M TIGC5S TIGC5T (ON)-OFF-(ON) TIGM5L TIGM5M TIGM5S TIGM5T Three Pole Four Pole solder .250 screw wire solder .250 screw wire lug tab term. leads lug tab term. leads TIHK50 TIHK51 TIHK54 TIHK55 ON-NONE-OFF TIIK50 TIIK51 TIIK54 TIIK55 TIHK5A TIHK5B TIHK5E TIHK5F (ON)-NONE-OFF TIIK5A TIIK5B TIIK5E TIIK5F TIHK5L TIHK5M TIHK5S TIHK5T ON-NONE-(OFF) TIIK5L TIIK5M TIIK5S TIIK5T TIHL50 TIHL51 TIHL54 TIHL55 ON-NONE-ON TIIL50 TIIL51 TIIL54 TIIL55 TIHL5A TIHL5B TIHL5E TIHL5F ON-NONE-(ON) TIIL5A TIIL5B TIIL5E TIIL5F TIHM50 TIHM51 TIHM54 TIHM54 ON-OFF-ON TIIM50 TIIM51 TIIM54 TIIM55 TIHM5A TIHM5B TIHM5E TIHM5F ON--OFF-(ON) TIIM5A TIIM5B TIIM5E TIIM5F TIHM5L TIHM5M TIHM5S TIHM5T (ON)-OFF-(ON) TIIM5L TIIM5M TIIM5S TIIM5T VDE APPROVED 10A 250VAC, 15A 125VAC, 12(6)A 250VAC T85 Single Pole in Double Pole base2 Double Pole solder .250 wire solder .250 wire lug tab lead lug tab lead TIGA90 TIGA91 TIGA95 ON-NONE-OFF TIGK90 TIGK91 TIGK95 TIGB90 TIGB91 TIGB95 ON-NONE-ON TIGL90 TIGL91 TIGL95 TIGC90 TIGC91 TIGC95 ON-OFF-ON TIGM90 TIGM91 TIGM95 Additional ratings up to 20A 125-277VAC, 1 1/2HP 125 VAC, 2HP 250VAC are available. Consult factory for specifics. 2 ACTUATOR STYLE 1S Angular/Smooth Face Gloss12 1C Angular/Cross Serations Gloss12 1F Flatted/Smooth Face Gloss12 1L Angular/Longline Serrations Gloss1,12 2L Long Smooth/Narrow16 6M 6S 7S 7N 7P 4 Bracket 3 Actuator Color Curved/Smooth Face Matte3 Curved/Smooth Face Gloss3 Rounded Paddle/Smooth Face Gloss1 Witch’s Hat/Narrow15 Witch’s Hat/Wide15 3 ACTUATOR COLOR9 BL black WH white 4 BRACKET A B C H NBL WBL MBL FN FN BLK FN SS FW NOTES 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 RD red 9 STYLE Screw Mount5 Screw Mount5,14 Screw Mount5 Screw Mount5 Nylon Black 4 Watershedding Black 4,6 Marine Style Black Metal Snap-In5 5 Black Metal Snap-In 5 Stainless Steel Snap-In Wide Stainless Steel Snap-In5 NBL, FN, & FW brackets only. For single pole switch in a single pole base, specify TIL with single pole circuitry/rating/termination. NBL, WBL, & MBL brackets only. With 6M actuator, brackets also will be matte finish. 6M & 6S actuators only Not available with 6M & 6S actuators. Consists of WBL bracket, neoprene seal, and dummy rivets at open holes. Consult factory for agency approval status. All ratings are appropriate for usage in low voltage applications. For additional special circuits, see page 21. Custom colors are available, consult factory. .187 tab and PC terminations are also available. Consult factory for catalog number callout. ( ) momentary Not available with WBL or MBL style brackets. Additional circuits available. See page 21. Available with single pole TIL-Series only. Available with bracket A, C or H only. Not available with MBL or H brackets. Can be supplied as a double rocker to control separate poles of a TIG, TIH or TII switch. Consult factory for details. LTILA51 - 6M - BL - RC - MBL - 12V 1 Base Part Number 2 Actuator Style 3 Actuator Color 4 Lens Color 1 BASE PART NUMBER: SERIES/POLES/ILLUMINATION/CIRCUITRY12/RATING10/TERMINATION14 10A 250VAC, 15A 125VAC, 3/4 HP 125-250VAC, 15A 15-28VDC illuminated Single Pole in Double Pole base illuminated Double Pole solder .250 screw wire solder .250 screw wire lug tab term. leads lug tab term leads LTILA50 LTILA51 LTILA54 LTILA55 ON-NONE-OFF LTIGK50 LTIGK51 LTIGK54 LTIGK55 LTILA5A LTILA5B LTILA5E LTILA5F (ON)-NONE-OFF LTIGK5A LTIGK5B LTIGK5E LTIGK5F LTILA5L LTILA5M LTILA5S LTILA5T ON-NONE-(OFF) LTIGK5L LTIGK5M LTIGK5S LTIGK5T LTILB50 LTILB51 LTILB54 LTILB55 ON-NONE-ON LTIGL50 LTIGL51 LTIGL54 LTIGL55 LTILB5A LTILB5B LTILB5E LTILB5F ON-NONE-(ON) LTIGL5A LTIGL5B LTIGL5E LTIGL5F LTILC50 LTILC51 LTILC54 LTILC55 ON-OFF-ON LTIGM50 LTIGM51 LTIGM54 LTIGM55 LTILC5A LTILC5B LTILC5E LTILC5F ON--OFF-(ON) LTIGM5A LTIGM5B LTIGM5E LTIGM5F LTILC5L LTILC5M LTILC5S LTILC5T (ON)-OFF-(ON) LTIGM5L LTIGM5M LTIGM5S LTIGM5T Additional ratings up to 12A 250VAC, 17A 125 VAC, 3/4 HP 125 VAC, 1HP 250VAC are available. Consult factory for specifics. Three pole switch is also available: Substitute H for fourth digit of part number. ex. LTIHK51 NOTES 1 2 3 4 5 6 7 8 9 10 11 12 13 14 NBL, FN, & FW brackets only. Double pole circuits provided with 3 pole base. LTIL-Series with NBL, FN, & FW brackets only. NBL, WBL, & MBL brackets only. With 6M actuator, bracket will also be matte finish. 1S, 1C, 1L & 7S with NBL bracket only available with LTIL-Series. 6M, 6S actuators only. Not available with 6M and 6S actuators. Not recommended with neon lamps. Consists of WBL bracket, neoprene seal, dummy rivets at open holes. Consult factory for agency approval status. Not recommended with blue or green lenses. All ratings are appropriate for usage in low voltage applications. Custom colors and additional bracket styles are available, consult factory. ( ) - momentary All double throw circuits supplied with two lenses. To specify two different lens colors, specify second color, after first color. (ex. LTIGM51-6S-BL-RC/GN-WBL-12V) .187 tab and PC terminations are also available. Consult factory for catalog number callout. www.carlingtech.com 6 Lamp Voltage 5 Bracket 2 ACTUATOR STYLE4 1S Angular/Smooth Face Gloss1 1C Angular/Cross Serations Gloss1 1L Angular/Longline Serrations Gloss1 6M Curved/Smooth Face Matte3 6S Curved/Smooth Face Gloss3 7S Rounded Paddle/Smooth Face Gloss2 3 ACTUATOR COLOR11 BL black WH white RD red 4 LENS COLOR13 AM amber RC red LU blue7 CL clear GN green7 WH white 5 BRACKET NBL WBL MBL FN FN BLK FN SS 11 STYLE Nylon Black 5 Watershedding Black 5,8 Marine Style Black 4,6 Metal Snap-In 4,6 Black Metal Snap-In 4,6 Stainless Steel Snap-In 6 LAMP VOLTAGE incandescent 125N 125 volt 250N 250 volt neon9 6V 6 volt 12V 12 volt 18V 18 volt 24V 24 volt 28V 28 volt 19 Carling Technologies Tippette Rocker & Bracket Styles ™ 1C 1L 1S CROSS-LINE W/ONE LENS LONG-LINE W/ONE LENS SMOOTH W/ONE LENS 1.700[43.18] 1.700[43.18] 1.700[43.18] .960[24.38] .650[16.51] .960[24.38] .418[10.62] 1.069[27.15] ±.020 .422[10.72] 1.069[27.15] 1.440[36.58] ±.020 1.440[36.58] .312[7.92] WITH.250 TAB TERMINALS AND NBL BRACKET .422[10.72] WITH SOLDER LUG TERMINAL AND NBL BRACKET 1F WITH.250 TAB TERMINALS AND NBL BRACKET 7S 6M, 6S FLATTED STYLE NO LENS TOGGLE-STYLE W/ONE LENS CURVED W/ONE LENS 1.700[43.18] .960[24.38] .650[16.51] .900[22.86] .900[22.86] 1.570[39.88] .418[10.62] .356[9.04] 1.570[39.88] .060[1.52] .828[21.03] 1.080[27.43] .060[1.52] 1.080[27.43] 1.069[27.15] WBL 1.084[27.53] MBL ±.02 ±.02 1.440[36.58] 0 .422[10.72] 0 .422[10.72] .312[7.92] WITH.250 TAB TERMINALS AND FN BRACKET WITH SOLDER LUG TERMINALS AND WBL/MBL BRACKET 1C TII-SERIES CROSS-LINE W ONE LENS 1.892[48.05] 1.134[28.80] .422[10.72] 1.302[33.07] 1.436[36.47] WITH .250 TAB TERMINALS AND A BRACKET 20 www.carlingtech.com WITH.250 TAB TERMINALS AND FN BRACKET Carling Technologies Tippette Actuator Styles ™ .650[16.51] .075[1.91] DIA .125[3.18] DIA .330[8.38] 1.069[27.15] .372[9.45] .392[9.95] .187[4.74] .055[1.40] DIA .437[11.09] .394[10.00] .250[6.35] .187[4.74] SOLDER LUG .250 TAB (Q.C.) TERMINAL TYPE .820[20.82] #6-32NC-2 THREAD 6.000[152.40] .370[9.39] .500[12.70] .286[7.26] 1.190[30.22] .075[1.905] IEC APPROVED CONSTRUCTION (TIG ONLY) 55˚ 4 plcs* 1.450[36.83] .650[16.51] 1.224[31.08] .957[24.30] WIRE LEAD MOUNTING HOLE (Nylon Snap-in Brackets) Panel Thickness: .030 min. - .250 max. Switch should be mounted at 90° for maximum water shedding (45° to 90° acceptable) .830[21.08] .957[24.30] .650[16.51] 1.224[31.08] .957[24.30] 1L 1C 1S TIL,TIG,TIH,TII TIL,TIG,TIH,TII TIL,TIG,TIH,TII .312[7.92] .957[24.30] 1.224[31.08] PRINTED CIRCUIT * Angled corners are suggested for optimum fit. Standard rectangular cutout is acceptable. .650[16.51] 1.224[31.08] .187[4.75] .350[8.89] SCREW (ASSEMBLED) .680[17.27] .187[4.75] .141[3.58] 1.069[27.15] .490[22.86] .187 TAB (Q.C.) .650[16.51] 1.224[31.08] .957[24.30] 1.024[26.00] .300[7.62] 1F 2L TIG, TII TIL,TIG,TIH,TII 1.224[31.08] 6S TIG .630[16.00] .430[10.90] .650[16.51] .250[6.35] 1.035[26.28] .996[25.30] 1.224[31.08] .880[22.40] .880[22.4] 7S 7N 7P TIG TIG TIG Special Circuits for Tippette Rocker Switches Circuit Position 1 Progressive Two Circuit GG BOTH CIRCUITS ON GG BOTH CIRCUITS (ON) Single Pole Triple Throw GE ON Two Circuit GH CIRCUIT 1 ON GP CIRCUIT 2 ON Reversing Double Pole Double Throw GO ON GX ON () Position 2 Position 3 ONE CIRCUIT ON ONE CIRCUIT ON OFF OFF ON ON BOTH CIRCUITS ON CIRCUIT 1 ON CIRCUIT 2 ON OFF OFF NONE ON ON Indicates momentary function. www.carlingtech.com 21 Carling Technologies Tippette Mounting Bracket Styles ™ Dimensional Specifications: in. [mm] # 1.190[30.22] 6-32NC-2 TAP .680[17.27] .156[3.96] DIA .070[1.77] .830[21.08] 55° 4 plcs* .158[4.01] DIA 1.450[36.83] TAPPED HOLE CLEARANCE HOLE TIG TIL 1.940[49.27] (Nylon Snap-in Brackets) Panel Thickness: .030 min. - .250 max. * Angled corners are suggested for optimum fit. Standard rectangular cutout is acceptable. TIH TII 1.940[49.27] .078[1.98] MOUNTING HOLE Standard with C Bracket Standard with A & B Brackets 1.892[48.06] .078[1.98] .078[1.98] .078[1.98] 1.625[41.27] 1.625[41.27] 1.625[41.27] A A A TIG TIL 1.960[49.78] 2.093[53.16] 1.625[41.27] A TII TIH 2.090[53.08] .156[3.96] .156[3.96] 1.625[41.27] 1.625[41.27] B B TIL TII, TIG 1.875[47.62] 1.940[49.27] 2.062[52.37] .426[10.82] .426[10.82] .437[11.09] 1.625[41.27] 1.625[41.27] 1.625[41.27] C* C C TIL TIG TIH, TII 1.950[49.53] 1.700[43.18] GCP 1.350[34.29] GLOSS FINISH .960[24.38] 1.625[41.27] GMP MATTE FINISH HOLE PLUG FOR TIL, TIG, TIH & TII 1.570[39.88] H .430[10.92] TIG NARROW WIDE 1.126[28.60] .900[22.86] 22 MARINE / STD / WATERSHEDDING 1.750[44.45] 1.570[39.87] 1.700[43.18] .960[24.38] FN FW TIL, TIG, TIH, TII METAL, SNAP-IN TIL, TIG, TIH, TII METAL, SNAP-IN www.carlingtech.com MBL, NBL, WBL TIG BLACK NYLON, SNAP-IN Carling Technologies LS-Series Rocker Switches ™ Dielectric Strength 1000V - live to dead metal parts Electrical Life 50,000 cycles- maintained 25,000 cycles- momentary Mechanical Life 100,000 cycles Operating Temperature 0°F to 150°F (-17.8°C to +65.6°C) LS-Series Rocker Switches The LS-Series Softspot illuminated rocker switches feature a three-color high brightness light sequence, from a single lamp. These switches are designed with a standard nylon snap-in bracket and “Drip-Dry” construction that protects the front panel from dust and moisture, and are ideal for Marine and Transportation industry applications. .075[1.91] DIA .125[3.18] DIA .330[8.38] .055[1.40] DIA .437[11.09] .394[10.00] .250[6.35] .187[4.74] 1.700[43.18] 1.190[30.22] .187[4.74] .680[17.27] SOLDER LUG .250 TAB (Q.C.) .187 TAB (Q.C.) .960[24.38] .830[21.08] TERMINAL TYPE 55° 4 plcs* .150[3.81] DIA 1.084[27.53] #6-32NC-2 THREAD 1.450[36.83] .372[9.45] 6.000[152.40] .370[9.39] MOUNTING HOLE (Nylon Snap-in Brackets) Panel Thickness: .040 min. - .250 max. Switch should be mounted at 90° for maximum water shedding (45° to 90° acceptable) .187[4.75] .141[3.58] .500[12.70] .187[4.75] .350[8.89] .286[7.26] SCREW (ASSEMBLED) WIRE LEAD PRINTED CIRCUIT .422[10.72] * Angled corners are suggested for optimum fit. Standard rectangular cutout is acceptable. LS1511 - 13 - BL - BL - 012 1 Base Part Number 2 Lighting Sequence 1 BASE PART NUMBER: SERIES/POLES/ILLUMINATION/ CIRCUITRY2/RATING/TERMINATION3 10A 250VAC, 15A 125VAC, 3/4 HP 125-250VAC, 15A 15-28VDC Single Pole solder lug .250 tab screw term. wire leads ON-NONE-OFF LS1510 LS1511 LS1514 LS1515 ON-NONE-(OFF) LS1520 LS1521 LS1524 LS1525 (ON)-NONE-OFF LS1530 LS1531 LS1534 LS1535 ON-NONE-ON LS1540 LS1541 LS1544 LS1545 ON-NONE-(ON) LS1550 LS1551 LS1554 LS1555 ON-OFF-ON LS1560 LS1561 LS1564 LS1565 ON--OFF-(ON) LS1570 LS1571 LS1574 LS1575 (ON)-OFF-(ON) LS1580 LS1581 LS1584 LS1585 NOTES 1 Independent lamp is standard. Dependent lamp with ON-OFF function (including momentary) is available with Lighting Sequences 10, 20, 30, 40 and 50. (No light in OFF position.) 2 Green and blue not recommended with 125 volt or 250 volt neon lamps. 3 Additional terminations available. Consult factory. 4 Custom colors available. Consult factory. () Indicates momentary function. 3 Actuator Color 4 Base Color 2 LIGHTING SEQUENCE1,2 position 1 position 2 01 red red 02 amber amber 03 green green 10 red --11 red clear 12 red clear 13 red clear 14 red clear 15 red clear 20 amber --21 amber clear 22 amber clear 23 amber clear 24 amber clear 25 amber clear 30 green --31 green clear 32 green clear 33 green clear 34 green clear 35 green clear 40 blue --41 blue clear 42 blue clear 43 blue clear 44 blue clear 45 blue clear 50 clear --51 clear clear 52 clear clear 53 clear clear 54 clear clear 55 clear clear www.carlingtech.com 5 Lamp Voltage position 3 red amber green none red amber green blue clear none red amber green blue clear none red amber green blue clear none red amber green blue clear none red amber green blue clear 3 ACTUATOR COLOR4 BL black WH white 4 BASE COLOR4 BL black WH white 5 LAMP VOLTAGE2 neon 125 125 volts neon 250 250 volts incandescent 006 6 volts 012 12 volts 018 18 volts 024 24 volts 23 Carling Technologies LT-Series Toggle Switches ™ Dielectric Strength 1000V-live to dead metal parts Electrical Life 50,000 cycles- maintained 25,000 cycles- momentary Mechanical Life 100,000 cycles Operating Temperature 32°F to 185°F (0°C to 85°C) LT-Series Toggle Switches The LT-Series illuminated toggle switches feature a three-color lighting sequence from a single lamp. These lighted toggles contain neoprene bushing seals for dust and moisture protection and provide a simple way to dress-up most any Marine or Transportation industry panel. A variety of circuits and terminations are available. .075[1.91] DIA .125[3.18] DIA .274[6.96] DIA .168[4.27] DIA LENS 15/32-32UNS-2A THREAD .379[9.63] .330[8.38] .437[11.09] .394[10.00] .250[6.35] .187[4.74] .187[4.74] KEYWAY .072[1.82] X .038[.965] DP .055[1.40] DIA .250 TAB (Q.C.) SOLDER LUG .187 TAB (Q.C.) TERMINAL TYPE .890[22.61] .715[18.16] .865[21.97] #6-32NC-2 THREAD .422[10.72] .187[4.75] 6.000[152.40] .141[3.58] .370[9.39] .187[4.75] .500[12.70] 1.375[34.92] .750[19.05] .286[7.26] 1.088[27.64] SINGLE POLE SNAPKAP TOGGLES 5,6,7 DOUBLE POLE .270[6.86] .250[6.35] .350[8.89] SCREW (ASSEMBLED) PRINTED CIRCUIT WIRE LEAD .062[1.57] .500[12.70] DIA .625[15.87] TOGGLE STYLES 1,4 MOUNTING HOLE Keyway should point down for maximum water resistance .038[9.65] LT- 1561 - 1 30 - 012 2 Actuator Style 1 Base Part Number 3 Lighting Sequence 1 BASE PART NUMBER: SERIES/POLES/ILLUMINATION/CIRCUITRY3/RATING/TERMINATION5 10A 250VAC, 15A 125VAC, 3/4 HP 125-250VAC, 15A 15-28VDC Single Pole in Double Pole base Double Pole solder .250 screw wire solder .250 screw wire lug tab term. leads lug tab term. leads LT-1510 LT-1511 LT-1514 LT-1515 ON-NONE-OFF LT-2510 LT-2511 LT-2514 LT-2515 LT-1520 LT-1521 LT-1524 LT-1525 ON-NONE-(OFF) LT-2520 LT-2521 LT-2524 LT-2525 LT-1530 LT-1531 LT-1534 LT-1535 (ON)-NONE-OFF LT-2530 LT-2531 LT-2534 LT-2535 LT-1540 LT-1541 LT-1544 LT-1545 ON-NONE-ON LT-2540 LT-2541 LT-2544 LT-2545 LT-1550 LT-1551 LT-1554 LT-1555 ON-NONE-(ON) LT-2550 LT-2551 LT-2554 LT-2555 LT-1560 LT-1561 LT-1564 LT-1565 ON-OFF-ON LT-2560 LT-2561 LT-2564 LT-2565 LT-1570 LT-1571 LT-1574 LT-1575 ON--OFF-(ON) LT-2570 LT-2571 LT-2574 LT-2575 LT-1580 LT-1581 LT-1584 LT-1585 (ON)-OFF-(ON) LT-2580 LT-2581 LT-2584 LT-2585 2 ACTUATOR STYLE paddle 1 1 clear paddle 4 solid color paddle snapkap style 2 5 bright chrome 6 satin chrome 7 black molded NOTES 1 Solid color paddle available with lighting sequence 01, 02, 10 or 20. 2 SnapKap Toggle Lenses are available separately. Consult factory. 3 Independent lamp is standard. Dependent lamp with ON-OFF function (including momentary) is available with Lighting Sequences 10, 20, 30, 40 and 50. (No light in OFF position.) 4 Green and blue not recommended with 125 volt or 250 volt neon lamps. 5 Additional terminations available. Consult factory for details. () Indicates momentary function. 