Inverter IPM for 3-phase Motor Drive

Ordering number : EN*A2345
STK534U362C-E
Advance Information
http://onsemi.com
Inverter IPM
for 3-phase Motor Drive
Overview
This “Inverter IPM” is highly integrated device containing all High Voltage (HV) control from HV-DC to 3-phase
outputs in a single SIP module (Single-In line Package). Output stage uses IGBT/FRD technology and implements
Under Voltage Protection (UVP). Internal Boost diodes are provided for high side gate boost drive.
Function
 Single control power supply due to Internal bootstrap circuit for high side pre-driver circuit
 All control input and status output are at low voltage levels directly compatible with microcontrollers.
 Built-in cross conduction prevention.
 Externally accessible embedded thermistor for substrate temperature measurement
Certification
 UL1557 (File number: E339285).
Specifications
Absolute Maximum Ratings at Tc = 25C
Parameter
Symbol
Supply voltage
VCC
Collector-emitter voltage
VCE
Output current
Io
Remarks
P to U-, V-, W-, surge<500V
*1
Ratings
Unit
450
V
P to U, V, W or U, V, W, to U-, V-, W-
600
V
P,U-,V-,W-,U,V,W terminal current
±10
A
P,U-,V-,W-,U,V,W terminal current, Tc=100C
±5
A
±20
A
20
V
Output peak current
Iop
P,U-,V-,W-,U,V,W terminal current, P.W.=1ms
Pre-driver voltage
VD1,2,3,4
VB1 to U, VB2 to V, VB3 to W, VDD to VSS
Input signal voltage
VIN
HIN1, 2, 3, LIN1, 2, 3
0.3 to VDD
V
FLTEN terminal voltage
VFLTEN
FLTEN terminal
0.3 to VDD
V
Maximum power dissipation
Pd
IGBT per 1 channel
31.2
W
Junction temperature
Tj
IGBT, FRD, Pre-Driver IC
150
C
Storage temperature
Tstg
40 to +125
C
Operating case temperature
Tc
Tightening torque
Withstand voltage
H-IC case
A screw part
Vis
*3
50Hz sine wave AC 1 minute
*4
*2
20 to +100
C
0.9
Nm
2000
VRMS
Reference voltage is “VSS” terminal voltage unless otherwise specified.
*1: Surge voltage developed by the switching operation due to the wiring inductance between P and U-(V-, W-) terminal.
*2: Terminal voltage: VD1=VB1-U, VD2=VB2-V, VD3=VB3-W, VD4=VDD-VSS.
*3: Flatness of the heat-sink should be 0.15mm and below.
*4: Test conditions : AC2500V, 1 second.
Stresses exceeding those listed in the Maximum Ratings table may damage the device. If any of these limits are exceeded, device functionality should not be assumed,
damage may occur and reliability may be affected.
This document contains information on a new product. Specifications and information
herein are subject to change without notice.
ORDERING INFORMATION
See detailed ordering and shipping information on page 15 of this data sheet.
