MILITARY MI-200 50-100W DC-DC CONVERTER - BOOSTER MODULE FEATURES • • • • • • • • • • • • Inputs: 28 Vdc per MIL-STD-704D/E/F 155 Vdc per MIL-STD-1399A 270 Vdc per MIL-STD-704D/E/F Single output: 2 – 48 Vdc Up to 23 W/in 3 MIL-STD-810 environments Efficiency: Up to 90% Remote sense Current limit OVP and thermal shut down Power boosters for higher power outputs ZCS power architecture Low noise FM control Size: 4.6" x 2.4" x 0.5" (116,8 x 61,0 x 12,7 mm) PARAMETER PRODUCT INFORMATION The MI-Family is designed for applications utilizing distributed power architecture and is based on Vicor’s VI-200 / VI-J00 family of zero-current switching, component level DC-DC converters. Operating at frequencies up to 1 MHz, the MI-Family offers exceptional performance in terms of power density, efficiency, noise, ease of use, and reliability. Fully encapsulated in Vicor’s industry standard package, the MI-Family meets MIL-STD-810 environmental requirements for humidity, fungus, saltfog, explosive atmosphere, acceleration, vibration, and shock. MIN Output temperature drift Output noise - pp [a] Output voltage trimming Remote sense compensation OVP set point Current limit 50 0.5 115 105 [b] Short circuit current TYPE MAX 0.01 1.0 100 0.02 1.5 150 %/°C % Vnom mV 110 135 125 % Vnom Vdc % Vnom % Inom 130 % Inom 125 20 UNIT Gate in high threshold Gate in low threshold Gate In low current Power sharing accuracy 6.0 0.65 6.0 1.05 0.95 Isolation (input to output) Isolation (output to baseplate) Isolation (input to baseplate) Input / output capacitance GENERAL SPECIFICATIONS Altitude - Method 500.2 Humidity - Method 507.2 Vdc Vdc mA 3,000 500 1,500 50 75 Vrms Vrms Vrms pF 70,000 88 / 240 feet % / hrs 9.0 20 g g 40 g (At TBP = 25°C, nominal line and 75% load, unless otherwise specified) TYP MAX UNIT NOTE Input voltage range See input voltage chart No load power dissipation 1.35 2.0 Watts OUTPUT Set point accuracy 0.5 1.0 % Vnom Load / line regulation 0.05 0.2 0.2 0.5 % Vnom LL to HL, 10% to FL % Vnom LL to HL, NL to 10% Acceleration - Method 513.3 Vibration - Method 514.3 Shock - Method 516.3 [b] [c] 428 10 V, 12 V, and 15 V outputs, standard trim range ±10%. Consult Powerbox sales for wider trim range Output voltages of 5 V or less incorporate foldback current limiting; outputs of 10 V and above provide constant current limiting No over temperature protection in booster modules Procedure II Procedure I, cycle 1 Procedure II Procedure I, category 6 Procedure I RELIABILITY – MIL-HDBK-217F (MI-22L-MW) 25°C Ground Benign: G.B. 50°C Naval Sheltered: N.S. 65°C Airborne Inhabited Cargo: A.I.C. 3,552 639 501 1,000 hrs 1,000 hrs 1,000 hrs 80 – 90 0.07 % °C/W THERMAL Efficiency Baseplate to sink [c] [a] Latching Auto restart ISOLATION ENVIRONMENTAL – MIL-STD-810 MIN Whichever is greater 20 MHz BW CONTROL PIN Standard features such as wide output trimming / programming, current limiting, remote sense, output inhibit, and latching OVP and OTP combine to offer the highest degree of protection, versatility, and reliability for power systems.. PARAMETER INPUT NOTE Thermal shut down +90 Baseplate operating temperature +95 Storage temperature +105 +85 °C °C +100 °C With thermal pads Latching See product grade See product grade MECHANICAL SPECIFICATIONS Weight 7.3 (208) ounces (grams) Doc. No. PBC9 Rev.C 28-4-11 MI-200 CONFIGURATION CHART MI - 2 - Input Voltage NOMINAL Semi-custom driver and booster modules available: Consult factory. 2 5 6 7 [d] 16 V operation at 75% load. [e] These units rated at 75% load from 125 – 150 Vin: MI-26Z-xV • MI-26Y-xV • MI-260-xW = = = = RANGE TRANSIENT 18 – 50 V[d] 100 – 210 V 125 – 400 V[e] 100 – 310 V 28 V 155 V 270 V 165 V Product Grade Operating Temp. 28 Vdc input per MIL-STD 704D/E/F 155 Vdc input per MIL-STD-1399A 270 Vdc input per MIL-STD-704D/E/F Z=2V Y = 3.3 V 0=5V X = 5.2 V W = 5.5 V V = 5.8 V T = 6.5 V[f] R = 7.5 V[f] M = 10 V 1 = 12 V P = 13.8 V 2 = 15 V = = –40°C to +85°C –55°C to +85°C Output Power / Current Output Voltage [f] 75 W max power for 28 V input I M 60 V 230 V 475 V MILITARY 50-100W DC-DC CONVERTER - BOOSTER MODULE N = 18.5 V 3 = 24 V L = 28 V J = 36 V K = 40 V 4 = 48 V Y X W V = = = = 5V <5 V 50 W 75 W 100 W — 10 A 15 A 20 A 30 A For additional power, 100 W and 75 W booster modules are available. Change MI-2xx-xx to MI-Bxx-xx. PRODUCT GRADE SPECIFICATIONS PRODUCT GRADE PARAMETER I-GRADE M-GRADE Storage temperature –55°C to +100°C –65°C to +100°C Operating temperature (baseplate) –40°C to +85°C –55°C to +85°C Power cycling burn-in 12 hrs, 29 cycles 96 hrs, 213 cycles Temperature cycled with power off 12 cycles 17°C per minute rate of change –65°C to +100°C Test data supplied at these temperatures [g] –40°C, +80°C 12 cycles –65°C to +100°C –55°C, +80°C Warranty Environmental compliance Derating 2 years MIL-STD-810 2 years MIL-STD-810 NAVMAT P-4855-1A NAVMAT P-4855-1A [g] Test data available for review or download from vicorpower.com MECHANICAL DRAWING 0.50 (12,7) 0.30±0.015 (7,6)±(0,38) 2.10 (53,3) 0.15 (3,8) in (mm) 1.80 (45,7) 4.60 (116,8) 3.60 (91,4) 0.080 (2,0) Dia (2) places Solder plate over copper alloy 4 9 3 2 8 7 6 1 5 MI-200 FULL R 0.15 (3,8) Product ID this surface 1.40 1.00 (35,6) 0.70 (25,4) 0.40 (17,8) (10,2) 0.35±0.015 (8,9)±(0,38) 0.040 (1,0) Dia (7) places Solder plate over copper alloy Pin # 1 2 3 4 5 6* 7* 8* 9 Function +In Gate In Gate Out -In +Out +Sense Trim -Sense -Out * Do not connect on Booster modules 2.40 (61,0) 4.20 (106,7) 0.22 (5,6) MIN 0.50 (12,7) 0.30 (7,6)Min 1.75 (44,5) +0.030 (0,76) -0.000 (0) .01 0.12 (3,0) Doc. No. PBC9 Rev.C 28-4-11 Aluminum Base Powering Progress – www.powerbox.com.au 429