Manual - RMT Ltd

RMT Ltd
THERMOELECTRIC MATERIAL EXPERT
DX8080
USER GUIDE
Moscow 2010
Version 1.00
RMT Ltd
DX8080 User Guide
Edition May 2010
Copyright
All rights reserved.
Reproduction in any manner, in whole or in part is straightly prohibited without
written permission of RMT Ltd.
The information contained in this document is the subject to change without notice.
Limited Warranty
RMT Ltd warrants that the DX8080 Device, if properly installed and used, will be
free from defects in material and workmanship and will substantially conform to RMT’s
publicly available specification for a period of one (1) year after the date that the DX8080
Device was purchased.
If the DX8080 Device, which is the subject of this Limited Warranty, fails during the
warranty period for the reasons covered by this Limited Warranty, RMT, at this option, will:
REPAIR the DX8080 Device; OR
REPLACE the DX8080 Device with another DX8080 Device of the same model.
Trademark Acknowledgments
All trademarks are the property of their respective owners.
RMT Ltd.
53 Leninskij prosp. Moscow 119991 Russia
phone: +7-499-132-6817 fax: +7-499-783-3664
e-mail: [email protected] http://www.rmtltd.ru
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DX8080 User Guide
CONTENTS
1.
INTRODUCTION ................................................................................................... 4
2.
TECHNICAL AND OPERATIONAL DESCRIPTION ............................................... 5
3.
TECHNICAL DATA ................................................................................................ 6
4.
STANDARD KIT .................................................................................................... 7
5.
ARRANGEMENT AND OPERATION..................................................................... 8
5.1.
Connection Procedure ....................................................................................... 9
5.2.
Samples Preparation ....................................................................................... 13
5.3.
Samples Mounting onto the Samples Holder ................................................... 14
5.4.
Vacuum Station Control ................................................................................... 17
5.4.1.
Vacuum Station Turning On ..................................................................... 17
5.4.2.
Vacuum Station Turning Off ..................................................................... 18
6.
MEASURING PROCEDURE AND CALCULATING METHODS........................... 19
6.1.
Measuring Procedure....................................................................................... 19
6.2.
Calculations ..................................................................................................... 21
7.
SOFTWARE ........................................................................................................ 23
7.1.
Software Installation......................................................................................... 23
7.2.
Connection with Device ................................................................................... 23
7.3.
Software Main Window .................................................................................... 24
7.4.
Sample Parameters Setting ............................................................................. 28
7.5.
Temperature Points Setting ............................................................................. 29
7.6.
Start and Stop of Measurements...................................................................... 29
7.7.
Results Storage and Loading ........................................................................... 29
7.8.
Results Display ................................................................................................ 29
8.
SECURITY MEASURES ...................................................................................... 31
9.
MAINTENANCE SERVICE .................................................................................. 32
10.
TROUBLESHOOTS............................................................................................. 33
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1. INTRODUCTION
The given User Guide is to provide thorough information for studying and handling
the Thermoelectric Material Expert model DX8080 (for brevity further can be referred to
as the DX8080). The DX8080 is developed for laboratory testing of thermoelectric (TE)
properties of the n/p-type material based on Bi2Te3 when measuring pellets.
These properties are the Seebeck coefficient , electrical conductivity , figure-ofmerit Z, thermal conductivity  (the latter is calculated).
Measurements are automatical with a given temperature interval. In a measuring
point the steady state temperature is achieved. Three samples are tested simultaneously.
Data telemetry output, data processing, results storage are enabled. Corrections for heat
exchange along leading wires are calculated.
The tests allow applying the results to the most complete quality control of TE
material and to the mathematical simulation of TE modules.
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2. TECHNICAL AND OPERATIONAL DESCRIPTION
The facilities are developed for measuring the Seebeck coefficient , electrical
conductivity , figure-of-merit Z, calculating thermal conductivity within 220 – 400 K. The
tests are performed in vacuum at a given ambient (sample) temperature.
The ranges of the parameters measured by the DX8080 are given in the table.
Measured parameter
Designation
Units
Range
Accuracy, %
Seebeck coefficient
100…300
3.5
V/K