Semiconductor Components Industries, LLC, 2014
June, 2014 Ver.140616YK
61914HK No.A2345-1/15
STK534U362C-E
Electrical Characteristics at Tc = 25C, VD1, VD2, VD3, VD4 = 15V
Parameter
Symbol
Conditions
Test
circuit
MIN
TYP
MAX
Unit
Power output section
Collector-emitter cut-off current
Bootstrap diode reverse current
Collector to emitter saturation voltage
Diode forward voltage
Junction to case thermal resistance
ICE
IR(BD)
VCE (SAT)
VF
VCE = 600V
VR(BD) = 600V
Ic = 10A, Tj=25C
Ic = 5A, Tj=100C
IF = 10A, Tj=25C
IF = 5A, Tj=100C
θj-c(T)
IGBT
θj-c(D)
FWD
Fig.1
Fig.2
Fig.3
-
-
-
100
μA
-
-
100
μA
-
1.6
2.4
1.4
-
1.4
2.1
1.2
-
-
-
4
-
-
6
-
0.08
0.4
-
1.6
4
V
V
C /W
Control (Pre-driver) section
Pre-driver power dissipation
ID
VD1,2,3 = 15V
VD4 = 15V
Fig.4
mA
High level Input voltage
Vin H
HIN1,HIN2,HIN3,
-
2.5
-
-
V
Low level Input voltage
Vin L
LIN1,LIN2,LIN3 to VSS
-
-
-
0.8
V
Logic 1 input leakage current
IIN+
VIN=+3.3V
-
-
100
143
μA
Logic 0 input leakage current
IIN-
VIN=0V
-
-
-
2
μA
FLTEN terminal sink current
IoSD
FAULT:ON / VFLTEN=0.1V
-
-
2
-
mA
FLTEN clearance delay time
FLTCLR
-
1.0
2.0
3.0
ms
From time fault condition
clear
VEN+
VEN rising
-
-
-
2.5
V
VEN-
VEN falling
-
0.8
-
-
V
ITRIP threshold voltage
VITRIP
ITRIP(16) to VSS(29)
-
0.44
0.49
0.54
V
ITRIP to shutdown propagation delay
tITRIP
-
340
550
800
ns
ITRIP blanking time
tITRIPBL
-
250
350
-
ns
-
10.5
11.1
11.7
V
-
10.3
10.9
11.5
V
-
0.14
0.2
-
V
FLTEN Threshold
VCC and VBS supply undervoltage protection reset
VCC and VBS supply undervoltage protection set
VCC and VBS supply undervoltage hysteresis
VCCUV+
VBSUV+
VCCUVVBSUVVCCUVH
VBSUVH
Reference voltage is “VSS” terminal voltage unless otherwise specified.
Product parametric performance is indicated in the Electrical Characteristics for the listed test conditions, unless otherwise noted. Product performance may not be
indicated by the Electrical Characteristics if operated under different conditions.
No.A2345-2/15
STK534U362C-E
Electrical Characteristics at Tc = 25C, VD1, VD2, VD3, VD4 = 15V, VCC =300V, L=3.9mH
Parameter
Symbol
Conditions
Test
circuit
MIN
TYP
MAX
0.3
0.5
1.2
-
1.5
2.0
Unit
Switching Character
Switching time
t ON
t OFF
Turn-on switching loss
Eon
Turn-off switching loss
Eoff
Total switching loss
Turn-on switching loss
Turn-off switching loss
Eoff
Total switching loss
Etot
Diode reverse recovery energy
Erec
Diode reverse recovery time
Reverse bias safe operating area
Io = 10A
Fig.5
Io=5A
Fig.5
μs
-
240
-
μJ
-
120
-
μJ
Etot
-
360
-
μJ
Eon
-
270
-
μJ
-
160
-
μJ
Io=5A, Tc=100C
Fig.5
-
430
-
μJ
IF=5A, P=400V, L=0.5mH,
-
-
17
-
μJ
Trr
Tc=100C
-
-
62
-
ns
RBSOA
Io =20A, VCE = 450V
-
Short circuit safe operating area
SCSOA
VCE = 400V, Tc=100C
-
4
-
-
μs
Allowable offset voltage slew rate
dv/dt
-
50
-
50
V/ns
Between U,V,W to
U-,V-,W-
Full square-
Reference voltage is “VSS” terminal voltage unless otherwise specified.
Product parametric performance is indicated in the Electrical Characteristics for the listed test conditions, unless otherwise noted. Product performance may not be
indicated by the Electrical Characteristics if operated under different conditions.
Notes
1. When the internal protection circuit operates, a Fault signal is turned ON (When the Fault terminal is low level, Fault signal
is ON state : output form is open DRAIN) but the Fault signal does not latch.After protection operation ends,it returns
automatically within about typ. 2ms and resumes operation beginning condition. So, after Fault signal detection, set all
input signals to OFF (Low) at once. However, the operation of pre-drive power supply low voltage protection (UVLO:with
hysteresis about 0.2V) is as follows.
Upper side:
The gate is turned off and will return to regular operation when recovering to the normal voltage, but the latch will continue
till the input signal will turn ‘low’.
Lower side:
The gate is turned off and will automatically reset when recovering to normal voltage. It does not depend on input signal
voltage.