24 www.carlingtech.com 4 Lamp Voltage 3 LIGHTING SEQUENCE3,4 position 1 position 2 01 red red 02 amber amber 03 green green 10 red --11 red clear 12 red clear 13 red clear 14 red clear 15 red clear 20 amber --21 amber clear 22 amber clear 23 amber clear 24 amber clear 25 amber clear 30 green --31 green clear 32 green clear 33 green clear 34 green clear 35 green clear 40 blue --41 blue clear 42 blue clear 43 blue clear 44 blue clear 45 blue clear 50 clear --51 clear clear 52 clear clear 53 clear clear 54 clear clear 55 clear clear 4 LAMP VOLTAGE4 neon 125 125 volts neon 250 250 volts position 3 red amber green none red amber green blue clear none red amber green blue clear none red amber green blue clear none red amber green blue clear none red amber green blue clear incandescent 006 6 volts 012 12 volts 018 18 volts 024 24 volts Carling Technologies F-Series Single Pole Toggle Switches ™ F-Series Single Pole Toggle Switches General purpose workhorses with options tailored to meet most any need. Ratings to 20A 277VAC, various actuator, bushing, termination, and circuit choices allow this versatile switch to easily integrate into a variety of different applications. The F-Series has a storied history in the Marine, Food Service, Generator, Industrial Control, and Office Automation markets and is appropriate for usage in low voltage DC applications as well. .075[1.91] DIA .125[3.18] DIA 15/32-32UNS-2A THREAD .330[8.38] .394[10.00] .250[6.35] .187[4.74] SOLDER LUG .687[17.44] .055[1.40] DIA .437[11.09] .187[4.74] KEYWAY .072[1.82] X .038[.965] DP Dielectric Strength UL/CSA: 1000V - live to dead metal parts Electrical Life 50,000 cycles- maintained 25,000 cycles- momentary Mechanical Life 100,000 cycles Operating Temperature 0°F to 150°F (-17.8°C to +65.6°C) .250 TAB (Q.C.) .187 TAB (Q.C.) TERMINAL TYPE .465[11.81] #6-32NC-2 THREAD .670[17.02] 6.000[152.40] .141[3.58] .370[9.39] .500[12.70] .286[7.26] .348[8.84] 1.134[28.80] SCREW (ASSEMBLED) .062[1.57] .634[16.10] .500[12.70] DIA WIRE LEAD .376[9.55] .500[12.70] DIA .038[9.65] MOUNTING HOLE 2FA54 - 73 1 Base Part Number NOTES 1 2 ( ) / TABS 2 Actuator Style 1 BASE PART NUMBER: SERIES/CIRCUITRY/RATING/TERMINATION1 10A 250VAC; 15A 125VAC; 3/4 HP 125-250VAC Solder Lugs .250 Tabs Screw Terminals ON-NONE-OFF 2FA53 2FA53- . . . /TABS 2FA54 (ON)-NONE-OFF 6FA53 6FA53- . . . /TABS 6FA54 ON-NONE-(OFF) 6FA57 6FA57- . . . /TABS 6FA58 ON-NONE-ON 2FB53 2FB53- . . . /TABS 2FB54 ON-NONE-(ON) 6FB53 6FB53- . . . /TABS 6FB54 ON-OFF-ON 2FC53 2FC53- . . . /TABS 2FC54 ON-OFF-(ON) 6FC57 6FC57- . . . /TABS 6FC58 (ON-OFF-(ON) 6FC53 6FC53- . . . /TABS 6FC54 Additional ratings up to 20A 125VAC, 12A 250VAC, 1HP 120-240 VAC available. Consult factory for specifics. WITH KEYWAY .500[12.70] DIA .125[3.17] DIA WITH LOCKING RING 3 Tab Terminals 2 ACTUATOR STYLE BAT STYLE TOGGLE2 unsealed sealed 73 78 E3 E8 toggle length 0.687 2.000 bushing length 0.465 0.465 3 TAB TERMINALS /TABS Tab Terminals (blank) Leave blank if tab terminals not required. Consult factory for .187 tab, wire lead and combination screw/tab/solder lug termination callouts. Additional toggle options are available. Consult factory. indicates momentary function. www.carlingtech.com 25 Carling Technologies G-Series Toggle Switches ™ G-Series Toggle Switches General purpose workhorses with options tailored to meet most any need. Ratings to 20A 277VAC, international approvals, various actuator, bushing, termination, and circuit choices allow this toggle switch to easily integrate into a variety of different applications. The G-Series has a storied history in the Marine, Food Service, Generator, Industrial Control, and Office Automation markets and is appropriate for usage in low voltage DC applications as well. .687[17.44] Dielectric Strength UL/CSA: 1000V - live to dead metal parts & opposite polarity VDE: 4000V - live to dead metal parts; 1250V - opposite polarity & across open contacts Electrical Life 50,000 cycles- maintained 25,000 cycles- momentary Mechanical Life 100,000 cycles Operating Temperature 32°F to 185°F (0° to 85°C) .075[1.91] DIA .125[3.18] DIA .055[1.40] DIA 15/32-32UNS-2A THREAD .330[8.38] .187[4.74] .465[11.81] .437[11.09] .394[10.00] .250[6.35] .187[4.74] SOLDER LUG .778[19.76] .250 TAB (Q.C.) .187 TAB (Q.C.) TERMINAL TYPE .422[10.72] .778[19.76] 1.308[33.22] .750[19.05] KEYWAY .072[1.82] X .038[.965] DP #6-32NC-2 THREAD 6.000[152.40] .370[9.39] .500[12.70] .286[7.26] SCREW (ASSEMBLED) WIRE LEAD .062[1.57] .500[12.70] DIA .038[9.65] MOUNTING HOLE WITH KEYWAY 2GM51 - 73 1 Base Part Number 2 Actuator Style 1 BASE PART NUMBER: SERIES/POLES/CIRCUITRY/RATING/TERMINATION3 Single Pole in Double Pole base Double Pole 10A 250VAC, 15A 125VAC, 3/4 HP 125-250VAC solder lug .250 tab screw term. solder lug .250 tab screw term. 2GA50 2GA51 2GA54 ON-NONE-OFF 2GK50 2GK51 2GK54 6GA5A 6GA5B 6GA5E (ON)-NONE-OFF 6GK5A 6GK5B 6GK5E 6GA5L 6GA5M 6GA5S ON-NONE-(OFF) 6GK5L 6GK5M 6GK5S 2GB50 2GB51 2GB54 ON-NONE-ON 2GL50 2GL51 2GL54 6GB5A 6GB5B 6GB5E ON-NONE-(ON) 6GL5A 6GL5B 6GL5E 2GC50 2GC51 2GC54 ON-OFF-ON 2GM50 2GM51 2GM54 6GC5A 6GC5B 6GC5E ON-OFF-(ON) 6GM5A 6GM5B 6GM5E 6GC5L 6GC5M 6GC5S (ON-OFF-(ON) 6GM5L 6GM5M 6GM5S 10A 250VAC, 15A 125VAC, 12 (6)A 250VAC T85/55 ENEC/VDE Approved1 2GA90 2GA91 ON-NONE-OFF 2GK90 2GK91 2GB90 2GB91 ON-NONE-ON 2GL90 2GL91 2GC90 2GC91 ON-OFF-ON 2GM90 2GM91 Additional ratings up to 20A 125-277VAC, 1 1/2 HP 125VAC, 2HP 250 VAC and special circuits available. Consult factory for specifics. 2 ACTUATOR STYLE4 unsealed 73 BAT 5 PADDLE NBL3 2 D-3B-B BAT 2 PADDLE NOTES 1 2 3 4 5 () 26 sealed 78 NBL8 D-4B-B toggle length 0.687 0.687 0.687 0.687 PRINTED CIRCUIT .376[9.55] .500[12.70] DIA .750[19.05] IEC APPROVED CONSTRUCTION .187[4.75] .350[8.89] .490[22.86] .075[1.905] .187[4.75] .141[3.58] bushing length 0.465 0.465 0.379 0.379 Not available with 73 or NBL3 style toggles, T55 with 78 and NBL8 style toggles. All nylon bushing and toggle. Consult factory for .187 tab, wire lead and combination screw/tab/solder lug termination callouts. Additional actuator options available. Consult factory. Nylon toggle with black ebanol plated bushing. Indicates momentary function. www.carlingtech.com .500[12.70] DIA .125[3.17] DIA WITH LOCKING RING Carling Technologies H/I-Series Toggle Switches ™ H/I-Series Toggle Switches Dielectric Strength General purpose workhorses with options tailored to meet UL/CSA: 1000V-live to dead metal most any need. Ratings to 17A 125VAC, various actua- parts Electrical Life tor, bushing, termination, and circuit choices allow this toggle to easily integrate into a variety of different applica- 50,000 cycles- maintained 25,000 cycles- momentary tions. The H/I-Series has a storied history in the Food Mechanical Life service, Generator, Industrial Control, and Office Automation markets and are appropriate for usage in low 100,000 cycles Operating Temperature voltage DC applications as well. 32°F to 185°F (0°C to 85°C) .075[1.91] DIA .125[3.18] DIA 15/32-32UNS-2A THREAD .687[17.44] .330[8.38] KEYWAY .072[1.82] X .038[.965] DP .465[11.81] .803[20.40] 6.000[152.40] .141[3.58] .500[12.70] .500[12.70] DIA SCREW (ASSEMBLED) .062[1.57] WIRE LEAD .376[9.55] .500[12.70] DIA 1.436[36.47] 1.308[33.22] .187 TAB (Q.C.) .286[7.26] NYLON TOGGLE IN 4-POLE BASE .803[20.40] .187[4.74] .250 TAB (Q.C.) .370[9.39] KEYWAY .072[1.82] X .038[.965] DP .687[17.44] .250[6.35] TERMINAL TYPE 1.088[27.64] .465[11.81] .394[10.00] SOLDER LUG 3-POLE 1.308[33.22] .437[11.09] .187[4.74] #6-32NC-2 THREAD .422[10.72] .055[1.40] DIA .038[9.65] .422[10.72] MOUNTING HOLE WITH KEYWAY .500[12.70] DIA .125[3.17] DIA WITH LOCKING RING HK251 - 73 1 Base Part Number 2 Actuator Style 1 BASE PART NUMBER: SERIES/POLES/CIRCUITRY/RATING/TERMINATION2 10A 250VAC, 15A 125VAC, 3/4 HP 125-250VAC, 1, 2 or 3 phase Three Pole Four Pole solder .250 screw wire solder .250 screw wire lug tab term. leads lug tab term. leads HK250 HK251 HK254 HK255 OFF-NONE-ON IK250 IK251 IK254 IK255 HK25A HK25B HK25E HK25F OFF-NONE-(ON) IK25A IK25B IK25E IK25F HK25L HK25M HK25S HK25S ON-NONE-(OFF) IK25L IK25M IK25S IK25T HL250 HL251 HL254 HL25E ON-NONE-ON IL250 IL251 IL254 IL25J HL25A HL25B HL25E HL25F ON-NONE-(ON) IL25A IL25B IL25E IL25F HM250 HM251 HM254 HM255 ON-OFF-ON IM250 IM251 IM254 IM255 HM25A HM25B HM25E HM25F ON-OFF-(ON) IM25A IM25B IM25E IM25F HM25L HM25M HM25S HM25T (ON-OFF-(ON) IM25L IM25M IM25S IM25S Additional ratings up to 17A 125VAC, 12A 250VAC, 1HP 125VAC, 1 1/2 HP 250 VAC and special circuits available. Consult factory for specifics. 2 ACTUATOR STYLE1 unsealed BAT 73 E3 3 NBL3 PADDLE NOTES 1 2 3 () sealed 78 E8 NBL8 toggle length 0.687 2.000 0.687 bushing length 0.465 0.465 0.465 Additional actuator options available. Consult factory for details. Consult factory for .187 tab and combination screw/tab/solder lug termination callouts. Nylon toggle with black ebanol plated bushing. Indicates momentary function. www.carlingtech.com 27 Carling Technologies C-Series Single Pole Toggle Switches ™ C-Series Single Pole Toggle Switches Dielectric Strength UL/CSA: 1000V - live to dead metal parts and opposite polarity. Electrical Life 25,000 cycles Mechanical Life 100,000 cycles Operating Temperature 32°F to 185°F (0°C to +85°C) The C-Series single pole compact high current toggle switches are ideal for applications with back panel size constraints. These switches feature self-cleaning contacts and ratings up to 20A 125VAC, 10A 250VAC, 1 1/2 HP 125-250VAC. With a rugged metal construction, these switches figure prominently in the Environmental Controls, Marine, Food Service, Vacuum Cleaner and various other general purpose markets with stringent current carrying requirements. .125[3.17] DIA .075[1.90] DIA .375[9.52] 15/32-32UNS-2A THREAD .250[6.35] KEYWAY .072[1.82] X .038[.965] DP .687[17.44] .250[6.35] .250 TAB (Q.C.) SOLDER LUG TERMINAL TYPE #6-32NC-2 THREAD .465[11.81] .141[3.58] 6.000[152.40] .370[9.39] .500[12.70] .585[14.86] .286[7.26] SCREW (ASSEMBLED) .312[7.92] .500[12.70] DIA .875[22.22] .062[1.57] .522[13.26] .038[9.65] MOUNTING HOLE WITH KEYWAY CA201 - 73 1 Base Part Number 2 Actuator Style 1 BASE PART NUMBER: SERIES/POLES/CIRCUITRY/RATING/TERMINATION Single Pole 10A 250VAC, 20A 125VAC, 1 1/2 HP 125-250VAC solder .250 screw lug tab term. ON-NONE-OFF CA200 CA201 CA204 ON-NONE-ON CB200 CB201 CB204 wire leads CA205 CB205 2 ACTUATOR STYLE1 unsealed BAT 73 bushing length 0.465 sealed 78 toggle length 0.687 NOTES 1 Additional toggle styles available. Consult factory. 28 www.carlingtech.com WIRE LEAD .376[9.55] .500[12.70] DIA .500[12.70] DIA .125[3.17] DIA WITH LOCKING RING Carling Technologies D-Series Single Pole Toggle Switches ™ Dielectric Strength UL/CSA: 1000V - live to dead metal parts & opposite polarity TUV: 4000V - live to dead metal parts; 750V - across open contacts Electrical Life 50,000 cycles Mechanical Life 100,000 cycles Operating Temperature 32°F to 185°F (0°C to 85°C) D-Series Single Pole Toggle Switches The D-Series single pole compact high current toggle switches are ideal for applications with back panel size constraints. These switches feature self-cleaning contacts and ratings up to 20A 125VAC, 10A 250VAC, 1 1/2 HP 125-250VAC. With an economical double insulated allnylon construction, these switches figure prominently in the Environmental Controls, Marine, Food Service, Vacuum Cleaner and various other general purpose markets with stringent current carrying requirements. .156[3.96] DIA .069[1.75] DIA 6.000[152.4] .375[9.52] .250[6.35] SOLDER LUG .687[17.44] KEYWAY .072[1.82] X .038[.965] DP .500[12.70] .250[6.35] INTEGRATED WIRE LEAD (no exposed conductors) .250 TAB (Q.C.) TERMINAL TYPE .280[7.11] .687[17.44] .500[12.70] DIA .376[9.55] .062[1.57] .500[12.70] DIA .375[9.52] .500[12.70] DIA .125[3.17] DIA .038[9.65] .588[14.93] 1.000[25.40] MOUNTING HOLE WITH KEYWAY WITH LOCKING RING DA221 - P - B - B 1 Base Part Number 2 Actuator Style 1 BASE PART NUMBER: SERIES/CIRCUITRY/RATING/TERMINATION 10A 250VAC, 20A 125VAC, 1 1/2 HP 125-250VAC solder .250 wire lug tab leads OFF-NONE-ON DA220 DA221 DA225 ON-NONE-ON DB220 DB221 DB225 ON-OFF-ON DC220 DC221 DC225 5A 250VAC, 10A 125VAC, 1/2 HP 125-250VAC, 4(4) 250VACµ TUV approved ON-NONE-OFF NOTES 1 2 3 Actuator Color 4 Bushing Color 2 ACTUATOR STYLE B bat P paddle 3 ACTUATOR COLOR2 B black W white 4 BUSHING COLOR2 B black W white wire leads DA9451 Available with wire leads and ON-OFF circuit only. Additional colors available. Please consult factory. www.carlingtech.com 29 Carling Technologies 110-Series Heavy Action Toggle Switches ™ 110-Series Heavy Action Toggle Switches The 110-Series is a compactly designed, versatile metal construction toggle switch which is appropriate for a variety of uses. Features include single or double pole options, maintained or momentary construction with termination choices including solder lug end or bottom, wire leads and .250 tab terminals. The quick make/quick break contact mechanism makes the switch suitable for high voltage (125-250 volt) applications. This switch is popular within the Small Appliance, Floor Maintenance, and most low current AC/DC market segments. .075[1.90] DIA .250[6.35] .093[2.36] DIA 15/32-32UNS-2A THREAD KEYWAY .072[1.82] X .038[.965] DP .687[17.46] KEYWAY .072[1.82] X .038[.965] DP .580[14.73] .465[11.81] Dielectric Strength UL/CSA: 1000 - live to dead metal parts & opposite polarity Electrical Life 25,000 cycles Mechanical Life 50,000 cycles Operating Temperature 0°F to 150°F (-17.8°C to +65.6°C) .293[7.44] .070[1.77] DIA .174[4.42] .120[3.05] .351[8.92] .250 TAB (Q.C.) (SPST only) SOLDER LUG SOLDER LUG (bottom) TERMINAL TYPE .465[11.81] .528[13.41] .984[25.00] 2BL62 SERIES 112, 2BK, 2BL SERIES .687[17.46] 6.000[152.4] .270[6.86] .500[12.70] .415[10.54] KEYWAY .072[1.82] X .038[.965] DP SCREW (ASSEMBLED) 110 SERIES .890[22.60] INTEGRATED WIRE LEAD (no exposed conductors) .376[9.55] .062[1.57] .500[12.70] DIA .500[12.70] DIA .560[14.22] .465[11.81] #6-32NC-2 THREAD .524[13.31] .038[9.65] MOUNTING HOLE WITH KEYWAY .500[12.70] DIA .125[3.17] DIA WITH LOCKING RING 110 -S - 73 1 Base Part Number 1 BASE PART NUMBER: SERIES/CIRCUITRY1/RATING/TERMINATION2 3A 250V, 6A 125V, AC/DC solder lug solder lug screw wire (end) (bottom) terminals leads Single Pole ON-NONE-OFF 110 110-B 110-S 111-16 OFF-NONE-(ON) 110-M-NO 110-BM-NO 110-SM-NO 111-16M-NO ON-NONE-(OFF) 110-M-NC 110-BM-NC 110-SM-NC 111-16M-NC Double Pole ON-NONE-OFF 2BK62 2BK65 ON-NONE-ON 2BL62 2BL65 1A 250V, 3A 125V, AC/DC Single Pole ON-NONE-ON 112 ON-NONE-(ON) 112-M Double Pole ON-NONE-OFF 216 OFF-NONE-(ON) 216-M-NO ON-NONE-(OFF) 216-M-NC ON-NONE-ON 316 ON-NONE-(ON) 316-M 2 circuit 1 ON - 1 OFF 516 1 (ON) - 1 (OFF) 516-M 6A 120VAC Single Pole ON-NONE-ON 2BB62 - - 112-A 112-M-A 316-B 316-BM - 216A 216A-M-ANO 216A-M-ANC - 516-B 516-BM - 516-A 516-AM - - 2BB65 160H-S 160H-A 5A 250V, 10A 125V, 1/4HP, 125V Single Pole ON-NONE-OFF 160H 160H-B NOTES 1 2 () 30 2 Actuator Style 2 ACTUATOR STYLE BAT STYLE TOGGLE unsealed sealed 52 57 63 68 73 78 BALL STYLE TOGGLE unsealed sealed 21 22 25 - Momentary function only available with 73 toggles. 160H and 110-Series are available with .250 tab terminals. Add suffix /TABS to end of part number. ex. 110-73/TABS Indicates momentary function. www.carlingtech.com toggle length 0.375 0.500 0.687 bushing length 0.343 0.465 0.465 toggle length 0.375 0.375 0.375 bushing length 0.250 0.343 0.875 Carling Technologies DK/EK-Series Heavy Duty Toggle Switches ™ DK/EK-Series Heavy Duty Toggle Switches The switch that can handle your heavy duty requirements. Single or double pole with wire lead or screw terminations, and ratings to 20A 125V 10A 250V, the ac/dc DK/EK-Series is the most heavy duty toggle switch in the Carling line. Its sturdy metal construction and stiff actuation force will withstand the abuses of virtually any stringent application. The quick make/quick break contact mechanism is ideal for high voltage DC applications. The DK/EK-Series has long been a staple of the Industrial Motor control and General Purpose market segments. Dielectric Strength UL/CSA: 1000V - live to dead metal parts & opposite polarity Electrical Life 25,000 cycles Mechanical Life 100,000 cycles Operating Temperature 0°F to 150°F (-17.8°C to +65.6°C) #6-32NC-2 THREAD 6.000[152.40] .270[6.86] KEYWAY .072[1.82] X .038[.965] .465[11.81] 15/32-32UNS-2A THREAD (TYP) .500[12.70] .687[17.44] .765[19.43] TERMINAL TYPE DK SERIES .836[21.23] SCREW (ASSEMBLED) WIRE LEAD 1.750[44.45] 1.764[44.80] KEYWAY .072[1.82] X .038[.965] .376[9.55] .062[1.57] .500[12.70] DIA .500[12.70] DIA .465[11.81] .038[9.65] .687[17.44] MOUNTING HOLE EK SERIES .895[22.73] 1.000[25.40] WITH KEYWAY .500[12.70] DIA .125[3.17] DIA WITH LOCKING RING 2.093[53.16] DK284 - 73 1 Base Part Number 1 BASE PART NUMBER: SERIES/POLES/CIRCUITRY/RATING/TERMINATION 8A 250V, 16A 125V, 1 HP 125-250V screw wire terminals leads Single Pole ON-NONE-OFF DA284 DA285 Double Pole ON-NONE-OFF DK284 DK285 2 Actuator Style 2 ACTUATOR STYLE1 BALL STYLE TOGGLE unsealed toggle length 32 0.500 BAT STYLE TOGGLE unsealed toggle length 73 0.687 bushing length 0.343 bushing length 0.465 10A 250V, 20A 125V, 1 1/2 HP 125-250V screw wire terminals leads Single Pole ON-NONE-OFF EA204 EA205 Double Pole ON-NONE-OFF EK204 EK205 NOTES 1 Additional toggle lengths available. Consult factory for details. www.carlingtech.com 31 Carling Technologies MAAOA/215-Series Toggle Switches ™ Dielectric Strength UL/CSA: 1000V - live to dead metal parts Electrical Life 25,000 cycles Mechanical Life 100,000 cycles Operating Temperature 32°F to 185°F (0°C to 85°C) MAAOA/215-Series Toggle Switches The MAAOA/215-Series toggle switches are single pole, AC rated at 20 amps and 125 VAC. These switches are snap-in mounted, with a phenolic toggle and base, and are suitable for high ambient temperature applications including Coffee Makers and Food Warmers. .075[1.90] DIA #6-32NC-2 THREAD 6.000[152.4] .365[9.27] .500[12.70] .250[6.35] .420[10.67] .270[6.86] SCREW (ASSEMBLED) .250 TAB (Q.C.) INTEGRATED WIRE LEAD (no exposed conductors) TERMINAL TYPE 1.218[30.94] .156[3.96] .906[23.01] .656[16.66] TEST CUT HOLE IN ACTUAL MATERIAL .379[9.63] MOUNTING HOLE Panel Thickness: .030[.762] min - .090 [2.28] max. Specific cutout dimension range dependent on panel thickness and material. MAAOA - BL / ON-OFF 2 Color 1 Base Part Number 1 BASE PART NUMBER: SERIES/CIRCUITRY/RATING/TERMINATION 10A 250 VAC, 20A 125 VAC, 1/2 HP 125-250 VAC .250 Tabs Screw Term Wire Leads Single Pole ON-OFF MAAOA 215 215A (ON)-OFF MM-021 - 3 Legend 2 BASE & ACTUATOR COLOR BL black BN 3 LEGEND1 ON-OFF NOTES Panel Cut-Out recommendations: For sheet metal panels, switch must enter panel in same direction as the punch. (Burr on bottom.) Test cut hole in actual material. 1 Imprinting is available. ON-OFF legend is not standard and must be specified after color. If not specified, switch will be manufactured with no legend. () Indicates momentary function. 32 www.carlingtech.com brown Carling Technologies 16-3P-Series Pushbutton Switches ™ 16-3P-Series Pushbutton Switches The 16-3P-Series pushbutton switches are single pole and AC rated up to 3 amps. These momentary action switches have a slow-make, slow-break contact mechanism and require only light actuation force (4 oz. - 1 lb.). These switches are typically used in general purpose applications requiring finger actuation. Dielectric Strength UL/CSA: 1000V-live to dead metal parts Electrical Life 25,000 cycles Mechanical Life 100,000 cycles Operating Temperature 32°F to 185°F (0°C to 85°C) 6.000[152.4] .080[2.03] DIA .230[5.84] 15/32-32UNS-2A THREAD .500[12.70] INTEGRATED WIRE LEAD (no exposed conductors) SOLDER LUG .140[3.56] .345[8.76] DIA TERMINAL TYPE .327[8.30] KEYWAY .072[1.82] X .038[.965] DP .510[12.95] .562[14.27] .062[1.57] .500[12.70] DIA .500[12.70] DIA .478[12.14] .038[9.65] 1.132[28.75] MOUNTING HOLE .359[9.12] WITH KEYWAY 16 -3POFF - 4 - CBL 2 Bushing 1 Base Part Number 3 Actuator Style 1 BASE PART NUMBER: SERIES/POLES/CIRCUITRY/RATING/TERMINATION Single Pole solder lug wire leads 3A 125VAC OFF - (ON) 16-3POFF 16-3APOFF OFF - (ON) with overtravel 1 16-3POFF-OV 16-3APOFF-OV ON - OFF 16-3PON 16-3APON 1A 125VAC ON - ON 116-P 116-AP ON - ON with overtravel 1 116-P-OV 116-AP-OV 1 ON - 1 OFF (2 circuit) 516-P 516-AP 1 1 ON - 1 OFF with overtravel (2 circuit) 516-P-OV 516-AP-OV 2 BUSHING STYLE 2 .312 length 4 .562 length 3 ACTUATOR STYLE2 CBL black plastic color cap CRD red plastic color cap NOTES 1 Overtravel only available with #4 bushing. 