NCP1339 High-Voltage, QuasiResonant Controller featuring Valley Lock-Out and Power Saving Mode The NCP1339 is a highly integrated quasi−resonant flyback controller capable of controlling rugged and high−performance off−line power supplies as required by adapter applications. With an integrated active X−cap discharge feature and power savings mode, the NCP1339 can enable no−load power consumption below 10 mW for 45 W notebook adapters. The quasi−resonant current−mode flyback stage features a proprietary valley−lockout circuitry, ensuring stable valley switching. This system works down to the 6th valley and toggles to a frequency foldback mode to eliminate switching losses. When the loop tends to force below 25−kHz frequencies, the NCP1339 skips cycles to contain the power delivery. To help build rugged converters, the controller features several key protective features: an internal brown−out, a non−dissipative Over Power Protection for a constant maximum output current regardless of the input voltage, a latched over−voltage protection through a dedicated pin. Features • • • • • • • • • • • • • • • • • • High−voltage Current Source for Lossless Start−up Sequence X2 Capacitors Discharge Capability Power Savings Mode (PSM) for Extremely Low No−Load Power: Wide VCC Range from 10 V to 28 V Latching−off 28−V VCC Over−Voltage Protection Abnormal Overcurrent Fault Protection for Winding Short Circuit or Inductor Saturation Detection Integrated High−Voltage Startup Circuit with Brown−Out Detection Fault Input for Severe Fault Conditions, NTC Compatible for OTP Circuit Latching Off In Severe Fault Detection (OVP or OTP) Internal Temperature Shutdown Valley Switching Operation with Valley−Lockout for Noise−Free Operation Frequency Fold−back for Highest Performance in Standby Mode 25−kHz Clamp and Skip Mode Timer−Based Overload Protection (Latched or Auto−Recovery Options) Adjustable Overpower Protection 4−ms Soft−Start Timer ZCD Blanking Time to Ignore Leakage Ringing at Turn−Off: 3 ms for C, D and E versions and 0.7 ms for F, G or H versions These Devices are Pb−Free and are RoHS Compliant www.onsemi.com 14 1 SOIC−14 NB (LESS PIN 13) D SUFFIX CASE 751AN MARKING DIAGRAM 14 NCP1339xG AWLYWW 1 NCP1339 = Specific Device Code x = C, D, E, F, G or H A = Assembly Location WL = Wafer Lot Y = Year WW = Work Week G = Pb−Free Package PIN CONNECTIONS X2 HV REM OPP NC ZCD NC Fault VCC FB DRV CS GND ORDERING INFORMATION See detailed ordering and shipping information in the package dimensions section on page 30 of this data sheet. This document contains information on some products that are still under development. ON Semiconductor reserves the right to change or discontinue these products without notice. © Semiconductor Components Industries, LLC, 2015 August, 2015 − Rev. 3 1 Publication Order Number: NCP1339/D NCP1339 PART NUMBER MATRIX Device Version Overload Protection Abnormal Overcurrent Fault ZCD Blanking Time Jittering Function NCP1339CDR2G NCP1339C Autorecovery Autorecovery 3 ms Disabled NCP1339DDR2G NCP1339D Latching−off Latching−off 3 ms Disabled NCP1339EDR2G NCP1339E Latching−off Latching−off 3 ms Enabled NCP1339FDR2G NCP1339F Latching−off Latching−off 0.7 ms Enabled NCP1339GDR2G NCP1339G Autorecovery Autorecovery 0.7 ms Enabled NCP1339HDR2G NCP1339H Autorecovery Autorecovery 0.7 ms Disabled Vout Vaux GND X2 13 3 12 4 11 5 10 6 9 7 8 EMI Filter FB PSM_OFF NCP1339 14 REM 2 N L1 1 Vcc GND CS Rsense Figure 1. NCP1339 Typical Application Circuit www.onsemi.com 2 NCP1339 PIN FUNCTION DESCRIPTION Pin Number Pin Name 1 X2 2 REM The part operates when the REM pin is forced lower than a certain level and enters the Power Savings Mode (PSM) otherwise. 3 OPP A resistive divider from the auxiliary winding to this pin sets the OPP compensation level. 4 ZCD Input to the demagnetization detection comparator for the QR Flyback controller. 5 Fault The controller enters fault mode if the voltage of this pin is pulled above or below the fault thresholds. A precise pull up current source allows direct interface with an NTC thermistor. Fault detection triggers a latch. 6 FB Feedback input for the QR Flyback controller. Allows direct connection to an optocoupler. 7 CS Input to the cycle−by−cycle current limit comparator for the QR Flyback section. 8 GND Ground reference. 9 DRV This is the drive pin of the circuit. The DRV high−current capability (−0.5 /+0.8 A) makes it suitable to effectively drive high gate charge power MOSFETs. 10 VCC This pin is the positive supply of the IC. The circuit starts to operate when VCC exceeds 15 V and turns off when VCC goes below 9 V (typical values). After start−up, the operating range is 10 V up to 28 V. An OVP comparator monitors this pin and offers a means to latch the converter in fault conditions. 11 NC 12 NC 13 14 Function When the voltage on this pin disappears, the controller ensures the X2−capacitors discharge. Removed for creepage distance. HV This pin provides a charging current during start−up and auto−recovery faults but also a means to efficiently discharge the input X2 capacitors. www.onsemi.com 3 NCP1339 ZCD QR Logic QR clock + DEMAG − VFB Clock_25 kHz Vzcd(th) HV HV(stop) VCC charge X2 Capacitor discharge BONOK detection Line monitoring PSM control Fault or PSM REM X2 Blanking Time Tzcd(blank) VFB Timeout Latch DRV (internal) BO_buf FB VCC Skip QR Clock Clamp Vskip Skip Comparator HV(stop) VCC VCC Management and internal Reference S UVLO VDD VCC(OVP) Circuit reset When VCC<VCC(reset) Delay Clock_25 kHz 25−kHz Frequency Clamp R DRV Latch Overcurrent PWM Reset Latch Frozen Curent Comparator 5V S Vfault(OVP) Ifault(OTP) Fault Q Q Vfault(OTP) PWM Comparator Peak current Comparator with OPP Count Down Count Up 5V + VOPP Thermal Shutdown Vilim1 Peak current Comparator W/O OPP LEB tcs(LEB2) CSStop Counter count Reset Short Circuit Comparator DRV (internal) Figure 2. NCP1339 Functional Block Diagram www.onsemi.com 4 FB LEB tcs(LEB1) Overcurrent Auto−Restart Fault Control VOPP /Kfb Overload Timer Ip_flag OPP PWM Reset BONOK Vfault(clamp) GND Vfreeze R Rfault(clamp) DRV Q Q Vilim2 ICS CS NCP1339 MAXIMUM RATINGS Rating Symbol Value Unit High Voltage Startup Circuit Input Voltage VHV −0.3 to 500 V High Voltage Startup Circuit Input Current IHV 20 mA Supply Input Voltage VCC(MAX) −0.3 to 30 V Supply Input Current ICC(MAX) 30 mA Supply Input Voltage Slew Rate dVCC/dt 1 V/ms Vi1 −0.3 to (VCC + 1) V Fault Input Voltage Fault Input Current Ii1 10 mA REM and X2 Input Voltage Vi2 −0.3 to 10 V REM and X2 Input Current Ii2 10 mA Zero Current Detection and OPP Input Voltage VZCD −0.3 to (VCC + 1) V Zero Current Detection and OPP Input Current IZCD −2/+5 mA Current Sense Input Voltage VCS −0.3 to 5 V Current Sense Input Current ICS 10 mA Feedback Input Voltage VFB −0.3 to 9 V Feedback Input Current IFB 10 mA VDRV −0.3 to VDRV(high) V IDRV(SRC) IDRV(SNK) 500 800 mA TJ −40 to 125 °C Maxim Junction Temperature TJ(MAX) 150 °C Storage Temperature Range TSTG –60 to 150 °C Thermal Resistance, Junction to Ambient 2 Oz Cu Printed Circuit Copper Clad With a 100 mm2 copper heat spreader area RθJA 132 °C/W Driver Maximum Voltage (Note 1) Driver Maximum Current Operating Junction Temperature ESD Capability (All pins except HV) (Note 4) Human Body Model per JEDEC Standard JESD22−A114F. Machine Model per JEDEC Standard JESD22−A115C. Charge Device Model per JEDEC Standard JESD22−C101E. V 2000 200 500 Stresses exceeding those listed in the Maximum Ratings table may damage the device. If any of these limits are exceeded, device functionality should not be assumed, damage may occur and reliability may be affected. 