2. When assembling the IPM on the heat sink with M3 type screw, tightening torque range is 0.6 Nm to 0.9 Nm.
3. When use the over-current protection with external resistor, please set resistance value so that current protection value
becomes equal to or less than the double (2 times) of the rating output electric current (Io).
No.A2345-3/15
STK534U362C-E
Equivalent Block Diagram
VB3(1)
W,VS3(2)
VB2(5)
V,VS2(6)
VB1(9)
U,VS1(10)
P(13)
BD
BD
BD
U.V.
U.V.
U.V.
Boot-Resistor
U-(17)
V-(19)
W-(21)
Level
Shifter
Level
Shifter
Level
Shifter
HIN1(20)
HIN2(22
HIN3(23)
Logic
Logic
Logic
LIN1(24)
LIN2(25)
LIN3(26)
TH(27)
Thermistor
ITRIP(16)
VDD(28)
VSS(29)
Shut down
VDD-UnderVoltage
FLTEN(18)
No.A2345-4/15
STK534U362C-E
Test Circuit
(The tested phase : U+ shows the upper side of the U phase and U- shows the lower side of the U phase.)
 ICE / IR(BD)
M
N
U+
13
10
M
N
U(BD)
9
29
V+
13
6
W+
13
2
V(BD)
5
29
U10
17
V6
19
W2
21
W(BD)
1
29
Fig.1
 VCE(SAT) (Test by pulse)
M
N
m
U+
13
10
20
V+
13
6
22
W+
13
2
23
U10
17
24
V6
19
25
W2
21
26
Fig.2
 VF (Test by pulse)
M
N
U+
13
10
V+
13
6
W+
13
2
U10
17
V6
19
W2
21
Fig.3
 ID
M
N
VD1
9
10
VD2
5
6
VD3
1
2
VD4
28
29
Fig.4
No.A2345-5/15
STK534U362C-E
 Switching time (The circuit is a representative example of the lower side U phase.)
Input signal
(0 to 5V)
90%
Io
10%
tON
tOFF
Fig.5
No.A2345-6/15
STK534U362C-E
Input / Output Timing Chart
VBS undervoltage protection reset signal
ON
HIN1,2,3
OFF
LIN1,2,3
*2
VDD
VDD undervoltage protection reset voltage
*3
VBS undervoltage protection reset voltage
VB1,2,3
VIT≥0.54V
*4
ITRIP terminal
Voltage
VIT<0.44V
FLTEN
ON
Upper
U, V, W
*1
OFF
Lower
U ,V, W
*1
Automatically reset after protection
(typ.2ms)
Fig. 7
Notes
1.
*1 shows the prevention of shoot-thru via control logic, however, more dead time must be added to account for switching
delay externally.
2.
*2 when VDD decreases all gate output signals will go low and cut off all 6 IGBT outputs. When VDD rises the operation
will resume immediately.
3.
*3 when the upper side voltage at VB1, VB2 and VB3 drops only the corresponding upper side output is turned off. The
outputs return to normal operation immediately after the upper side gate voltage rises.
4.
*4 when VITRIP exceeds threshold all IGBT’s are turned off and normal operation resumes 2ms (typ) after over current
condition is removed.
No.A2345-7/15
STK534U362C-E
Logic level table
P
INPUT
Ho
HIN1,2,3
(20,22,23)
IC
Driver
LIN1,2,3
(24,25,26)
U,V,W
(10,6,2)
Lo
OUTPUT
HIN
LIN
Itrip
Ho
Lo
U,V,W
FLTEN
H
L
L
H
L
P
OFF
L
H
L
L
H
U-,V-,W-
OFF
L
L
L
L
L
High
Impedance
OFF
H
H
L
L
L
High
Impedance
OFF
X
X
H
L
L
High
Impedance
ON
U-, V-, W-
Fig. 8
Sample Application Circuit
STK534U362C-E
P : 13
VCC
CI
CS
VB1 : 9
U,VS1 : 10
VB2 : 5
V,VS2 : 6
CB1
VD1
CB2
VD2
CB3
VD3
U- : 17
RSU
RSV
RSW
V- : 19
W- : 21
VB3 : 1
W,VS3 : 2
Op-Amp,
Controller
U,VS1 : 10
HIN1 : 20
HIN2 : 22
HIN3 : 23
LIN1 : 24
LIN2 : 25
V,VS2 : 6
Control
Circuit
(5V)
LIN3 : 26
TH : 27
FLTEN : 18
ITRIP : 16
W,VS3 : 2
RS,
RP
Controller
RTH
VDD : 28
CD4
VSS : 29
VD4=15V
Fig.9
No.A2345-8/15
STK534U362C-E
Recommended Operating Condition at Tc = 25C
Item
Symbol
Conditions
Min.
