General Specifications

General Specifications
Electrical Capacity (Resistive Load)
Power Level (silver): 6A @ 125V AC & 3A @ 250V AC
4A @ 30V DC for On-None-On & On-None-Off; 3A @ 30V DC for all other circuits
Logic Level (gold): 0.4VA maximum @ 28V AC/DC maximum (Applicable Range 0.1mA ~ 0.1A @ 20mV ~ 28V)
Logic/Power Level (gold over silver): Combines silver & gold ratings
Note: Find additional explanation of dual rating & operating range in Supplement section.
Other Ratings
Contact Resistance: 10 milliohms maximum for silver; 20 milliohms maximum for gold
Insulation Resistance: 1,000 megohms minimum @ 500V DC
Dielectric Strength: 1,000V AC minimum between contacts for 1 minute minimum;
1,500V AC minimum between contacts and case for 1 minute minimum
Mechanical Life: 100,000 operations minimum; 50,000 operations minimum for flat, locking & splashproof devices
Electrical Life: 25,000 operations minimum for silver; 50,000 operations minimum for gold;
50,000 operations minimum for silver at 3A @ 125V AC
Angle of Throw: 25°
Toggle:
Bushing:
Case:
Movable Contactor:
Movable Contacts:
Stationary Contacts:
Terminals:
Tactiles
Slides
Rotaries
Programmable Illuminated PB
A
Miniature Toggles
Keylocks
Pushbuttons
Rockers
Toggles
Series M
Materials & Finishes
Brass with chrome plating
Frame: Stainless steel
Brass with nickel plating
Support Bracket: Brass with tin plating
Diallyl phthalate resin (UL94V–0)
Phosphor bronze with silver or gold plating
Silver alloy (code W); copper with gold plating (code G); or silver alloy with gold plating (code A)
Silver with silver plating (code W); copper or brass with gold plating (code G);
or silver with gold plating (code A)
Copper or brass with silver plating; or copper or brass with gold plating
Environmental Data
Operating Temp Range: –30°C through +85°C (–22°F through +185°F)
Humidity: 90 ~ 95% humidity for 96 hours @ 40°C (104°F)
Vibration: 10 ~ 55Hz with peak-to-peak amplitude of 1.5mm traversing the frequency range & returning
in 1 minute; 3 right angled directions for 2 hours
Shock: 50G (490m/s2) acceleration (tested in 6 right angled directions, with 5 shocks in each direction)
Sealing: Splashproof bushing options B3, D3, D8, L3, & L8, which have o-rings inside & outside the
bushing, meet IP67 of IEC60529 Standards.
Tilt
Installation
Mounting Torque: 3.0Nm (26.55 lb•in) double nut for large bushing;
1.5Nm (13 lb•in) double nut & 0.7Nm (6 lb•in) single nut for all other bushings
Supplement
Accessories
Indicators
Touch
Processing
Soldering: Wave Soldering (PC version) for Gold: See Profile A in Supplement section.
Manual Soldering for Gold: See Profile A in Supplement section.
Wave Soldering (PC version) for Silver: See Profile B in Supplement section.
Manual Soldering for Silver: See Profile B in Supplement section.
Note: Lever must be in OFF (center) position while soldering.
Cleaning: These devices are not process sealed. Hand clean locally using alcohol based solution.
Standards & Certifications
Flammability Standards: UL94V–0 for case
UL: File No. E44145 - Recognized only when ordered with marking on switch.
Add “/U” or “/CUL” before dash in part number to order UL recognized switch.
All models recognized at 6A @ 125V AC, 3A @ 250V AC or 0.4VA maximum @ 28V DC maximum. CSA: File No. 023535_0_000 - Certified only when ordered with marking on switch.
Add “/C” before dash in part number to order CSA certified switch.
All models certified at 6A @ 125V AC or 3A @ 250V AC or 0.4VA maximum @ 28V maximum. A48
www.nkk.com
Distinctive Characteristics
Rockers
A
Toggles
Series M
Miniature Toggles
Pushbuttons
Antirotation design, standard on noncylindrical levers, mates toggle
and bushing; bottom of toggle has two flatted sides which fit into
a complementary opening inside bushing.