1. Maximum driver voltage is limited by the driver clamp voltage, VDRV(high), when VCC exceeds the driver clamp voltage. Otherwise, the maximum driver voltage is VCC. 2. This device contains Latch−Up protection and exceeds ± 100 mA per JEDEC Standard JESD78. 3. Low Conductivity Board. As mounted on 80 x 100 x 1.5 mm FR4 substrate with a single layer of 50 mm2 of 2 oz copper trances and heat spreading area. As specified for a JEDEC51−1 conductivity test PCB. Test conditions were under natural convection of zero air flow. 4. Pin 14 is rated up to 1 kV. www.onsemi.com 5 NCP1339 ELECTRICAL CHARACTERISTICS (VCC = 12 V, VHV = 120 V, VFault = open, VFB = 3 V, VCS = 0 V, VZCD = 0 V, CVCC = 100 nF , CDRV = 1 nF, for typical values TJ = 25°C, for min/max values, TJ is – 40°C to 125°C, unless otherwise noted) Characteristics Conditions Symbol Min Typ Max Unit dV/dt = 0.1 V/ms VCC increasing VCC decreasing VCC(on) − VCC(off) VCC increasing, IHV = 650 mA VCC(on) VCC(off) VCC(HYS) VCC(inhibit) 14.0 8.0 5.8 0.55 15.0 9.0 – 1.00 16.0 10.0 – 1.20 VCC above VCC(reset) tUVLO(blank) 2 – 15 ms Delay from VCC(on) to QR Enable tdelay(start) – – 725 ms VHVmin − 30 60 V IC1 −0.8 −0.5 −0.3 mA STARTUP AND SUPPLY CIRCUITS Supply Voltage Startup Threshold Minimum Operating Voltage Operating Hysteresis Transition from Istart1 to Istart2 Blanking Duration After VCC(off) Startup Delay Minimum voltage for current source operation Current flowing out of Vcc Current flowing out of Vcc pin Vcc = 0 V V Vcc = Vcc(on) – 0.5 V IC2 −15 −10 −6 mA VHV = 500 V, Vcc = 15 V, VREM = 0 V Ileak1 − − 25.5 mA HV pin leakage current when PSM is active VHV = 141 V Ileak2 − − 11 mA HV pin leakage current when PSM is active VHV = 325 V Ileak3 − − 18 mA VCC(bias) 4.7 5.5 6.3 V ICC1 ICC2 ICC3 0.05 0.2 1.0 0.10 0.68 1.6 0.50 1.0 3.0 VCC(OVP) 27 28 29 V tdelay(VCC_OVP) 22.5 30.0 37.5 ms Vth_X2 1.0 1.5 2.0 V Hysteresis on the X2 pin Vth_X2_hyst − 150 − mV X2 input clamp voltage V_X2_clamp − 4 − V X2_timer 50 − 170 ms Off−state leakage current Vcc level during a fault Supply Current Before Startup, Fault or Latch Flyback in Skip switching at 70 kHz mA VCC = VCC(on) – 0.5 V VFB = 0.35 V CDRV open VCC Overvoltage Protection Threshold VCC Overvoltage Protection Delay INPUT FILTER DISCHARGE X2 timer disable switch threshold voltage X2 timer duration X2 input leakage current VX2 = 2.5 V I_X2_leak − − 0.3 mA Maximum discharge switch current VCC = 10V I_X2_dis 7 10 14 mA Remote pin voltage below which PSM is deactivated VREM increasing V_REM_on 1 1.5 2 V Remote pin voltage above which PSM is activated VREM decreasing V_REM_off 7.2 8 8.8 V V_REM = 10 V I_REM_leak − 20 1000 nA REM_timer 50 − 170 ms R_SW_REM 1000 − 3000 W REMOTE INPUT – POWER SAVINGS MODE Remote input leakage current Remote timer duration Resistance of the Remote Pin Internal pull−down Switch BROWN OUT DETECTION Brown−Out Start Level HV pin voltage increasing VBO(start) 90 101 110 V System Shutdown Threshold HV pin voltage decreasing VBO(stop) 84 93 104 V Brown−out Detection Blanking Time VHV decreasing, delay from VBO(stop) to drive disable tBO(stop) 30 − 100 ms VDRV from 10 to 90% tDRV(rise) – 40 80 ns GATE DRIVE Rise Time (10−90%) www.onsemi.com 6 NCP1339 ELECTRICAL CHARACTERISTICS (VCC = 12 V, VHV = 120 V, VFault = open, VFB = 3 V, VCS = 0 V, VZCD = 0 V, CVCC = 100 nF , CDRV = 1 nF, for typical values TJ = 25°C, for min/max values, TJ is – 40°C to 125°C, unless otherwise noted) Characteristics Conditions Symbol Min Typ Max 90 to 10% of VDRV tDRV(fall) – 20 – Unit GATE DRIVE Fall Time (90−10%) Current Capability Source Sink ns mA VDRV = 2 V VDRV = 10 V IDRV(SRC) IDRV(SNK) – – 500 800 – – High State Voltage VCC = VCC(off) + 0.2 V, RDRV = 10 kW VCC = 26 V, RDRV = 10 kW VDRV(high1) VDRV(high2) 8 10 – 12 – 14 V Low Stage Voltage VFault = 4 V VDRV(low) – – 0.25 V VFB(open) 4.48 4.7 5.0 V KFB 3.8 4.0 4.2 – VFB = 0.4 V RFB 17 20 23 kW VFB decreasing VFB decreasing VFB decreasing VFB decreasing VFB decreasing VFB decreasing VFB increasing VFB increasing VFB increasing VFB increasing VFB increasing VFB increasing VH2D VH3D VH4D VH5D VH6D VHVCOD VHVCOI VH6I VH5I VH4I VH3I VH2I 1.316 1.128 1.034 0.940 0.846 0.760 0.900 1.410 1.504 1.598 1.692 1.880 1.400 1.200 1.100 1.000 0.900 0.800 1.000 1.500 1.600 1.700 1.800 2.000 1.484 1.272 1.166 1.060 0.954 0.830 1.060 1.590 1.696 1.802 1.908 2.120 ton(MAX) 27 32 40 ms VZCD decreasing VZCD(th) 35 55 90 mV FEEDBACK Feedback Input Open Voltage VFB to Internal Current Setpoint Division Ratio FB Pull Up Resistor Valley Thresholds Transition from 1st to 2nd valley Transition from 2nd to 3rd valley Transition from 3rd to 4th valley Transition from 4th to 5th valley Transition from 5th to 6th valley Transition from 6th to FF Transition from FF to 6th valley Transition from 6th to 5th valley Transition from 5th to 4th valley Transition from 4th to 3rd valley Transition from 3rd to 2nd valley Transition from 2nd to 1st valley V Maximum On Time DEMAGNETIZATION INPUT ZCD threshold voltage ZCD hysteresis VZCD increasing VZCD(HYS) 15 35 55 mV VZCD step from 4.0 V to −0.3 V tDEM – 150 250 ns IQZCD = 5.0 mA IQZCD = −2.0 mA VZCD(MAX) VZCD(MIN) 12.4 −0.9 12.7 −0.7 13 0 (C, D and E versions) (F, G and H versions) tZCD(blank) 2 0.5 3 0.7 4 0.9 ms Timeout while in soft−start Timeout after soft−start complete t(out1) t(out2) 80 5.1 100 6 120 6.9 ms VCS increasing VCS increasing, VOPP = 1 V VILIM1a VILIM1b 0.760 0.760 0.800 0.800 0.840 0.840 V Cycle by Cycle Leading Edge Blanking Duration Minimum on time minus tCS(delay1) tCS(LEB1) 220 275 330 ns Cycle by Cycle Current Sense Propagation Delay VCS dv/dt = 1 V/ms, measured from VILIM1 to DRV falling edge tCS(delay1) – 125 175 ns Vfreeze − 200 − mV VILIM2 1.125 1.200 1.275 V Demagnetization Propagation Delay Input Voltage Excursion Upper Clamp Negative Clamp Blanking Delay After Turn−Off Timeout After Last Demagnetization Detection V CURRENT SENSE Current Sense Voltage Threshold (VILIM1) Internal peak current setpoint freeze Abnormal Overcurrent Fault Threshold VCS increasing, VFB = 4 V www.onsemi.com 7 NCP1339 ELECTRICAL CHARACTERISTICS (VCC = 12 V, VHV = 120 V, VFault = open, VFB = 3 V, VCS = 0 V, VZCD = 0 V, CVCC = 100 nF , CDRV = 1 nF, for typical values TJ = 25°C, for min/max values, TJ is – 40°C to 125°C, unless otherwise noted) Characteristics Conditions Symbol Min Typ Max Unit Abnormal Overcurrent Fault Blanking Duration Step VCS 0 V to VILIM2 + 0.5 V to DRV falling edge, dV/dt = 10 V/ms tCS(LEB2) 90 120 150 ns Abnormal Overcurrent Fault Propagation Delay Step VCS 0 V to VILIM2 + 0.5 V to DRV falling edge, dV/dt = 10 V/ms tCS(delay2) – 125 175 ns Set point decrease for VOPP = − 250 mV VCS Increasing, VFB = 4 V VOPP(MAX) 27 31.25 33 % VCS dv/dt = 1 V/ms, measured from VOPP(MAX) to DRV falling edge tOPP(delay) – 125 175 ns tOPP(blank) 100 120 200 ns VCS = 1.5 V ICS −1.5 1.0 −0.5 mA Frequency of the Jittering CS Pin Source Current CS pin being grounded Fjit 1.0 1.3 1.6 kHz Amplitude of the CS Source Current CS pin being grounded Ijit 90 100 110 mA HV Pin Voltage for jittering activation HV pin voltage rising (Vin,jit)H 210 250 290 V HV Pin Voltage below which the jittering Timer activated HV pin voltage falling (Vin,jit)L 185 220 255 V Blanking Time before Jittering disabling VHV < 184 V Tjit(blank) 25 40 55 ms Soft−Start Period (Done digitally with 63 steps) Measured from 1st DRV pulse to VCS = VILIM1 tSSTART 2.8 4.0 5.0 ms Flyback Overload Fault Timer VCS = VILIM1 tOVLD 120 160 200 ms Overvoltage Protection (OVP) Threshold VFault increasing VFault(OVP) 2.79 3.00 3.21 V Delay Before Fault Confirmation Used for OVP Detection Used for OTP Detection VFault increasing VFault decreasing tdelay(Fault_OVP) tdelay(Fault_OTP) 20 20 27.5 27.5 35 35 VFault decreasing VFault(OTP_in) 0.395 0.40 0.435 IFault(OTP) IFault(OTP_110) 42.5 – 45.5 45.5 48.5 – CURRENT SENSE Overpower Protection Delay Overpower Signal Blanking Delay Pull−up Current Source JITTERING (For E, F and G versions only) FAULT PROTECTION Overtemperature Protection (OTP) Threshold (Note 5) OTP Pull−up Current Source (Note 5) ms Fault Input Clamp Voltage mA VFault = VFault(OTP_in) + 0.2 V TJ = 110 °C VFault = open V VFault(clamp) 1.15 1.7 2.25 V Fault Input Clamp Series Resistor RFault(clamp) 1.32 1.55 1.78 kW Auto−recovery Timer TA−rec_timer 1.1 2 FClamp 23.5 25 27.5 kHz s STAND−BY MANAGEMENT Frequency clamp Threshold Skip Threshold VFB decreasing VSKIP 0.35 0.40 0.45 V Skip Hysteresis VFB increasing VSKIP(HYS) 35 60 85 mV Thermal Shutdown (Note 6) TSHDN 140 150 170 °C Thermal Shutdown Hysteresis (Note 6) TSHDN(HYS) 20 40 60 °C Thermal Shutdown Delay (Note 6) tdelay(TSHDN) − 30.0 − ms THERMAL PROTECTION 5. NTC with R110 = 8.8 kW (TTC03−474). 