Electrical conductivity
1/(Ohm·cm)
300…2000
5

Figure-of-merit
Z
1000/K
0…4
7
For the tests, several material samples can be connected in parallel. The samples or their
assemblies should meet the following dimensional requirements.
Parameter
Units
Min
Max
Sample length
mm
1
5
Sample cross-section
mm2
3x3
Length to cross-section ratio
mm-1
0.5
1
The samples should be prepared for the tests. The preparation procedure is described
further. The prepared samples are soldered on the sample holder by thin (diameter 0.075
mm) copper and constantan wires. Up to three samples can be soldered on the holder.
The sample holder is then put onto the vacuum table closed by the cover. Gas is pumped
off by the pumping system and its control block. A measuring cycle is then started.
The device works under a PC control by special software. The software commands are
processed by the control block.
The DX8080 appearance
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3. TECHNICAL DATA
Technical data of the facilities DX8080 are given in the table.
Parameter
Designation
Value
Accuracy
Thermostabilizing
Т
220…400 K*
±1 К
surface temperature
Sample temperature
Тs
±1 К
Voltage
U
0.4-2.0 mV
± 3.5 V
Electrical current
I
5-100 mA
± 30 A
(AC and DC)
Vacuum, not worse
5∙10-3 mm Hg
than
Number of samples
measured
3
simultaneously
Current and probe
15 mm
wires length
Constantan wires
0.05-0.08 mm
diameter
Current and probe
0.05-0.08 mm
wires diameter
Resolution
0.01 K
0.01 K
0.1 V
1 A
*At temperature 293 K.
Electric power consumption:


AC voltage, - 220V +10/-15;
Power consumed – not more than 500 W.
The equipment DX8080 is meant for laboratory measurements at the ambient
temperature 25±3ºC and relative humidity up to 80%.
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4. STANDARD KIT
#
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Name
Control block
Vacuum station
Vacuum table with mounted:
Samples holder
Vacuum system control block
Control cable of the samples holder
Supply cable s of the samples holder
Thermoelectric cooler TEC1 supply cable
Fan supply cable
USB cable
Power cord for computer
Power cord for computer
Power cable computer-monitor
Vacuum pipe
Note
РМТК 250.08.00
ASM 110 TURBO
РМТК 250.09.00
РМТК 250.02.00
РМТК 102.14.00
For operation, a computer with the software installed is necessary.
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5. ARRANGEMENT AND OPERATION
Item designations in the figures correspond to item designations given in Section 1.2
"Standard Kit".
Further in the text of a designation in brackets correspond to the designations in figures.

The measuring part of the device represents a vacuum table (3), with the basis
thermally stabilized on which the sample holder is located.

The basis temperature is stabilized by a TE module with power supply controlled.

The heat rejection from the hot side of the module is carried out by the electrical
fan CNPS7000А-Cu.

The vacuum-tight connectors «Lemo» carry out the lead terminals.

The vacuum chamber is closed by the cover, which is held down to the ring
gasket.

The pumping is accomplished by the pumping system Mini-TASK (see the vacuum
station scheme) via the inlet pipe.

Residual gases level is controlled by the vacuum pressure gauge EYESYS
ConvecTorr or by the thermocouple lamp 531 and controller 801.

The DX8080 control and signals processing is fulfilled by the control unit with the
help of the software «The DX8080 Operation Program». The measuring methods
and mathematics are described in Chapter 4; all the necessary information on the
DX8080 Software is offered in Chapter 5.
4
3
2
5
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Vacuum Table Scheme
5.1. Connection Procedure

Connect the vacuum pipe (14) to appropriate flanges of the vacuum table (14a)
and vacuum station (14b). Thus it is necessary to weaken fastening by the wing
and to remove the appropriate collar. After that, connect the pipe to the flange,
having put a spacer into a joint. Establish a collar and pull the junction together by
tightening the wing.

Connect the vacuum system control block (13a) to the vacuum station (13b) by the
computer-monitor power cord (13). Turn on the switch of the vacuum station (as in
the figure).

Connect the cable going from the valve of the vacuum station (15a) to the vacuum
system control block (15b).

