DC-DC Converters MI-J00 10 to 50 Watts Features & Benefits Packaging Options • Inputs: 28VDC per MIL-STD-704D/E/F 155VDC per MIL-STD-1399A 270VDC per MIL-STD-704D/E/F Standard: Slotted baseplate SlimMod: Flangeless baseplate, option suffix: - S Example: MI - JXX - XX - S • Single output: 2 – 48VDC FinMod: Finned heat sink, option suffix: - F1, -F2, -F3 and - F4 • Up to 23 W/in3 • MIL-STD-810 environments Examples: MI - JXX - XX -F1, 0.25” fins, longitudinal MI - JXX - XX -F2, 0.50” fins, longitudinal MI - JXX - XX -F3, 0.25” fins, transverse MI - JXX - XX -F4, 0.50” fins, transverse • Up to 90% efficiency • Remote sense • Current limit • ZCS power architecture • Low noise FM control Converter Selection Chart • Size: 2.28” x 2.4” x 0.5” (57,9 x 61,0 x 12,7mm) MI-J Semi-custom modules available, consult factory. Product Highlights The MI-J00 family of DC-DC converters is designed for applications utilizing distributed power architectures. Based on Vicor’s VI-200 / VI-J00 family of zero-current switching, component-level DC-DC converters, the MI-J00 family offers exceptional performance in terms of power density, efficiency, noise, ease of use, and reliability. The MI-J00 family meets the steady-state input voltage requirements of MIL-STD-704D/E/F for the 28VDC (MI-J2X) and 270VDC input (MI-J6X). The 155VDC input (MI-J5X) meets MIL-STD-1399A. When used with the MI-IAM input attenuator module, the 28V or 270V input MI-J00 converter meets the transient and spike requirements of MIL-STD-704, MIL STD-1275, and DO-160. Please refer to the MI-IAM data sheet for details. The output voltage can be externally trimmed or programmed from 50% to 110% of nominal output. Current limiting, remote sense, and an inhibit pin all combine to offer a high degree of protection, versatility, and reliability for power systems. Fully encapsulated in Vicor’s industry standard package, the MI-J00 family meets MIL-STD-810 environmental testing requirements for humidity, fungus, salt-fog, explosive atmosphere, acceleration, vibration, and shock. MI-J00 DC-DC Converters Page 1 of 6 Input Voltage Nominal RangeTransient[a]Notes 2=28V 18–50V [b]60V28VDC input per MIL-STD 704D/E/F 5=155V 100–210V 6=270V 125–400V [c]475V270VDC 7=165V 100–310V [a] Transient voltage for 1 second. [b] 16 V operation at 75% load. [c] These units rated at 75% load from 230V 1= 12V Y= 3.3V P= 13.8V 0= 5.0V 2= 15V X= 5.2V N= 18.5V W= 5.5V 3= 24V V= 5.8V L= 28V T= 6.5V J= 36V R= 7.5V K= 40V M= 10V 4= 48V Rev 1.2 06/2016 input per MIL-STD-704D/E/F n/a 125 – 150VIN: MI-J6Z-xY, MI-J6Y-xY, MI-J60-xY Output Voltage Z= 2.0V 155VDC input per MIL-STD-1399A vicorpower.com 800 927.9474 Product Grade Temperatures (°C) OperatingStorage I = –40 to +100 I = –55 to +125 M = –55 to +100 M = –65 to +125 Output Power/Current Vout ≥ 5 V A=10W Z =25W Y=50W <5 V A= — Z =5A Y =10A MI-J00 Converter Specifications (Typical at TBP =25°C, nominal line and 75% load, unless otherwise specified) INPUT SPECIFICATIONS Parameter Min TypMax Inrush charge Input reflected ripple current – pp -6 -6 60 x 10 100 x 10 Units Coulombs 10% IIN Nominal line Nominal line, full load ( ) 120Hz, nominal line ( ) 2400Hz, nominal line 30+20 Log VIN dB VOUT Input ripple rejection 20+20 Log VIN dB VOUT No load power dissipation Test Conditions 1.35 2 Watts OUTPUT CHARACTERISTICS Parameter Min TypMax Setpoint accuracy 0.5 Units 1 Test Conditions %VNOM 0.050.2%VNOM Load/line regulation 0.2 0.5%VNOM LL to HL, 10% to Full Load Output temperature drift 0.01 Over rated temperature Long term drift 0.02 0.02 % / °C LL to HL, No Load to 10% %/1K hours 100150 mV Whichever is greater Output ripple – pp 20 MHz bandwidth 1.0 1.5%VNOM Trim range [a] 50 110%VNOM Total remote sense compensation 0.5 Volts Current limit 105 Short circuit current 105 [a] 125 %INOM Automatic restart 130%INOM 10V, 12V and 15V outputs, standard trim range ±10%. Consult factory for wider trim range. CONTROL PIN SPECIFICATIONS Parameter Min TypMax Gate out impedance Gate in impedance 50 MI-J00 DC-DC Converters Page 2 of 6 Ω 6 Volts 0.65 Volts Gate in low current Rev 1.2 06/2016 Test Conditions Ω 1000 Gate in high threshold Gate in low threshold Units 6 mA vicorpower.com 800 927.9474 Use open collector MI-J00 Converter Specifications (cont.) DIELECTRIC WITHSTAND CHARACTERISTICS Parameter Min TypMax Units