6. The value is not subjected to production test − verified by design/characterization. www.onsemi.com 8 NCP1339 TYPICAL CHARACTERISTICS 8.90 15.50 15.45 VCC(off) (V) VCC(on) (V) 8.85 15.40 15.35 8.80 15.30 8.75 15.25 15.20 −40 −20 0 20 40 60 80 100 8.70 −40 120 −20 0 20 40 60 80 120 100 TEMPERATURE (°C) TEMPERATURE (°C) Figure 3. VCC(on) vs. Junction Temperature Figure 4. VCC(off) vs. Junction Temperature −0.35 1.2 −0.40 1.1 IC1 (mA) VCC(inhibit) (V) −0.45 1.0 0.9 0.8 −0.50 −0.55 −0.60 −0.65 0.7 −0.70 0.6 −40 −20 0 20 40 60 80 100 −0.75 −40 120 −20 0 20 40 60 80 100 TEMPERATURE (°C) TEMPERATURE (°C) Figure 5. VCC(inhibit) vs. Junction Temperature Figure 6. IC1 vs. Junction Temperature 120 −6 6.4 −7 6.2 VCC(bias) (V) IC2 (mA) −8 −9 −10 6.0 5.8 5.6 −11 5.4 −12 5.2 −13 −40 −20 0 20 40 60 80 100 5.0 −40 120 −20 0 20 40 60 80 100 120 TEMPERATURE (°C) TEMPERATURE (°C) Figure 7. IC2 vs. Junction Temperature Figure 8. VCC(bias) vs. Junction Temperature www.onsemi.com 9 NCP1339 TYPICAL CHARACTERISTICS 0.50 0.74 0.45 0.72 0.70 Icc2 (mA) Icc1 (mA) 0.40 0.35 0.30 0.68 0.66 0.64 0.25 0.62 0.20 −40 −20 0 20 40 60 80 100 0.60 −40 120 −20 0 20 40 60 80 120 100 TEMPERATURE (°C) TEMPERATURE (°C) Figure 9. ICC1 vs. Junction Temperature Figure 10. ICC2 vs. Junction Temperature 1.70 1.65 1.65 1.60 Vth_x2 (V) Icc3 (mA) 1.63 1.61 1.59 1.55 1.50 1.45 1.40 1.57 1.35 1.55 −40 −20 0 20 40 60 80 100 1.30 −40 120 −20 0 20 40 60 80 100 120 TEMPERATURE (°C) TEMPERATURE (°C) Figure 11. ICC3 vs. Junction Temperature Figure 12. Vth_x2 vs. Junction Temperature 12.5 119 12.0 115 I_X2_dis (mA) X2_timer (ms) 117 113 111 11.5 11.0 10.5 109 10.0 107 105 −40 −20 0 20 40 60 80 100 9.5 −40 −20 120 0 20 40 60 80 100 TEMPERATURE (°C) TEMPERATURE (°C) Figure 13. X2_timer vs. Junction Temperature Figure 14. TLEB vs. Junction Temperature www.onsemi.com 10 120 NCP1339 2.0 8.5 1.9 8.4 1.8 8.3 1.7 8.2 V_REM_off (V) V_REM_on (V) TYPICAL CHARACTERISTICS 1.6 1.5 1.4 1.3 8.1 8.0 7.9 7.8 1.2 7.7 1.1 7.6 7.5 −40 1.0 −40 −20 0 20 40 60 80 100 120 −20 0 20 40 60 80 100 TEMPERATURE (°C) TEMPERATURE (°C) Figure 15. V_REM_on vs. Junction Temperature Figure 16. V_REM_off vs. Junction Temperature 120 130 109 107 120 Vbo(start) (V) REM_timer (ms) 125 115 110 105 103 101 99 105 97 100 −40 −20 0 20 40 60 80 100 95 −40 120 −20 0 20 40 60 80 100 120 TEMPERATURE (°C) TEMPERATURE (°C) Figure 17. REM_timer vs. Junction Temperature Figure 18. VBO(start) vs. Junction Temperature 96 83 95 tbo(stop) (ms) Vbo(stop) (V) 78 94 93 92 73 68 63 91 58 90 −40 −20 0 20 40 60 80 100 53 −40 120 −20 0 20 40 60 80 100 120 TEMPERATURE (°C) TEMPERATURE (°C) Figure 19. VBO(stop) vs. Junction Temperature Figure 20. tBO(stop) vs. Junction Temperature www.onsemi.com 11 NCP1339 80 40 75 35 tdrv(fall) (ns) tdrv(rise) (ns) TYPICAL CHARACTERISTICS 70 65 30 25 20 60 55 −40 −20 0 20 40 60 80 100 15 −40 120 −20 0 20 40 60 80 100 120 TEMPERATURE (°C) TEMPERATURE (°C) Figure 21. tDRV(rise) vs. Junction Temperature Figure 22. tDRV(fall) vs. Junction Temperature 21.0 4.06 20.6 4.04 20.4 Rfb (kW) Kfb 20.8 4.05 4.03 4.02 20.2 20.0 19.8 19.6 4.01 19.4 4.00 3.99 −40 −20 0 20 40 60 80 100 19.2 19.0 −40 120 0 20 40 60 80 100 TEMPERATURE (°C) TEMPERATURE (°C) Figure 23. KFB vs. Junction Temperature Figure 24. RFB vs. Junction Temperature 34.0 60 33.5 59 33.0 120 58 Vzcd(th) (mV) ton(max) (ms) −20 32.5 32.0 31.5 57 56 55 31.0 54 30.5 30.0 −40 −20 0 20 40 60 80 100 53 −40 120 −20 0 20 40 60 80 100 120 TEMPERATURE (°C) TEMPERATURE (°C) Figure 25. ton(MAX) vs. Junction Temperature Figure 26. VZCD(th) vs. Junction Temperature www.onsemi.com 12 NCP1339 2.80 102 2.75 101 100 2.70 t(out1) (ms) tzcd(blank) (ms) TYPICAL CHARACTERISTICS 2.65 2.60 98 97 2.55 96 2.50 −40 −20 0 20 40 60 80 100 95 −40 120 −20 0 20 40 60 80 100 TEMPERATURE (°C) TEMPERATURE (°C) Figure 27. tZCD(blank) vs. Junction Temperature Figure 28. t(out1) vs. Junction Temperature 6.5 120 0.810 6.4 0.808 6.3 Vilim1a (V) t(out2) (ms) 99 6.2 0.806 0.804 6.1 0.802 6.0 5.9 −40 −20 0 20 40 60 80 100 0.800 −40 120 −20 0 20 40 60 80 100 120 TEMPERATURE (°C) TEMPERATURE (°C) Figure 29. t(out2) vs. Junction Temperature Figure 30. Vilim1a vs. Junction Temperature 64 290 62 tcs(delay1) (ns) tcs(leb1) (ns) 280 275 270 60 58 56 54 265 52 260 −40 −20 0 20 40 60 80 100 50 −40 120 −20 0 20 40 60 80 100 120 TEMPERATURE (°C) TEMPERATURE (°C) Figure 31. tCS(LEB1) vs. Junction Temperature Figure 32. tCS(delay1) vs. Junction Temperature www.onsemi.com 13 NCP1339 TYPICAL CHARACTERISTICS 1.230 119 117 Vilim2 (V) tcs(leb2) (ns) 1.225 1.220 115 113 111 109 1.215 107 1.210 −40 −20 0 20 40 60 80 100 105 −40 120 0 20 40 60 80 100 120 TEMPERATURE (°C) TEMPERATURE (°C) Figure 33. Vilim2 vs. Junction Temperature Figure 34. tCS(LEB2) vs. Junction Temperature 198 47 46 197 45 Vfreeze (mV) tcs(delay2) (ns) −20 44 43 42 196 195 194 193 41 40 −40 −20 0 20 40 60 80 100 192 −40 120 −20 0 20 40 60 80 100 120 TEMPERATURE (°C) TEMPERATURE (°C) Figure 35. tCS(delay2) vs. Junction Temperature Figure 36. Vfreeze vs. Junction Temperature 32.0 2.7 31.5 2.6 Vopp(max) (%) t(Autorec) (s) 31.0 2.5 2.4 2.3 30.5 30.0 29.5 29.0 2.2 2.1 −40 28.5 −20 0 20 40 60 80 100 28.0 −40 120 −20 0 20 40 60 80 100 120 TEMPERATURE (°C) TEMPERATURE (°C) Figure 37. TA−rec_timer vs. Junction Temperature Figure 38. VOPP(MAX) vs. Junction Temperature www.onsemi.com 14 NCP1339 TYPICAL CHARACTERISTICS 3.30 169 3.25 Vfault(ovp) (V) t(ovld) (ms) 167 165 163 161 3.15 3.10 3.05 159 157 −40 3.20 −20 0 20 40 60 80 100 3.00 −40 120 −20 0 20 40 60 80 100 120 TEMPERATURE (°C) TEMPERATURE (°C) Figure 39. tOVLD vs. Junction Temperature Figure 40. Vfault(OVP) vs. Junction Temperature 0.420 46.0 45.5 Ifault(OTP) (mA) Vfault(otp_in) (V) 0.415 0.410 45.0 44.5 0.405 44.0 0.400 −40 −20 0 20 40 60 80 100 43.5 −40 120 −20 0 20 40 60 80 100 120 TEMPERATURE (°C) TEMPERATURE (°C) Figure 41. VFault(OTP_in) vs. Junction Temperature Figure 42. IFault(OTP) vs. Junction Temperature www.onsemi.com 15 NCP1339 DETAILED OPERATING DESCRIPTION Introduction The NCP1339 implements a standard quasi−resonant current−mode architecture. This component represents the ideal candidate where low part−count and cost effectiveness are the key parameters, particularly in low−cost ac−dc adapters, open−frame power supplies etc. The NCP1339 brings all the necessary components normally needed in modern power supply designs, bringing several enhancements such as non−dissipative OPP, brown−out protection or sophisticated frequency reduction management for an optimized efficiency over the power range. Accounting for the new needs of extremely low standby power requirements, the part includes an automatic X2−capacitor discharge circuitry which can save the power−consuming resistors otherwise needed across the front−end filtering