MILITARY MI-J00 10-50W DC-DC CONVERTER MODULE FEATURES • • • • • • • • • • Inputs: 28 Vdc per MIL-STD-704D/E/F 155 Vdc per MIL-STD-1399A 270 Vdc per MIL-STD-704D/E/F Single output: 2 – 48 Vdc Up to 23 W/in 3 MIL-STD-810 environments Efficiency: Up to 90% Remote sense Current limit ZCS power architecture Low noise FM control Size: 2.28" x 2.4" x 0.5" (57,9 x 61,0 x 12,7 mm) PARAMETER Output temperature drift Output noise - pp PRODUCT INFORMATION The MI-J00 family of miniaturized DC-DC converters is designed for applications utilizing distributed power architectures. Based on Vicor’s VI-200 / VI-J00 family of zero-current switching, component-level, DC-DC converters, the MI-J00 family offers exceptional performance in terms of power density, efficiency, noise, ease of use, and reliability. The MI-J00 family meets all steady-state, transient and under / overvoltage requirements of MIL-STD-704D/E/F for both 28 Vdc input (MI-J2X) and 270 Vdc input (MIJ6X), and the worst case envelope of MIL-STD-1399A for 155 Vdc input (MI-J5X). The output voltage can be externally trimmed or programmed from 50% to 110% of nominal output. Current limiting, remote sense, and an inhibit pin all combine to offer a high degree of protection, versatility, and reliability for power systems. Fully encapsulated in Vicor’s industry standard package, the MI-J00 family units meet MIL-STD-810 environmental testing requirements for humidity, fungus, salt-fog, explosive atmosphere, acceleration, vibration, and shock. GENERAL SPECIFICATIONS (At TBP = 25°C, nominal line and 75% unless otherwise specified) PARAMETER INPUT Output voltage trimming[a] Remote sense compensation Current limit Short circuit current TYPE MAX 0.01 1.0 100 0.02 1.5 150 %/°C % Vnom mV 110 125 130 % Vnom Vdc % Inom % Inom 6.0 Vdc Vdc mA 75 Vrms Vrms Vrms pF 50 0.5 105 105 UNIT NOTE Whichever is greater 20 MHz BW Auto restart CONTROL PIN Gate in high threshold Gate in low threshold Gate in low current 6.0 0.65 ISOLATION Isolation (input to output) Isolation (output to baseplate) Isolation (input to baseplate) Input / output capacitance 3,000 500 1,500 50 ENVIRONMENTAL – MIL-STD-810 Altitude - Method 500.2 Humidity - Method 507.2 70,000 88 / 240 feet % / hrs Acceleration - Method 513.3 Vibration - Method 514.3 9.0 20 g g Shock - Method 516.3 40 g Procedure II Procedure I, cycle 1 Procedure II Procedure I, category 6 Procedure I RELIABILITY – MIL-HDBK-217F (MI-J2L-MY) 25°C Ground Benign: G.B. 50°C Naval Sheltered: N.S. 65°C Airborne Inhabited Cargo: A.I.C. 3,732 672 1,000 hrs 1,000 hrs 526 1,000 hrs 80 – 90 0.14 % °C/W THERMAL MIN TYP MAX UNIT NOTE Input voltage range See input voltage chart on the next page No load power dissipatio 1.35 2.0 Watts OUTPUT Set point accuracy 0.5 1.0 % Vnom Load / line regulation 0.05 0.2 % Vnom 0.2 0.5 % Vnom LL to HL,| 10% to FL LL to HL, NL to 10% Efficiency Baseplate to sink Thermal shut down Baseplate operating temperature With thermal pads N/A +100 Storage temperature +125 °C °C See product grade See product grade MECHANICAL SPECIFICATIONS Weight [a] 430 MIN 3.7 (107) ounces (grams) 10 V, 12 V, and 15 V outputs, standard trim range ±10%. Consult factory for wider trim range. Doc. No. PBC9 Rev.C 28-4-11 MI-J00 CONFIGURATION CHART MI-J - Input Voltage Nominal Semi-custom modules available: Consult factory. 2 5 6 7 [b] 16 V operation at 75% load. [c] These units rated at 75% load from 125 – 150 Vin: MI-J6Z-xY • MI-J6Y-xY • MI-J60-xY = = = = 28 V 155 V 270 V 165 V Range Product Grade Operating Temp. Transient 18 – 50 V[b] 100 – 210 V 125 – 400 V[c] I M 60 V 230 V 475 V Z=2V Y = 3.3 V 0=5V X = 5.2 V W = 5.5 V V = 5.8 V –40°C to +100°C –55°C to +100°C 100 – 310 V Output Voltage 28 Vdc input per MIL-STD 704D/E/F 155 Vdc input per MIL-STD-1399A 270 Vdc input per MIL-STD-704D/E/F = = MILITARY 10-50W DC-DC CONVERTER MODULE T = 6.5 V R = 7.5 V M = 10 V 1 = 12 V P = 13.8 V 2 = 15 V Output Power / Current N = 18.5 V 3 = 24 V L = 28 V J = 36 V K = 40 V 4 = 48 V A Z Y = = = ≥5 V <5 V 10 W 25 W 50 W — 5A 10 A PRODUCT GRADE SPECIFICATIONS PRODUCT GRADE PARAMETER I-GRADE M-GRADE Storage temperature –55°C to +125°C –65°C to +125°C Operating temperature (baseplate) –40°C to +100°C –55°C to +100°C Power cycling burn-in 12 hrs, 29 cycles 96 hrs, 213 cycles Temperature cycled with power off 17°C per minute rate of change 12 cycles –65°C to +100°C 12 cycles –65°C to +100°C –40°C, +80°C –55°C, +80°C Test data supplied at these temperatures[d] Warranty Environmental compliance Derating 2 years 2 years MIL-STD-810 MIL-STD-810 NAVMAT P-4855-1A NAVMAT P-4855- 1A [d] Test data available for review or download from vicorpower.com MECHANICAL DRAWING 2.28 (57,9) 0.49 (12,4) 0.30±0.015 (7,6)±(0,38) 1.30 (33,0) 0.65 (16,5) 4 9 3 2.10 (53,4) 0.15 (3,8) 0.080 Dia (2) places Solder plate over copper alloy 8 MI-J00 7 2 6 1 5 1.40 1.00 (35,6) 0.70 (25,4) 0.40 (17,8) (10,2) 0.35± 0.015 (8,9)±(0,38) FULL R Function +In Gate In Gate Out –In +Out +Sense Trim –Sense –Out 0.040 (1,0) Dia (7) places Solder plate over copper alloy 0.15 (3,8) Product ID this surface 1.90 (48,3) Pin # 1 2 3 4 5 6 7 8 9 0.30 (7,6) Min. 0.22 (5,6) Min. 0.50 (12,7) 2.40 (61,0) 1.75 (44,4) Max. +0.030 (0,76) -0.000 (0) .01 0.12 (3,0) Doc. No. PBC9 Rev.C 28-4-11 Aluminum Base Powering Progress – www.powerbox.com.au 431