Turn off the switch "POWER" on the forward panel of the vacuum system control
block (5). Connect the power cord (11) to the vacuum system control block (11a).

Connect the cable of the control of the samples holder (6) to the control block (6a
"SIGNALS") and to the vacuum table (6b). There are 20-contact sockets on both
ends of the cable.

Connect the power cable of the samples holder (7) to the control block (7a
"THERMOSTAT 2 ") and to the vacuum table (7b). There are 8-contact sockets on
both ends of the cable.

Connect the power cable of TEC1 (8) to the control block (8a "THERMOSTAT 1")
and to the vacuum table (8b). There are 4-contact sockets on both ends of the
cable.
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
Connect the power cable of the fan (9) to the control block (9a "FAN") and to the
vacuum table (9b). There are 2-contact sockets on both ends of the cable.

Connect the cable (16), from the vacuum station control block to the control block
(16a "Vacuum station").

Turn off the switch "POWER on the forward panel of the control block (1). Connect
the power cord (12) to the control block (12a).

Connect the plugs of the power cords (11) and (12) to the sockets of the
alternating current network ~220V (50Hz).

Connect the control block (10a) and computer by the USB cable (10).
9a
8a
6a
7a
12a
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10a
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15b
13a
15b
16
11a
9b
8b
9b
7b
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14a
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9b
14a
7b
6b
6b
8b
14b
15a
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5.2. Samples Preparation
Before the measurement starting, the samples should be prepared in an appropriate way.

A sample is made of the material ingot. The sample length should be within (1...5)
mm. The ratio of the sample length to its area of cross-section should be in a
range (0.5...5) 1/mm. The sample face surfaces should have a standard metal
covering (final layer is 3-5 m Ni).

Concentrators are made of 0.5 mm thick cooper sheet. Its area should surpass the
sample cross-section no more than by 75 %.

The concentrators are soldered to the face surfaces of the sample, to each of
which two copper wires are soldered Ø0.08 mm, 40±2 mm long as well as a
constantan wire Ø0.075 mm, 40±2 mm long. It is necessary to provide an
arrangement of wires similar to that shown in the figure.
copper
Compound
Sample
er
pp
co
co
pp
er
40
leading wires
ires
co
pp
er
ng w
leadi
40
co
pp
er
or
se n s
wires
constantan
constantan
copper
sensor wires
constantan

Solder melting temperature is no higher than 100ºС.

It is acceptable to simplify the installation procedure, first to solder the wires to the
concentrators by a high-temperature solder (for example, solder with melting
temperature 230 ºС), then to solder the concentrators with the wires to the sample
by a low-temperature solder (for example, solder with melting temperature 110ºС).

It is acceptable to use a compound sample if meeting all the above-said
requirements on the sample dimensions.
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Sample 2 x 2 x 1.6 mm3 with concentrators
Sample 1 x 1 x 1.6 mm3
Sample 2 x 2 x 1.6 mm3
5.3. Samples Mounting onto the Samples Holder
The samples prepared for the installation are mounted onto the samples holder as
follows:

Arrange a sample on the centre between assembly circuit boards as specified in
the figures.

Solder the wires from the sample to the circuit boards, solder Sn-63%, Pb-37%
(melting temperature 183ºC), colophony flux. Mind the proper sequence of the
wires.

Solder the wires ends to the contacts of the main board, solder Sn-63%, Pb-37%
colophony flux, cut the redundant ends.

Mount the rest of the wires similarly.

Straighten the wires, eliminating their mutual contact and a contact of metal parts.