capacitors. The controller is also able to enter Power Savings Mode (PSM) that is, a deep sleep mode via its dedicated remote (“REM”) pin. • High−Voltage start−up: low standby power results cannot be obtained with the classical resistive start−up network. In this part, a high−voltage current−source provides the necessary current at start−up and turns off afterwards. • Internal Brown−Out protection: the bulk voltage is internally sensed via the high−voltage pin monitoring (pin 14). When Vpin14 is too low, the part stops pulsing. No re−start attempt is made until Vpin14 recovers its normal range. At that moment, the brown−out comparator sends a general reset to the controller (de−latch occurs) and authorizes to re−start. • X2−capacitors discharge capability: per IEC−950 standard, the time constant of the front−end filter capacitors and their associated discharge resistors must be less than 1 s. This is to avoid electrical stress when users unplug the converter and inadvertently touch the power cord terminals. The circuitry for discharging the X2 capacitors can save the need for discharge resistors, helping to further save power. • PSM control: a dedicated pin allows the IC to enter a deep sleep mode when the REM input pin is brought above a certain level. This option offers an efficient means to operate the adapter in a power savings mode and draw the least input power from the mains in this mode. When the REM is actively pulled down via a dedicated optocoupler, the adapter immediately re−starts. The component that controls PSM is then active in normal operation (active−ON) and OFF in PSM (wasting no energy). • Quasi−resonant, current−mode operation: QR operation is an efficient mode where the MOSFET turns on when its drain−source is at the minimum (valley). However, at light load, the switching frequency tends to get high. The NCP1339 valley lock−out and frequency foldback • • • • • • • technique eliminate this drawback so that the efficiency remains at the highest over the power range. Valley Lockout: a continuous flow of pulses is not compatible with no−load/light−load standby power requirements. To excel in this domain, the controller observes the feedback pin voltage (FB) and when it reaches a level of 1.4 V, the circuit enters a valley lockout mode where the circuit skips a valley. If FB further decreases, more valleys are skipped until 6th valley is reached. Frequency Fold−back: if FB continues declining and reaches 0.8 V, the current setpoint is frozen to Vfreeze and the circuit regulates by modulating the switching frequency until it reaches 25 kHz (typically). Skip cycle: to avoid acoustic noise, the circuit prevents the switching frequency from decaying below 25 kHz. Instead, the circuit contains the power delivery by entering skip cycle mode when the system would otherwise need to further lower the switching frequency below 25 kHz. Internal OPP (Over Power Protection): by routing a portion of the negative voltage present during the on−time on the auxiliary winding to the OPP pin (pin 3), the user has a simple and non−dissipative means to alter the maximum current setpoint as the bulk voltage increases. If the pin is grounded, no OPP compensation occurs. Internal soft−start: a 4−ms soft−start precludes the main power switch from being stressed upon start−up. It is activated whenever a startup sequence occurs including autorecovery hiccup. Fault input: the NCP1339 includes a dedicated fault input (pin 5). It can be used to sense an overvoltage condition and latch off the controller by pulling up the pin above the upper fault threshold, VFault(OVP), typically 3.0 V. The controller is also disabled if the Fault pin voltage, VFault, is pulled below the lower fault threshold, VFault(OTP_in), typically 0.4 V. The lower threshold is normally used for detecting an overtemperature fault (by the means of an NTC). Short−circuit/Overload protection: short−circuit and especially overload protections are difficult to implement when a strong leakage inductance between auxiliary and power windings affects the transformer (the aux winding level does not properly collapse in presence of an output short). Here, every time the internal 0.8−V maximum peak current limit is activated (or less when OPP is used), an error flag is asserted and a 160−ms timer begins counting. When the timer has elapsed, the fault is validated. An internal timer keeps the pulses off for 2 s typically which, associated to the 160−ms pulsing re−try period, ensures a duty−cycle in www.onsemi.com 16 NCP1339 • X2 capacitor discharge: when circuit X2 pin detects fault mode of 10%, independent from the line level. As soon as the fault disappears, the SMPS resumes operation. Please note that some versions (C, G and H) offer an auto−recovery mode as we just described, versions D, E and F do not and latch off in case of a short circuit. that the power supply is no more powered, the start−up current source turns on to discharge the X2 capacitors. Because of this last feature, it is firmly recommended to wire it according to Figure 43 sketch. The HV pin is not connected to the bulk voltage but directly to the line terminals through diodes (D1 and D2 of Figure 43). It is further recommended to implement one or two 2.2−kW resistors to reduce the noise that can be picked−up by the HV pin. HV Current Source Pin The NCP1339 HV circuitry provides three features: • Start−up current source to charge the VCC capacitor at start−up. • Brown−out protection: when the HV pin voltage is below 93 V for the 50−ms blanking time, the NCP1339 stops operating and recovers when the HV pin voltage exceeds 101 V (typical values) D1 R2 2.2k D2 R1 2.2k 1 14 2 13 3 12 4 11 5 10 6 9 7 8 Vcc D3 C1 Vbulk N EMI Filter L1 Figure 43. Two Diodes Route the Full−wave Rectified Mains to the HV Pin Start−up Sequence: When VCC exceeds VCC(inhibit), a 10−mA current (IC2) is provided that charges the VCC capacitor. The VCC charging time is then the total of the two following durations: • Charge from 0 V to VCC(inhibit): The start−up time of a power supply largely depends on the time necessary to charge the VCC capacitor to the controller VCC start−up threshold (VCC(on) which is 15 V typically). The NCP1339 high−voltage current−source provides the necessary current for a prompt start−up and turns off afterwards. The delivered current (IC1) is reduced to less than 500 mA when the VCC voltage is below VCC(inhibit) (1 V typically). This feature reduces the die stress if the VCC pin happens to be accidentally grounded. t start1 + V CC(inhibit)C Vcc IC1 • Charge from VCC(inhibit) to VCC(on): www.onsemi.com 17 (eq. 1) NCP1339 t start2 + ǒVCC(on) * VCC(inhibit)ǓCVcc IC2 (eq. 2) Assuming a 100−mF VCC capacitor is selected and replacing IC1, IC2, VCC(inhibit) and VCC(on) by their typical values, it comes: t start1 + 1 V 100 mF + 200 ms 500 mA t start2 + (15 * 1) 100 mF + 140 ms 10 mA (eq. 3) t start + t start1 ) t start2 + 340 ms VCC(on) VCC(inhibit) tstart2 tstart1 Figure 44. Vcc at Start−up is made of Two Segments given the Short−circuit Protection Implemented on the HV Source standby power, the external network adds a consumption burden and deteriorates the standby power performance of the power supply. Owing to its proprietary high−voltage technology, ON Semiconductor now offers onboard line sensing without using an external sensing network. The brown−out thresholds are fixed (101 V line rising, 93 V falling, typically). Respectively correponding to about 72 V rms and 66 V rms, these levels are designed to fit most of standard ac−dc converter applications. The simplified internal schematic appears in Figure 45 while typical operating waveforms are drawn in