2 When selection 3 is left blank, a standard nickel plated plunger is supplied. () Indicates momentary function. www.carlingtech.com 33 Carling Technologies 170/172-Series Pushbutton Switches ™ 170/172-Series Pushbutton Switches The 170/172-Series pushbutton switches are single pole, high amperage switches suitable for shallow back panel applications. These switches are momentary action and require an actuation force of 2.5 lbs. The 170/172-Series switches are equipped with a slow-make, slow-break contact mechanism and are rated at 15 amps at 125VAC. .285[7.24] #6-32NC-2 THREAD .122[3.10] DIA Dielectric Strength UL/CSA: 1000V - live to dead metal parts Electrical Life 25,000 cycles- momentary Mechanical Life 100,000 cycles Operating Temperature 32°F to 185°F (0°C to +85°C) .270[6.86] DIA 6.000[152.40] 15/32-32UNS-2A THREAD .500[12.70] .140[3.56] .190[4.83] .345[8.76] DIA SCREW (ASSEMBLED) SOLDER LUG KEYWAY .072[1.82] X .038[.965] DP WIRE LEAD TERMINAL TYPE .604[15.34] .320[8.13] .240[6.10] 9/16 HEX NUT (1) REQ'D .562[14.27] 170 NICKEL PLATED .500[12.70] DIA 172 MOUNTING HOLE .062[1.57] 1.382[35.10] .576[14.63] .460[11.68] .370[9.40] BINDING HEAD SCREWS .500[12.70] DIA 170 PLASTIC 172 - CBL 1 Base Part Number 1 BASE PART NUMBER: SERIES/POLES/CIRCUITRY/RATING/ TERMINATION Single Pole 10A 250VAC; 15A 125VAC solder lugs wire leads screw terminals 170-B 170-A 170 ON-(OFF)2 172-B 172-A 172 OFF-(ON)2 2 Cap Style/Color 2 CAP STYLE/COLOR1 CBL black plastic CGN green plastic CRD red plastic CWH white plastic NOTES 1 When selection 2 is left blank, a standard nickel plated plunger is supplied. ( ) Indicates momentary function. 34 www.carlingtech.com 172 .038[.965] WITH KEYWAY Carling Technologies P26-Series Pushbutton Switches ™ P26-Series Pushbutton Switches The P26-Series pushbutton switches are single pole, AC rated for 8 amps at 125 VAC and suitable for shallow back panel applications. These switches are momentary action with a medium actuation force (13 oz. typical). The P26Series switch is equipped with a slow-make, slow-break contact mechanism. Typical applications include usage for an Alarm or Warning Device, as well as Test and Measurement Equipment. .075[1.90] DIA .250[6.35] .093[2.36] DIA 15/32-32UNS-2A THREAD 6.000[152.4] .500[12.70] .293[7.44] .468[11.89] DIA Dielectric Strength UL/CSA: 1000V - live to dead metal parts Electrical Life 25,000 cycles Mechanical Life 100,000 cycles Operating Temperature 32°F to 85°F (0°C to +85°C) .351[8.92] INTEGRATED WIRE LEAD (no exposed conductors) .250 TAB (Q.C.) (Momentary ON only) SOLDER LUG .248[6.29] DIA TERMINAL TYPE .250[6.35] .465[11.81] KEYWAY .072[1.82] X .038[.965] DP .062[1.57] .500[12.70] DIA .500[12.70] DIA .542[13.76] .038[.965] 1.183[30.04] .524[13.30] MOUNTING HOLE WITH KEYWAY P26L - 1D - BL 1 Base Part Number 2 Bushing Style 1 BASE PART NUMBER: SERIES/POLES/CIRCUITRY/RATING1/TERMINATION Single Pole solder lug .250 tab wire leads 3A 250VAC, 6A 125 VAC, 3/4A 125V OFF - (ON) P26A P26B P26F ON - (OFF) P26L P26T 3A 277VAC, 6A 125 VAC OFF - (ON) P267A P267B P267F ON - (OFF) P267L P267T 3 Button Style/Color 2 BUSHING STYLE length diameter 1A .406 .375 1B .406 .468 1C .465 .375 1D .465 .468 3 BUTTON STYLE/COLOR BL black nylon RD red nylon round metal RND MTL 2 2 concave metal CON MTL NOTES 1 Additional ratings available. Consult factory for details. 2 Only available with 1D bushing in .502 length. ( ) Indicates momentary function. www.carlingtech.com 35 Carling Technologies P27-Series Pushbutton Switches ™ P27-Series Pushbutton Switches The P27-Series pushbutton switches are single pole, AC rated switches suitable for general purpose applications with a shallow back panel. These switches are momentary action with a medium actuation force (26 oz. typical). The P27Series switch is equipped with a slow-make, slow-break contact mechanism, rated at 6 amps with a nylon concave pushbutton. .093[2.36] DIA 15/32-32UNS-2A THREAD .293[7.44] SOLDER LUG .468[11.89] DIA .250[6.35] .420[10.67] DIA .562[14.27] Dielectric Strength UL/CSA: 1000V - live to dead metal parts Electrical Life 25,000 cycles Mechanical Life 100,000 cycles Operating Temperature 32°F to 85°F (0°C to +85°C) .075[1.90] DIA .250[6.35] 6.000[152.4] .500[12.70] .351[8.92] .250 TAB (Q.C.) (Momentary ON only) INTEGRATED WIRE LEAD (no exposed conductors) TERMINAL TYPE KEYWAY .072[1.82] X .038[.965] DP .500[12.70] DIA .542[13.76] 1.183[30.04] MOUNTING HOLE .524[13.30] P27A - BL 1 Base Part Number 3 Button Color 1 BASE PART NUMBER: SERIES/POLES/CIRCUITRY/RATING/TERMINATION Single Pole solder lug .250 tab wire leads 3A 250VAC, 6A 125 VAC, 3/4A 125V OFF - (ON) P27A P27B P27F ON - (OFF) P27L P27T NOTES ( ) Indicates momentary function. 36 www.carlingtech.com 3 CONCAVE NYLON BUTTON COLOR BL black RD red WH white Carling Technologies 641-Series Pushbutton Switches ™ 641-Series Pushbutton Switches The single or double pole 641-Series represent the most compact offerings of our pushbutton switch line. Rugged metal construction, self cleaning contacts and stiff actuation force (3-3 1/2 lbs. typical) have made these switches ideal for most “foot pedal” type applications. These alternate action switches fit a standard .500” mounting hole, have termination options including solder lug, wire lead and PC, and are popular within the Music Industry and Audio-visual Markets. Dielectric Strength UL/CSA: 1000V - live to dead metal parts and opposite polarity. Electrical Life 25,000 cycles Mechanical Life 100,000 cycles Operating Temperature 32°F to 185°F (0°C to +85°C) .093[2.36] DIA 6.000[152.40] .250[6.35] .200[5.08] .396[10.05] DIA 15/32-32UNS-2A THREAD .500[12.70] .186[4.72] DIA .200[5.08] .468[11.90] .378[9.60] SOLDER LUG KEYWAY .072[1.82] X .038[.965] DP .562[14.27] PC TERMINAL WIRE LEAD TERMINAL TYPE 9/16 HEX NUT (1) REQ'D 1.734[44.04] .500[12.70] DIA .038[.965] .500[12.70] DIA .670[17.02] .560[14.22] .376[9.55] .062[1.57] MOUNTING HOLE WITH KEYWAY .500[12.70] DIA .125[3.17] DIA WITH LOCKING RING 64111210 1 Part Number 1 PART NUMBER: SERIES/POLES/CIRCUITRY/RATING/TERMINATION Single Pole Double Pole 2A 250VAC, 5A 125VAC solder lug PC term. wire leads. solder lug PC term. 64111210 64111212 64111215 ON-OFF 64112210 64112212 64111220 64111222 64111225 ON-ON 64112220 6411222 www.carlingtech.com wire leads. 64112215 64112225 37 Carling Technologies 110-Series Pushbutton Switches ™ 110-Series Pushbutton Switches Dielectric Strength UL/CSA: 1000V - live to dead metal parts & opposite polarity Electrical Life 25,000 cycles Mechanical Life 100,000 cycles Operating Temperature 32°F to 185°F (0°C to 85°C) The110-Series provides a compact yet rugged solution to general purpose switch needs. Alternate action, metal construction and stiff (6-8lb.) actuation force have combined to make this switch a pillar in the Music Industry and Audiovisual Markets. This versatile switch is available in maintained and momentary circuits with a variety of termination options. .075[1.90] DIA .250[6.35] .093[2.36] DIA 15/32-32UNS-2A THREAD KEYWAY SIDE .437[11.09] .293[7.44] .120[3.05] .351[8.92] .250 TAB (Q.C.) (SPST only) SOLDER LUG .406[10.31] DIA .070[1.77] DIA .174[4.42] SOLDER LUG (bottom) TERMINAL TYPE #6-32NC-2 THREAD .270[6.85] .270[6.86] 6.000[152.4] .562[14.27] .080[2.03] DIA .542[13.76] .415[10.54] END TERMINAL .062[1.57] .500[12.70] DIA .500[12.70] DIA .524[13.31] 1.183[30.04] NOTE: .038[9.65] KEYWAY .072[1.82] X .038[.965] DP MOUNTING HOLE WITH KEYWAY 110 - P 1 Part Number 1 PART NUMBER: SERIES/ACTUATOR/CIRCUITRY/RATING/TERMINATION solder lug (end) solder lug (bottom) Single Pole 3A 250V, 6A 125V OFF-ON 110-P 110-BP OFF-(ON) 110-PM-OFF 110-PBM-OFF ON-(OFF) 110-PM-ON 110-PBM-ON 5A 250V, 10A 125V, 1/4 HP 125V OFF-ON 160H-P 160H-BP screw terminals wire leads 110-SP 110-SPM-OFF 110-SPM-ON 111-16-P 111-PM-OFF 111-PM-ON 160H-SP 160H-AP 1A 250V, 3A 125V ON-ON ON-(ON) 112-P 112-PM - - 112-PA 112-PAM Double Pole 1A 250V, 3A 125V OFF-ON OFF-(ON) ON-(OFF) ON-ON ON-(ON) 1 ON - 1 OFF (2 circuit) 1 (ON) - 1 (OFF) (2 circuit) 216-PP 216-PM-OFF 216-PM-ON 316-PP 316-PM 516-PP 516-PM 316-B-PP 316-B-PM - - 216-PPA 216-PAM-OFF 216-PAM-ON 316-PPA 316-PAM 516-PPA 516-PAM NOTES ( ) Indicates momentary function. 38 .500[12.70] INTEGRATED WIRE LEAD (no exposed conductors) SCREW (ASSEMBLED) (SPST ONLY) www.carlingtech.com Carling Technologies P-Series Pushbutton Switches ™ Dielectric Strength UL/CSA: 1000 - live to dead metal parts & opposite polarity TUV: 4000V - live to dead metal parts; 1250V - opposite polarity across open contacts Electrical Life 50,000 cycles Mechanical Life 100,000 cycles Operating Temperature 0°F to 85°F (32°C to 85°C) P-Series Pushbutton Switches These rugged pushbutton-type switches feature international approvals, ratings to 20A 125VAC and a heavy actuation force (3-5 lbs. typical) which makes this switch ideal for use as a “foot-pedal” switch. These switches have become mainstays for canister Vacuum Cleaner applications. The metal bushing and plunger construction enables this alternate action switch to withstand the rigors of most any stringent pushbutton application. .075[1.90] DIA #6-32NC-2 THREAD 6.000[152.4] .365[9.27] 15/32-32UNS-2A THREAD .270[6.86] .500[12.70] .317[8.05] DIA .250[6.35] .283[7.18] KEYWAY .072[1.82] X .038[.965] DP SCREW (ASSEMBLED) .250 TAB (Q.C.) INTEGRATED WIRE LEAD (no exposed conductors) TERMINAL TYPE .562[14.27] .500[12.70] DIA .982[24.94] .062[1.57] .038[.965] MOUNTING HOLE 1.125[28.58] .398[10.11] .500[12.70] DIA WITH KEYWAY .602[15.29] PA341 1 Part Number 1 PART NUMBER: SERIES/ACTUATOR/CIRCUITRY/RATING/TERMINATION .250 tab screw terminals 10A 250VAC, 15A 125VAC, 3/4 HP 120-240 VAC1 ON-OFF PA341 PA344 ON-ON PB341 PB344 10A 250VAC, 20A 125VAC, 1 1/2 HP 120-240 VAC1 ON-OFF PA301 PA304 ON-ON PB301 PB304 10A 250VAC, 15A 125VAC, 10(6)a 250 VACu, T852 ON-OFF PA951 PA954 NOTES 1 2 wire leads PA345 PBA345 PA305 PB305 PA955 Additional ratings available. Consult factory. UL, CSA & TUV approved. www.carlingtech.com 39 Carling Technologies PP-Series Pushbutton Switches ™ PP-Series Toggle Switches The new PP-Series plastic pushbutton switches are heavyduty, single pole switches with wire leads. They are alternate action, available in single throw construction, with AC ratings up to 15 amps. Both bushing and bracket are made out of nylon. These high current switches are popular within the Appliance market. Dielectric Strength UL/CSA: 1000V - live to dead metal parts & opposite polarity Electrical Life 50,000 cycles Mechanical Life 100,000 cycles Operating Temperature 32°F to 185°F (0°C to 85°C) 6.000[152.40] .375 DIA[Ø9.53] .500[12.70] 16AWG INTEGRATED WIRE LEAD (NO EXPOSED CONDUCTERS) .250[6.35] TERMINAL TYPE .250[6.35] TRAVEL .565[14.35] .540[13.72] DIA .550[13.97] DIA .781[19.84] MAX. 1.000[25.4] .776[19.71] 1.120[28.45] .540[13.72] MOUNTING HOLE .610[15.49] FASTENER FASTENER THICKNESS .010 1.308[33.22] OPTIONAL FASTENER PPA525 -AC 1 Part Number 1 PART NUMBER: SERIES/ACTUATOR/CIRCUITRY/RATING/TERMINATION screw terminals 10A 250VAC, 15A 125VAC, 3/4HP 125-250VAC ON-OFF PPA525-AC 10A 250VAC, 15A 125VAC ON-OFF PAA515-AC 40 www.carlingtech.com Carling Technologies R135-Series Rotary Switches ™ R135-Series Rotary Switches The R135 and R135A-Series rotary switches are single pole, single throw “L” rated up to 3A, feature an ON-OFF repeating action, and are available with a nylon actuating knob; nylon snap-in bracket or nickel-plated brass bushing. These switches are typically used to control lighting functions. Dielectric Strength UL/CSA: 1000V - live to dead metal parts Electrical Life 100,000 cycles Mechanical Life 100,000 cycles Operating Temperature 32°F to 185°F (0°C to 85°C) .500[12.70] DIA .700[17.78] DIA OFF .718[18.23] .500[12.70] ON ON NYLON BEZEL MOUNTING HOLE Snaps into .500[12.70] Dia. hole Panel Thickness: .020[.508] to .078[1.98] .600[15.24] .375[9.52] DIA ROTATION .265[6.73] 6.000[152.40] OFF THREADED BUSHING MOUNTING HOLE Fits into .375[9.52] Dia. hole Bushing Length: .312[7.92] R135 -A - BL 1 Base Part Number 1 BASE PART NUMBER: SERIES/CIRCUITRY/RATING/TERMINATION 1.5A 250 VAC; 3A 125 VAC L; 5A 12 VDC Wire Leads OFF-ON repeating .375 threaded bushing R135 OFF-ON repeating nylon snap-in bezel R135-A 2 Knob Color 2 KNOB COLOR1 BL black WH white NOTES Standard Wire Leads are 6” long, stripped 1/2” black. If different length required, please specify at the end of the part number. ex. R135-A-BL/20” Panel Cut-Out Recommendations: For sheet metal panels, switch must enter panel in same direction as the punch. Burr on bottom. Test cut hole in actual material. 1 Custom colors available. Consult factory. www.carlingtech.com 41 Carling Technologies 700/800-Series Rotary Switches ™ 700/800-Series Rotary Switches The 700 and 800-Series are single pole multi-position, general purpose rotary switches. These switches feature a nylon actuator in a metal clad construction along with a self-cleaning silver plated contact design. The 700 and 800-Series are typically used in applications requiring multi-position speed controls, such as electric fans. 700 SERIES POSITION 1 Dielectric Strength: UL, CSA 1,000V (minimum) Insulation Resistance: 100 Megohms (minimum) Base Material: Steel/Zinc Plate Actuator Material: Brass/Nickel Plate ACTUATOR KNOB .075 [1.90] DIA POSITION 2 45° TYP .281 [7.13] .093 [2.36] DIA .475 [12.06] .475 [12.07] .700 [17.78] DIA .330 [8.38] 1.125 [28.57] DIA .187 [4.75] .250 [6.35] POSITION 3 .250 TAB (Q.C.) SOLDER LUG 1.150 [29.21] TERMINAL TYPE 1 POSITION 4 .372 [9.44] MOUNTING HOLES POSITION 7 800 SERIES POSITION 6 .450 [11.43] .468 [11.88] 1.537 [39.04] .281 [7.13] .072 [1.83] DIA .188 [4.78] 45° TYP POSITION 8 .390 [9.90] .355 [9.02] .125 [3.18] .468 [11.88] DIA SOLDER LUG POSITION 1 POSITION 5 TERMINAL TYPE 1.125 [28.57] DIA 2 POSITION 4 POSITION 2 .468 [11.88] .372 [9.44] 1.417 [35.99] POSITION 3 700 -1A - BL 1 Base Part Number 2 Actuator Color 1 BASE PART NUMBER: SERIES/POLES/CIRCUITRY/RATING1/TERMINATION1,2 2A 250VAC; 4A 125VAC; 1A 125V Solder Lugs .250 Tabs Position 1 Position 2 Position 3 Position 4 700-A OFF ON ON ON 700-1 700-1A OFF ON 700-2 700-2A OFF ON ON ON repeating 8 positions 700-3 700-3A OFF ON ON OFF 700-4 700-4A OFF ON ON 700-5 700-5A OFF ON OFF 700-6 700-6A ON OFF ON 700-7 700-7A ON ON 700-8 700-8A ON ON ON 700-9 700-9A OFF ON OFF ON 3A 250VAC; 6A 125VAC Switch Positions OFF Position 800-2 2 positions 800-A 1st position 800-3 3 positions 800-A2 2nd position 800-4 4 positions 800-A3 3rd position 800-5 5 positions 800-A4 4th position 800-6 6 positions 800-A5 5th position 800-7 7 positions 800-A6 6th position 800-8 8 positions 800-A7 7th position 800-A8 8th position NOTES 1 2 42 700-2 and 700-2A feature 8 detent positions. 800-Series terminal is a combination solder lug and quick connect. www.carlingtech.com 2 ACTUATOR COLOR BL black .468 [11.88] DIA Carling Technologies V-Series Contura Sealed Rocker Switches ™ Whatever your application, our Contura switches deliver the performance you demand — and the flexibility you need. There’s no challenge these sealed switches can’t help you address. Especially since they’re IP66/IP68 certified, UL1500 recognized, and able to withstand temperatures from -40°C to +85°C. Never have such rugged switches been available in such attractive packages. A dazzling array of light, lens and legend options on several actuator styles, plus countless circuit combinations, and valuable accessories, make our Contura switches the ideal choice. Seals out water, dust and debris Maximum Design Options with minimum inventories Dual seal protection locks out elements. Certified to IP66/IP68. Panel redesign is a snap, requiring no tooling change, with our removable interchangeable actuators. A unique balance between aesthetics and functionality. Withstands Extreme Temperatures Clean Connections Offered in both eight and ten terminal base options. AMP & Packard compatible connectors available. Roller pin mechanism eliminates need for lubricants, so it can withstand from 40°C to +85°C. Multiple Lighting Options Optional Panel Seal Prevents water/dust egress behind panel. www.carlingtech.com Incandescent lamps & LED illumination. Our LED illumination is offered in a wide array of light intensities, colors, as well as dual level illumination and flashing options. 43 Carling Technologies V-Series Contura Sealed Rocker Switches & Illuminated Plug ™ V-Series Contura Switches V-Series switches offer countless unique options including choices for ratings, colors, illuminations and symbols. These switches feature removable actuators in a choice of actuator styles and colors, and are available in single or double pole configurations. The V-Series switches can be illuminated with either square, oval and/or bar shaped lenses. Contura II Contura III Contura IV Contura V The Contura II actuators are constructed of thermoplastic polycarbonate, and are offered with either a hard nylon overlay, or a “soft-touch” elastomer overlay. The Contura II incorporates an aesthetic design of two rows of raised “bumps” on the top and bottom of the rocker. The Contura III actuators are constructed of thermoplastic polycarbonate, and are offered with either a hard nylon overlay, or a “soft-touch” elastomer overlay. The Contura III incorporates three rows of bars on the top and bottom of the rocker. The Contura IV’s “Shape to create a Shape” actuator supports the designer, by working with the curves, contours and advanced styling of the latest panel designs, flowing with these advanced curves and radii. This actuator style fits on the Contura II & III flush bracket/bezel. The symmetrically curved Contura V actuator provides the perfect complement to the Contura IV’s “Shape to create a Shape”design concept. It can be mounted in between two Contura IV’s, by itself, or in groups. This actuator style is available with all flush style mounting brackets. Contura X Contura XI Contura XII Illuminated Plug The raised bracket/bezel on the Contura X helps prevent inadvertent actuation of the rocker, as well as preventing debris from being trapped under the actuator. The conventionally designed actuators are available with one-piece bar lenses, or square lenses in either one or two part construction with backlit legends, for increased durability of lens symbols. The raised bracket/bezel on the Contura XI helps prevent inadvertent actuation of the rocker, as well as preventing debris from being trapped under the actuator. The actuators are available with onepiece bar lenses, or square lenses in either one or two part construction with backlit legends, for increased durability of lens symbols. The Contura XII version incorporates a paddle style handle on the raised bracket/bezel, also used in the Contura X and XI switch. The contoured handle design provides intuitive recognition and ease of operation for a variety of transportation related applications, and is available with all Contura X and XI lens and legend offerings. The Illuminated Plug is offered with removable/ replaceable lamps, Contura II, V and X styling, and LED illumination. As a critical safety feature, it’s illumination alerts the operator of essential system functions or malfunctions like: oil pressure, high temperature, transmission or other fluid levels, parking brake, or general system malfunction. V-Series Accessories/Options Carling Technologies also offers many V-Series accessories including connectors, mounting panels, hole plugs, panel seals, and actuator removal tools. 