CN-0270 M Series Dual Seal Waterproof Toggle IP67 Rated 2016-03-07 Series M Waterproof Toggles General Specifications Electrical Capacity (Resistive Load) Power Level (silver): 6A @ 125V AC & 3A @ 250V AC 4A @ 30V DC for On-None-On; 3A @ 30V DC for all other circuits Logic Level (gold): 0.4VA maximum @ 28V AC/DC maximum (Applicable Range 0.1mA ~ 0.1A @ 20mV ~ 28V) Other Ratings Contact Resistance: 10 milliohms maximum for silver; 20 milliohms maximum for gold Insulation Resistance: 1,000 megohms minimum @ 500V DC Dielectric Strength: 1,000V AC minimum between contacts for 1 minute minimum; 1,500V AC minimum between contacts and case for 1 minute minimum Mechanical Life: 50,000 operations minimum Electrical Life: 50,000 operations minimum for silver at 3A @ 250V AC; 25,000 operations minimum for silver at 6A @ 125V AC; 50,000 operations minimum for gold Angle of Throw: 25° Environmental Data Operating Temp Range: –30°C through +85°C (–22°F through +185°F) Sealing: Waterproofing, achieved with boot at base of lever plus o-rings inside and outside of bushing, meets IP67 of IEC60529 Standards (dust tight and protection against effects of temporary immersion). See further explanation on last page. Processing Soldering: Manual Soldering for SIlver: ON-NONE-ON: See Profile B in Supplement section. ON-OFF-ON and (ON)-OFF-(ON): See Profile A in Supplement section. Manual Soldering for Gold, all circuits: See Profile A in Supplement section. Note: Lever must be in OFF (center) position while soldering. Distinctive Characteristics Inner o-ring and external rubber washer seal the switch to achieve IP67 of IEC60529 Standards (dust tight and water protected for temporary immersion). Waterproof boot at base of toggle further ensures protection against wet environments. Actuation provides smooth, sturdy tactile feel. Polished, chrome-plated actuator paired with the waterproof boot not only delivers in terms of sleek design, but also functionality and reliability. Superb quality and construction design prohibit entry of harmful particles that may otherwise compromise lever operation. 2 www.nkk.com Series M Waterproof Toggles TYPICAL SWITCH ORDERING EXAMPLE M20 1 2 WB G 01 Poles 1 SPDT 2 DPDT Circuits WB 2 ON NONE ON 3 ON OFF ON 8 (ON) OFF (ON) Terminals Contact Material & Ratings Toggle with Large Bushing .787” (20.0mm) Bat with Large .472” (12.0mm) Threaded Bushing with D Flat W Silver; Rated 6A @ 125V AC & 3A @ 250V AC G Gold; Rated 0.4VA max @ 28V AC/DC max 01 Solder Lug DESCRIPTION FOR TYPICAL ORDERING EXAMPLE ( ) = Momentary M2012WBG01 .787” (20.0mm) Bat Lever with Waterproof Boot .472” (12.0mm) Threaded Bushing with D Flat SPDT ON-NONE-ON Circuit Gold Contacts with 0.4VA Rating Solder Lug Terminals POLES & CIRCUITS Toggle Position ( ) = Momentary Pole Up Model Center Connected Terminals Down Up Flat Throw & Schematics Center Down Note: Flat SP M2012 M2013 M2018 ON ON (ON) NONE OFF OFF ON ON (ON) 2-3 OPEN 2-1 SPDT DP M2022 M2023 M2028 ON ON (ON) NONE OFF OFF ON ON (ON) 2-3 5-6 OPEN 2-1 5-4 DPDT 2 (COM) AT508 Lockwasher Steel with Zinc/Chromate (14.3) .563 AT401P O-ring Nitrile Butadiene Rubber (2.4) .094 1 5 6 (11.2) .441 (12.1) Dia .476 (17.5) Dia .689 (15.8) Dia .622 (1.0) .039 (COM) 4 Anti-rotation (12.5) .492 No Anti-rotation (12.5) Dia .492 (13.8) Dia .543 (16.0) .630 3 1 PANEL CUTOUT (12.1) .476 M12 P1 3 2 STANDARD HARDWARE AT503M Hex Face Nut Brass/Chrome Terminal numbers are not actually on the switch. (1.5) .059 (0.5) .020 www.nkk.com Maximum Effective Panel Thickness .138” (3.5mm) 3 Series M Waterproof Toggles TYPICAL SWITCH DIMENSIONS Solder Lug Single Pole (6.2) .244 (1.1) x (2.0) Typ .043 x .079 D Flat 3 (4.7) Typ .185 25° (0.8) Typ .031 (6.0) Dia .236 M12 P1 (2.0) .079 (9.5) .374 (20.0) .787 (18.0) Dia .709 (13.0) .512 2 1 (0.5) Typ .020 (9.4) .371 (2.0) .079 (7.9) .311 (4.5) .177 M2012WBG01 Solder Lug Double Pole (6.2) .244 (1.1) x (2.0) .043 x .079 Typ D Flat (4.8) .189 (4.7) Typ .185 25° (0.8) Typ .031 (6.0) Dia .236 M2022WBG01 (18.0) Dia .709 M12 P1 (20.0) .787 (2.0) .079 (9.5) .374 6 3 5 2 4 1 (0.5) Typ .020 (9.4) .371 (12.7) .500 (4.5) .177 (13.0) .512 (2.0) Typ .079 APPLICATION CONSIDERATIONS The Dual Seal Waterproof M Toggle is designed as a panel seal switch, and not to be used under water. Material Properties The material for the waterproof boot is silicone rubber. While silicone rubber has excellent heat, cold and weather resistant properties, it has less durability and oil resistance. The o-rings are made of nitrile butadiene rubber, which excels in durability and oil and chemical resistance. Its performance is less durable with lower weather and ozone resistant characteristics. Evaluate the products in reguard to your application and intended environment with these properties in mind. Waterproof Test Conditions Waterproofing is measured by submersing the switch 5 centimeters from the water surface (see illustration), and opening and closing 50 times at a frequency of 50 – 60 times per minute. The switch is then submersed 1 meter from the surface and left in this position for 30 minutes. Repeat opening and closing Water Surface Opening same as previous test. The resulting insulation resistance and voltage capacity are both within the rated values, and water has not entered inside the switch or installation panel. Panel Installation For panel installation, the internal tooth lockwasher is installed above the panel. The external o-ring mounts below the panel. Boot Internal Tooth Lockwasher O-ring Panel O-ring 5cm and 1m Applications Container • Construction Equipment • Medical Equipment • Hospitality and Restaurant • Machine Tooling • Transportation • Marine Equipment * * Salt spray tested as per Mil-STD-810G section 509.5. Effective Date March 2016 http://www.nkkswitches.com • 1.877.2BUYNKK (228.9655) 7850 East Gelding Drive • Scottsdale, AZ 85260 • Telephone 480.991.0942 • Fax 480.998.1435 4 www.nkk.com