Data Sheet MI-J00 Features • Inputs: 28 Vdc per MIL-STD-704D/E/F 155 Vdc per MIL-STD-1399A 270 Vdc per MIL-STD-704D/E/F • Single output: 2 – 48 Vdc • Up to 23 W/in3 • MIL-STD-810 environments • Up to 90% efficiency • Remote sense • Current limit • ZCS power architecture • Low noise FM control • Size: 2.28" x 2.4" x 0.5" (57,9 x 61,0 x 12,7 mm) Product Highlights DC-DC Converters 10 to 50 Watts Converter Selection Chart MI-J Semi-custom modules available, consult factory. The MI-J00 family of DC-DC converters is designed for applications utilizing distributed power architectures. Based on Vicor’s VI-200 / VI-J00 family of zero-current switching, component-level DC-DC converters, the MI-J00 family offers exceptional performance in terms of power density, efficiency, noise, ease of use, and reliability. The MI-J00 family meets all steady-state, transient and under/overvoltage requirements of MIL-STD-704D/E/F for both 28 Vdc input (MI-J2X) and 270 Vdc input (MI-J6X), and the worst case envelope of MIL-STD-1399A for 155 Vdc input (MI-J5X). The output voltage can be externally trimmed or programmed from 50% to 110% of nominal output. Current limiting, remote sense, and an inhibit pin all combine to offer a high degree of protection, versatility, and reliability for power systems. Fully encapsulated in Vicor’s industry standard package, the MI-J00 family meets MIL-STD-810 environmental testing requirements for humidity, fungus, salt-fog, explosive atmosphere, acceleration, vibration, and shock. Input Voltage Nominal 2 = 28 V [a] [b] [c] Transient [a] Range 18 – 50 V [b] Notes 60 V 28 Vdc input per MIL-STD 704D/E/F 5 = 155 V 100 – 210 V 230 V 155 Vdc input per MIL-STD-1399A 6 = 270 V 125 – 400 V [c] 475 V 270 Vdc input per MIL-STD-704D/E/F 7 = 165 V 100 – 310 V n/a Transient voltage for 1 second. 16 V operation at 75% load. These units rated at 75% load from 125 – 150 Vin: MI-J6Z-xY, MI-J6Y-xY, MI-J60-xY Output Voltage Z = 2.0 V 1 = 12 V Y = 3.3 V P = 13.8 V 0 = 5.0 V 2 = 15 V X = 5.2 V N = 18.5 V W = 5.5 V 3 = 24 V V = 5.8 V L = 28 V T = 6.5 V J = 36 V R = 7.5 V K = 40 V M = 10 V 4 = 48 V Product Grade Temperatures (°C) Operating Storage I = –40 to +100 M = –55 to +100 I = –55 to +125 M = –65 to +125 Output Power/Current Vout ≥5V A = 10 W Z = 25 W Y = 50 W <5 V A= — Z =5A Y = 10 A Packaging Options Standard: Slotted baseplate SlimMod: Flangeless baseplate, option suffix: - S Example: MI - JXX - XX - S FinMod: Finned heat sink, option suffix: - F1, -F2, -F3 and - F4 Examples: MI - JXX - XX -F1, 0.25" fins, longitudinal MI - JXX - XX -F2, 0.50" fins, longitudinal MI - JXX - XX -F3, 0.25" fins, transverse MI - JXX - XX -F4, 0.50" fins, transverse Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 MI-J00 DC-DC Converters 10 to 50 Watts Set your site on VICOR at vicorpower.com Rev. 1.1 Page 1 of 6 CONVERTER SPECIFICATIONS (typical at TBP = 25°C, nominal line and 75% load, unless otherwise specified) INPUT SPECIFICATIONS Parameter Min Inrush charge Typ 60 x 10 Input reflected ripple current – pp Max -6 100 x 10 Units -6 Nominal line, full load Vout dB 120 Hz, nominal line Vout dB 2400 Hz, nominal line ( ) 20+ 20 Log ( Vin ) 30+ 20 Log Vin No load power dissipation Nominal line IIN 10% Input ripple rejection Coulombs Test Conditions 1.35 2 Watts Typ Max Units 0.5 1 %VNOM 0.05 0.2 %VNOM LL to HL, 10% to Full Load 0.2 0.5 %VNOM LL to HL, No Load to 10% Output temperature drift 0.01 0.02 % / °C Over rated temperature Long term drift 0.02 OUTPUT CHARACTERISTICS Parameter Min Setpoint accuracy Load/line regulation %/1K hours 100 150 mV 1.0 1.5 %VNOM 110 %VNOM Output ripple – pp Trim range [a] 50 Total remote sense compensation 0.5 Current limit 105 125 %INOM Short circuit current 105 130 %INOM [a] Test Conditions Whichever is greater 20 MHz bandwidth Volts Automatic restart 10 V, 12 V and 15 V