44 www.carlingtech.com Carling Technologies V-Series Contura Sealed Rocker Switches ™ Agency Certifications Electrical Contact Rating . . . . . . . . .4VA @ 24VDC (MAX) resistive 15 amps, 125 VAC 10 amps, 250 VAC 1/2 HP 125-250 VAC 20 amps, 4-14 VDC 15 amps, 15-28 VDC 10A 14VT 6A 125 VAC L Dielectric Strength . . . . . . 1500 Volts RMS Insulation Resistance . . . 50 Megohms Initial Contact Resistance. 10 milliohms max. @ 4 VDC Life . . . . . . . . . . . . . . . . 50,000- 100,000 cycles circuit dependent Contacts . . . . . . . . . . . . . Silver cad-oxide, silver tin-oxide, fine silver Terminals . . . . . . . . . . . . Brass or copper/silver plate 1/4” (6.3mm) Quick Connect terminations standard. Solder lug, Wire Lead Mechanical Endurance . . . . . . . . . . . 150,000 cycles minimum Physical Lighted . . . . . . . . . . . . . . Incandescent - rated 10,000 hours Neon - rated 25,000 hours LED - rated 100,000 hours 1/2 life (LED is internally ballasted for voltages to 24 VDC) Seals . . . . . . . . . . . . . . . Internal Optional external gasket panel seal Base . . . . . . . . . . . . . . . Polyester blend rated to 125C with a UL flammability rating of 94 V-O. Contura II, III, IV, V Actuator . . . . . . . . . . . . . Hard Surface: Basic actuator structure molded of thermoplastic polycarbonate with a hard Nylon 66 thermoplastic surface overlay. Soft Surface: Basic actuator structure molded of thermoplastic polycarbonate with an elastomer overlay. Contura X, XI, XII Actuator, VP . . . . . . . . . . Nylon 66 Reinforced rated to 105°C Lens . . . . . . . . . . . . . . . . Polycarbonate rated at 100°C Actuator Travel (Angular Displacement) 2 position . . . . . . . . . . . . 18° 3 positions . . . . . . . . . . . 9° from center Mounting Specifications Panel Thickness Range # of gaskets Acceptable Panel Thickness 0 .030 to .250 (.76mm to 4.76mm) 1 .030 to .109 & .147 to .157 (.76 to 2.77mm & 3.73 to 3.98mm) Recommended: No gasket with panel thickness of .032, .062, .093, .125,.187 or .250 Environmental Environmental . . . . . . . . . Sealed version: IP68, in accordance with IEC 529, BS 5490, DIN 400 50 & NFC 20 010. This rating applies to front panel components and signifies protection against dust and the prolonged effects of immersion under pressure. The standard test for immersion under pressure requires submersion under one meter of water for 30 minutes. The V-Series switch has exceeded these parameters, having been actuated and illuminated during submersion. NOTE: Sealed switch with optional panel gasket will meet IP67 rating. Corrosion . . . . . . . . . . . . Flowing Mixed Gas (FMG) Class III 3 year accelerated exposure per ASTM B-827, B-845 Silver and gold contacts Operating Temperature . . -40° C to + 85° C Vibration 1 . . . . . . . . . . . Per Mil-Std 202F, Method 204D Test Condition A 0.06 DA or 10G’s 10-500 Hz. Tested with VCH connector. Test criteria - No loss of circuit during test and pre and post test contact resistance. Vibration 2 . . . . . . . . . . . Resonance search 24-50 Hz 0.40 DA 50-2000 ±10 G’s peak Results Horizontal Axis 3-5 G’s max. Random 24 Hz 0.06 PSD-Gsq/Hz 60 Hz 0.50 100 Hz 0.50 200 Hz 0.025 2000 Hz 0.025 No loss of circuit during test; <10µ seconds chatter. Shock . . . . . . . . . . . . . . . Per Mil-Std 202F, Method 213B, Test Condition K @ 30G’s. Tested with VCH connector. Test criteria - No loss of circuit during test, pre and post test contact resistance. Salt Spray . . . . . . . . . . . . Per Mil-Std 202F, Method 101D, Test Condition A, 48 Hrs. Sealed version only. Dust . . . . . . . . . . . . . . . . Per Mil-Std 810C, Method 510.2 Air Velocity 300 ±200 Feet/Min, Test Duration 16 Hrs. Thermal Shock . . . . . . . . Per Mil-Std 202F, Method 107F, Test Condition A, -55°C to 85°C. Test criteria - pre and post test contact resistance Moisture Resistance . . . . Per Mil-Std 202F, Method 106F, Test Criteria - pre and post test contact resistance Ignition Protection . . . . . . All Contura switches with sealed construction meet the requirements of UL1500/ISO8846 for ignition protection, in addition to conformance with EC directive 94/25/EC for marine products. www.carlingtech.com 45 Carling Technologies V-Series Contura II, III, IV & V ™ Dimensional Specifications: in. [mm] CONTURA II STYLE CONTURA III STYLE CONTURA IV & V STYLE SHOWN WITH SQUARE LENS IV - SHOWN WITH BAR LENS V - SHOWN WITH ROUND LENS CONTURA IV 1.990 [50.55] 1.933[49.09] CONTURA V 1.933[49.09] 1.915 [48.64] .080[2.03] 1.079 [27.40] 1.479[37.57] 1.550[39.37] 8 TERMINAL BASE W/BARRIERS 8 TERMINAL BASE W/O BARRIERS .940[23.88] .940[23.87] .505[12.83] 1.050 [26.67] .505[12.82] .250[6.35] X .031[.78] .250[6.35] X .031[.78] .390[9.90] .960[24.38] .250[6.35] X .031[.78] .820[20.82] .960[24.38] 8 TERMINAL BASE W/BARRIERS .029[51.53] SWITCH SHOWN WITH VCH CONNECTOR 8 TERMINAL 46 10 TERMINAL BASE W/BARRIERS .820 [20.82] .960 [24.38] 10 TERMINAL BASE W/BARRIERS 10 TERMINAL BASE W/O BARRIERS 8 1 7 4 8 1 7 4 2 5 2 5 3 6 3 10 6 9 BOTTOM VIEW TERMINAL ARRANGEMENT 8 TERMINAL BASE BOTTOM VIEW TERMINAL ARRANGEMENT 10 TERMINAL BASE www.carlingtech.com SWITCH SHOWN WITH VC1 CONNECTOR 10 TERMINAL Carling Technologies V-Series Contura X, XI & XII ™ Dimensional Specifications: in. [mm] CONTURA X STYLE CONTURA XI STYLE CONTURA XII STYLE SHOWN WITH RAISED BRACKET SHOWN WITH RAISED BRACKET AND TWO SQUARE LENSES SHOWN WITH PADDLE ACTUATOR .350[8.89] .667 [16.94] 1.910[48.51] 1.910[48.51] .426[10.82] 1.305[33.15] .350[8.89] 1.586[40.28] 1.506[38.25] 1.370[34.79] 1.370[34.79] 1.370[34.79] 8 TERMINAL BASE W/BARRIERS 10 TERMINAL BASE W/O BARRIERS 8 TERMINAL BASE W/O BARRIERS .960[24.38] .960[24.38] .960[24.38] .780[19.81] .780[19.81] .780[19.81] .250[6.35] X .031[.78] .390[9.90] .390[9.90] .820[20.82] .820[20.82] 10 TERMINAL BASE W/BARRIERS 8 TERMINAL BASE W/BARRIERS SWITCH SHOWN WITH VCH CONNECTOR 8 TERMINAL .390[9.90] .820[20.82] 10 TERMINAL BASE W/O BARRIERS 8 1 7 4 8 7 1 4 2 5 2 5 3 6 3 6 10 9 BOTTOM VIEW TERMINAL ARRANGEMENT 8 TERMINAL BASE BOTTOM VIEW TERMINAL ARRANGEMENT 10 TERMINAL BASE www.carlingtech.com SWITCH SHOWN WITH VC1 CONNECTOR 10 TERMINAL 47 Carling Technologies V-Series Contura II & III Sealed Rocker Switches ™ V 1 D A B T 0 B - A R B 00 - 0 00 1 Series 2 Circuit 3 Rating 4 5 6 Termination Illumination Lamp 7 Lamp 9 Actuator 8 Bracket 1 SERIES V 10 Lens 11 Color 13 Legend Orientation 12 Legend 14 Actuator Lens Legend 6,7 LAMP ( same coding for both selections) Selection 6: above terminals 1 & 4; Selection 7: above terminals 3 & 6 No lamp 0 Neon 1 125VAC 2 250VAC Incandescent 4 3V 5 6V LED* Red Amber 2VDC A L 6VDC B M 12VDC C N 24VDC D P 2 CIRCUIT Terminal Connections as viewed from bottom of switch: 8 terminal 10 terminal 8- -7 8- -7 1- -4 1- -4 2- -5 2- -5 3- -6 3- -6 10 - - 9 ( ) - momentary Position: 1 SP DP 2 & 3, 5 & 6 1 A ON 2 B (ON) 3 C ON 4 D ON 5 F ON 6 J ON 7 K ON 8 L (ON) SPECIAL CIRCUITS H* 2&3 G* 2 & 3, 5 & 6 S 2 & 3, 5 & 6 M* (2 & 3, 5 & 6) R (2 & 3, 5 & 6) E* 5&6 2 Connected Terminals NONE NONE NONE NONE NONE OFF OFF OFF 3 1 & 2, 4 & 5 OFF OFF (OFF) ON (ON) ON (ON) (ON) 2 & 3, 5 & 4 2&3 2&3 2&3 2&3 5&3 5&4 OFF 1&2 OFF 1&2 5&1 SP - single pole - uses terminals 1, 2 & 3. DP - double pole uses terminals 1, 2, 3, 4, 5 & 6. Terminals 7, 8, 9 & 10 for lamp circuit only. * Consult factory for “daylight bright” LED options. Typical current draw for LED is 20ma. 8 FLUSH BRACKET COLOR1, PANEL SEAL Black White Gray No Seal B W G One Seal C Y H 9 ACTUATOR No Actuator 0 Contura II A B Contura III C D Actuator orientation above terminals: *Jumper between terminals 2 & 5 for circuits H, G, & M are specified in selection 4. External jumper between terminals 2 & 4 for circuit E are provided by customer. Circuit E may be used for SP OFF-ON-ON circuit. Circuits H, M & E not available with ratings 5 - 9. 3,6 1,4 10 LENS 4 Lens color for LEDs must be clear, white, or match color of LED. Green or blue lenses are not recommended with Neon lamps. 0 - No Actuator Z - No Lens Clear White Amber Green 1 6 B G 2 7 C H 3 8 D J Square lens options available only for Contura II: 4 9 E K 5 A F L 3 RATING 1 .4VA @ 28VDC Resistive 4 10A 250VAC 1/2 HP, 15A 125VAC 1/2 HP, No Listings 5 10A 250VAC 1/2 HP, 15A 125VAC 1/2 HP, UL Recognized, CSA Certified 8* 10A 250VAC, 15A 125VAC, 1/2 HP 125-250VAC, 12(2)A 250 VAC µ T85 9* 10A 250VAC, 15A 125VAC, 1/2 HP 125-250 VAC, 12(6)A 250 VAC T85 B 15A 24V C 20A 18V D 20A 12V 3,5 11 ACTUATOR COLOR1 AND TEXTURE 0 - No Actuator Black Gray Soft Surface B G Hard Surface C H * Ratings 8 & 9 are UL, CSA, VDE, DEMKO, SEMKO, NEMKO, FIMKO & BEAB certified, require terminations A or B for double pole circuits, & are not available with illumination circuits 4, 8, D, J, N, & T or with wire lead or solder lug terminations. Circuits 1, 4, A & D are not available with rating 8. Ratings 8 & 9 must specify lamp code 2 (250VAC neon). 4 TERMINATION/BASE STYLE 8 term 10 term Termination 1 2 .250 TAB (QC) no barriers A B .250 TAB (QC) with barriers J K .250 TAB (QC) no barriers 3 4 Solder Lug no barriers C D Solder Lug 5 6 Wire Leads no barriers E F Wire Leads 6 12V 7 18V 8 24V superbright superbright Green Red F R G S H T J V Red M N P Blue T U V R S W Y Red R S White W Y 12 ACTUATOR LENS OR BODY LEGENDS 2 00 - No Legend this location/No actuator 11 ON 12 OFF 13 I 14 O OFF ON O I Jumper No No Yes T2 to 5 No No No No 15 Note: Codes J & K for circuits H, G & M. Ratings 8 & 9 require terminations A or B only. O O 16 F N F O O 17 O I N F F 18 I O For additional legend options & codes, see page 69 of this catalog 5 ILLUMINATION & SWITCH SEALING 13 LEGEND ORIENTATION 0 No legend (used with codes 11-18 in selection 12) 1 Orientation 1 2 Orientation 2 3 Orientation 3 4 Orientation 4 Lamp #1:above terminals 1 & 4 end of switch.; Lamp #2 above terminals 3 & 6 end of switch. Positive (+) and negative (-) symbols apply to LED lamps only Actuator Lens position Lamps when Illuminated None #1 Independent #1 Down #2 Up #1 Down &# 2 Down E 5 #1 Up  Up F 6 #1 Independent & # 2 Up G 7 #1 Independent  Up H Z #2 Independent U Y #1 Independent  Independent Selections for Single Pole Switches Only: J 8 #1 Down  Independent K W #1 Independent  Independent Selections for Double Pole Switches Only: L 9 #1 Down M R #2 Up N T #1 Down  Down P V #1 Up  Up U Y #1 Independent  Independent Sealed S A B C D 48 Unsealed 0 1 2 3 4 Lamp wired to Terminals 8+ 3+ 3+ 3+ 1+ 1+ 3+ 8+ 3+ 8+ 3+ 8+ 8+ 10+ 77777777677779- 3+ 6+ 8+ 6+ 8777- 3+ 3+ 3+ 1+ 1+ 3+ 8+ 10+ 66644679- ORIENTATION OF ACTUATOR/LENS IN PANEL ORIENTATION 1 ORIENTATION 4 ARCMC-100 ORIENTATION 2 A9CE3-1E5 A9C45-200 E3 MC AC E5 SLEEPER LIGHTS 45 AZCAC-100 ORIENTATION 3 14 ACTUATOR LENS LEGEND2 00 No legend this location / no actuator (used with codes 11-18 in selection 12) Selection 14 required when switch requires two legends. If the two legends consist of one lens and one body legend, lens legend must be specified in selection 12; body legend specified in selection 14. For legend options & codes, see page 69 of this catalog NOTES Consult factory to verify horsepower rating for your particular circuit choice. 1 Custom colors are available. Consult factory. 2 Body legends not available on Soft surface actuators; White imprinting is standard on black actuators; Black imprinting is standard on white, red and gray actuators; Custom colors are available, consult factory. 3 Additional ratings available. See page 57. 4 Contura II available with two square lenses. Consult factory for details. 5 Rating 9 only available with circuits 1, 4, A & D. www.carlingtech.com Carling Technologies V-Series Contura II & III Locking Sealed Rocker Switches ™ V 1 D A S W 0 B - A Z E 00 - 0 1 Series 2 Circuit 3 Rating 4 5 6 Termination Illumination Lock 7 Lamp 1 SERIES V 11 Function 10 Lens 12 Legend 13 Legend Orientation 7 LAMP Lamp above terminals 3 & 6 end of switch. 2 CIRCUIT ( ) - momentary Terminal Connections as viewed from bottom of switch: 8 terminal 10 terminal 8- -7 8- -7 1- -4 1- -4 2- -5 2- -5 3- -6 3- -6 10 - - 9 Position: 1 SP DP 2 & 3, 5 & 6 1 A ON 4 D ON 6 J ON 7 K ON 8 L (ON) 9 N OFF SPECIAL CIRCUITS H* 2&3 G* 2 & 3, 5 & 6 S 2 & 3, 5 & 6 M* (2 & 3, 5 & 6) R (2 & 3, 5 & 6) E* 5&6 9 Actuator 8 Bracket SP - single pole - uses terminals 1, 2 & 3. DP - double pole uses terminals 1, 2, 3, 4, 5 & 6. Terminals 7, 8, 9 & 10 for lamp circuit only. 2 Connected Terminals NONE NONE OFF OFF OFF NONE 3 1 & 2, 4 & 5 OFF ON ON (ON) (ON) ON 2 & 3, 5 & 4 2&3 2&3 2&3 2&3 5&3 5&4 OFF 1&2 OFF 1&2 5&1 No lamp 0 Neon 1 125VAC 2 250VAC Incandescent 4 3V 5 6V LED* Red Amber 2VDC A L 6VDC B M 12VDC C N 24VDC D P 6 12V 7 18V 8 24V superbright superbright Green Red F R G S H T J V * Consult factory for “daylight bright” LED options. Typical current draw for LED is 20ma. 8 FLUSH BRACKET COLOR1, PANEL SEAL Black White Gray No Seal B W G One Seal C Y H 9 HARD SURFACE ACTUATOR1 Black Gray Red Contura II A B G White H Contura III F C D E *Jumper between terminals 2 & 5 for circuits H, G, & M are specified in selection 4. External jumper between terminals 2 & 4 for circuit E are provided by customer. Circuit E may be used for SP OFF-ON-ON circuit. Circuits H, M & E not available with ratings 5 - 9. Actuator orientation above terminals: 3,6 1,4 10 LENS 3 RATING 1 .4VA @ 28VDC Resistive 4 10A 250VAC 1/2 HP, 15A 125VAC 1/2 HP, No Listings 5 10A 250VAC 1/2 HP, 15A 125VAC 1/2 HP, UL Recognized, CSA Certified 8* 10A 250VAC, 15A 125VAC, 1/2 HP 125-250VAC, 12(2)A 250 VAC µ T85 9* 10A 250VAC, 15A 125VAC, 1/2 HP 125-250 VAC, 12(6)A 250 VAC T85 B 15A 24V C 20A 18V D 20A 12V * Ratings 8 & 9 are UL, CSA, VDE, DEMKO, SEMKO, NEMKO, FIMKO & BEAB certified, require terminations A or B for double pole circuits, & are not available with illumination circuits 4, 8, D, J, N, & T or with wire lead or solder lug terminations. Circuits 1, 4, A & D are not available with rating 8. Rating 9 is only available with circuits 1, 4, A & D. Ratings 8 & 9 must specify lamp code 2 (250VAC neon). 4 TERMINATION/BASE STYLE 8 term 10 term Termination 1 2 .250 TAB (QC) no barriers A B .250 TAB (QC) with barriers J K .250 TAB (QC) no barriers 3 4 Solder Lug no barriers C D Solder Lug 5 6 Wire Leads no barriers E F Wire Leads Jumper No No Yes T2 to 5 No No No No Note: Codes J & K for circuits H, G & M. Ratings 8 & 9 require terminations A or B only. 5 ILLUMINATION & SWITCH SEALING Lamp #1 above terminals 1 & 4 end of switch.; Lamp #2 above terminals 3 & 6 end of switch. Positive (+) and negative (-) symbols apply to LED lamps only Actuator Lens position Sealed Unsealed Lamps when Illuminated S 0 None C 3 #2 Up H Z #2 Independent Selections for Double Pole Switches Only: M R #2 Up Lamp wired to Terminals 3+ 8+ 77- 3+ 6- Lens color for LEDs must be clear, white, or match color of LED. Green or blue lenses are not recommended with Neon lamps. Z - No Lens Clear White 3 8 Amber D Green J 11 ACTUATOR LOCK FUNCTION AND COLOR1 Lock Color Up Down Up & Down Match Actuator A H R Black B J S White C K T Red D L V Safety Orange E M W Red P Blue V Center3 1 2 3 4 5 12 ACTUATOR LENS OR BODY LEGEND2 00 - No Legend 21 22 23 24 OFF ON O I 25 O F F 26 O N 27 O 28 I For additional legend options & codes, see page 69 of this catalog 13 LEGEND ORIENTATION3 0 No legend (used with codes 21-28 in selection 12) 1 Orientation 1 2 Orientation 2 3 Orientation 3 4 Orientation 4 ORIENTATION OF ACTUATOR/LENS IN PANEL ORIENTATION 1 AZC45-1 AZC45-2 45 6 LOCK ORIENTATION 4 ORIENTATION 2 45 Lock above terminals 1 & 4 end of switch. W lock ORIENTATION 3 NOTES Consult factory to verify horsepower rating for your particular circuit choice. 1 Custom colors are available. Consult factory. 2 White imprinting is standard on black actuators; Black imprinting is standard on white, red and gray actuators; Custom colors are available, consult factory. 3 Only available with 3 position circuits. Center OFF and special circuits only available with center position lock function. 4 Additional ratings available. See page 57. www.carlingtech.com 49 Carling Technologies V-Series Contura IV Sealed Rocker Switches ™ V 1 D A B T 0 B - E R B 00 - 0 00 1 Series 2 Circuit 3 Rating 4 6 5 Termination Illumination Lamp 7 Lamp 8 Bracket 1 SERIES V 10 Lens 11 Color 12 Legend 13 Legend Orientation 14 Actuator Lens Legend 6,7 LAMP (same coding for both selections) Selection 6: above terminals 1 & 4; Selection 7: above terminals 3 & 6 2 CIRCUIT Terminal Connections as viewed from bottom of switch: 8 terminal 10 terminal 8- -7 8- -7 1- -4 1- -4 2- -5 2- -5 3- -6 3- -6 10 - - 9 ( ) - momentary Position: 1 SP DP 2 & 3, 5 & 6 1 A ON 2 B (ON) 3 C ON 4 D ON 5 F ON 6 J ON 7 K ON 8 L (ON) SPECIAL CIRCUITS H* 2&3 G* 2 & 3, 5 & 6 S 2 & 3, 5 & 6 M* (2 & 3, 5 & 6) R (2 & 3, 5 & 6) E* 5&6 2 Connected Terminals NONE NONE NONE NONE NONE OFF OFF OFF 3 1 & 2, 4 & 5 OFF OFF (OFF) ON (ON) ON (ON) (ON) 2 & 3, 5 & 4 2&3 2&3 2&3 2&3 5&3 5&4 OFF 1&2 OFF 1&2 5&1 SP - single pole - uses terminals 1, 2 & 3. DP - double pole uses terminals 1, 2, 3, 4, 5 & 6. Terminals 7, 8, 9 & 10 for lamp circuit only. *Jumper between terminals 2 & 5 for circuits H, G, & M are specified in selection 4. External jumper between terminals 2 & 4 for circuit E are provided by customer. Circuit E may be used for SP OFF-ON-ON circuit. Circuits H, M & E not available with ratings 5 - 9. 3 RATING4,5 1 .4VA @ 28VDC Resistive 4 10A 250VAC 1/2 HP, 15A 125VAC 1/2 HP, No Listings 5 10A 250VAC 1/2 HP, 15A 125VAC 1/2 HP, UL Recognized, CSA Certified 8* 10A 250VAC, 15A 125VAC, 1/2 HP 125-250VAC, 12(2)A 250 VAC µ T85 9* 10A 250VAC, 15A 125VAC, 1/2 HP 125-250 VAC, 12(6)A 250 VAC T85 B 15A 24V C 20A 18V D 20A 12V * Ratings 8 & 9 are UL, CSA, VDE, DEMKO, SEMKO, NEMKO, FIMKO & BEAB certified, require terminations A or B for double pole circuits, & are not available with illumination circuits 4, 8, D, J, N, & T or with wire lead or solder lug terminations. Circuits 1, 4, A & D are not available with rating 8. Ratings 8 & 9 must specify lamp code 2 (250VAC neon). 