Figure 46. If the VCC capacitor is first dimensioned to supply the controller for the traditional 5 to 50 ms until the auxiliary winding takes over, no−load standby requirements usually cause it to be larger. The HV start−up current source is then a key feature since it allows keeping short start−up times with large VCC capacitors (the total start−up sequence duration is often required to be less than 1 s). Brown−out Circuitry For the vast majority of controllers, input line sensing is performed via a resistive network monitoring the bulk voltage or the incoming ac signal. When in the quest of low www.onsemi.com 18 NCP1339 D1 R1 2.2k R2 2.2k D2 HV Rbo_H BO_OK Rbo_L GND Vbulk N EMI Filter L1 Figure 45. Simplified View of the Brown−out Circuitry Please note that the HV start−up current is not reduced for the time when VCC is below VCC(inhibit) (as it happens when the power supply is first plugged in) not to delay the power supply recovery. If a brown−out event occurs during the Vcc capacitor charge phase, the start−up phase is interrupted but the Vcc pin is not grounded to make a fresh restart. The start−up resumes as soon as the line recovers (terminating the brown−out situation). When the HV pin voltage drops below the VBO(stop) threshold (93 V typically) for more than the 50−ms blanking time (TBO(stop)), the brown−out protection trips: the controller stops generating DRV pulses and maintains Vcc to the 5.5−V VCC(bias) level. This state is maintained by the high−voltage current−source until the input voltage happens to exceed the brown−out upper threshold (VBO(start) that is 101 V typically). At that moment, the controller briefly grounds the Vcc capacitor to make a fresh start−up sequence with soft−start. Figure 46. Internal Circuit Implements a 50−ms Timeout to Accommodate with Full−wave Rectification www.onsemi.com 19 NCP1339 X2 Discharge Circuitry The NCP1339 X2 discharge circuitry in Figure 47 uses a dedicated pin (X2) together with an external charge pump−based sensing network to detect the presence or the absence of the mains. Owing to this simple external source, the X2 circuitry is independent from the rest of the controller that can be fully disabled in the off mode. A 100−ms timeout D1 block makes sure the X2 discharge switch is only activated upon a real mains loss (when the user unplugs the converter) and not when a parasitic ac line dropout occurs. The internal Vcc discharge switch is activated once the X2 timer elapses. At that moment, the HV startup current source is enabled and pumps out the energy stored by the X2 capacitors. R2 2.2k R1 2.2k D2 HV R5 C1 HV Startup Vcc D3 X2 D4 C2 X2 Capacitor Discharge Circuitry C3 R6 GND Vbulk N EMI Filter L1 Figure 47. Simplified Block Diagram of X2 Capacitor Discharge Circuitry An over temperature protection block monitors the junction temperature during the discharge process and avoids thermal runaway, in particular during open/short pins safety tests. Please note that the X2 discharge capability is also active during off−mode but also before the controller actually starts to pulse (e.g. if the user unplugs the converter during the start−up sequence). introduce a time constant that prevents the converter from entering the off mode immediately, in case spurious noise would appear on the opto LED bias current. When the voltage across C2 eventually reaches 8 V, the controller enters the off mode. In the absence of pulses, the auxiliary no longer maintains Vcc that slowly vanishes to 0. At this moment, the X2 monitoring circuit is the only living block and the IC power consumption is reduced to an extremely low level. The voltage on the REM pin starts to fall. When it reaches the re−start level (1.5 V), the controller resumes operation and initiates a fresh start−up sequence. If no secondary−side signal appears to bias the optocoupler LED, a new self−relaxing cycle takes place when the REM pin voltage reaches 8 V. If a secondary−side signal biases optocoupler before the REM pin voltage has reached 8 V, the power supply operates normally. Power Savings Mode The NCP1339 features a dedicated input (remote pin) that allows the user to activate an ultra−low consumption mode. Figure 48 describes the internal arrangement of the remote circuitry. In normal operation, the optocoupler is biased from the secondary side and pulls the remote pin to ground. When the secondary−side circuitry decides to release the optocoupler, the remote pin level starts to grow. It is lifted up by R1 connected to the auxiliary Vcc. C3 , R1 and R2 www.onsemi.com 20 NCP1339 D1 Vcc REM to Vcc management C1 D2 V_REM_off C3 R1 REM C2 R2 GND Figure 48. Simplified Block Diagram of the Remote Control Input Neglecting the resistor voltage drop, the OVP threshold is then: In summary, the REM pin works as follows: • When pulled below a certain level (V_REM_on, 1.5 V typical), the power supply operates normally. As capacitors are connected to this pin, it is important to discharge them properly during the start−up sequence. A 100−ms timer performs this function by pulling the pin to ground. It is operating in any re−start conditions (brown−out recovery, short−circuit, latch reset and so on) except in the self−relaxing PSM mode ( during which the voltage on the pin swings up and down. • When brought above a certain level (V_REM_off, 8 V typical), the power supply stops working. In the absence of an external bias, the remote pin starts to drop at a pace imposed by the various time constants around it. During this mode, despite the absence of Vcc, the X2 discharge circuitry remains active and monitors the ac input line. V AUX(OVP) + V Z ) V Fault(OVP), (eq. 4) where VZ is the Zener diode voltage. The controller can also be latched off if the Fault pin voltage, VFault, is pulled below the lower fault threshold, VFault(OTP_in), typically 0.4 V. This capability is normally used for detecting an overtemperature fault by means of an NTC thermistor. A pull up current source IFault(OTP), (typically 45.5 mA) generates a voltage drop across the thermistor. The resistance of the NTC thermistor decreases at higher temperatures resulting in a lower voltage across the thermistor. The controller detects a fault once the thermistor voltage drops below VFault(OTP_in). The circuit detects an overtemperature situation when: R NTC @ I Fault(OTP) + V Fault(OTP). (eq. 5) Hence, the OTP protection trips when Fault Input The NCP1339 includes a dedicated fault input accessible via the Fault pin. Figure 49 shows the architecture of the Fault input. The controller can be latched by pulling up the pin above the upper fault threshold, VFault(OVP), typically 3.0 V. An active clamp prevents the Fault pin voltage from reaching the VFault(OVP) if the pin is open. To reach the upper threshold, the external pull−up current has to be higher than the pull−down capability of the clamp (set by RFault(clamp) at VFault(clamp)), i.e., approximately 1 mA. This function is typically used to detect a VCC or auxiliary winding overvoltage by means of a Zener diode generally in series with a small resistor (see Figure 49). R NTC + V Fault(OTP) I Fault(OTP) (eq. 6) that is 8.8 kohms typically. The controller bias current is reduced during power up by disabling most of the circuit blocks including IFault(OTP). This current source is enabled once VCC reaches VCC(on). A bypass capacitor is usually connected between the Fault and GND pins. It will take some time for VFault to reach its steady state value once IFault(OTP) is enabled. Therefore, the lower fault comparator (i.e. overtemperature detection) is ignored during soft−start. www.onsemi.com 21 NCP1339 Vaux 5V S Latch Vfault(OVP) Ifault(OTP) Q Q Fault R