Typ.
Max.
Unit
0
280
450
V
VB1 to U,VB2 to V,VB3 to W
12.5
15
17.5
VDD to VSS
13.5
15
16.5
3.0
-
5.0
0
-
0.3
1
-
20
kHz
Supply voltage
VCC
+ to U-(V-,W-)
Pre-driver
VD1,2,3
supply voltage
VD4
ON-state input voltage
VIN(ON)
HIN1,HIN2,HIN3,
OFF-state input voltage
VIN (OFF)
LIN1,LIN2,LIN3
PWM frequency
fPWM
*1
Dead time
DT
Turn-off to turn-on (external)
Allowable input pulse width
PWIN
ON and OFF
Mounting torque
‘M3’ type screw
V
V
2.5
-
-
μs
1
-
-
μs
0.6
-
0.9
Nm
*1 Pre-drive power supply (VD4=15±1.5V) must be have the capacity of Io=20mA (DC), 0.5A (Peak).
Functional operation above the stresses listed in the Recommended Operating Ranges is not implied. Extended exposure to stresses beyond the Recommended
Operating Ranges limits may affect device reliability.
No.A2345-9/15
STK534U362C-E
Usage Precaution
1. This IPM includes bootstrap diode and resistor. Therefore, by adding a capacitor (CB : about 1 to 47μF), a
single power supply drive is enabled. In this case, an electric charge is charged to “CB” by making lower side
IGBT turn on.
And, please select the capacitance of “CB”(externally set) equal to or less than 47μF(±20%).If selecting the
capacitance more than 47μF(±20%), connect a resistor(about 20Ω)in series between each 3-phase upper side
power supply terminals(VB1,2,3) and each bootstrap capacitor. Also, the upper side power supply voltage
sometimes declines by the way of controlling. Please confirm the voltage with an actual set.
(When not using the bootstrap circuit, each upper side pre-drive power supply needs an external independent
power supply.)
2. Because the jump voltage which is accompanied by the vibration in case of switching operation occurs by the
influence of the floating inductance of the wiring of the outer power supply which is connected with of the “+”
terminal and the “U-”(“V-”, “W-”) terminal, restrains and spares serge voltage being as the connection of the
snubber circuit (Capacitor / CS /about 0.1uF to 10uF) for the voltage absorption with the neighborhood as
possible between the “+” and the point of intersection of the “U-”, “V-” and “W-” terminal, and so on, with
making a wiring length (among the terminals each from “CI”)short and making a wiring inductance small.
3. The “FLTEN” terminal (18pin) is open Drain (It is operating as “FLTEN” when becoming Low). This terminal
serves as the shut down function of the built-in pre-driver. (When the terminal voltage is above 3V,normalcy
works, and it is shut down when it is equal to or less than 0.8V.)Please make pulling up outside so that
“FLTEN” terminal voltages become more than 3V. When the pull up voltage (VP) is at 5V, pull up resistor
(RP) connects above 6.8kΩ, and in case of VP=15V, RP connects above 20kΩ.
4. Inside the IPM, thermistor is connected to between the “TH” terminal (27pin) and the “VSS” terminal (29pin).
The thermistor can be used as the temperature monitor by pull up with the resistance (Rth).
(This is for temperature monitors, and it is not a thing having the hyper temperature protection function by IPM
oneself). This is for temperature monitors of substrate in the steady movement state. Therefore, please take care
of the suddenly and partial fever.
5. The pull-down resistor (:33kΩ(typ)) is connected with the inside of the signal input terminal, but please
connect the pull-down resistor(about 2.2 to 3.3kΩ) outside to decrease the influence of the noise by wiring etc.