4 TERMINATION/BASE STYLE 8 term 10 term Termination 1 2 .250 TAB (QC) no barriers A B .250 TAB (QC) with barriers J K .250 TAB (QC) no barriers 3 4 Solder Lug no barriers C D Solder Lug 5 6 Wire Leads no barriers E F Wire Leads Jumper No No Yes T2 to 5 No No No No Note: Codes J & K for circuits H, G & M. Ratings 8 & 9 require terminations A or B only. Actuator Lens position Sealed Unsealed Lamps when Illuminated S 0 None A 1 #1 Independent B 2 #1 Down C 3 #2 Up D 4 #1 Down &# 2 Down E 5 #1 Up  Up F 6 #1 Independent  Up G 7 #1 Independent  Up H Z #2 Independent U Y #1 Independent  Independent Selections for Single Pole Switches Only: J 8 #1 Down  Independent K W #1 Independent  Independent Selections for Double Pole Switches Only: L 9 #1 Down M R #2 Up N T #1 Down  Down P V #1 Up  Up U Y #1 Independent  Independent No lamp 0 Neon 1 125VAC 2 250VAC Incandescent 4 3V 5 6V LED* Red Amber 2VDC A L 6VDC B M 12VDC C N 24VDC D P 6 12V 7 18V 8 24V superbright superbright Green Red F R G S H T J V * Consult factory for “daylight bright” LED options. Typical current draw for LED is 20ma. 8 FLUSH BRACKET COLOR1, PANEL SEAL Black White Gray No Seal B W G One Seal C Y H 9 ACTUATOR No Actuator Contura IV, left orientation Contura IV, left orientation, laser etched Contura IV, right orientation Contura IV, right orientation, laser etched 0 E T F R Actuator orientation above terminals: 3,6 10 LENS 0 - No Actuator Clear White Z - No Lens Amber Green Red Blue 1 6 B G M T 2 7 C H N U 3 8 D J P V 4 9 E K R W 5 A F L S Y Lens color for LEDs must be clear, white, or match color of LED. Green or blue lenses are not recommended with Neon lamps. 11 ACTUATOR COLOR1,6,7 No Actuator 0 Black C Gray H Red S White Y 1,4 E F Nickel D Pewter E 12 ACTUATOR LENS OR BODY LEGEND2 00 - No Legend this location/No actuator 11 ON 12 OFF 13 I 14 O OFF ON O I 15 O O 16 F N F O O 17 O I N F F 18 I O For additional legend options & codes, see page 69 of this catalog 5 ILLUMINATION & SWITCH SEALING Lamp #1:above terminals 1 & 4 end of switch.; Lamp #2 above terminals 3 & 6 end of switch. Positive (+) and negative (-) symbols apply to LED lamps only 50 9 Actuator Lamp wired to Terminals 8+ 3+ 3+ 3+ 1+ 1+ 3+ 8+ 3+ 8+ 3+ 8+ 8+ 10+ 77777777677779- 3+ 6+ 8+ 6+ 8777- 3+ 3+ 3+ 1+ 1+ 3+ 8+ 10+ 66644679- 13 LEGEND ORIENTATION3 0 No legend (used with codes 11-18 in selection 12) 1 Orientation 1 2 Orientation 2 3 Orientation 3 4 Orientation 4 ORIENTATION OF ACTUATOR/LENS IN PANEL ORIENTATION 1 ORIENTATION 4 E8C45-100 F8C45-100 E3C70-200 F3C70-200 ORIENTATION 2 E8C45-300 F8C45-300 ORIENTATION 3 14 ACTUATOR LENS LEGEND 00 No legend this location / no actuator (used with codes 11-18 in selection 12) Selection 14 required when switch requires two legends. If the two legends consist of one lens and one body legend, lens legend must be specified in selection 12; body legend specified in selection 14. NOTES Consult factory to verify horsepower rating for your particular circuit choice. 1 Custom colors are available. Consult factory. 2 White imprinting is standard on black actuators; Black imprinting is standard on white, red and gray actuators; Custom colors are available, consult factory. 3 Gloss brow is on left side of E actuator and right side of F actuator. 4 Additional ratings available. See page 57. 5 Rating 9 only available with circuits 1, 4, A & D. 6 Laser etched rocker only available with lens code Z & actuator colors black, nickel or pewter. 7 Pewter and nickel colors only available with laser etched actuator. www.carlingtech.com Carling Technologies V-Series Contura IV Locking Sealed Rocker Switches ™ V 1 D A S W 0 B - J Z E 00 - 0 2 Circuit 1 Series 3 Rating 4 6 5 Termination Illumination Lock 7 Lamp 1 SERIES V 8 Bracket 9 Actuator 10 Lens 11 Function 12 Legend 13 Legend Orientation 7 LAMP Lamp above terminals 3 & 6 end of switch. 2 CIRCUIT 3 ( ) - momentary Terminal Connections as viewed from bottom of switch: 8 terminal 10 terminal 8- -7 8- -7 1- -4 1- -4 2- -5 2- -5 3- -6 3- -6 10 - - 9 Position: SP DP 1 A 4 D 6 J 7 K 8 L 9 N 1 2 & 3, 5 & 6 ON ON ON ON (ON) OFF SP - single pole - uses terminals 1, 2 & 3. DP - double pole uses terminals 1, 2, 3, 4, 5 & 6. Terminals 7& 8 for lamp circuit only. Terminals 9 & 10 are not used with locking style switches. 2 3 Connected Terminals 1 & 2, 4 & 5 NONE OFF NONE ON OFF ON OFF (ON) OFF (ON) NONE ON 3 RATING4 1 .4VA @ 28VDC Resistive 4 10A 250VAC 1/2 HP, 15A 125VAC 1/2 HP, No Listings 5 10A 250VAC 1/2 HP, 15A 125VAC 1/2 HP, UL Recognized, CSA Certified 8* 10A 250VAC, 15A 125VAC, 1/2 HP 125-250VAC, 12(2)A 250 VAC µ T85 9* 10A 250VAC, 15A 125VAC, 1/2 HP 125-250 VAC, 12(6)A 250 VAC T85 B 15A 24V C 20A 18V D 20A 12V * Ratings 8 & 9 are UL, CSA, VDE, DEMKO, SEMKO, NEMKO, FIMKO & BEAB certified, require terminations A or B for double pole circuits, & are not available with illumination circuits 4, 8, D, J, N, & T or with wire lead or solder lug terminations. Circuits 1, 4, A & D are not available with rating 8. Rating 9 only available with circuits 1, 4, A & D. Ratings 8 & 9 must specify lamp code 2 (250VAC neon). 4 TERMINATION/BASE STYLE 8 term 10 term Termination 1 2 .250 TAB (QC) no barriers A B .250 TAB (QC) with barriers J K .250 TAB (QC) no barriers 3 4 Solder Lug no barriers C D Solder Lug 5 6 Wire Leads no barriers E F Wire Leads Jumper No No Yes T2 to 5 No No No No No lamp 0 Neon 1 125VAC 2 250VAC Incandescent 4 3V 5 6V LED* Red Amber 2VDC A L 6VDC B M 12VDC C N 24VDC D P 6 12V 7 18V 8 24V superbright superbright Green Red F R G S H T J V * Consult factory for “daylight bright” LED options. Typical current draw for LED is 20ma. 8 FLUSH BRACKET COLOR1, PANEL SEAL Black White Gray No Seal B W G One Seal C Y H 9 HARD SURFACE ACTUATOR Orientation Black Gray Red Left J K L White M Right S N P R Actuator orientation above terminals: 10 LENS Z - No Lens Clear White A B G H 3,6 1,4 5 Amber C J Green D K Red G L Blue F Bar lens M Oval Lens Lens color for LEDs must be clear, white, or match color of LED. Green or blue lenses are not recommended with Neon lamps. 11 ACTUATOR LOCK FUNCTION AND COLOR 1 Lock Color Up Down Up & Down Match Actuator A H R Black B J S White C K T Red D L V Safety Orange E M W Gray F G N Center3 1 2 3 4 5 6 Note: Codes J & K for circuits H, G & M. Ratings 8 & 9 require terminations A or B only. 12 ACTUATOR LENS OR BODY LEGEND2 00 - No Legend 21 22 23 24 OFF ON O I 5 ILLUMINATION & SWITCH SEALING Lamp above terminals 3 & 6 end of switch. Positive (+) and negative (-) symbols apply to LED lamps only Actuator Lens position Sealed Unsealed Lamps when Illuminated S 0 None C 3 #2 Up H Z #2 Independent Selections for Double Pole Switches Only: M R #2 Up Lamp wired to Terminals 3+ 8+ 77- 3+ 6- 6 LOCK O F F 26 O N 27 O 28 I For additional legend options & codes, see page 69 of this catalog ORIENTATION OF ACTUATOR/LENS IN PANEL 13 LEGEND ORIENTATION 0 No legend 1 Orientation 1 2 Orientation 2 3 Orientation 3 4 Orientation 4 Lock above terminals 1 & 4 end of switch. lock ORIENTATION 1 JHAY3-100 JHAY3-200 ORIENTATION 2 ORIENTATION 4 W 25 JHAY3-300 ORIENTATION 3 P NOTES Shading indicates standard configurations. Consult factory to verify horsepower rating for your particular circuit choice. 1 Custom colors are available. Consult factory. 2 White imprinting is standard on black actuators; Black imprinting is standard on white, red and gray actuators; Custom colors are available, consult factory. 3 Only available with 3 position circuits. Center OFF and special circuits only available with center position lock function. 4 Additional ratings available. See page 57. 5 Located at T3-6 end of switch. P P P P P NHAY3-100 www.carlingtech.com NHAY3-200 NHAY3-300 51 Carling Technologies V-Series Contura V Sealed Rocker Switches ™ V 1 D A B T 0 B - G R C 00 - 0 00 1 Series 2 Circuit 3 Rating 4 6 5 Termination Illumination Lamp 7 Lamp 8 Bracket 1 SERIES V Position: 1 SP DP 2 & 3, 5 & 6 1 A ON 2 B (ON) 3 C ON 4 D ON 5 F ON 6 J ON 7 K ON 8 L (ON) SPECIAL CIRCUITS H* 2&3 G* 2 & 3, 5 & 6 S 2 & 3, 5 & 6 M* (2 & 3, 5 & 6) R (2 & 3, 5 & 6) E* 5&6 11 Color 10 Lens 12 Legend 13 Legend Orientation 14 Actuator Lens Legend 6,7 LAMP (same coding for both selections) Selection 6: above terminals 1 & 4; Selection 7: above terminals 3 & 6 2 CIRCUIT Terminal Connections as viewed from bottom of switch: 8 terminal 10 terminal 8- -7 8- -7 1- -4 1- -4 2- -5 2- -5 3- -6 3- -6 10 - - 9 9 Actuator ( ) - momentary SP - single pole - uses terminals 1, 2 & 3. DP - double pole uses terminals 1, 2, 3, 4, 5 & 6. Terminals 7, 8, 9 & 10 for lamp circuit only. 2 Connected Terminals NONE NONE NONE NONE NONE OFF OFF OFF 3 1 & 2, 4 & 5 OFF OFF (OFF) ON (ON) ON (ON) (ON) 2 & 3, 5 & 4 2&3 2&3 2&3 2&3 5&3 5&4 OFF 1&2 OFF 1&2 5&1 *Jumper between terminals 2 & 5 for circuits H, G, & M are specified in selection 4. External jumper between terminals 2 & 4 for circuit E are provided by customer. Circuit E may be used for SP OFF-ON-ON circuit. Circuits H, M & E not available with ratings 8 - 9. 3 RATING4,6 1 .4VA @ 28VDC Resistive 4 10A 250VAC 1/2 HP, 15A 125VAC 1/2 HP, No Listings 5 10A 250VAC 1/2 HP, 15A 125VAC 1/2 HP, UL Recognized, CSA Certified 8* 10A 250VAC, 15A 125VAC, 1/2 HP 125-250VAC, 12(2)A 250 VAC µ T85 9* 10A 250VAC, 15A 125VAC, 1/2 HP 125-250 VAC, 12(6)A 250 VAC T85 B 15A 24V C 20A 18V D 20A 12V * Ratings 8 & 9 are UL, CSA, VDE, DEMKO, SEMKO, NEMKO, FIMKO & BEAB certified, require terminations A or B for double pole circuits, & are not available with illumination circuits 4, 8, D, J, N, & T or with wire lead or solder lug terminations. Circuits 1, 4, A & D are not available with rating 8. Ratings 8 & 9 must specify lamp code 2 (250VAC neon). 4 TERMINATION/BASE STYLE 8 term 10 term Termination 1 2 .250 TAB (QC) no barriers A B .250 TAB (QC) with barriers J K .250 TAB (QC) no barriers 3 4 Solder Lug no barriers C D Solder Lug 5 6 Wire Leads no barriers E F Wire Leads Jumper No No Yes T2 to 5 No No No No No lamp 0 Neon 1 125VAC 2 250VAC Incandescent 4 3V 5 6V LED* Red Amber 2VDC A L 6VDC B M 12VDC C N 24VDC D P 6 12V 7 18V 8 24V superbright superbright Green Red F R G S H T J V * Consult factory for “daylight bright” LED options. Typical current draw for LED is 20ma. 8 FLUSH BRACKET COLOR1, PANEL SEAL Black White Gray No Seal B W G One Seal C Y H 9 ACTUATOR No Actuator Contura V Contura V Laser Etch 0 G P 10 LENS Lens color for LEDs must be clear, white, or match color of LED. Green or blue lenses are not recommended with Neon lamps. 0 - No Actuator Clear White 1 6 2 7 3 8 4 9 5 A Z - No Lens Amber Green B G C H D J E K F L 11 ACTUATOR COLOR1,3,5 No Actuator 0 Black C White Y Nickel D Gray H Pewter E Red M N P R S Blue T U V W Y Lens style & location: #1 / #2 bar bar/bar oval oval/bar oval/oval Red S 12 ACTUATOR LENS OR BODY LEGEND 2, 7 00 - No Legend this location/No actuator 11 ON 12 OFF 13 I 14 O OFF ON O I 15 O O 16 F N F O O 17 O I N F F 18 I O For additional legend options & codes, see page 69 of this catalog. Note: Codes J & K for circuits H, G & M. Ratings 8 & 9 require terminations A or B only. 5 ILLUMINATION & SWITCH SEALING Lamp #1:above terminals 1 & 4 end of switch.; Lamp #2 above terminals 3 & 6 end of switch. Positive (+) and negative (-) symbols apply to LED lamps only Actuator Lens position Lamps when Illuminated None #1 Independent #1 Down #2 Up #1 Down &# 2 Down E 5 #1 Up  Up F 6 #1 Independent & # 2 Up G 7 #1 Independent  Up H Z #2 Independent U Y #1 Independent  Independent Selections for Single Pole Switches Only: J 8 #1 Down  Independent K W #1 Independent  Independent Selections for Double Pole Switches Only: L 9 #1 Down M R #2 Up N T #1 Down  Down P V #1 Up  Up U Y #1 Independent  Independent Sealed S A B C D 52 Unsealed 0 1 2 3 4 Lamp wired to Terminals 8+ 3+ 3+ 3+ 1+ 1+ 3+ 8+ 3+ 8+ 3+ 8+ 8+ 10+ 77777777677779- 3+ 6+ 8+ 6+ 8777- 3+ 3+ 3+ 1+ 1+ 3+ 8+ 10+ 66644679- 13 LEGEND ORIENTATION 3 0 No legend (used with codes 11-18 in selection 12) 1 Orientation 1 2 Orientation 2 3 Orientation 3 4 Orientation 4 4G13L ORIENTATION OF ACTUATOR/LENS IN PANEL ORIENTATION 1 ORIENTATION 4 ORIENTATION 2 4G MA MC 4G MC MA 3L 4G200 MA3MC ORIENTATION 3 MA1MC 14 ACTUATOR LENS LEGEND 00 No legend this location / no actuator (used with codes 11-18 in selection 12) Selection 14 required when switch requires two legends. If the two legends consist of one lens and one body legend, lens legend must be specified in selection 12; body legend specified in selection 14. For legend options & codes, see page 69 of this catalog NOTES Consult factory to verify horsepower rating for your particular circuit choice. 1 Custom colors are available. Consult factory. 2 White imprinting is standard on black actuators; Black imprinting is standard on white, red and gray actuators; Custom colors are available, consult factory. 3 Laser Etched rocker only available with lens code Z & actuator colors black, nickel or pewter. 4 Additional ratings available. See page 57. 5 Nickel and Pewter colors only available with laser etched actuator. 6 Rating 9 only available with circuits 1, 4, A & D. 7 Consult factor for laser etched lens callout. www.carlingtech.com Carling Technologies V-Series Contura X, XI, & XII Sealed Rocker Switches ™ V 1 D A B 6 0 1 - 6 P Z 00 - 0 00 1 Series 2 Circuit 3 Rating 4 5 6 Termination Illumination Lamp 7 Lamp 1 SERIES V Position: 1 SP DP 2 & 3, 5 & 6 1 A ON 2 B (ON) 3 C ON 4 D ON 5 F ON 6 J ON 7 K ON 8 L (ON) SPECIAL CIRCUITS H* 2&3 G* 2 & 3, 5 & 6 S 2 & 3, 5 & 6 M* (2 & 3, 5 & 6) R (2 & 3, 5 & 6) E* 5&6 12 Legend 13 Legend Orientation 14 Actuator Lens Legend 6,7 LAMP (same coding for both selections) Selection 6: above terminals 1 & 4; Selection 7: above terminals 3 & 6 2 CIRCUIT Terminal Connections as viewed from bottom of switch: 8 terminal 10 terminal 8- -7 8- -7 1- -4 1- -4 2- -5 2- -5 3- -6 3- -6 10 - - 9 11 Lens 10 Lens 9 Actuator 8 Bracket ( ) - momentary SP - single pole - uses terminals 1, 2 & 3. DP - double pole uses terminals 1, 2, 3, 4, 5 & 6. Terminals 7, 8, 9 & 10 for lamp circuit only. 2 Connected Terminals NONE NONE NONE NONE NONE OFF OFF OFF 3 1 & 2, 4 & 5 OFF OFF (OFF) ON (ON) ON (ON) (ON) 2 & 3, 5 & 4 2&3 2&3 2&3 2&3 5&3 5&4 OFF 1&2 OFF 1&2 5&1 No lamp 0 Neon 1 125VAC 2 250VAC Incandescent 4 3V 5 6V LED* Red Amber 2VDC A L 6VDC B M 12VDC C N 24VDC D P 6 12V 7 18V 8 24V superbright superbright Green Red F R G S H T J V * Consult factory for “daylight bright” LED options. Typical current draw for LED is 20ma. 8 BRACKET COLOR1, PANEL SEAL (external foam gasket) X & XI w/Flush Bracket X, XI, XII w/Raised Bracket # of gaskets 0 1 2 0 1 Black B C D 1 4 White W Y Z 2 5 Gray G H J 3 6 9 ACTUATOR No Actuator 0 Black Gray White Red Contura X 1 2 3 4 *Jumper between terminals 2 & 5 for circuits H, G, & M are specified in selection 4. External jumper between terminals 2 & 4 for circuit E are provided by customer. Circuit E may be used for SP OFF-ON-ON circuit. Circuits H, M & E not available with ratings 5 - 9. Contura XI 6 7 8 9 Contura XII J K N M 3 RATING4 1 .4VA @ 28VDC Resistive 4 10A 250VAC 1/2 HP, 15A 125VAC 1/2 HP, No Listings 5 10A 250VAC 1/2 HP, 15A 125VAC 1/2 HP, UL Recognized, CSA Certified 8* 10A 250VAC, 15A 125VAC, 1/2 HP 125-250VAC, 12(2)A 250 VAC µ T85 9* 10A 250VAC, 15A 125VAC, 1/2 HP 125-250 VAC, 12(6)A 250 VAC T85 B 15A 24V C 20A 18V D 20A 12V 10 LENS - above lamp #1 terminals 1,4 11 LENS - above lamp #2 terminals 3,6 * Ratings 8 & 9 are UL, CSA, VDE, DEMKO, SEMKO, NEMKO, FIMKO & BEAB certified, require terminations A or B for double pole circuits, & are not available with illumination circuits 4, 8, D, J, N, & T or with wire lead or solder lug terminations. Circuits 1, 4, A & D are not available with rating 8. Rating 9 only available with circuits 1, 4, A & D. Ratings 8 & 9 must specify lamp code 2 (250VAC neon). Actuator orientation above terminals: 3,6 1,4 Lens color for LEDs must be clear, white, or match color of LED. Green or blue lenses are not recommended with Neon lamps. 0 - No Actuator Clear White 3 8 4 9 5 A Amber D E F Z - No Lens Green Red J P K R L S Blue V W Y 2 C H U Lens Style Bar One piece Square Two piece Square* (w/ clear top protective lens) 7 N Two piece Square* (w/ smoke top protective lens) 1 6 B G M T Two piece Square* (w/ white top protective lens) * All bottom lenses are molded of opaque material. Consult factory for other lens colors. 4 TERMINATION/BASE STYLE 8 term 10 term Termination 1 2 .250 TAB (QC) no barriers A B .250 TAB (QC) with barriers J K .250 TAB (QC) no barriers 3 4 Solder Lug no barriers C D Solder Lug 5 6 Wire Leads no barriers E F Wire Leads Jumper No No Yes T2 to 5 No No No No Note: Codes J & K for circuits H, G & M. Ratings 8 & 9 require terminations A or B only. 12 ACTUATOR LENS OR BODY LEGEND2 00 - No Legend this location/No actuator 11 ON 12 OFF 13 I 14 O OFF ON O I 15 O O 16 O O 17 O I 18 I O F N N F F F 21 22 23 24 OFF ON O I 5 ILLUMINATION & SWITCH SEALING Lamp #1:above terminals 1 & 4 end of switch.; Lamp #2 above terminals 3 & 6 end of switch. Positive (+) and negative (-) symbols apply to LED lamps only Actuator Lens position Lamps when Illuminated None #1 Independent #1 Down #2 Up #1 Down &# 2 Down E 5 #1 Up  Up F 6 #1 Independent  Up G 7 #1 Independent  Up H Z #2 Independent U Y #1 Independent  Independent Selections for Single Pole Switches Only: J 8 #1 Down  Independent K W #1 Independent  Independent Selections for Double Pole Switches Only: L 9 #1 Down M R #2 Up N T #1 Down  Down P V #1 Up  Up U Y #1 Independent  Independent Sealed S A B C D Unsealed 0 1 2 3 4 Lamp wired to Terminals 8+ 3+ 3+ 3+ 1+ 1+ 3+ 8+ 3+ 8+ 3+ 8+ 8+ 10+ 77777777677779- 3+ 6+ 8+ 6+ 8777- 3+ 3+ 3+ 1+ 1+ 3+ 8+ 10+ 66644679- 25 O F F 26 O N 27 O 28 I For additional legend options & codes, see page 69 of this catalog ORIENTATION OF ACTUATOR/LENS IN PANEL 13 LEGEND ORIENTATION3 0 No legend (used with codes 11-18 in selection 12) ORIENTATION 1 1 Orientation 1 2 Orientation 2 ORIENTATION ORIENTATION 3 Orientation 3 4 2 4 Orientation 4 6ZZ3G-100 3G MA 6FFMA-4MC 70 G3 A7 6ZZ3G-1A7 MC 6FFMA-3MC MA ORIENTATION 3 MC 6FZ70-100 14 ACTUATOR LENS LEGEND 00 No legend this location/no actuator (used with codes 11-18 in selection 12) Selection 14 required when switch requires two legends. If the two legends consist of one lens & one body legend, lens legend must be specified in selection 12; body legend specified in selection 14. For legend options & codes, see page 69 of this catalog. NOTES Consult factory to verify horsepower rating for your particular circuit choice. 1 Custom colors are available. Consult factory. 2 White imprinting is standard on black actuators; Black imprinting is standard on white, red & gray actuators; Custom colors are available, consult factory. 3 With 2 square lenses, use sel. 12 for lens above lamp 1, & selection 14 for lens above lamp 2. 