NTC Rfault(clamp) Vfault(OTP) Vfault(clamp) BONOK Figure 49. Fault Detection Schematic Timeout As a matter of fact, the controller operates normally while the Fault pin voltage is maintained within the upper and lower fault thresholds. Upper and lower fault detector have blanking delays to prevent noise from triggering them. Both blanking timers (tdelay(Fault_OVP) and tdelay(Fault_OTP)) are typically 27.5 ms. When the part is latched−off, the drive is immediately turned off. Also, VCC drops and stabilize to the 5.5−V VCC(bias) level. The power supply needs to be un−plugged to reset the part as a result of a BONOK (BO fault condition) and/or the X2 circuitry activation. PSM mode cannot be triggered in latched−off mode. The ZCD block actually detects falling edges of the auxiliary winding voltage applied to the ZCD pin. At start−up or other transient phases, the ZCD comparator may be unable to detect such an event. Also, in the case of extremely damped oscillations, the system may not succeed in detecting all the valleys required by VLO operation (see next section). In this condition, the NCP1339 ensures continued operation by incorporating a maximum timeout period that resets when a demagnetization phase is detected. The timeout signal substitutes ZCD signal for the valley counter. Figure 50 shows the timeout period generator circuit schematic. The steady state timeout period, t(out2), is set at 6 ms. During startup, the output voltage is still low leading to long demagnetization phases difficult to detect since the auxiliary winding voltage is small as well. In this condition, the 6−ms steady−state timeout is generally shorter than the inductor demagnetization period and if used to restart a switching cycle, it can cause continuous current mode (CCM) operation for few cycles until the voltage on the ZCD pin is high enough for proper valleys detection. A longer timeout period, t(out1), (typically 100 ms) is therefore set during soft−start to prevent CCM operation. In VLO operation, the timeout periods of time are counted instead of valleys when the drain−source voltage oscillations are too damped to be detected. For instance, if the circuit must turn on at the fifth valley and if the ZCD ringing only enables to detect: • Valleys 1 to 4: the circuit generates a DRV pulse 6 ms (steady−state timeout delay) after valley 4 detection. • Valleys 1 to 3: the timeout delay must run twice so that the circuit generates a DRV pulse 12 ms after valley 3 detection. Zero Current Detection The NCP1339 integrates a quasi−resonant (QR) flyback controller. The power switch turn−off of a QR converter is determined by the peak current set by the feedback loop. The switch turn−on is determined by the transformer demagnetization. The demagnetization is detected by monitoring the transformer auxiliary winding voltage. Turning on the power switch once the transformer is demagnetized or reset reduces switching losses. Once the transformer is demagnetized, the drain voltage starts ringing at a frequency determined by the transformer magnetizing inductance and the drain lump capacitance eventually settling at the input voltage. A QR controller takes advantage of the drain voltage ringing and turns on the power switch at the drain voltage minimum or “valley” to reduce switching losses and electromagnetic interference (EMI). As sketched by Figure 50, a valley is detected once the ZCD pin voltage falls below the QR flyback demagnetization threshold, VZCD(th), typically 55 mV. The controller will switch once the valley is detected or increment the valley counter depending on FB voltage. www.onsemi.com 22 NCP1339 ZCD Rzcd + − Czcd QR Logic Vzcd(th) Blanking Time Tzcd(blank) Timeout DRV (internal) Figure 50. Valley Lockout Detection Circuitry Internal Schematic Valley Lockout (VLO) and Frequency Foldback (FF) extends QR operation over a wider output power range while maintaining good efficiency and limiting the maximum operating frequency. The operating valley (1st, 2nd, 3rd, 4th, 5th or 6th) is determined by the FB voltage. As VFB decreases or increases, the valley comparators toggle one after another to select the proper valley. The decimal counter increases each time a valley is detected. The activation of an “n” valley comparator blanks the “n−1” or “n+1” valley comparator output depending if VFB decreases or increases, respectively. Figure 51 shows a typical frequency characteristic obtainable at low line in a 60−W application. The operating frequency of a traditional QR flyback controller is inversely proportional to the system load. In other words, a load reduction increases the operating frequency. A maximum frequency clamp can be useful to limit the operating frequency range. However such an approach causes instabilities since when this clamp is active, the controller tends to jump (or hesitate) between two valleys generating audible noise. Instead, the NCP1339 incorporates a patent pending valley lockout circuitry to eliminate valley jumping. Once a valley is selected, the controller stays locked in this valley until the output power changes significantly. This technique 1x10 (Hz) Fsw 8x10 6x10 6th 5th 4th 5 2x10 2nd 1st VCO 4 mode 4 6th 4x10 3rd 5th 4th 3rd 2nd 1st 4 4 0 VCO mode 0 20 Pout (W) 40 60 Figure 51. Valley Lockout Frequency vs Output Power Relationship www.onsemi.com 23 NCP1339 When an “n” valley is asserted by the valley selection circuitry, the controller is locked in this valley until the FB voltage decreases to the lower threshold (“n+1” valley activates) or increases to the “n valley threshold” + 600 mV (“n−1” valley activates). The regulation loop adjusts the peak current to deliver the necessary output power. Each valley selection comparator features a 600−mV hysteresis that helps stabilize operation despite the FB voltage swing produced by regulation loop. Valley FB Thresholds (typical values): FB Falling FB Rising 1st to 2nd valley 1.4 V FF mode to 6th valley 1.0 V 2nd to 3rd valley 1.2 V 6th to 5th valley 1.5 V 3rd to 4th valley 1.1 V 5th to 4th valley 1.6 V 1.0 V 4th 0.9 V 3rd 0.8 V 2nd 4th 5th 6th to 5th to 6th valley valley valley to FF mode Frequency Foldback to 3rd valley 1.7 V to 2nd valley 1.8 V to 1st valley 2.0 V Figure 52 summarizes the operation mode with respect to the FB voltage. As the output load decreases (FB voltage decreases), the valleys are incremented from 1 to 6. If when the sixth valley is reached, the FB voltage further decreases below 0.8 V, the controller enters the frequency foldback mode (FF). The current setpoint being internally forced to remain above 0.2 V (setpoint corresponding to VFB = 0.8 V), the controller regulates the power delivery by modulating the switching frequency. When a load increase causes FB to exceed the 1−V FF upper threshold (200−mV hysteresis), the circuit recovers VLO operation. In frequency foldback mode, the system reduces the switching frequency by adding some dead−time after the 6th valley is detected. This dead−time increases when the FB voltage decays. There is no discontinuity when the system transitions from VLO to FF and the frequency smoothly reduces as FB goes below 0.8 V. The dead−time is dimensioned to generate a 2−ms dead−time when VFB = 0.8 V and could linearly go to virtually infinity as VFB falls down to 0.4 V if the switching was not forced to keep above 25−kHz to eliminate risk of audible noise. 