Programmable Illuminated PB
Antijamming design protects contacts from damage due
to excessive downward force on actuator.
High torque bushing construction prevents rotation
or separation from frame during installation.
High insulating barriers increase isolation of
circuits in multipole devices and provide
added protection to contact points.
Keylocks
Molded diallyl phthalate case has a UL
flammability rating of 94V-0.
Rotaries
Epoxy sealed terminals prevent entry
of solder flux and other contaminants.
Slides
Prominent external insulating barriers
increase insulation resistance and
dielectric strength.
Tactiles
Interlocked actuator block, lever, and interior guide
prevent switch failure due to biased lever movement.
Actual Size
Page A48
Angle PC Mount
www.nkk.com
Page A66
A49
Supplement
Bracket PC Mount Page A60
Accessories
Indicators
Bushing Mount
Touch
Tilt
Clinching of frame to case well above base and terminals
provides 1,500V dielectric strength.
TYPICAL SWITCH
M20
S
S2
G
13
Small Bushings
Contact Materials & Ratings
B
C
.280” (7.1mm) Smooth with Keyway
2
DPDT
SP3T
S2
.200” (5.08mm) Bat
S2
.350” (8.9mm) Smooth with Keyway
S3
.256” (6.5mm) Bat
A1
.280” (7.1mm) Threaded with Keyway
E
.450” (11.4mm) Flatted
S1
.350” (8.9mm) Threaded with Keyway
E2
.256” (6.5mm) Flatted
E4
.840” (21.3mm) Flatted
Q
.550” (14.0mm) Cone
No
Code
.640” (16.26mm) Cone
A
Black
.840” (21.3mm) Cone
C
Red
G
Blue
ON
NONE
ON
3
ON
OFF
ON
Q4
5
ON
NONE
(ON)
8
(ON)
OFF
(ON)
9
ON
OFF
(ON)
*4
ON
ON
ON
*6
(ON)
ON
(ON)
*7
ON
ON
(ON)
( ) = Momentary
G
Gold; Rated
0.4VA max @ 28V AC/DC max
A
Gold over Silver; Rated
6A @ 125V AC & 0.4VA max @
28V AC/DC max
Toggle dimensions are based on use with
a .350” (8.9mm) bushing; add .070”
(1.78mm) to toggle length when combining with a .280” (7.1mm) bushing
.201” (5.1mm) Dia. Locking Lever
For S Bat Toggle
A
Black
C
Conical Cap for S Bat Toggle
B
White
C
Red
E
Yellow
F
Green
G
Blue
Cap for Locking Lever
Nickel Plated Supplied
with Switch
Terminals
With Bracket
Locking Lever
L
Cap Colors
B
Bushing For Locking Levers
L2
Smooth with Keyway for Lever Lock
* 3-ON circuits
13
.250” (6.35mm) Straight PC with
.465” (11.8mm) Bracket
15
.425” (10.8mm) Straight PC with
.630” (16.0mm) Bracket
17
.964” (24.5mm) Straight PC with
1.150” (29.2mm) Bracket
Slides
Rotaries
Slides
2
Q2
Deduct bracket thickness of .020”
(0.51mm) from above dimensions
W
Silver; Rated
6A @ 125V AC & 3A @ 250V AC
Programmable Illuminated PB
A2
Keylocks
.413” (10.5mm) Bat
Circuits
Tactiles
Optional Caps
S
Keylocks
Small Toggles
SPDT
Rotaries
Poles
1
Tactiles
Programmable Illuminated PB
Pushbuttons
2
Pushbuttons
2
A
ORDERING EXAMPLE
Toggles
Bracket PC Mount Miniature Toggles
Rockers
A
Rockers
Toggles
Series M
Indicators
SS2 & S2A2
25
.425” (10.8mm) Straight PC with
.630” (16.0mm) Bracket
26
.750” (19.05mm) Straight PC with
.953” (24.2mm) Bracket
Tilt
.250” (6.35mm) Straight PC with
.465” (11.8mm) Bracket
DESCRIPTION FOR TYPICAL ORDERING EXAMPLE
M2022SS2G13-BC
Touch
Touch
Standard Toggle & Bushing Combinations:
23
Indicators
Tilt
With Reinforced Bracket
Red Cap on .413”
(10.5mm) Bat Toggle
Supplement
A1
www.nkk.com
Gold Contacts
with 0.4VA Rating
.250” (6.35mm) Straight PC Terminals
with Bracket .465” (11.8mm) Long
www.nkk.com
.350” (8.9mm) Smooth
Bushing with Keyway
Accessories
Switches are supplied without UL,
cULus & CSA marking unless specified.