Test Conditions Input to output 3,000 VRMS Baseplate earthed 500 VRMS 1,500 VRMS Output to baseplate Input to baseplate Input to output capacitance 50 75 pF THERMAL CHARACTERISTICS Parameter Min TypMax Efficiency Units Test Conditions °C/Watt With thermal pads Units Test Conditions 80 – 90% Baseplate to sink 0.14 ENVIRONMENTAL – MIL-STD-810D Parameter Min TypMax Altitude - method 500.2 70,000 feet Humidity - method 507.2 88/240 %/hours Procedure II Procedure I, cycle 1 Acceleration - method 513.3 9 g Procedure II Vibration - method 514.3 20 g Procedure I, category 6 Shock - method 516.3 40 g Procedure I RELIABILITY - MIL-HDBK-217F (MI-J2L-MY) Parameter Min TypMax Units 25°C Ground Benign: G.B. 3,732 1,000 hours 50°C Naval Sheltered: N.S. 672 1,000 hours 65°C Airborne Inhabited Cargo: A.I.C. 526 1,000 hours Test Conditions MECHANICAL SPECIFICATIONS Parameter Min TypMax Weight 3.5 3.7 3.8Ounces 101107109Grams MI-J00 DC-DC Converters Page 3 of 6 Rev 1.2 06/2016 Units vicorpower.com 800 927.9474 Test Conditions MI-J00 Converter Specifications (cont.) PRODUCT GRADE SPECIFICATIONS Parameter I-GradeM-Grade Storage temperature -55°C to +125°C -65°C to +125°C Operating temperature (baseplate) -40°C to +100°C -55°C to +100°C 12 hours, 29 cycles 96 hours, 213 cycles 12 cycles -65°C to +100°C 12 cycles -65°C to +100°C -40°C, +80°C -55°C, +80°C 2 years 2 years MIL-STD-810 MIL-STD-810 NAVMAT P-4855-1A NAVMAT P-4855-1A Power cycling burn-in Temperature cycled with power off 17°C per minute rate of change Test data supplied at these temperatures [a] Warranty Environmental compliance Derating [a]Test data available for review or download from vicorpower.com ENVIRONMENTAL QUALIFICATIONS ParameterQualification Altitude MIL-STD-810D, Method 500.2, Procedure III, explosive decompression (40K ft.). MIL-STD-810D, Method 500.2, Procedure II, 40,000 ft., 1000 – 1500 ft./ min. to 70,000 ft., unit functioning Explosive Atmosphere MIL-STD-810C, Method 511.1, Procedure I MIL-STD-810D, Method 514.3, Procedure I, category 6, helicopter, 20g Vibration MIL-STD-810D, Method 514.3 random: 10 – 300Hz @ 0.02g 2 /Hz, 2000Hz @ 0.002g 2 / Hz, 3.9 total G rms 3 hrs/axis. Sine: 30Hz @ 20 g, 60Hz @ 10 g, 90Hz @ 6.6 g, 120Hz @ 5.0 g, 16.0 total G rms, 3 axes MIL-STD-810E, Method 514.4, Table 514.4-VII, ±6 db/octave, 7.7 G rms, 1hr/axis MIL-STD-810D, Method 516.3, Procedure I, functional shock, 40g Shock MIL-STD-202F, Method 213B, 18 pulses, 60g, 9 msec MIL-STD-202F, Method 207A, 3 impacts / axis, 1, 3, 5 feet Acceleration MIL-STD-810D, Method 513.3, Procedure II Operational test, 9g for 1 minute along 3 mutually perpendicular axes Humidity MIL-STD-810D, Method 507.2, Procedure I, cycle I, 240hrs, 88% relative humidity Solder Test MIL-STD-202, Method 208, 8hr. aging Fungus MIL-STD-810C, Method 508.1 Salt-Fog MIL-STD-810C, Method 509.1 MI-J00 DC-DC Converters Page 4 of 6 MIL-STD-202F, Method 213B, 75g, 11ms saw tooth shock Rev 1.2 06/2016 vicorpower.com 800 927.9474 MI-J00 VI-J00 Mechanical Diagram Mechanical Drawing .49 (12,4) .30±.015 (7,6)±(0,38) 2.28 (57,9) 1.30 (33,0) Standard 0.080 Dia (2) places Solder plate over copper alloy .65 (16,5) RoHS 0.080 Dia (2) places Matte tin over copper alloy Pin # 2.10 (53,4) 4 9 3 8 2 VI-J00 MI-J00 1 .15 (3,8) 7 6 5 1.40 1.00 (35,6) .70 (25,4) .40 (17,8) (10,2) Standard 0.040 (1,0) Dia (7) places Solder plate over copper alloy FULL R .15 (3,8) .12 (3,0) Gate Out 4 -In 5 +Out 8 –Sense 9 –Out 2.40 (61,0) .30 (7,6) Min. 1.75 (44,4) Max. +.030 (0,76) -.000 (0) .01 Aluminum Base Note: For alternate package options refer to the mechanical drawing page of vicorpower.com MI-J00 DC-DC Converters Page 5 of 6 +Sense Trim RoHS 0.040 Dia (7) places Matte tin over copper alloy .22 (5,6) Min. .50 (12,7) Gate In 3 7 Product ID this surface 1.90 (48,3) +In 2 6 .35± .015 (8,9)±(0,38) Function 1 Rev 1.2 06/2016 vicorpower.com 800 927.9474 MI-J00 Vicor’s comprehensive line of power solutions includes high density AC-DC and DC-DC modules and accessory components, fully configurable AC-DC and DC-DC power supplies, and complete custom power systems. Information furnished by Vicor is believed to be accurate and reliable. However, no responsibility is assumed by Vicor for its use. Vicor makes no representations or warranties with respect to the accuracy or completeness of the contents