25−kHz Frequency Clamp and Skip Mode As aforementioned, the circuit prevents the switching frequency from dropping below 25 kHz. When the switching cycle is longer than 40 ms, the circuit forces a new switching cycle. However, the 25−kHz frequency clamp cannot generate a DRV pulse until the demagnetization is completed. In other words, it cannot cause operation in continuous conduction mode. Since the NCP1339 forces a minimum peak current (as aforementioned, the circuit prevents the peak current from dropping below (0.2 V/RSENSE) where RSENSE is the current sense resistor) and a minimum frequency (25 kHz typically), the power delivery cannot be continuously controlled down to zero. Instead, the circuit stops pulsing when the FB voltage drops below 400 mV and recovers operation when VFB exceeds 450 mV (50−mV hysteresis). This skip−mode method provides an efficient power control in light load. Operating Mode VFB decreases FF VFB increases Valley 6 Valley 5 Valley 4 Fault ! Valley 3 Valley 2 Valley 1 0.8 0.9 1.0 1.1 1.2 1.4 1.5 1.6 1.7 1.8 2.0 Figure 52. Valley Lockout Thresholds www.onsemi.com 24 3.2 VFB (V) NCP1339 Over Power Compensation (OPP) Instead, the auxiliary winding voltage (VAUX) is used. During power−switch on−time, VAUX provides a negative voltage that is a Vbulk portion (input voltage scaled down by the primary to auxiliary winding turns ratio) as shown in Figure 53. The negative voltage applied to the pin is referred as VOPP. The maximum internal current setpoint (VCS(OPP)) is the sum of VOPP and peak current sense threshold, VILIM1. The current setpoint is calculated using Equation 7. The power delivered by a QR flyback stage is an increasing function of the bulk voltage, Vbulk. It is however desirable to clamp the power delivery to limit the stress on the power components that can otherwise be excessive during transient or fault conditions. An integrated overpower circuit provides a relatively constant output power across bulk voltage, Vbulk. Practically, the maximum peak current is made a decreasing function of the bulk voltage. The direct measure of the Vbulk high−voltage rail would cause losses in the sensing network and hence alter the standby efficiency. V CS(OPP) + V ILIM1 ) V OPP That is that: ǒ Ǔ N AUX @ V BULK NP (eq. 8) VAUX (V) V CS(OPP) + V ILIM1 * (eq. 7) ⎛ ⎢ ⎝ ⎛N − ⎢ AUX VBULK ⎝ NP Figure 53. Auxiliary Winding Voltage Waveform For example, (VOPP = −0.25 V) results in a current setpoint of 0.55 V. In general, VOPP is selected in the range of −200 mV at the highest line level. Refer to application notes for more details. even if the OPP pin is adversely biased above 0 V, the current setpoint remains clamped to 0.8 V typically. For optimum performance over temperature, we recommend keeping the low−side OPP resistor below 3 kW. ǒVCS(OPP) + 0.8−0.25 + 0.55 + 68.75% @ 0.8 + 68.75% @ VILIM1Ǔ Current Setpoint As explained in this operating description, the current setpoint is affected by several functions. Figure 54 summarizes these interactions. As shown by this figure, the current setpoint is FB/4. However, this value is limited by the following functions: • This level is clamped during the soft−start phase. The setpoint is actually limited by a clamp level ramping from 0 to 0.8 V within 4 ms. • It is also limited by the OPP function: during the on−time, a negative voltage is applied to the OPP pin. This voltage is summed with a 0.8−V voltage reference to form the actual maximum setpoint (see OPP section). The OPP pin is not designed to operate below –250 mV which corresponds to a 31.25% decrease of the maximum current limit. If a lower voltage happens to be applied, the internal ESD diode that clamps OPP pin negative voltages may turn on and lead to carriers injection within the die. To avoid possible resulting disturbance, care must be taken to limit the current sourced by the diode below 2 mA. If the circuitry of Figure 54 is used, a conservative condition is: V AUX,max R OPP1 w −2 mA å R OPP1 w * V AUX,max 2m (eq. 9) Finally, please note that another comparator internally fixes the maximum peak current set point to VILIM1. Hence, www.onsemi.com 25 NCP1339 • • It must be noted that the OPP pin voltage is high during the off−time. The summer is designed to face this situation without degradation of the circuitry. A minimum setpoint is forced that equals to Vfreeze (0.2 V, typically). In addition, a second OCP comparator ensures that in any case the current setpoint is limited to 0.8 V. This Ropp1 prevents the over−current limit from being increased due to the OPP function if a positive voltage is accidentally applied during the on−time. Hence, even in this faulty condition, the MOSFET current setpoint remains limited to VILIM1 (0.8 V typically). Minimum setpoint freezing to 0.2 V OPP 0.8 V 0.2 V − Frozen current PWM latch RESET + FB Rfb + Vdd Soft Start Ramp 3R − R + OPP COMP − + PWM COMP CS 275−ns LEB − + Rcs Rs DRV OCP COMP + Overload detection block − 0.8 V Short Circuit COMP 120−ns LEB DRV + 1.2 V Abnormal Over−current fault (CSStop) − Figure 54. Current Setpoint Current Sense and Associated Protections The Maximum Peak Current Comparator compares the current sense signal to a reference voltage to limit the maximum peak current of the system. The maximum peak current reference voltage, VILIM1, is typically 0.8 V. The maximum peak current setpoint is reduced by the overpower compensation (OPP) circuitry. In case, a wrong OPP signal is applied to the circuit, a second comparator to VILIM1 is placed to get sure that the current setpoint is at least limited to VILIM1. An overload condition causes the output of one of the Maximum Peak Current Comparators to transition high and enable the overload timer. Figure 55 shows the implementation of the current sensing circuitry. The feedback voltage (VFB) is internally divided by KFB (KFB=4, typically) to form the current setpoint. The power switch on time is modulated by comparing a ramp proportional to the switch current to VFB/KFB using the PWM Comparator. The switch current is sensed across a current sense resistor, RSENSE and the resulting voltage is applied to the CS pin. The current sense signal is blanked by a leading edge blanking (LEB) circuit. The blanking period eliminates the leading edge spike and high frequency noise during the switch turn−on event. The LEB period, tCS(LEB1), is typically 275 ns. The drive pulse terminates once the current sense signal exceeds VFB/KFB. www.onsemi.com 26 NCP1339 FB /Kfb PWM comparator LEB tcs(LEB1) 5V Peak current Comparator with OPP Overload Timer ICS CS Count Down Count Up + Disable DRV VOPP Vilim1 Peak current Comparator W/O OPP LEB CSStop Counter count tcs(LEB2) Reset OPP Short Circuit Comparator Vilim2 VOPP DRV Figure 55. Overload Circuitry Overload Protection time, the PWM Comparator takes precedence and the overload timer counts down. When the overloard timer elapses, the circuit detects an overload condition and ♦ The controller latches off (versions D, E and F) or ♦ Enters a safe low duty−ratio operation named auto−recovery mode (versions C, G and H). The overload timer integrates the duration of the overload fault. That is, the timer count increases while the fault is present and reduces its count once it is removed. The timer counts up or down in 10 ms increments. The overload timer duration, tOVLD, is typically 160 ms. If both the PWM and Maximum Peak Current Comparators toggle at the same www.onsemi.com 27 NCP1339 Latching or Auto−Recovery Mode 5.5 V VCC(bias) level for 2 s only (typically). After this 2 s delay time, the circuit attempts to restart. More practically, after an overload condition is detected, operation is interrupted and hence, the VCC that is provided by an auxiliary winding, decays. When it reaches VCC(off), the circuit waits for 2 s before allowing the circuit operation recovery. During this delay, VCC is forced to the 5.5 V VCC(bias) level so that the blocks monitoring the line remain active. When this phase is complete, a