4 Additional ratings available. See page 57. 5 Not available with Contura XI rockers. www.carlingtech.com 53 Carling Technologies V-Series Contura X Locking Sealed Rocker Switches ™ V 1 D A S W 0 1 - 1 P B 00 - 0 1 Series 2 Circuit 3 Rating 4 5 6 Termination Illumination Lock 7 Lamp 1 SERIES V Lamp above terminals 3 & 6 end of switch. ( ) - momentary Terminal Connections as viewed from bottom of switch: 8 terminal 10 terminal 8- -7 8- -7 1- -4 1- -4 2- -5 2- -5 3- -6 3- -6 10 - - 9 SP - single pole - uses terminals 1, 2 & 3. DP - double pole uses terminals 1, 2, 3, 4, 5 & 6. Terminals 7, 8, 9 & 10 for lamp circuit only. 2 Connected Terminals NONE NONE OFF OFF OFF NONE 3 1 & 2, 4 & 5 OFF ON ON (ON) (ON) ON 2 & 3, 5 & 4 2&3 2&3 2&3 2&3 5&3 5&4 OFF 1&2 OFF 1&2 5&1 *Jumper between terminals 2 & 5 for circuits H, G, & M are specified in selection 4. External jumper between terminals 2 & 4 for circuit E are provided by customer. Circuit E may be used for SP OFF-ON-ON circuit. Circuits H, M & E not available with ratings 5,8 &9. 3 RATING5 1 .4VA @ 28VDC Resistive 4 10A 250VAC 1/2 HP, 15A 125VAC 1/2 HP, No Listings 5 10A 250VAC 1/2 HP, 15A 125VAC 1/2 HP, UL Recognized, CSA Certified 8* 10A 250VAC, 15A 125VAC, 1/2 HP 125-250VAC, 12(2)A 250 VAC µ T85 9* 10A 250VAC, 15A 125VAC, 1/2 HP 125-250 VAC, 12(6)A 250 VAC T85 B 15A 24V C 20A 18V D 20A 12V * Ratings 8 & 9 are UL, CSA, VDE, DEMKO, SEMKO, NEMKO, FIMKO & BEAB certified, require terminations A or B for double pole circuits, & are not available with illumination circuits 4, 8, D, J, N, & T or with wire lead or solder lug terminations. Circuits 1, 4, A & D are not available with rating 8. Rating 9 only available with circuits 1,4,A & D. Ratings 8 & 9 must specify lamp code 2 (250VAC neon). 4 TERMINATION/BASE STYLE 8 term 10 term Termination 1 2 .250 TAB (QC) no barriers A B .250 TAB (QC) with barriers J K .250 TAB (QC) no barriers 3 4 Solder Lug no barriers C D Solder Lug 5 6 Wire Leads no barriers E F Wire Leads Jumper No No Yes T2 to 5 No No No No Note: Codes J & K for circuits H, G & M. Ratings 8 & 9 require terminations A or B only. 5 ILLUMINATION & SWITCH SEALING Actuator Lens position Sealed Unsealed Lamps when Illuminated S 0 None C 3 #2 Up H Z #2 Independent Selections for Double Pole Switches Only: M R #2 Up No lamp 0 Neon 1 125VAC 2 250VAC Incandescent 4 3V 5 6V LED* Red Amber 2VDC A L 6VDC B M 12VDC C N 24VDC D P Lamp wired to Terminals 3+ 8+ 77- 3+ 6- 8 RAISED BRACKET COLOR1, PANEL SEAL (external foam gasket) Black White Gray No Gasket 1 2 3 One Gasket 4 5 6 9 HARD SURFACE ACTUATOR1 Black Gray Red Contura X 1 2 3 10 LENS - above lamp #2 terminals 3,6 Z - No Lens Clear White Amber Green Red 3 8 D J P 4 9 E K R 5 A F L S Blue V W Y 2 U lock 3,6 Lens Style Bar One piece Square Two piece Square* C H N Two piece Square* (w/ smoke top protective lens) 1 6 B G M T Two piece Square* (w/ white top protective lens) * All bottom lenses are molded of opaque material. Consult factory for other lens colors. Lens color for LEDs must be clear, white, or match color of LED. Green or blue lenses are not recommended with Neon lamps. 11 ACTUATOR LOCK FUNCTION AND COLOR3 Lock Color Up Down Up & Down Match Actuator A H R Black B J S White C K T Red D L V Safety Orange E M W Center4 1 2 3 4 5 12 ACTUATOR, LENS OR BODY LEGENDS2 00 - No Legend 21 22 23 24 OFF ON O I O F F 26 O N 27 O 28 I For additional legend options & codes, see page 69 of this catalog 13 LEGEND ORIENTATION3 0 No legend (used with codes 11-18 ORIENTATION OF ACTUATOR/LENS IN PANEL Orientation 1 Orientation 2 Orientation 3 Orientation 4 ORIENTATION 1 ORIENTATION ORIENTATION 4 NOTES Consult factory to verify horsepower rating for your particular circuit choice. 1 Custom colors are available. Consult factory. 2 White imprinting is standard on black actuators; Black imprinting is standard on white, red and gray actuators; Custom colors are available, consult factory. 3 Located over T1-4 end of switch. 4 Only available with 3 position circuits. Center OFF and special circuits only available with center position lock function. 5 Additional ratings available. See page 57. 54 1,4 (w/ clear top protective lens) 7 1 2 3 4 Lock above terminals 1 & 4 end of switch. White 4 Actuator orientation above terminals: in selection 12) 6 LOCK 6 12V 7 18V 8 24V superbright superbright Green Red F R G S H T J V * Consult factory for “daylight bright” LED options. Typical current draw for LED is 20ma. 25 Lamp above terminals 3 & 6 end of switch. Positive (+) and negative (-) symbols apply to LED lamps only W 13 Legend Orientation 12 Legend 7 LAMP 2 CIRCUIT Position: 1 SP DP 2 & 3, 5 & 6 1 A ON 4 D ON 6 J ON 7 K ON 8 L (ON) 9 N OFF SPECIAL CIRCUITS H* 2&3 G* 2 & 3, 5 & 6 S 2 & 3, 5 & 6 M* (2 & 3, 5 & 6) R (2 & 3, 5 & 6) E* 5&6 11 Function 10 Lens 9 Actuator 8 Bracket 1PM4F-1 45 4F MC 13DMC-1 www.carlingtech.com 18K45-2 ORIENTATION 3 Carling Technologies V-Series Contura Sealed Rocker Switch Actuators Separately ™ Reduce inventory levels and cost by stocking actuators and base switches separately. Contura II, III, IV, V, X, XI, XII Base switches separately: specify V with code selections 2-8 in the ordering schemes. Contura II, III, IV, V Actuator only: VV with code A or C for selection 9, & with selections 10-14 in the ordering schemes. Panel Seal: VPS Contura II, III, IV, V Actuator only: VV with code A, C, E, G or P for selection 9 & with selections 10-14 in the ordering schemes. Contura X, XI, XII actuators with lenses separately:VV with code selections 9-14 in the ordering schemes. Contura X & XI actuators without lenses separately: VVP 6 1 00 1 1 Actuator Separately 3 2 Lens Actuator Style/Color Opening 5 Legend Orientation 4 Actuator Legend 1 Actuator 2 Style & Color Red 4 9 4 5 J Black Two Square lens Square lens on top/ bar lens on bottom (Contura X only) 4 ACTUATOR LENS OR BODY LEGEND 00 - No Legend this location 11 ON 12 OFF 13 I 14 O OFF ON O I 15 O O 16 O O 17 O I 18 I O F N N F F F K Gray 6 7 Legend Legend Orientation 5 Legend 3,4 LENS OPENING FOR Z No lens 1 Bar lens M Red 2 Square lens 5, 7 LENS OR BODY LEGEND2 00 no legend 21 22 OFF ON 23 24 O 26 O F F I 27 O N 28 I For additional legend options & codes, see page 69 of this catalog. ORIENTATION OF ACTUATOR/LENS IN PANEL 6 LEGEND ORIENTATION3 0 No legend 1 Orientation 1 2 Orientation 2 ORIENTATION OF ACTUATOR/LENS IN PANEL ORIENTATION 1 ORIENTATION 2 ORIENTATION 1 Contura X, XI & XII actuator lens assembly separately: ORIENTATION 4 VVL 2 1 00 0 ORIENTATION 2 1 Lens Separately ORIENTATION 3 Contura X, XI & XII top piece of 2-piece lens separately: 2 Smoke 4 Legend 5 Legend Orientation 1 CONTURA X, XI & XII LENS SEPARATELY VVL 3 TRANSLUCENT LENS COLOR 1 Clear 2 White 3 Amber 2 COLOR 1 Clear 3 Lens Color 2 Lens Style 2 LENS STYLE3 1 Bar lens 2 One Piece Square lens 1 TOP OF LENS SEPARATELY VVT VVT 1 2 Color N White 25 O For additional legend options & codes, see page 69 of this catalog 1 Lens Separately 4 Lens Opening 3 Lens Opening 2 ACTUATOR STYLE & COLOR White 3 8 3 LENS OPENING FOR 1 1 One bar lens 2 One bar lenses 3 One Square lens 5 LEGEND ORIENTATION1 0 No legend 1 Orientation 1 2 Orientation 2 3 Orientation 3 4 Orientation 4 VVP J 1 Z 21 1 00 1 CONTURA XII ACTUATOR SEPARATELY VVP 1 CONTURA X & XI ACTUATOR SEPARATELY VVP 2 ACTUATOR STYLE & COLOR Black Gray Contura X 1 2 Contura XI 6 7 Contura XII actuators without lenses separately: 3 Bottom of Two-Piece Square lens5 4 Green4 5 Red 6 Blue4 3 White 4 LENS OR BODY LEGEND2 00 No legend 21 22 23 OFF ON O Contura X, XI & XII actuator lens assembly: 25 O F F 26 O N 27 O 24 I 28 I For additional legend options & codes, see page 69 of this catalog actuator stem posts mount toward actuator stem top lens bottom lens } two piece lens assembly 1 piece lens/bar lens are positioned the same as bottom lens for assembly, minus the top lens. Lenses snap in from bottom. 5 LEGEND ORIENTATION3 0 No legend 1 Orientation 1 2 Orientation 2 3 Orientation 3 4 Orientation 4 NOTES 1 If actuator lens opening for 2 bar or 2 square lenses, legend orientation 0, 1, or 2 must be chosen. 2 Center of actuator marking not available for Contura XII. 3 Legend is not available for bar style lens. 4 Not recommended with neon lamps. 5 Must also order top piece of 2 piece square lens separately. www.carlingtech.com ORIENTATION OF ACTUATOR/LENS IN PANEL ORIENTATION 1 ORIENTATION 4 ORIENTATION 2 ORIENTATION 3 55 Carling Technologies V-Series Contura Sealed Rocker Switch Accessories ™ Easily integrate Contura products into your system, with Contura Accessories Contura Connectors Q.C. SELECTION GUIDE WIRE RANGE PART NO COMPANY SERIES PLAIN BRASS 02965580 02965471 02965470 02965469 PACKARD 58 SERIES PACKARD METRI-PACK 630 SERIES 12015832 AMP 250 SERIES FASTIN-FASTON TIN PLATED BRASS AWG (REF) 12010601 06288318 12084590 12052224 12015870 12020035 12015869 12052222 60253-1 60253-2 42100-1 60295-1 42100-2 60295-2 ORIENTATION MM 12 (2)16-14 16-14 20-18 3.0 (2)1.0-2.0 1.0-2.0 .5-.8 12 12 16-14 (2)22-18 20-18 20-22 16-12 (2) 16 18-14 22-18 3.0 3.0 1.0-2.0 (2).5-.8 .5-.8 .35-.5 1.3-3 (2) 1.3 .8-2 .3-.9 B TANG A TANG SYMBOL = SHOWS ORIENTATION OF TANG IN SLOT SYMBOL B NOTE: Consult Delphi Packard and/or Amp on actual part numbers and availability. AMP is a registered trademark of AMP Inc. Harrisburg, PA Delphi Packard is a registered trademark of Delphi-Packard Electrical Systems Warren, Ohio .820[20.83] .820[20.83] .770[19.56] .920[23.37] .920[23.37] A 1.170[29.72] A PACKARD 630 VC1 PACKARD 630 A PACKARD 630 VC2 .950[24.13] B AMP, PACKARD 58 10 3 2 1 8 1.266[32.16] MARKING DETAIL FRONT VIEW AMP, PACKARD 58 7 4 5 AMP 69 10 3 1.466[37.24] MARKING DETAIL REAR VIEW VC1 CONNECTOR HOUSING B AMP 2 1 8 7 4 5 69 1.266[32.16] 1.466[37.24] MARKING DETAIL FRONT VIEW MARKING DETAIL REAR VIEW VC2 CONNECTOR HOUSING (For AMP terminals only) 1.050[26.67] VB1-01 CONTURA X BOOT 2.000[50.80] .757[19.23] Contura II, III, IV & V Actuator Removal Tool 3.99 [101.35] TOP INSERT POINTS UNDER ACTUATOR HOLD FLUSH ON BRACKET AND PUSH IN .900 [22.86] B AMP, PACKARD 58 3 2 1 AMP, PACKARD 58 8 7 VRT ACTUATOR REMOVAL TOOL (For flush bracket) TOP www.carlingtech.com 4 5 6 1.250[31.75] MARKING DETAIL FRONT VIEW VCH CONNECTOR HOUSING Contura X Boot 56 A PACKARD 630 VC2 VC1 B MARKING DETAIL REAR VIEW Carling Technologies V-Series Contura Sealed Rocker Switch Accessories ™ Contura Mounting Panels Dimensional Specifications: in. [mm] 3.40[86.5] +.008 -.000 +.2 -.0 2.02 [51.3] PANEL THICKNESS: TOLERANCE: 2.30[58.4] TEST CUT HOLE IN ACTUAL MATERIAL .186R[4.72] VME (END) VMM (MIDDLE) +.008 -.000 +.2 -.0 1.90[48.2] .062[1.57] .093[2.36] .125[3.17] .187[4.75] .250[6.35] .375[9.52] PANEL OPENING (2) UNITS SEE NOTE 1 VME (END) NOTES: 1. FOR ADDITIONAL UNITS, ADD 1.03 [26.2] PER UNIT. 2. FOR MORE THAN 2 V-SERIES SWITCHES, ADD MIDDLE SECTION. Contura Hole Plug Dimensional Specifications; in. [mm] 1.450 [36.83] .830 [21.08] TEST CUT HOLE IN ACTUAL MATERIAL VHP MOUNTING PANEL PLUG 1.910 [48.51] 1.240 [31.50] 1.820 [46.23] .960 [24.38] .430 [10.92] VHP MOUNTING PANEL PLUG (TYP. FOR VHP,VH1 &VH2) VH1 STANDARD HOLE PLUG (No wing serrations) (With VC1 connector attached) 2.000 [50.80] VH2 STANDARD HOLE PLUG (With wing serrations) 1.067 [27.10] (TYP. FOR VH3 & VH4) 1.928 [48.97] VH3 CONTURA IV HOLE PLUG (No wing serrations) VH4 CONTURA IV HOLE PLUG (With wing serrations) DETAIL VIEW VH1,VH3 & VH5 HOLE PLUGS (No wing serrations for ease of removal) 1.020 [25.91] (TYP. FOR VH5 & VH6) VH5 CONTURA V HOLE PLUG (No wing serrations) VH6 CONTURA V HOLE PLUG (With wing serrations) DETAIL VIEW VH2,VH4 & VH6 HOLE PLUGS (With wing serrations) Additional V-Series Ratings 1 4 5 6* 7* 8* 9* B C D E F G H .4VA @ 28VDC Resistive 10A 250VAC 1/2 HP, 15A 125 VAC 1/2 H, No Agency Listings 10A 250VAC 1/2 HP, 15A 125 VAC 1/2 HP, UL Recognized, CSA Certified 15A 125VAC 1/2 HP, 12(2)A 125 VAC µ T85 15A 125VAC 1/2 HP, 12(6)A 125 VAC T85 10A 250VAC, 15A 125VAC, 1/2 HP 125-250VAC, 12(2)A 250 VAC µ T85 10A 250VAC, 15A 125VAC, 1/2 HP 125-250VAC, 12(6)A 250 VAC T85 15A 24V 20A 18V 20A 12V 20A 14V, 10A 14VT (circuits 1, 4, A, & D only) 10A 14V, 6A, 14VT (circuit G only) 20A 6V 20A 3V L M N 15A 125 VAC, 10A 250VAC, 1/2 HP 125-250 VAC; 6A 125 VAC L .4VA/20A 12V (combi-contact) (combination gold/silver contacts for borderline dry circuit applications) .4VA/15A 24V (combi-contact) (combination gold/silver contacts for borderline dry circuit applications) NOTES Consult factory to determine availability for individual circuits. * Ratings 6 - 9 are UL, CSA, VDE, DEMKO, SEMKO, NEMKO, FIMKO & BEAB certified, require terminations A or B for double pole circuits, & are not available with illumination circuits 4, 8, D, J, N, & T or with wire lead or solder lug terminations. Circuits 1, 4, A & D are not available with rating 6 & 8. Rating 7 & 9 only available with circuits 1, 4, A & D. Circuits 2, 3, 5, 7, 8, K, L are 1/2 HP 250VAC only with rating 8. Ratings 6 & 7 must specify lamp code 1 (125VAC neon). Ratings 8 & 9 must specify lamp code 2 (250VAC neon). Rating L available with circuits 1, 4, A & D only. www.carlingtech.com 57 Carling Technologies VP-Series Contura Illuminated Indicator ™ VP-Series Contura Illuminated Indicator The Illuminated Indicator is offered with removable/replaceable lamps, Contura styling, and LED illumination. As a critical safety feature, it’s illumination alerts the operator of essential system functions or malfunctions like: oil pressure, high temperature, transmission or other fluid levels, parking brake, or general system malfunction. Three different style housings (flush, raised panel, oval) assure seamless integration into most any dashboard panel. VP 1 6 6 - B 1 1 K K - 00 0 00 1 Series 2 3 Termination Lamp 5 Housing Color 4 Lamp 6 Lens Design 7 Lens Design 9 Lens Color 8 Lens Color 11 Legend Orientation 10 Legend 12 Actuator Legend 1 SERIES VP Illuminated plug H21 housing only 2 H3 lamp module only HP1-01 VP connector for oval and flush bezel only VC1-01 VP connector for raised bezel only 8, 9 LENS (same coding for both selections) 3,4,5,6,9 Z No Lens Clear White 4 9 5 A Amber Green E K F L Red R S Blue W Y 2 TERMINATION 1 .250 TAB 2 C N U Lens color for LEDs must be clear, white, or match color of LED. Lens Style One piece Square/Oval11 Two piece Square* (w/ clear top protective lens) 1 2 250VAC 5 6V Green F G H J 6 12V Red R S T V 7 18V 8 24V raised bracket13 6 – 5 – 6 B G M T Two piece Square* 10 LAMP #1 LENS OR BODY LEGEND5 00 No legend For legend options & codes, see page 69 of this catalog *Typical current draw for LED is 20ma. 5 HOUSING COLOR flush bracket Black B Gray W White R Red G Two piece Square* (w/ white top protective lens) * All bottom lenses are molded of opaque material. Consult factory for other lens colors. Selection 6: above terminals 1 & 4; Selection 7: above terminals 3 & 6 0 1 125VAC 4 3V Amber L M N P H (w/ smoke top protective lens) 3,4 LAMP (same coding for both selections)4,5,6,8,9,12 No lamp Neon Incandescent LED* 2VDC 6VDC 12VDC 24VDC 7 oval bezel (Contura V) 1 2 3 4 6,7 SQUARE LENS DESIGN (same coding for both selections)4,5,6,11,12 Z no lens 3 laser etched10 1 transparent diamond square10 4 transparent oval 2 translucent square7 5 translucent oval ORIENTATION OF ACTUATOR/LENS IN PANEL 11 LEGEND ORIENTATION 0 No legend 1 Orientation 1 2 Orientation 2 3 Orientation 3 4 Orientation 4 ORIENTATION 1 ORIENTATION 4 MC 4F MA MA MC 4F100 12 LAMP #2 LENS OR BODY LEGEND5 00 No legend For legend options & codes, see page 69 of this catalog NOTES 1 2 3 4 5 6 7 8 9 10 11 12 13 58 To order housing with lenses only, specify H2 followed by fields 5-12. (flush bezel only) To order lamp module only, specify H3 followed by fields 2-3. (flush bezel only) Two piece lens not available with oval bezel. If only 1 lamp, specify 0 in selection 4 and Z in selections 7 & 9. Lamp and lens #1 located over terminals 1A and 1B for flush & oval bezel. Lamp and lens #2 located over terminals 2A and 2B for flush & oval bezel. Available with 2 piece lens option only. Neon lamps not recommended with blue or green lenses. Green or blue lenses not recommended with neon lamps. Available with one piece lens option only. Oval bezel available with oval lens only. Oval lens available with oval bezel only. Lamp & lens #1 located over terminals 7 & 8, & #2 located over 9 & 10 for raised bezel option. Both bracket and insert will be same color. For white bracket with black insert, specify 7. For black bracket with white insert, specify 8. www.carlingtech.com ORIENTATION 2 ORIENTATION 3 Carling Technologies VP-Series Contura Illuminated Indicator ™ Dimensional Specifications: in. [mm] 1.910 [48.51] 1.910 [48.51] .960 [24.38] .960 [24.38] .416 [10.57] .960 [24.38] .780 [19.81] .350 [8.89] 1.440[36.58] 1.506 [38.25] .100[2.54] .820 [20.83] .900 [22.86] .40[11.4] .390 [ 9.90] 1.370 [34.79] .820 [20.82] .250 X .032 Q.C. (6.35 X 0.81) 1.015 [25.78] 2.086 [52.98] .120 [3.05] .900 [22.86] .40[11.4] PLUG SHOWN WITH VC1 CONNECTOR .820 [20.83] 1.928 [48.97] .820 [20.83] 1.440 [36.58] .250 X .032 Q.C. (6.35 X 0.81) .830 [21.08] .820 [20.83] A PACKARD 630 VC1 .920[23.37] B AMP, PACKARD 58 10 3 2 1 8 .920 [23.37] 1.450 [36.83] 1.266[32.16] TEST CUT HOLE IN ACTUAL MATERIAL ILLUMINATED PLUG CONNECTOR MARKING DETAIL FRONT VIEW VC1 CONNECTOR HOUSING ILLUMINATED PLUG MOUNTING HOLE (OVAL, FLUSH AND RAISED BEZELS) LAMP #1 (+)8,1A (-)7,1B LAMP #2 (+)10,2A (-)9,2B CIRCUIT DIAGRAM 1 (OVAL, FLUSH AND RAISED BEZELS) MOUNTING PANEL THICKNESSES: .062[1.57] .250[6.35] .093[2.36] .375[9.52] .125[3.17] .500[12.70] .187[4.75] NOTES 1 Oval and flush bezel styles use terminals 1A, 1B, 2A, 2B. Raised bezel style uses terminals 7,8,9,10. www.carlingtech.com 59 Carling Technologies L-Series Sealed Rocker Switches ™ L-Series Sealed Rocker Switches Making the right connections has never been easier — with the L-Series Rocker Switch from Carling Technologies. Not only does this innovative switch offer total design flexibility, it has set new standards for both performance and reliability. It’s IP67 certified, and able to withstand temperatures from -40°C to +85°C. Features include countless switch and lamp circuit combinations, LED illuminated lenses or laser etched rockers, as well as hundreds of legend choices and several accessories. Eliminates need for retooling Integrates easily into your system Neatly proportioned, our LSeries fits into industry standard mounting holes of 1.734” x .867” and 44.0mm x 22.0mm. You can choose from a variety of termination options, including .250 TAB QC & .187 TAB QC. Withstands extreme temperatures Ensures greater shock protection Welded lamp connection and one-piece internal, jumperless terminal withstand extreme shock and vibration. Roller pin mechanism eliminates need for lubricants, so it can withstand from 40°C to +85°C. Maximizes your design flexibility Twelve terminals offer you an extensive range of switch and lamp circuit options, including LED or incandescent illumination. 