outputs, standard trim range ±10%. Consult factory for wider trim range. CONTROL PIN SPECIFICATIONS Parameter Min Typ Max Units Gate out impedance 50 - Gate in impedance 1000 - Gate in high threshold Gate in low threshold 6 0.65 Gate in low current Use open collector Volts 6 Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 Volts Test Conditions mA MI-J00 DC-DC Converters 10 to 50 Watts Set your site on VICOR at vicorpower.com Rev. 1.1 Page 2 of 6 CONVERTER SPECIFICATIONS (cont.) DIELECTRIC WITHSTAND CHARACTERISTICS Parameter Input to output Output to baseplate Input to baseplate Min Typ Units Test Conditions 3,000 VRMS Baseplate earthed 500 VRMS 1,500 VRMS Input to output capacitance Max 50 75 pF Typ Max Units THERMAL CHARACTERISTICS Parameter Min Efficiency Test Conditions 80 – 90% Baseplate to sink 0.14 °C/Watt With thermal pads ENVIRONMENTAL – MIL-STD-810D Parameter Min Typ Max Units Test Conditions Procedure II Altitude - method 500.2 70,000 feet Humidity - method 507.2 88/ 240 %/ hours Acceleration - method 513.3 9 g Procedure II Vibration - method 514.3 20 g Procedure I, category 6 Shock - method 516.3 40 g Procedure I Procedure I, cycle 1 RELIABILITY - MIL-HDBK-217F (MI-J2L-MY) Parameter Min Typ Max Units 25°C Ground Benign: G.B. 3,732 1,000 hours 50°C Naval Sheltered: N.S. 672 1,000 hours 65°C Airborne Inhabited Cargo: A.I.C. 526 1,000 hours Test Conditions MECHANICAL SPECIFICATIONS Parameter Min Typ Max Units Weight 3.5 101 3.7 107 3.8 109 Ounces Grams Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 MI-J00 DC-DC Converters 10 to 50 Watts Set your site on VICOR at vicorpower.com Test Conditions Rev. 1.1 Page 3 of 6 CONVERTER SPECIFICATIONS (cont.) PRODUCT GRADE SPECIFICATIONS Parameter I-Grade M-Grade Storage temperature -55°C to +125°C -65°C to +125°C Operating temperature (baseplate) -40°C to +100°C -55°C to +100°C 12 hours, 29 cycles 96 hours, 213 cycles 12 cycles -65°C to +100°C 12 cycles -65°C to +100°C -40°C, +80°C -55°C, +80°C 2 years 2 years MIL-STD-810 MIL-STD-810 NAVMAT P-4855-1A NAVMAT P-4855-1A Power cycling burn-in Temperature cycled with power off 17°C per minute rate of change Test data supplied at these temperatures [a] Warranty Environmental compliance Derating [a] Test data available for review or download from vicorpower.com ENVIRONMENTAL QUALIFICATIONS Parameter Qualification MIL-STD-810D, Method 500.2, Procedure III, explosive decompression (40 K ft.). Altitude MIL-STD-810D, Method 500.2, Procedure II, 40,000 ft., 1000 – 1500 ft./ min. to 70,000 ft., unit functioning Explosive Atmosphere MIL-STD-810C, Method 511.1, Procedure I MIL-STD-810D, Method 514.3, Procedure I, category 6, helicopter, 20 g Vibration MIL-STD-810D, Method 514.3 random: 10 – 300 Hz @ 0.02 g 2 /Hz, 2000 Hz @ 0.002 g 2 / Hz, 3.9 total G rms 3 hrs / axis. Sine: 30 Hz @ 20 g, 60 Hz @ 10 g, 90 Hz @ 6.6 g, 120 Hz @ 5.0 g, 16.0 total G rms, 3 axes MIL-STD-810E, Method 514.4, Table 514.4-VII, ±6 db/ octave, 7.7 G rms, 1hr/ axis MIL-STD-810D, Method 516.3, Procedure I, functional shock, 40 g MIL-STD-202F, Method 213B, 18 pulses, 60 g, 9 msec Shock MIL-STD-202F, Method 213B, 75 g, 11 ms saw tooth shock MIL-STD-202F, Method 207A, 3 impacts / axis, 1, 3, 5 feet Acceleration MIL-STD-810D, Method 513.3, Procedure II Operational test, 9 g for 1 minute along 3 mutually perpendicular axes Humidity MIL-STD-810D, Method 507.2, Procedure I, cycle I, 240 hrs, 88% relative humidity Solder Test MIL-STD-202, Method 208, 8 hr. aging Fungus MIL-STD-810C, Method 508.1 Salt-Fog MIL-STD-810C, Method 509.1 Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 MI-J00 DC-DC Converters 10 to 50 Watts Set your site on VICOR at vicorpower.com Rev. 1.1 Page 4 of 6 MECHANICAL DRAWING .49 (12,4) .30±.015 (7,6)±(0,38) 2.28 (57,9) 1.30 (33,0) .65 (16,5) Standard RoHS 0.080 Dia (2) places Solder plate over copper