VCC charge sequence starts. Figures 56 and 57 show operating waveforms for auto−recovery and latched overload conditions. The NCP1339D, E and F latch off when it detects an overload situation. In this condition, the circuit stops generating drive pulses and let VCC drop down. When VCC has reached its 5.5 V VCC(bias) level, the circuit maintains VCC to this level. It cannot recover operation until VCC drops below its reset level. Practically, the power supply must be unplugged to be reset. The NCP1339C, G and H versions are autorecovery. When an overload fault is detected, like latched versions, it stops generating drive pulses and let VCC drop down to its 5.5 V VCC(bias) level. However, the VCC is maintained to its 2s Figure 56. Auto−recovery Overload Operation Figure 57. Latched Overload Operation www.onsemi.com 28 NCP1339 A 2nd Over−Current Comparator for Abnormal Overcurrent Fault Detection Also, the Fault comparator to 0.4 V (or OTP comparator since typically used for overtemperature) is blanked for the soft−start duration. The pin can then be filtered by an external capacitor. A severe fault like a winding short−circuit can cause the switch current to increase very rapidly during the on−time. The current sense signal significantly exceeds VILIM1. But, because the current sense signal is blanked by the LEB circuit during the switch turn on, the power switch current can become huge causing system damage. The NCP1339 protects against this fault by adding an additional comparator for Abnormal Overcurrent Fault detection. The current sense signal is blanked with a shorter LEB duration, tCS(LEB2), typically 125 ns, before applying it to the Abnormal Overcurrent Fault Comparator. The voltage threshold of the comparator, VILIM2, typically 1.2 V, is set 50% higher than VILIM1, to avoid interference with normal operation. Four consecutive Abnormal Overcurrent faults cause the controller to enter latch mode (NCP1339D, E and F versions) or auto−recovery mode (NCP1339C, G and H). The count to 4 provides noise immunity during surge testing. The counter is reset each time a DRV pulse occurs without activating the Fault Overcurrent Comparator. Jittering Capability In order to help meet the EMI requirements, the NCP1339 (E, F and G versions) features the jittering capability to average the spectrum rays over the frequency range. The function consists of sourcing a 0 to 100 mA, 1.3 kHz triangular current out of the CS pin (IJIT ). This current together with the external resistor placed on the CS pin generates an offset that will change the actual power switch peak current and hence the operation frequency. The jittering current source and hence the jittering function is enabled only in high line condition since at low line, the input voltage ripple is generally sufficient to help meet EMI specs. This function is also disabled in Frequency Foldback operation mode. The jittering function modulates the peak current level. As a result, the FB signal that struggles for compensating this effect and limiting the output voltage ripple, exhibits a swing. The resistor placed between the CS pin and the current sense resistor must not be too high. Otherwise, the jittering offset on the CS pin can lead to a FB swing exceeding the VLO mode 600 mV hysteresis inbuilt to avoid unwanted transitions between valleys. In practice, this resistor is generally below 1 kohm. Protecting from a Failure of the Current Sensing A 1−mA (typically) pull−up current source, ICS, pulls up the CS pin to disable the controller if the pin is left open. In addition the maximum on−time (32 ms typically) avoids that the MOSFET stays permanently on if the switch current cannot reach the current setpoint when for instance, the input voltage is low. Driver Soft−Start The NCP1339 maximum supply voltage, VCC(max), is 28 V. Typical high−voltage MOSFETs have a maximum gate voltage rating of 20 V. The DRV pin incorporates an active voltage clamp to limit the gate voltage on the external MOSFETs. The DRV voltage clamp, VDRV(high) is typically 12 V with a maximum limit of 14 V. Soft−start is achieved by ramping up an internal reference, VSSTART, and comparing it to current sense signal. VSSTART ramps up from 0 V once the controller powers up. The setpoint rise is then limited by the VSSTART ramp so that a gradual increase of the power switch current during start−up. The soft−start duration (that is, the time necessary for the ramp to reach the VILIM1 steady state current limit), tSSTART, is typically 4 ms. During soft−start the ZCD timeout duration is extended. This is because, during startup, demagnetization phases are long and difficult to detect since the auxiliary winding voltage is small. In this condition, the 6−ms steady−state timeout is generally shorter than the inductor demagnetization period and if used to restart a switching cycle, it can cause continuous current mode (CCM) operation for few cycles until the voltage on the ZCD pin is high enough for proper valleys detection. A longer timeout period, t(out1), (typically 100 ms) is therefore set during soft−start to prevent CCM operation. Thermal Shutdown An internal thermal shutdown circuit monitors the junction temperature of the IC. The controller is disabled if the junction temperature exceeds the thermal shutdown threshold, TSHDN, typically 150°C. A continuous VCC hiccup is initiated after a thermal shutdown fault is detected. The controller restarts at the next VCC(on) once the IC temperature drops below TSHDN by the thermal shutdown hysteresis, TSHDN(HYS), typically 40°C. The thermal shutdown is also cleared if VCC drops below VCC(reset), a brown−out fault is detected or if the controller enters power savings mode. A new power up sequences commences at the next VCC(on) once all the faults are removed. www.onsemi.com 29 NCP1339 ORDERING INFORMATION Part Number Flyback Overload Protection Abnormal OverCurrent Fault ZCD Blanking Time Jittering Function NCP1339CDR2G Auto-Recovery Autorecovery 3 ms Disabled NCP1339DDR2G Latching−off Latching−off 3 ms Disabled NCP1339EDR2G Latching−off Latching−off 3 ms Enabled NCP1339FDR2G Latching−off Latching−off 0.7 ms Enabled NCP1339GDR2G Auto-Recovery Autorecovery 0.7 ms Enabled NCP1339HDR2G Auto-Recovery Autorecovery 0.7 ms Disabled Shipping† 2500 / Tape & Reel †For information on tape and reel specifications, including part orientation and tape sizes, please refer to our Tape and Reel Packaging Specifications Brochure, BRD8011/D. www.onsemi.com 30 NCP1339 PACKAGE DIMENSIONS SOIC−14 NB, LESS PIN 13 CASE 751AN ISSUE A D A B 14 NOTES: 1. DIMENSIONING AND TOLERANCING PER ASME Y14.5M, 1994. 2. CONTROLLING DIMENSION: MILLIMETERS. 3. DIMENSION b DOES NOT INCLUDE DAMBAR PROTRUSION. ALLOWABLE PROTRUSION SHALL BE 0.13 TOTAL IN EXCESS OF AT MAXIMUM MATERIAL CONDITION. 4. DIMENSIONS D AND E DO NOT INCLUDE MOLD PROTRUSIONS. 5. MAXIMUM MOLD PROTRUSION 0.15 PER SIDE. 8 A3 E H L 1 0.25 M DETAIL A 7 B 13X M b 0.25 M C A S B S DETAIL A h A e DIM A A1 A3 b D E e H h L M X 45 _ M A1 C SEATING PLANE MILLIMETERS MIN MAX 1.35 1.75 0.10 0.25 0.19 0.25 0.35 0.49 8.55 8.75 3.80 4.00 1.27 BSC 5.80 6.20 0.25 0.50 0.40 1.25 0_ 7_ SOLDERING FOOTPRINT* 6.50 13X 1.18 1 1.27 PITCH 13X 0.58 DIMENSIONS: MILLIMETERS *For additional information on our Pb−Free strategy and soldering details, please download the ON Semiconductor Soldering and Mounting Techniques Reference Manual, SOLDERRM/D. ON Semiconductor and are registered trademarks of Semiconductor Components Industries, LLC (SCILLC). SCILLC owns the rights to a number of patents, trademarks, copyrights, trade secrets, and other intellectual property. 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