60 www.carlingtech.com Carling Technologies L-Series Sealed Rocker Switches ™ Electrical Environmental Contact Rating . . . . . . . . .4VA @ 24VDC (MAX) resistive 15 amps, 125 VAC 10 amps, 250 VAC 20 amps, 4-14 VDC 15 amps, 15-28 VDC Dielectric Strength . . . . . . 1250 Volts RMS between pole to pole 3750 Volts RMS between live parts and accessible surfaces Insulation Resistance . . . 50 Megohms Initial Contact Resistance. 10 milliohms max. @ 4 VDC Life . . . . . . . . . . . . . . . . 100,000 cycles maintained, 50,000 cycles momentary at rated voltage and current Contacts . . . . . . . . . . . . . 90/10 silver-nickel, silver tin-oxide, gold Terminals . . . . . . . . . . . . Brass or copper/silver plate 3/16” (4.76mm) & 1/4” (6.3mm) Quick Connect terminations standard. Mechanical Endurance . . . . . . . . . . . 250,000 cycles minimum Physical Lighted . . . . . . . . . . . . . . Incandescent - rated 10,000 hours LED - rated 100,000 hours 1/2 life (LED is internally ballasted for voltages to 24 VDC) Seals . . . . . . . . . . . . . . . Rocker, base & bracket are sealed. Base . . . . . . . . . . . . . . . Polyester blend rated to 85°C with a flammability rating of 94VO. Actuator . . . . . . . . . . . . . Nylon 66 Reinforced, rated to 105°C (modular lens). Locking rocker, standard rocker & paddle. Laser etching with a polycarbonate actuator. Lens . . . . . . . . . . . . . . . . Polycarbonate rated at 100°C. Front snap-in. Connector . . . . . . . . . . . . Nylon 66 rated at 85°C. Polarized. Actuator Travel (Angular Displacement) Environmental . . . . . . . . . IP67, representing an index of protection as applied to electrical equipment in accordance with IEC 529, BS 5490, DIN 400 50 & NFC 20 010. Corrosion Resistance . . . MFG Class III per ASTM B-827 & B-845, Method H, with 3 years exposure. Operating Temperature . . . -40° C to + 85° C Vibration 1 . . . . . . . . . . . Per Mil-Std 202F, Method 204D Test Condition A 0.06 DA or 10G’s 10-500 Hz. Tested with VCH connector. Test criteria - No loss of circuit during test and pre and post test contact resistance. Vibration 2 . . . . . . . . . . . Resonance search 24-50 Hz 0.40 DA 50-2000 ±10 G’s peak Results Horizontal Axis 3-5 G’s max. Random 24 Hz 0.06 PSD-Gsq/Hz 60 Hz 0.50 100 Hz 0.50 200 Hz 0.025 2000 Hz 0.025 No loss of circuit during test; <10µ chatter. Shock . . . . . . . . . . . . . . . Per Mil-Std 202F, Method 213B, Test Condition K @ 30G’s. Tested with VCH connector. Test criteria - No loss of circuit during test, pre, and post test contact resistance. Salt Spray . . . . . . . . . . . . Per Mil-Std 202F, Method 101D, Test Condition A, 48 Hrs. Thermal Shock . . . . . . . . Per Mil-Std 202F, Method 107F, Test Condition A, -55°C to 85°C. Test criteria - pre and post test contact resistance. Moisture Resistance . . . . Per Mil-Std 202F, Method 106F, Test Criteria - pre and post test contact resistance. Mounting Specifications 2 position . . . . . . . . . . . . 26° 3 positions . . . . . . . . . . . 13° from center .867 [22.02] 1.734 [44.04] TEST CUT HOLE IN ACTUAL MATERIAL MOUNTING HOLE Panel Thickness Range Acceptable Panel Thickness .030 to .156 (.76mm to 3.96mm) Recommended: .030, .062, .093, .125 and .156 www.carlingtech.com 61 Carling Technologies L-Series Sealed Rocker Switches ™ L 11 E 3 C H N 1 - 3 A A 45 - 1 48 1 Series 2 Circuit 3 Rating 4 5 6 Termination Illumination Lamp 7 Lamp 1 SERIES L 13 Legend Orientation Lamp #1:above terminals 9 & 10 end of switch.; Lamp #2 above terminals 11 & 12 end of switch. Positive (+) and negative (-) symbols apply to LED lamps only. Terminal Orientation ( ) - momentary SP - single pole - uses terminals 1, 2 & 4. DP - double pole uses terminals 5 , 6 & 8. Terminals 9, 10, 11 & 12 for lamp circuit only. Position: 1 2 SP DP 2 & 4, 6 & 8 Connected Terminals 11 21 ON NONE 12 22 (ON) NONE 13 23 ON NONE 14 24 ON NONE 15 25 ON NONE 16 26 ON OFF 17 27 ON OFF 18 28 (ON) OFF CIRCUITS WITH JUMPER TERMINALS 30 (2,4&5),(1,6&8) OFF, OFF 31 1,2&5 2,3&7 PROGRESSIVE CIRCUITS 51 3&4 2&3 52 3&4 2&3 53 (3&4) 2&3 54 (3&4) 2&3 55 (3&4) 2&3 56 (3&4) 2&3 57 3&4 2&3 58 2&4 2&3 61 3&4,7&8 2&3,6&7 62 3&4,7&8 2&3,6&7 63 (3&4),(7&8) 2&3,6&7 64 (3&4),(7&8) 2&3,6&7 65 (3&4),(7&8) 2&3,6&7 66 (3&4),(7&8) 2&3,6&7 67 3&4,7&8 2&3,6&7 68 2&4,7&8 2&4,OFF 69 2&4,1,7&8 2&4,OFF 70 (2&4),(7&8) 2&4,5&7 71 (2&4),(7&8) 2&4,5&7 72 2&4,7&8 2&4,5&7 73 (2&4),(7&8) 2&4,OFF 80 2&4,6&8 2&4,OFF HAZARD WARNING CIRCUITS A2 6,7&8, 3&4 NONE A3 6,7&8, 2&4 NONE 3 RATING2 1 .4VA @ 28VDC Resistive 4 10A 250VAC 1/2 HP, 15A 125VAC 1/2 HP, No Listings B 15A 24V C 20A 18V 3 1 & 2, 5 & 6 OFF OFF (OFF) ON (ON) ON (ON) (ON) S A B C D E F5 G H 1 2 Lamps None #1 #2 #1 &# 2 #1 #1 &# 2 #1 &# 2 #1 &# 2 #1 &# 2 #2 #1 Illumination Type Lamp wired to Terminals Independent Independent Independent Independent Dependent Independent Dependent Independent Dependent Dependent Independent Both Independent (in series) Hazard Hazard 10+ 12+ 10+ 12+ 4+ 10+ 4+ 10+ 8+ 4+ 10+ 10+ 9119999999999- 6+ 6+ 10+ 10+ Selection 6: above terminals 10 & 9; Selection 7: above terminals 12 & 11 (1,2&8),(4,5&6) 2,4&8 1&2 OFF 1&2 OFF (1&2) (OFF) (OFF) 1&2 1&2,5&6 OFF, OFF 1&2,5&6 OFF,OFF (1&2),(5&6) (OFF),(OFF) (OFF),(OFF) OFF,OFF OFF,OFF (1&2),(5&7) 1&2,5&7 1&2,5&7 OFF,OFF OFF,5&6 OFF,1&2 OFF,1&2 No lamp Incandescent LED* 2VDC 6VDC 12VDC 24VDC 0 4 3V Red A B C D 5 6V Amber L M N P 6 12V Green F G H J 7 18V 8 BRACKET COLOR1 Black 1 A E Standard Bracket Rockerguard at Lamp 1 Rockerguard at Lamp 2 White 2 B F 9 ACTUATOR STYLE AND COLOR1 Black White Gray Rocker A B C Paddle J N K Gray 3 C G Red D M 3 .187 (4.7mm) TAB (QC) 10 & 11 LENS STYLE AND COLOR Lens color for LEDs must be clear, white, or match color of LED. Green or blue lenses are not recommended with Neon lamps. 0 - No Actuator Clear White 1 7 3 9 5 A Z - No Lens Amber Green B G C H D J E K - Red M N P R - Blue T U V W - Large Transparent Large Translucent Bar Transparent Bar Transparent Laser Etch background color 13 LEGEND ORIENTATION 0 No legend (used with codes 11-18 in selection 12) 1 Orientation 1 - vertical, lamp 1 on top 2 Orientation 2 - horizontal, lamp 1 on right 3 Orientation 3 - vertical, lamp 1 on bottom 4 Orientation 4 - vertical, lamp 1 on left 3AA43-246 46 NOTES: Consult factory to verify horsepower rating for your particular circuit choice. 1 Custom colors are available. Consult factory. 2 Circuits 30, 31, 58, 69 when used in combination with termination codes 1 and 3 are not available with rating codes 4, C, D, G or H. 3 Termination 3 only available with rating codes 1, B, and E. 4 Termination 1 not available with rating code 4. 5 Not available with circuits 11-18, 51-57 and 69. Red 4 D H Laser Etched 3 4 For legend options & codes, see page 69 of this catalog. 20A 12V 15A 12V 20A 6V 20A 3V 8 24V * Consult factory for “daylight bright”, blue/green and white LED options. Typical current draw for LED is 20ma. 12 LASER ETCH, LENS OR BODY LEGEND 00 No legend this location / no actuator D E G H 1212- 6,7 LAMP (same coding for both selections) 43 62 14 Actuator Lens Legend 5 ILLUMINATION 2 CIRCUIT2 4 TERMINATION2,3,4 1 .250 (6.4mm) TAB (QC) 11 10 12 Lens Style Lens Style Legend & Color & Color 9 Actuator 8 Bracket 46 43 3AA43-146 14 ACTUATOR LENS LEGEND 00 No legend this location / no actuator For legend options & codes, see page 69 of this catalog. www.carlingtech.com Carling Technologies L-Series Sealed Locking Rocker Switches ™ L 11 D 1 S W C J - P M H 00 - 0 1 Series 2 Circuit 3 Rating 4 5 6 Termination Illumination Lock 7 Lamp 1 SERIES L 2 CIRCUIT 10 Lens 9 Actuator 8 Bracket 11 Lock 13 Legend Orientation 12 Legend 7 LAMP Above terminals 12 & 11 6 Terminal Orientation ( ) - momentary SP - single pole - uses terminals 1, 2 & 4. DP - double pole uses terminals 5 , 6 & 8. Terminals 9, 10, 11 & 12 for lamp circuit only. Position: 1 2 SP DP 2 & 4, 6 & 8 Connected Terminals 11 21 ON NONE 14 24 ON NONE 16 26 ON OFF 17 27 ON OFF 18 28 (ON) OFF CIRCUITS WITH JUMPER TERMINALS (2,4&5),(1,6&8) OFF, OFF 302 1,2&5 2,3&7 312 PROGRESSIVE CIRCUITS 51 3&4 2&3 52 3&4 2&3 53 (3&4) 2&3 54 (3&4) 2&3 55 (3&4) 2&3 56 (3&4) 2&3 57 3&4 2&3 58 2&4 2&3 61 3&4,7&8 2&3,6&7 62 3&4,7&8 2&3,6&7 63 (3&4),(7&8) 2&3,6&7 64 (3&4),(7&8) 2&3,6&7 65 (3&4),(7&8) 2&3,6&7 66 (3&4),(7&8) 2&3,6&7 67 3&4,7&8 2&3,6&7 68 2&4,7&8 2&4,OFF 69 2&4,1,7&8 2&4,OFF 70 (2&4),(7&8) 2&4,5&7 71 (2&4),(7&8) 2&4,5&7 72 2&4,7&8 2&4,5&7 73 (2&4),(7&8) 2&4,OFF 80 2&4,6&8 2&4,OFF D E G H (1,2&8),(4,5&6) 2,4&8 1&2 OFF 1&2 OFF (1&2) (OFF) (OFF) 1&2 1&2,5&6 OFF, OFF 1&2,5&6 OFF,OFF (1&2),(5&6) (OFF),(OFF) (OFF),(OFF) OFF,OFF OFF,OFF (1&2),(5&7) 1&2,5&7 1&2,5&7 OFF,OFF OFF,5&6 0 4 3V Red A B C D 5 6V Amber L M N P 6 12V Green F G H J 7 18V 8 24V * Consult factory for “daylight bright”, blue/green and white LED options. Typical current draw for LED is 20ma. 8 BRACKET COLOR1 Black J 9 ACTUATOR STYLE AND COLOR1 Black Red Locking Rocker P R 10 LENS STYLE AND COLOR Lens color for LEDs must be clear, white, or match color of LED. Green or blue lenses are not recommended with Neon lamps. 0 - No Actuator Clear White 1 7 3 9 Z - No Lens Amber Green B G C H D J E K Red M N P R Blue T U V W Large Transparent Large Translucent Bar Transparent Bar Transparent 11 LOCK FUNCTION AND COLOR7 Locking Position Up A B C D E Down H J K L M Up & Down R S T V W Center3 1 2 3 4 5 Lock Color Match Actuator black white red safety orange 12 LASER ETCH, LENS OR BODY LEGEND 00 No legend this location / no actuator For legend options & codes, see page 69 of this catalog. 13 LEGEND ORIENTATION3 0 No legend (used with codes 11-18 in selection 12) 1 Orientation 1 - vertical, lamp 2 on bottom 2 Orientation 2 - horizontal, lamp 2 on left 3 Orientation 3 - vertical, lamp 2 on top 4 Orientation 4 - vertical, lamp 2 on right 20A 12V 15A 12V 20A 6V 20A 3V ORIENTATION OF ACTUATOR/LENS IN PANEL ORIENTATION 1 LOCK P LOCK ORIENTATION 4 3 RATING 6 1 .4VA @ 28VDC Resistive 4 10A 250VAC 1/2 HP, 15A 125VAC 1/2 HP, No Listings B 15A 24V C 20A 18V 3 (lock location) 1 & 2, 5 & 6 OFF ON ON (ON) (ON) No lamp Incandescent LED* 2VDC 6VDC 12VDC 24VDC P P LOCK PZAY2-2 LOCK 4 TERMINATION4,5 1 .250 (6.4mm) TAB (QC) 3 .187 (4.7mm) TAB (QC) P P LOCK P LOCK 5 ILLUMINATION 2 PZAY2-1 ORIENTATION 3 Lamp located above terminals 11 & 12, position 1 end of switch. Positive (+) and negative (-) symbols apply to LED lamps only. S B Lamps None #2 Illumination Type Independent Lamp wired to Terminals 12+ 11- 6 LOCK W Lock above terminals 10 & 9. NOTES: Consult factory to verify horsepower rating for your particular circuit choice. 1 Custom colors are available. Consult factory. 2 Additional lamp circuits available. Consult factory. 3 Available only with 3 position circuits. 4 Termination 1 not available with rating 4. 5 Termination 3 only available with ratings 1, B and E. 6 Circuits 30, 31, 58 and 69, when used in combination with termination codes 1 is not available with rating codes 4, C, D, G or H. 7 Up, Up & Down, and Center lock options will be available 1Q2004. www.carlingtech.com 63 Carling Technologies L-Series Dimensional Specifications & Accessories ™ Dimensional Specifications L SERIES L SERIES SHOWN WITH LASER ETCHED ACTUATOR SHOWN WITH ROCKER GUARD 1.970 [50.04] 1.020 [25.91] .435 [10.16] .400 [10.16] 1.450 [36.83] .855 [21.72] L SERIES L SERIES SHOWN WITH LARGE LENS AND PADDLE ACTUATOR SHOWN WITH BAR LENS, LOCK AND CONNECTOR 1.970 [50.04] 1.020 [25.91] .453 [11.51] .400 [10.16] Connector 12 4 3 2 1 10 12 4 3 2 1 10 2.380 [60.45] Hole Plug L SERIES L SERIES CONNECTOR LC1-01 LC1-02 HOLE PLUG BLACK .250 TAB CONNECTOR 1.970 [50.04] BLACK .187 TAB CONNECTOR LH1 REMOVABLE HOLE PLUG WITH NON-SERRATED WINGS LH2 HOLE PLUG WITH SERRATED WINGS 1.020 [25.91] .500 [12.70] 1.325 [33.66] .920 [23.37] 1.710 [43.43] 64 .790 [20.07] www.carlingtech.com .300 [7.62] .855 [21.72] Carling Technologies L-Series Accessories ™ Mounting Panel Dimensional Specifications: in. [mm] +.008 -.000 +.008 -.000 .984 [25.00] 2.020 [51.31] R .093 MAX TYP R .093 MAX TYP MOUNTING PANEL TEST CUT HOLE IN ACTUAL MATERIAL TEST CUT HOLE IN ACTUAL MATERIAL +.008 -.000 1.900 [48.26] FOR ADDITIONAL UNITS, ADD 1.03 [26.2] PER UNIT. FOR MORE THAN 2 L-SERIES SWITCHES, ADD MIDDLE SECTION. AVAILABLE IN PANEL THICKNESSES LISTED BELOW. CONSULT FACTORY +.008 -.000 1.900 [48.26] DIMENSIONS: LME 2.02 [51.3mm] PLUS NUMBER OF CENTER BEZELS (LMM) X 1.034 [26.26mm] LMS MOUNTING PANEL HOLE MOUNTING PANEL THICKNESS .062 [1.57] .093 [2.36] .125 [3.17] .156 [3.96] MOUNTING PANEL OPENING (2) UNITS 2.300 [58.42] 2.300 [58.42] 1.187 [30.15] 1.030 [26.16] LME MOUNTING PANEL END 1.990 [50.55] 2.300 [58.42] 1.340 [34.04] LMM MOUNTING PANEL MIDDLE LMS MOUNTING PANEL 1.700 [43.18] 1.030 [26.16] 1.030 [26.16] .670 [17.02] 2.300 [58.42] 2.300 [58.42] 3.400 [86.36] 4.430 [112.52] LM3 MOUNTING PANEL PANEL OPENING SIZE: 1.90 X 3.06 [48.3mm X 77.7mm] LM4 MOUNTING PANEL PANEL OPENING SIZE: 1.90 X 4.09 [48.3mm X 103.9mm] 1.030 [26.16] .670 [17.02] 2.300 [58.42] 6.490 [164.85] LM6 MOUNTING PANEL PANEL OPENING SIZE: 1.90 X 6.15 [48.3mm X 156.2mm] www.carlingtech.com 65 Carling Technologies CIRCUIT CODE L-Series Switch Circuit Diagrams ™ CIRCUIT CODE SCHEMATIC 5 4 4 2 6 2 4 2 2 2 6 2 1 4 2 4 1 2 6 4 54 2 1 2 1 4 6 4 8 5 2 1 2 4 1 1 2 6 4 57 2 1 6 2 4 1 4 2 6 2 8 1 3 4 5 7 2 6 4 2 8 1 3 5 7 2 4 6 8 61 31 21 4 3 58 2 4 1 8 5 30 18 4 3 8 5 28 17 4 3 8 5 2 4 3 56 2 1 4 1 2 6 4 27 16 2 55 26 15 4 3 8 5 25 14 3 53 2 1 4 1 8 5 24 13 4 3 52 23 4 3 5 4 12 SCHEMATIC 1 51 22 11 66 CIRCUIT CODE SCHEMATIC 2 www.carlingtech.com Carling Technologies CIRCUIT CODE L-Series Switch Circuit Diagrams ™ CIRCUIT CODE SCHEMATIC SCHEMATIC 7 3 1 4 5 4 5 8 71 62 4 2 1 3 8 6 5 7 2 1 7 8 72 63 2 4 7 2 8 6 7 3 4 8 73 64 2 4 1 8 6 5 7 2 5 4 7 8 80 65 4 2 6 7 2 8 3 3 2 1 7 7 4 8 A2 66 INTERNAL CONNECTION 4 2 6 6 8 3 1 7 4 7 8 A3 67 INTERNAL CONNECTION 4 2 6 8 4 2 6 8 68 6 2 7 8 1 4 69 2 1 7 4 5 8 70 2 7 www.carlingtech.com 67 Carling Technologies ILLUM. CODE L-Series Switch Lamp Circuit Diagrams ™ SCHEMATIC -0 A 1 + 10 - 11 B 2 + 12 -0 C 1 2 + 10 + 12 -0 D +4 1 LEGEND -0 E SYMBOL +4 LAMP LOCATION LAMP LOCATION 2 1 MAINTAINED CIRCUIT MOMENTARY CIRCUIT + 10 -0 DEFINITION TERMINAL LOCATION +8 2 POSITION CONNECTION F 2 1 P3 P1 2 POSITION + 10 -0 G +4 P3 2 1 P2 P1 3 POSITION + 10 -0 H 2 1 + 10 - 12 INTERNAL CONNECTION 1 2 + 10 - 12 2 1 INTERNAL CONNECTION + 10 68 www.carlingtech.com Carling Technologies Standard Sealed Rocker Switch Markings ™ LEGEND SYMBOL NAME LEGEND CODE BODY (SYMBOL MEANING) LEGEND LENS NEGATIVE1 POSITIVE SYMBOL NAME LEGEND CODE BODY (SYMBOL MEANING) LENS NEGATIVE1 POSITIVE RUNNING LIGHTS (UNDER POWER) AA NA MA ANCHOR LIGHT 37 38 LIGHT AB NB MB ANCHOR 39 40 MASTER LIGHT SWITCH AC NC MC WATER FLUSHING TAP FOR OUTBOARDS 41 42 HORN AD ND MD HIGH BEAM 43 44 45 PROPULSION SYSTEM TRIM TRIMMING OPERATION AE NE ME LOW / DIPPED BEAM 46 47 48 VENTILATION FAN OR BLOWER AF NF MF SIDE MARKER LIGHT DG 49 DF WINDSHIELD WASHER AG NG MG INTERIOR LIGHT 50 51 52 WINDSHIELD WIPER AH NH MH WORK LIGHT 53 54 55 BILGE PUMP AJ NJ MJ WORK LAMP 56 57 58 BILGE BLOWER AK NK MK LOADING FLOOR LAMP CW 59 CY POTABLE WATER PRESSURE AL NL ML ENGINE START AM ED MM ROTARY BEACON 61 62 63 ENGINE STOP AN EE MN LAMP TEST DK 64 DL DRIVE TILT TILT OPERATION 30 31 WINDSHIELD WIPER/WASHER 65 66 67 EMERGENCY START 32 33 HAZARD WARNING 68 69 70 UP/DOWN LIFT 34 WARM AIR BLOWER 71 72 73 TRIM TAB TRIMMING OPERATION 35 HORN REAR AX 74 Y4 36 ON -WIPERINT DELAY R 60 NOTE 1 Negative lens not available on L or LD-Series. Additional Standard Markings available. Consult factory. www.carlingtech.com 69 Carling Technologies LD-Series Electronic Dimmer Control ™ LD-Series Electronic Dimmer Control The NEW LD-Series represents a dynamic breakthrough in dashboard technology, programmable circuitry, superior design, and unparalleled performance that will afford seamless integration into most any dash panel. A Variety of options, along with superior performance, functionality, and aesthetics assure compliance with most any customer requirement. In addition, our integrated design can provide savings by reducing the need for insulated wires and connectors. Dielectric Strength 1000V - live to dead metal parts Electrical Life 50,000 cycles Mechanical Life 100,000 cycles Operating Temperature -40°C to +85°C Electrical Environmental Contact Rating . . . . . . . . 4 amps, 14 VDC 7 amps, 14 VDC 10 amps, 14 VDC 2 amps, 28 VDC 3.5 amps, 28 VDC 5 amps, 28 VDC Contacts . . . . . . . . . . . . . Solid State Terminals . . . . . . . . . . . . .250 (6.3mm) Quick Connect terminations standard. EMI/EMC . . . . . . . . . . . . Per SAE J 1113 & SAE J 1455 Reverse Polarity. . . . . . . . .24VDC for 5 minutes Dielectric Strength. . . . . . . .A potential of 1000V @ 60Hz was applied to each unit for one minute. The voltage was increased from 0 to 1000V at a rate of 500V per second and then reduced from 1000V to 0 at a rate of 500V per second. No noticeable signs of flashover, arcing or perforation were evident. All units operated properly both before and after test. Operating Temperature . . . -40° C to + 85° C Vibration . . . . . . . . . . . . . Resonance Search Individual resonance searches were conducted with vibration applied along each of the three mutually perpendicular axes. 24-50 Hz 0.40 DA; 50-2000 ±10 G’s peak Random Vibration The random vibration endurance test conditions were sequentially conducted in each of the three mutually perpendicular axes, 1hr/axis. 9.36 Grms Frequency (Hz) PSD (G2/Hz) 24 Hz 0.06 60 Hz 0.50 100 Hz 0.50 1000 Hz 0.025 2000 Hz 0.025 During this test, all units were operated at a load current of 2A with 12.5 VDC. Shock . . . . . . . . . . . . . . . Per Mil-Std 202F, Method 213B, Test Condition K @ 30G’s. Tested with connector. Test criteria - No loss of circuit during test, pre, & post test contact resistance. Salt Spray . . . . . . . . . . . . Per Mil-Std 202F, Method 101D, Test Condition A, 96 Hrs. Thermal Shock . . . . . . . . Per Mil-Std 202F, Method 107F, Test Cond. A, -55°C to 85°C. Test criteria - pre & post test contact resistance Moisture Resistance . . . . Per Mil-Std 202F, Method 106E, Test Criteria - pre and post test contact resistance. Dust . . . . . . . . . . . . . . . . Per Mil-Std 810C, Method 510.2 Air velocity 300± 200 ft/min, test duration 16 hr. Temperature Cycle. . . . . . .Temperature Cycle . . . . . . .According to SAE J1455, Sec. 4.1.3.1 (See Figure below) Mechanical Endurance . . . . . . . . . . . 