alloy 0.080 Dia (2) places Matte tin over copper alloy Pin # 9 3 8 VI-J00 MI-J00 2.10 (53,4) 2 1 .15 (3,8) 7 6 5 1.40 1.00 (35,6) .70 (25,4) .40 (17,8) (10,2) .35± .015 (8,9)±(0,38) Standard 0.040 (1,0) Dia (7) places Solder plate over copper alloy FULL R .15 (3,8) Function +In 1 4 2 Gate In 3 Gate Out 4 -In 5 +Out 6 +Sense 7 Trim 8 –Sense 9 –Out RoHS 0.040 Dia (7) places Matte tin over copper alloy 2.40 (61,0) Product ID this surface 1.90 (48,3) .30 (7,6) Min. .22 (5,6) Min. .50 (12,7) 1.75 (44,4) Max. +.030 (0,76) -.000 (0) .01 .12 (3,0) Aluminum Base Note: For alternate package options refer to the mechanical drawing page of vicorpower.com Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 MI-J00 DC-DC Converters 10 to 50 Watts Set your site on VICOR at vicorpower.com Rev. 1.1 Page 5 of 6 Warranty Vicor products are guaranteed for two years from date of shipment against defects in material or workmanship when in normal use and service. This warranty does not extend to products subjected to misuse, accident, or improper application or maintenance. Vicor shall not be liable for collateral or consequential damage. This warranty is extended to the original purchaser only. EXCEPT FOR THE FOREGOING EXPRESS WARRANTY, VICOR MAKES NO WARRANTY, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Vicor will repair or replace defective products in accordance with its own best judgement. For service under this warranty, the buyer must contact Vicor to obtain a Return Material Authorization (RMA) number and shipping instructions. Products returned without prior authorization will be returned to the buyer. The buyer will pay all charges incurred in returning the product to the factory. Vicor will pay all reshipment charges if the product was defective within the terms of this warranty. Information published by Vicor has been carefully checked and is believed to be accurate; however, no responsibility is assumed for inaccuracies. Vicor reserves the right to make changes to any products without further notice to improve reliability, function, or design. Vicor does not assume any liability arising out of the application or use of any product or circuit; neither does it convey any license under its patent rights nor the rights of others. Vicor general policy does not recommend the use of its components in life support applications wherein a failure or malfunction may directly threaten life or injury. Per Vicor Terms and Conditions of Sale, the user of Vicor components in life support applications assumes all risks of such use and indemnifies Vicor against all damages. Vicor’s comprehensive line of power solutions includes high density AC-DC and DC-DC modules and accessory components, fully configurable AC-DC and DC-DC power supplies, and complete custom power systems. Information furnished by Vicor is believed to be accurate and reliable. However, no responsibility is assumed by Vicor for its use. Vicor components are not designed to be used in applications, such as life support systems, wherein a failure or malfunction could result in injury or death. All sales are subject to Vicor’s Terms and Conditions of Sale, which are available upon request. Specifications are subject to change without notice. Intellectual Property Notice Vicor and its subsidiaries own Intellectual Property (including issued U.S. and Foreign Patents and pending patent applications) relating to the products described in this data sheet. Interested parties should contact Vicor's Intellectual Property Department. Vicor Corporation 25 Frontage Road Andover, MA, USA 01810 Tel: 800-735-6200 Fax: 978-475-6715 email Customer Service: [email protected] Technical Support: [email protected] Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 MI-J00 DC-DC Converters 10 to 50 Watts Set your site on VICOR at vicorpower.com Rev. 1.1 11/08