UL, cULus & CSA recognized only when
ordered with marking on the switch.
Specific models, ratings, & ordering instructions are noted on General Specifications page.
DPDT
ON-NONE-ON Circuit
Supplement
Accessories
IMPORTANT:
A1
Toggles
Series M
Bracket PC Mount Miniature Toggles
POLES & CIRCUITS
A
Toggle Position
) = Momentary
Down
Center
Connected Terminals
Up
Down
Center
Throw & Schematics
Up
Note: Terminal numbers are not
actually on the switch.
Pole
Model
SP
M2012
M2013
M2015
M2018
M2019
ON
ON
ON
(ON)
ON
NONE
OFF
NONE
OFF
OFF
ON
ON
(ON)
(ON)
(ON)
2-3
OPEN
2-1
SPDT
DP
M2022
M2023
M2025
M2028
M2029
ON
ON
ON
(ON)
ON
NONE
OFF
NONE
OFF
OFF
ON
ON
(ON)
(ON)
(ON)
2-3 5-6
OPEN
2-1 5-4
DPDT
Keyway
Keyway
2 (COM)
3
2
3
1
(COM)
1
5
6
4
For 3 Throw (3-On)
Pole
Model
SP
M2024
M2026
M2027
Rotaries
Keylocks
Programmable Illuminated PB
Pushbuttons
Rockers
(
Connected Terminals & Schematics
Down
Center
Up
ON
(ON)
ON
ON
ON
ON
ON
(ON)
(ON)
External
Connection
2 (in)
5
External
Connection
2 (in)
5
Slides
1 (out)
3 4 (out) 6 (out)
1 (out)
2-3 5-6
External Connection
The SP3T model utilizes
a double pole base.
(out)
External
Connection
2 (in)
5
1 (out)
3 4 (out) 6 (out)
2-3 5-4
External
connection
must be made
during field
installation.
3 4 (out) 6 (out)
2-1 5-4
External
Conn
6
3
5
2
4
1
(out)
Common
(in)
(out)
Tactiles
SMALL TOGGLES
Tilt
Important:
Toggle length changes based on
bushing selected. All illustrations
are shown with .350” (8.9mm)
long bushing. When using a .280”
(7.1mm) long bushing, toggle length
increases .070” (1.78mm).
E2
.256” (6.5mm)
Flatted
E4
(5.0)
.197
(4.2)
.165
(2.5)
.098
(6.5)
.256
A62
25°
(21.3)
.840
.200”
(5.08mm)
Bat
S3
.256”
(6.5mm)
Bat
25°
(2.8) Dia
.110
25°
25°
(2.7) Dia
.106
(10.5)
.413
.840” (21.3mm)
Flatted
(2.5)
.098
S2
Q
Q2
25°
.640” (16.26mm)
Cone
(3.1) Dia
.122
(16.26)
.640
25°
(2.54)
.100
(11.4)
.450
25°
www.nkk.com
(5.08)
.200
(6.5)
.256
.550” (14.0mm)
Cone
(14.0)
.550
.450”
(11.4mm)
Flatted
E
(2.7) Dia
.106
(5.08)
.200
(3.1) Dia
.122
Supplement
Accessories
Indicators
Touch
Standard Material & Finish:
Brass with Bright Chrome
Contact factory for optional finishes.