of this publication. Vicor reserves the right to make changes to any products, specifications, and product descriptions at any time without notice. Information published by Vicor has been checked and is believed to be accurate at the time it was printed; however, Vicor assumes no responsibility for inaccuracies. Testing and other quality controls are used to the extent Vicor deems necessary to support Vicor’s product warranty. Except where mandated by government requirements, testing of all parameters of each product is not necessarily performed. Specifications are subject to change without notice. Vicor’s Standard Terms and Conditions All sales are subject to Vicor’s Standard Terms and Conditions of Sale, which are available on Vicor’s webpage or upon request. Product Warranty In Vicor’s standard terms and conditions of sale, Vicor warrants that its products are free from non-conformity to its Standard Specifications (the “Express Limited Warranty”). This warranty is extended only to the original Buyer for the period expiring two (2) years after the date of shipment and is not transferable. UNLESS OTHERWISE EXPRESSLY STATED IN A WRITTEN SALES AGREEMENT SIGNED BY A DULY AUTHORIZED VICOR SIGNATORY, VICOR DISCLAIMS ALL REPRESENTATIONS, LIABILITIES, AND WARRANTIES OF ANY KIND (WHETHER ARISING BY IMPLICATION OR BY OPERATION OF LAW) WITH RESPECT TO THE PRODUCTS, INCLUDING, WITHOUT LIMITATION, ANY WARRANTIES OR REPRESENTATIONS AS TO MERCHANTABILITY, FITNESS FOR PARTICULAR PURPOSE, INFRINGEMENT OF ANY PATENT, COPYRIGHT, OR OTHER INTELLECTUAL PROPERTY RIGHT, OR ANY OTHER MATTER. This warranty does not extend to products subjected to misuse, accident, or improper application, maintenance, or storage. Vicor shall not be liable for collateral or consequential damage. Vicor disclaims any and all liability arising out of the application or use of any product or circuit and assumes no liability for applications assistance or buyer product design. Buyers are responsible for their products and applications using Vicor products and components. Prior to using or distributing any products that include Vicor components, buyers should provide adequate design, testing and operating safeguards. Vicor will repair or replace defective products in accordance with its own best judgment. For service under this warranty, the buyer must contact Vicor to obtain a Return Material Authorization (RMA) number and shipping instructions. Products returned without prior authorization will be returned to the buyer. The buyer will pay all charges incurred in returning the product to the factory. Vicor will pay all reshipment charges if the product was defective within the terms of this warranty. Life Support Policy VICOR’S PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR SYSTEMS WITHOUT THE EXPRESS PRIOR WRITTEN APPROVAL OF THE CHIEF EXECUTIVE OFFICER AND GENERAL COUNSEL OF VICOR CORPORATION. As used herein, life support devices or systems are devices which (a) are intended for surgical implant into the body, or (b) support or sustain life and whose failure to perform when properly used in accordance with instructions for use provided in the labeling can be reasonably expected to result in a significant injury to the user. A critical component is any component in a life support device or system whose failure to perform can be reasonably expected to cause the failure of the life support device or system or to affect its safety or effectiveness. Per Vicor Terms and Conditions of Sale, the user of Vicor products and components in life support applications assumes all risks of such use and indemnifies Vicor against all liability and damages. Intellectual Property Notice Vicor and its subsidiaries own Intellectual Property (including issued U.S. and pending patent applications) relating to the products described in this data sheet. No license, whether express, implied, or arising by estoppel or otherwise, to any intellectual property rights is granted by this document. Interested parties should contact Vicor’s Intellectual Property Department. Vicor Corporation 25 Frontage Road Andover, MA, USA 01810 Tel: 800-735-6200 Fax: 978-475-6715 email Customer Service: [email protected] Technical Support: [email protected] MI-J00 DC-DC Converters Page 6 of 6 Rev 1.2 06/2016 vicorpower.com 800 927.9474