100,000 cycles minimum Actuation Force. . . . . . . . . 300 grams ± 50 grams Physical Characteristics Lighted . . . . . . . . . . . . . . LED - internally dimmed, rated 100,000 hours 1/2 life Base . . . . . . . . . . . . . . . PBT Polyester with V-0 flammability rating Actuator . . . . . . . . . . . . . Polycarbonate or Nylon 6/6 glass filled Bracket . . . . . . . . . . . . . . PBT Polyester with V-0 flammability rating Connector . . . . . . . . . . . . .Nylon 6/6 toughened Function . . . . . . . . . . . . . . Incremental or continuous dimming Operation . . . . . . . . . . . . . Momentary Weight . . . . . . . . . . . . . . . 52 grams T 85°C NOTES: For more detailed specifications, consult factory. amb -40°C 4 16 24 hour 70 www.carlingtech.com Carling Technologies LD-Series Electronic Dimmer Control ™ LD 3 5 1 C C 1 - 3 A A FE - 1 FC 3 Dimming Rate 2 Rating 4 5 6 7 Termination Illumination Illumination Bracket Color 1 SERIES LD Electronic Dimmer Control 9 11 8 10 Actuator Lens Color Lens Color Legend One Style/Color 12 13 Legend Legend Two Orientation 9 & 10 LENS COLOR Z NO LENS CLEAR WHITE AMBER 1 B GREEN RED G M BLUE T - 7 C H N U 3 - D J P V - 9 E K R W 4 TERMINATION 1 .250 TABS (6.4 mm) 5 A - - - - 5 & 6 ILLUMINATION No lamp S Red Amber 12V LED C N 24V LED D P 11 LEGEND #1 00 No legend FC DIM FE For additional legend options, see page 69 of this catalog. 3 A 10A, 14 volt 2A, 28 volt 3 DIMMING RATE 1 30 - 100% 8 positions 5 10 - 100% 10 positions 7 BRACKET COLOR1 1 Black A C 0 - 100%11 positions Green H J 2 White 8 ACTUATOR STYLE / COLOR1 Laser Etched Black Rocker 3 A Paddle 4 J LENS STYLE Large Transparent Large Translucent Bar Transparent Bar Translucent Laser Etch 5A, 28 volt 3 White B K 12 LEGEND ORIENTATION 0 No legend 1 vertical (lamp 1 on top) 2 horizontal (lamp 1 on right) 3 vertical (lamp 1 on bottom) Gray Gray C M BRIGHT ORIENTATION OFACTUATOR/LENS IN PANEL ORIENTATION 1 LAMP 1 ORIENTATION 4 2 RATING 1 4A, 14 volt 2 7A, 14volt LAMP 2 LAMP 2 LAMP 1 LAMP 2 Red D N LAMP 2 LAMP 1 ORIENTATION 3 13 LEGEND #2 00 No legend FC DIM FE For additional legend options, see page 69 of this catalog. NOTES 1 Custom colors are available. Consult factory. LAMP 1 ORIENTATION 2 1 Series BRIGHT .867 [22.02] 1.970 1.734 [44.04] .260 [6.60] .390 [9.91] 1.020 [25.91] TEST CUT HOLE IN ACTUAL MATERIAL MOUNTING HOLE .100 [2.54] 2.265 [57.53] 3.055 [77.60] Panel Thickness Range Acceptable Panel Thickness .030 to .156 (.76mm to 3.96mm) Recommended: .030, .062, .093, .125 and .156 .250 X .031 [6.35 X .79] T1 BAT T2 OUTPUT (LOAD) T3 GROUND PADDLE STYLE ACTUATOR Q.C. SELECTION GUIDE 1.300 [33.02] .344 [8.74] 1.570 [39.88] 1.340 [34.04] 1.060 [26.92] COMPANY SERIES PACKARD PART NO. PACKARD METRI-PACK 630 SERIES TIN PLATED BRASS 12084590 12052224 12015870 12015869 12020035 12052222 www.carlingtech.com WIRE GAGE AWG MM2 3.0 12 12 3.0 16-14 2.0-1.0 1.0-.80 20-18 22-18 (2 REQ'D) .80.-.50 (2 REQ'D) .50-.35 20-22 71 Carling Technologies LMR-Series Mirror Rotate Control ™ LMR-Series Mirror Rotate Control As an extension of the L-Series family of control products, the LMR-Series provides the means to control one or two mirrors and up to four separate motors from one easy to operate joy stick control. When used in conjunction with our dimmer control, and wiper/washer control, Carling Technologies provides a solution to most any dashboard control need within the Transportation market. 1.965 [49.91] MIRROR R .867 [22.02] WIRE 40 81A 82A 88A 88B 82B 81B 150 TEST CUT HOLE IN ACTUAL MATERIAL 1.734 [44.04] L 1.021 [25.94] PLUG MOUNTING HOLE 1.480 [37.59] Actuator 4 axis joy stick style Electrical 1A 14V; .5A 28V Sealing internal boot and potted wire leads protect critical components from dust and moisture Termination1 9” wire leads with Delphi-Packard connectors #12047886 Mechanism Sliding contacts in conjunction with a circuit board .090 [2.29] L.H. MIRROR 88B M UP DOWN 89 L.H. MIRROR 88B M 89 RIGHT 81A LEFT M UP DOWN 1.280 [35.51] CONN P/N 120456B8 9.060 [230.12] CONN P/N 12D47886 88A B2A 81A LH 888 828 818 4D 150 RH V/D L/R BATTERY GROUND SCHEMATIC LMR - 01 - 1 1 Base Part Number 2 Color 3 Legend 1 BASE PART NUMBER: SERIES/RATING/FUNCTION/TERMINATION LMR 2 position (left, right), 4 axis (N,S,E,W) with wire leads 2 ACTUATOR /BRACKET COLOR 01 black 3 LEGEND2 Z no legend 1 2 arrows symbol (left, right) 2 4 arrows symbol (front, back and left, right) NOTES 1 Compatible with Delphi-Packard #12045688. 2 All legends are imprinted in white. All product supplied with Mirror L & R legend on top of bracket and detent and directional legend on actuator. Delphi-Packard is a registered trademark of Delphi-Packard Electrical Systems, Warren, Ohio. 72 www.carlingtech.com COLOR ORANGE WHITE LT. BLUE YELLOW YEL-BLK ST. LT. BL -BLK ST. WHT-NLK ST. BLACK 89 89 89 M 89 RIGHT 818 LEFT CAV I.D. A B C D E F G H Carling Technologies LW-Series Wiper/Washer Control ™ LW-Series Wiper/Washer Control Keeping in step with the needs of the Transportation Industry, Carling Technologies introduces yet another addition to our L-series family of Control Products, the new Wiper/Washer Control. Offering the best of both worlds, this new product combines the reliability and performance that you’ve come to expect from the L-Series along with sleek aesthetics to seamlessly integrate into most any dashboard design. The Wiper/Washer Control features a robust packaging design which protects critical components, offers flexibility to meet a variety of customer requirements, while controlling several functions through the use of one single Control Product. Our integrated design provides an added bonus with the cost savings realized from the reduced need for insulated wires and connectors. Electrical Physical Characteristics Current Rating . . . . . . . . 1 relay 8 amps, 14 VDC 4 amps, 28 VDC 2 relays 1 amps, 14 VDC 1 amps, 28 VDC Terminals . . . . . . . . . . . . .187 (7.4mm) Quick Connect terminations standard. Electrical Properties . . . . . Reverse polarity protection Over voltage protection Cold cranking protection according to SAE J1455, Sections. 4.11.1.1.1 and 4.11.1.2.1 Transient voltage protection which includes load dump and inductive switching according to SAE J1455, sec. 4.11.2.2 Electrostatic discharge protection according to SAE J1455 Sec. 4.11.2.2.5.1 (Discharge a 150 pf capacitor that has been charged to a potential of 15kV through 150 Ohm resistor.) Meets all other EMI/EMC requirements for class C trucks. Illumination . . . . . . . . . . . . LED, rated 100,000 hours 1/2 life Cover . . . . . . . . . . . . . . . . Acetate Washer Actuator . . . . . . . .Silicone Toggle Actuator . . . . . . . . .Nylon 6/6 glass filled Bracket . . . . . . . . . . . . . . Nylon 6/6 Connector . . . . . . . . . . . . .Nylon 6/6 rated 85° polarized Washer Function . . . . . . . .Momentary Toggle Function . . . . . . . . .Maintained Intermittent Operation . . . . . . . . . . . . . Momentary Weight . . . . . . . . . . . . . . . 44 grams Environmental Operating Temperature . . . -25° C to + 85° C Temperature Cycle . . . . . . .According to SAE J1455, Sec. 4.1.3.1 (See Figure below) T 85°C amb -40°C 4 16 24 hour Mechanical Mechanical Vibration . . . . Sinusoidal Vibration: 10-55-10 Hz, 0.06” DA, one minute-cycle, three hours/axis Random Vibration: Three hours/axis, three mutually perpendicular axes with a test level 4G’s. Frequency Amplitude 5Hz 0.16 G2/Hz 100Hz 0.16 G2/Hz 500Hz -3dB/octave roll-off Tests were conducted according to SAE J1455, Sec 5.7 and Sec. 4.9.4. Shock: MIL-STD-202G Method 213B, Test Condition K, 30G’s, 11 ms. Endurance Test . . . . . . . . According to SAE J2349, March 97 for windshield washer switch for Trucks, Buses and Multipurpose Vehicles (20,000 cycle minimum). NOTES: For more detailed specifications, consult factory. Thermal Shock . . . . . . . . . According to SAE J1455, Sec. 4.1.3.2 (see Fig) T 8 5 °C - 4 0 °C 0 2 4 6 8 10 12 14 16 18 hour Humidity . . . . . . . . . . . . . . According to SAE J1455, Sec. 4.2.3 (30 cycles for 8 hrs. with maximum temperature of 85°C and 95% relative humidity. Dust Bombardment . . . . . .According to SAE J1455, Sec. 4.7.3 (with dust concentration of 0.88gm/m3 for 24 hours.) Salt Spray . . . . . . . . . . . . . MIL-STD-202G, Method 101D for 96 hours. www.carlingtech.com 73 Carling Technologies LW-Series Wiper/Washer Control ™ LW 1 A 1 1 Z - 1 1 AA 1 AA 2 Rating 4 5 3 Intermittent Wiper/Washer Lamp #1 Timing Timing 7 Bracket Color 6 Lamp #2 8 9 Rocker/Paddle Legend One Color 1 SERIES LW Wiper/Washer Control with six intermittent positions: low. high, wash/wipe 7 BRACKET COLOR 1 black 2 RATING1 1 8A, 14VDC (1 relay) 2 4A, 28VDC (1 relay) 3 1A, 14VDC (1 relay) 8 ROCKER/PADDLE COLOR 1 black 4 5 6 1A, 14VDC (1 relay) 1A, 14VDC (2 relay) 1A, 28VDC (2 relay) 11 Legend Two 9 LEGEND #1 00 No legend 3 INTERMITTENT TIMING A 2-15 seconds 4 WIPER/WASHER TIMING 1 3 seconds 10 Legend Orientation For legend options, see page 69 of this catalog. 2 10 LEGEND ORIENTATION 0 No legend 1 vertical (lamp 1 on top) 2 horizontal (lamp 1 on right) 4 seconds 5 LAMP #1 (above wash) Z no lamp 1 green LED 2 3 red LED amber LED 6 LAMP #2 (above wipe) Z no lamp 1 green LED 2 3 red LED amber LED ORIENTATION OFACTUATOR/LENS IN PANEL ORIENTATION 1 LAMP 1 LAMP 2 LAMP 2 LAMP 1 11 LEGEND #2 00 No legend For legend options, see page 69 of this catalog. NOTES 1 Relay coil current is 1A max. Relay must have an arc suppression in parallel with the coil. 1.975 ±.010 [50.18 ±0.25] 0.060R MAX. 4 PLACES [1.52] 1.013 ±.010 [25.74' 0.25] 0.278 [7.06] LOW INTERMITTENT OFF 1.739 ±.008 HIGH [44.17 ±O.20] TEST CUT OPENING IN ACTUAL MATERIAL 1.082 [27.49] PRESS TO WASH .866 - .881 [22.00-22.38] SWITCH MOUNTING HOLE 3.492 [88.70] 2.522 [64.06] 1.724 [43.79] 1.700 [43.18] 74 0.855 [21.72] www.carlingtech.com ORIENTATION 2 1 Series Carling Technologies Terminology/Agency Approvals ™ Terminology Agency Approvals Agency data These marks are granted by national certification bodies for use on products which comply with their specifications. UL File #E7560 CSA File # LR9280 Single Pole (SP) A switch device that opens, closes or changes connection of a single conductor in an electrical circuit. Double Pole (DP) A switch device that opens, closes or changes connection of two conductors in an electrical circuit. Single Throw (ST) A switch that opens, closes or completes a circuit at only one of the extreme positions of its actuator. Double Throw (DT) A switch that opens, closes or completes a circuit at both extreme positions of its actuator. Normally Open (NO) A momentary switch where one or more circuits are open when the switch actuator is at rest (the normal position.) Normally Closed (NC) A momentary switch where one or more circuits are closed when the switch actuator is at rest (the normal position.) Power Rating A switches current handling capability measured in amperes, horsepower, lamp loads or combinations thereof, in conjunction with applicable voltage levels. L Rating Denotes the ability of a switch to handle the initial high inrush of a Tungsten Filament Lamp on AC voltage only. T Rating Denotes the ability of a switch to handle the initial high inrush of a tungsten filament lamp on AC or DC voltage. Typical European Rating 16 (4) A 250V ~ T85 µ resistive motor amperage voltage load load amperage amperage micro-gap AC max. operating (<3mm) temp. in approved centigrade Agency Country UL USA BEAB United Kingdom CSA Canada VDE Germany TUV Germany SEMKO Sweden NEMKO Norway KEMA Netherlands DEMKO Denmark UTE(USE) France SEV Switzerland OVE Austria IMQ Italy CCC China FIMKO Finland Mark Microgap (µ) European marking required for contact separation of less than 3mm. Switches with microgap (µ) approval are not acceptable as the safety disconnect of equipment from the main power source. The equipment requires an additional means for safe disconnection from the main power source such as a cord and plug. Bulb Life Neon 25,000 hours Incandescent 25,000+ hours LED 100,000 hours Lamp Characteristics Neon (120-240V) .002A Current Draw Incandescent 6V .20A Current Draw 12-14V .08A Current Draw 18V .04A Current Draw 24-28V .04A Current Draw www.carlingtech.com 75 Carling Technologies 76 Notes ™ www.carlingtech.com Carling Technologies ™ Other Carling Technologies Catalogs Transforming Customer Needs into Customer Solutions At Carling Technologies, we do much more than manufacture electrical components. We engineer powerful solutions. Working closely with your product team, we can tailor switching and circuit protection solutions that meet your application needs — cost effectively. Since our founding in 1920, there are few products we haven’t turned on, fewer industries that haven’t turned to us. With five ISO registered manufacturing locations and technical sales offices worldwide, Carling Technologies now ranks among the world’s largest privately owned manufacturers of hydraulic/magnetic circuit breakers, thermal circuit protectors, electrical switches and assemblies, power distribution centers and electronic control systems. What makes all our switches and controls especially attractive is their superior performance and reliability ––– both hallmarks of Carling Technologies. We have over 2000 employees working through offices and manufacturing sites across the globe, providing engineered solutions to leading electronic and industrial OEMs in a variety of industries, including: • Electronics (telecom, medical, computers, office automation) • Transportation (on/off road vehicles, trucks, buses, boats) • Commercial Facilities Control • Industrial Controls • Appliances • Factory Automation Power Distribution Centers Thermal Circuit Protectors This catalog details This catalog Carling’s thermal cir- includes the com- cuit protection prod- plete line of stan- ucts. Thermal pro- dard AC and DC tectors range from Power Distribution 0.1 to 40 amps. Centers and Battery Front Panel Snap-in Disconnects. All Mounting styles and products are Quick Connect designed to fit into Terminals are includ- industry standard ed. Worldwide certifications, including UL1500, racks, from 1RU to 3RU, and utilize Carling TUV and CE marked. hydraulic/magnetic circuit breakers. Circuit Protection Digital Switching Systems We look forward to helping you create safe, reliable products that exceed the tough demands of today’s applications. You’ll find our commitment to excellence consistently delivers “Quality by Design,” our company’s mission. Our commitment to quality products begins with our investment in research and development. Not only does Carling have a team of highly-qualified engineers on staff, we equip them with the industry’s most advanced computer-aided design tools. Our engineering team will work closely with yours to advance your project from initial product concepts to final design and manufacturing. Using industry-leading CAD/CAM software, Carling engineers can evaluate multiple design alternatives as well as develop products, tooling and manufacturing processes concurrently. The result? Functionally superior, aesthetically pleasing products –– produced faster and at a lower cost. This catalog details This catalog details the complete line of Carling’s Digital Carling circuit protec- Switching Systems, tion products includWe can even share electronic files that can be easily incorporated into the rest of your design. Just one more reason you’ll think of Carling as much more than an approved vendor, but rather as a proven partner. including the ing hydraulic/mag- Electronic Control netic circuit break- System III, (ECS III). ers, thermal circuit Our automated call center system ensures that your calls are routed to the right Customer Care person for prompt attention. Our customer care personnel are technically trained to discuss your requirements and provide the advice and services you expect from Carling Technologies. Each member of the Carling Customer Care team is technically trained on our standard products, and Application Engineers are also available to answer your more advanced technical questions. In addition, Carling is proud to offer a global network of fully trained representatives and distributors, who are always ready to service you. The ECS III features protectors, and the latest in digital ground fault break- multiplex technology, ers. Breakers range from 0.1 to 700 amps Hi-inrush delay curves, Front Panel Snap-in Mounting styles, Rockerguard Bezels, Dual-Coil functions, and Quick Connect Terminals are included. Worldwide certifications, creating a safer and fully configurable control system for the marine environment. The ECS III eliminates complex wiring while increasing switching features and functionality, and simplifies troubleshooting. including UL1500, UL489 and CE marked. www.carlingtech.com www.carlingtech.com Worldwide Headquarters Carling Technologies, Inc., Connecticut, USA (860) 793-9281, fax: (860) 793-9231 e-mail: [email protected] www.carlingtech.com Switches and Controls Eastern U.S. and Eastern Canada: (860)586-8413, fax: (860) 586-8513 e-mail: [email protected] Rocker, Toggle, Pushbutton & Rotary Midwestern U.S.: (815) 653-9333, fax: (815) 653-2206 e-mail: [email protected] Western U.S., Western Canada, Mexico and South America: (972) 509-0807, fax: (972) 509-0368 e-mail: [email protected] Europe/Middle East/Africa Headquarters Carling Technologies Ltd., Devon, England Int + 44 1392-364422, fax: Int + 44 1392-364477 e-mail: [email protected] Southern Europe: Carling Technologies SARL Int + 33 3 84 43 0706, fax: Int + 33 3 84 43 14 44 e-mail: [email protected] Switches and Controls 304 Central Europe: Carling Technologies GmbH Int + 49 700 02275464, fax: Int + 49 6104 789363 e-mail: [email protected] Asia-Pacific Headquarters Carling Technologies, Asia-Pacific Ltd., Kowloon, Hong Kong Int + 852-2737-2277, fax: Int + 852-2736-9332 e-mail: [email protected] Japan Int + 813-5789-2925, fax: Int + 813-5789-2927 e-mail: [email protected] SW304_9_03 Rocker, Toggle, Pushbutton & Rotary China Int + 86-21-6390-6916, fax: Int + 86-21-6390-6918 e-mail: [email protected]