.413”
(10.5mm)
Bat
S
25°
Q4
.840” (21.3mm)
Cone
(3.1) Dia
.122
(21.3)
.840
25°
A
SMALL BUSHINGS
S2
.350” (8.9mm)
Smooth with Keyway
(0.9)
.035
(0.8)
.031
(0.9)
.035
(0.8)
.031
(6.2) Dia
.244
(6.2) Dia
.244
(8.0) Dia
.315
(2.5)
.098
(7.1)
.280
Pushbuttons
(8.0) Dia
.315
Rockers
.280” (7.1mm)
Smooth with Keyway
(2.5)
.098
(0.5)
.020
(8.9)
.350
(0.5)
.020
Programmable Illuminated PB
A2
When using this bushing, toggle length
is increased by .070” (1.78mm).
.280” (7.1mm)
Threaded with Keyway
S1
(0.9)
.035
(0.9)
.035
(0.8)
.031
1/4-40 Thd
(7.1)
.280
Keylocks
(8.0) Dia
.315
(2.5)
.098
(2.5)
.098
(0.5)
.020
(8.9)
.350
When using this bushing, toggle length is increased
by .070” (1.78mm). Maximum Panel Thickness
with Standard Hardware: .031” (0.8mm)
Maximum Panel Thickness with
Standard Hardware: .102” (2.6mm)
Panel Cutouts
For A2, S2, A1,
or S1 Bushing
with Keyway
(5.6)
.220
(6.5) Dia
.256
(0.6)
.024
(0.5)
.020
Rotaries
(8.0) Dia
.315
1/4-40 Thd
For A1 or
S1 Bushing
with Locking Ring
Slides
(0.8)
.031
.350” (8.9mm)
Threaded with Keyway
Standard Hardware:
(6.5)
.256
(6.5) Dia
.256
(2.2) Dia
.087
2 Hex Nuts (AT513H)
1 Lockwasher (AT509)
1 Locking Ring (AT507H)
Tactiles
A1
Toggles
Series M
Bracket PC Mount Miniature Toggles
For dimensions, see Accessories
& Hardware section.
Locking Mechanism
Smooth
with Keyway
on-none-on
on-none-(on)
on-off-(on)
on-on-(on)
on-off-on
on-on-on
(on)-off-(on)
(on)-on-(on)
2 positions lock
1 position locks
2 positions lock
3 positions lock
1 position locks
Touch
(2.5)
.098
(0.8)
.031
(8.0) Dia
.315
25°
(8.0)
.315
(15.0)
.591
(9.3) (7.0)
.366 .275
(0.5)
.020
No Code
(4.6) Dia
.181
(6.2) Dia
.244
(0.9)
.035
Cap for Locking Lever
Supplied with Cap AT427
Material & Finish:
Brass with Nickel Plating
Lever Material & Finish:
Brass with Chrome Plating
www.nkk.com
Color Codes for Optional
Anodized Aluminum Caps
A
G
Black
C
Accessories
(16.5)
.650
Red
Supplement
(5.1) Dia
.201
Indicators
LL2
Tilt
LOCKING LEVER & BUSHING
Blue
A63
Bracket PC Mount Miniature Toggles
A
CONTACT MATERIALS & RATINGS
W
Silver over Silver
Power Level
6A @ 125V AC & 3A @ 250V AC
G
Gold over Brass or Copper
Logic Level
0.4VA maximum @ 28V AC/DC maximum
Pushbuttons
Rockers
Toggles
Series M
Note: See Supplement section to find complete explanation of operating range.
Programmable Illuminated PB
A
6A @ 125V AC
or 0.4VA maximum @ 28V AC/DC maximum
Note: This dual rated option is suitable when two or more identical switches are used in logic and in power circuits within
the same application. See Supplement section to find complete explanation of dual rating and operating range.