6. The overcurrent protection feature operates only when it is possible to do a circuit control normally.For safety,
recommend installation a fuse, and so on in the “VCC” line.
7. Because the IPM can be destroyed when the motor connection terminal (pins 2, 6, and 10) is opened while the
motor is running, please be especially careful of the connection (soldering condition) of this terminal.
8. The “ITRIP” terminal (16pin) is the input terminal of the built-in comparator. It can stop movement by
inputting the voltage more than Vref (0.44V to 0.54V). (At the time of movement, usually give me it for the
voltage less than Vref).
Please use it as various protections such as the overcurrent protection (feedback from external shunt
resistance).
In addition, the protection movement is not done a latch of.
After the protection movement end, I become the movement return state after typ.2ms. Therefore, please do the
protection movement detection of all input signals in OFF (LOW) promptly afterward.
9. When input pulse width is less than 1μs, an output may not react to the pulse. (Both ON signal and OFF signal)
 This data shows the example of the application circuit and does not guarantee a design as the mass production set.
No.A2345-10/15
STK534U362C-E
The characteristic of thermistor
Symbol
Condition
Min
Typ.
Max
Resistance
Parameter
R25
T = 25C
97
100
1034
kΩ
Resistance
R125
T = 125C
4.93
5.38
5.88
kΩ
4165
4250
B-Constant (25 to 50C)
Temperature Range
B
40
Unit
4335
k
+125
C
 This data shows the example of the application circuit, does not guarantee a design as the mass production set.
Fig.10 Variation of thermistor resistance with temperature
Condition
Pull-up resistor = 39k
Pull-up voltage of TH = 5V
Fig.11 Variation of temperature sense voltage with thermistor temperature
No.A2345-11/15
STK534U362C-E
The characteristic of PWM switching frequency
Fig.12 Maximum sinusoidal phase current as function of switching frequency
at Tc=100C, VCC=300V
Switching waveform
X:100ns/div
Io: 5A/div
Vce: 100V/div
Fig. 13 IGBT Turn-on. Typical turn-on waveform at Tc=100C, VCC=400V, Io=10A
X:100ns/div
Vce: 100V/div
Io: 5A/div
Fig. 14 IGBT Turn-off. Typical turn-off waveform Tc=100C, VCC=400V, Io=10A
No.A2345-12/15
STK534U362C-E
CB capacitor value calculation for bootstrap circuit
Calculate condition
Item
Upper side power supply.
Total gate charge of output power IGBT at 15V.
Upper side power supply low voltage protection.
Upper side power dissipation.
ON time required for CB voltage to fall from 15V to UVLO
Symbol
VBS
Qg
UVLO
IDMAX
TONMAX
Value
15
89
12
400
-
Unit
V
nC
V
μA
s
Capacitance calculation formula
Tonmax is upper arm maximum on time equal the time when the CB voltage falls from 15V to the upper limit of Low
voltage protection level.
“ton-maximum" of upper side is the time that CB decreases 15V to the maximum low voltage protection of the upper
side (12V).
Thus, CB is calculated by the following formula.
VBS * CB – Qg – IDMAX * TONMAX = UVLO * CB
CB = (Qg + IDMAX * TONMAX) / (VBS – UVLO)
The relationship between tonmax and CB becomes as follows. CB is recommended to be approximately 3 times the
value calculated above. The recommended value of Cb is in the range of 1 to 47μF, however, the value needs to be
verified prior to production.
Fig.15 TONMAX vs CB characteristic
No.A2345-13/15
STK534U362C-E
Package Dimensions
unit : mm
SIP29 44x26.5
CASE 127CJ
ISSUE O
44.0
41.0
1
( 24.0)
26.5
2−R 1.8
S IP −05
33.3
20.05
2.5
3.6
missing pin : 3, 4, 7, 8, 11, 12, 14, 15
29
+0.20
0.6−0.05
1.27=35.56
0.5
3.2
5.0
5.5
28
4.3
1.27
( 35.0)
No.A2345-14/15
STK534U362C-E
ORDERING INFORMATION
Device
STK534U362C-E
Package
SIP29 44x26.5
(Pb-Free)
Shipping (Qty / Packing)
11 / Tube
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PS No.A2345-15/15