TERMINALS
Keylocks
Straight PC Mount with Bracket
13
15
.250” (6.35mm)
Terminal with
.465” (11.8mm)
Bracket
Straight PC Mount with Reinforced Bracket
17
.425” (10.8mm)
Terminal with
.630” (16.0mm)
Bracket
23
.964” (24.5mm)
Terminal with
1.150” (29.2mm)
Bracket
25
.250” (6.35mm)
Terminal with
.465” (11.8mm)
Bracket
26
.425” (10.8mm)
Terminal with
.630” (16.0mm)
Bracket
.750” (19.05mm)
Terminal with
.953” (24.2mm)
Bracket
Tactiles
Slides
Rotaries
Power Level or Logic Level
Gold over Silver
Tilt
PCB footprints are on the following Typical Switch Dimension page.
B
AT415
for S Bat Toggle
C
25°
Material:
Polyethylene
Supplement
Cap Colors
Available:
A64
A
Black
B
(4.8) Dia
.189
Material:
Polyethylene
(12.0)
.472
(13.5)
.532
AT444
Conical Cap for
S Bat Toggle
25°
(5.0) Dia
.197
Accessories
Indicators
Touch
OPTIONAL CAPS & CAP COLORS
White
C
Red
www.nkk.com
E
Yellow
(11.5)
.452
(13.1)
.516
F
Green
G
Blue
A
TYPICAL SWITCH DIMENSIONS
Toggles
Series M
Bracket PC Mount Miniature Toggles
Rockers
Straight PC • Bracket
(6.86)
.270
(1.17) Typ
.046
(1.17)
.046
(3.2)
.126
(4.5)
.177
Pushbuttons
(0.9)
.035
BRACKET
LENGTH
(4.8)
.189
Keyway
(7.1)
.280
(4.5)
.177
(4.8)
.189
(1.17) Typ
.046
(3.2)
.126
(1.17) Typ
.046
(4.8)
.189
(12.7)
.500
(8.0)
.315
TERMINAL
LENGTH
(0.5) Typ
.020
(0.8) Typ
.031
Programmable Illuminated PB
BRACKET
LENGTH
Double
Pole
(4.7) Typ
.185
(15.8)
.622
(7.9) Typ
.311
(4.7) Typ
.185
3
(7.9) Typ
.311
2
3
6
2
5
1
4
(4.7) Typ
.185
1
(1.8) Dia Typ
.073
(1.5) Dia Typ
.059
(1.8) Dia Typ
.073
(1.5) Dia Typ
.059
CL
Terminal
Code:
Terminal
Length:
Bracket
Length:
13
.250” (6.35mm)
.465” (11.8mm)
15
.425” (10.8mm)
.630” (16.0mm)
17
.964” (24.5mm)
1.150” (29.2mm)
Rotaries
(1.6) Typ
.063
(2.4) Typ
.095
(1.6) Typ
.063
Keylocks
M2012S2A2G13
Tactiles
Straight PC • Reinforced Bracket
(6.86)
.270
Single
Pole
(6.35)
.250
(9.1)
.358
(2.4) Typ
.095
(3.18) Typ
.125
3
(9.53) Typ
.375
2
(4.7) Typ
.185
(1.8) Dia Typ
.073
(1.5) Dia Typ
.059
(1.17) Typ
.046
(4.8)
.189
(6.35)
.250
(12.7)
.500
1
(4.7) Typ
.185
(1.8) Dia Typ
.073
(1.5) Dia Typ
.059
3
6
2
5
1
4
CL
Tilt
TERMINAL
LENGTH
(0.5) Typ
.020
(0.8) Typ
.031
(4.7) Typ
.185
Touch
(1.17) Typ
.046
(3.18) Typ
.125
(9.53) Typ
.375
(4.5)
.177
(4.8)
.189
(19.05)
.750
M2012S2A2G23
Terminal
Code:
Terminal
Length:
Bracket
Length:
23
.250” (6.35mm)
.465” (11.8mm)
25
.425” (10.8mm)
.630” (16.0mm)
26
.750” (19.05mm)
.953” (24.2mm)
www.nkk.com
Indicators
(4.5)
.177
Accessories
(1.17) Typ
.046
(1.17)
.046
(0.9)
.035
BRACKET
LENGTH
(4.8)
.189
Keyway
(7.1)
.280
Supplement
BRACKET
LENGTH
Double
Pole
Slides
Single
Pole
A65