Establish screens, after greasing the surfaces by vacuum greasing.
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Screen
Screen
Mounting circuit board
Sample
Mounting circuit board
Æ0.075mm constantan wire
Æ0.08mm copper wire
The prepared samples are mounted onto the sample holder:
The samples holder with the samples mounted (no screen):
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Mounting
circuit board
Channel for
inserting
screen
Channel for
inserting
screen
Channel for
inserting
screen
Mounting
circuit board
Channel for
inserting
screen
Screen
Screen
Connectors of main board
I – leading wires
M – copper wires
K – constantan wires
Sample 0
Sample 1
Sample 2
The correspondence of numbering of samples and installation positions is given in figure
below:
I
I
I
к мм к мм к мм
TC – thermocouple
TC1
TC2
к мм к мм к мм
I
I
I
After the installation of the samples, the samples holder is inserted into the fastening
guides of and is connected to the vacuum-tight sockets of the vacuum table. Before that,
to improve the thermal contact, it is necessary to grease the bottom of the metal plate of
the samples holder and connecting surfaces by the silicone grease.
The process of connection is illustrated in the figures below:
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After the installation and connection of the samples holder, the cover should be closed. It
is necessary to grease the edges of the cover by the vacuum grease. Close the table by
the cover and press it to the gasket by the hold-down.
5.4. Vacuum Station Control
The vacuum station should be connected to the vacuum system control block and to the
vacuum table as described above.
5.4.1.
Vacuum Station Turning On

Switch on the vacuum station control block "POWER", which takes place on the
forward panel of the vacuum system control block (the green lamp blinks “IN
OPERATION”).

Press and let off the button
"START" on the forward panel of
the vacuum system control block
(the green lamp “ IN OPERATION ” is
on). The vacuum station starts
pumping out gas from the closed
volume of the vacuum table. In this
volume (under the cover) it is
possible to observe the pressure on
the indicator of the gauge of
residual
pressure
“Eyesys
ConvecTorr”

If after 3.5 min the red lamp
“LEAKINESS” is on, there is a leak in
the volume. In this case, the control block stops the vacuum station Mini-Task. The
next switching on is possible in 8 min. Remove a leak in the vacuum system.
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 On the chamber pressure reaching 5х10-3 mm Hg
the green lamp “SYSTEM READY” is on and the equipment is
ready for measurement. In addition, the sound signal
indicates the necessary vacuum level.
Important!!! During the operation of the vacuum station
some of its parts are heated up. It should be taken into
account in order to prevent burns.
5.4.2. Vacuum Station Turning Off

After the measurements, press and keep pressed the button “STOP” till the
characteristic click when the vacuum crane on the vacuum station Mini-Task
(crane 1) is closed and the electromagnetic valve (crane 2), equalizing the
pressure in the chamber with atmospheric pressure opens.

The yellow lamp “STANDSTILL” is on, The next switching on of the vacuum station is
possible in 8 min by the button “START” after the yellow lamp “STANDSTILL” is off.
Important!!! To prevent a damage of the vacuum station do not switch off the control
block of the vacuum system by the switch "POWER" while the yellow lamp “STANDSTILL” is
on.
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6. MEASURING PROCEDURE AND CALCULATING METHODS

Prepare the samples according to Section 5.2

Mount the samples onto the samples holder. Establish the samples holder onto the
vacuum table according to Section 5.3.

Switch on the vacuum station and pump out the system to the pressure less than
5х10-3 mm Hg according to Section 5.4.

Switch on the control block and perform the measurements by the methods – see
Section 6 MEASURING PROCEDURE AND CALCULATING METHODS and by
the software – see Section 7 SOFTWARE.

After the measurements are over, switch off the device, the vacuum station and
pump air in the chamber according Section 5.4
6.1. Measuring Procedure
The measuring procedure is the following:
1) Measure the dimensions of the samples.
Important!!! Mind the recommended ratio 0.5<L/s<5 [mm-1] – see 5.2
2) Prepare the samples for the measurements as shown in Section 5.2 .
3) Mount the samples and wires as shown in Section 5.3.
4) Close the chamber and pump out air from the chamber down to residual
pressure less than 5·10-3 mm Hg – see Section 5.4.
5) Install the software «DX8080 Application» - see Section 7.1.
6) Set the required parameters of the samples and wires.
7) Set the test temperature (or temperature range and a step) – see Section 7.5.
8) Set the measurement current. Below see the preliminary table for allowable
ratios L/s and wires at 300 K:
L/s, мм-1
I, мА
0.5
100
1.0
60
1.5
40
2.0
30
3.0
25
4.0
20
5.0
15
9) Start the measurements – see Section 7.6
The further measurements are performed automatically. Here we give the
procedure for testing at 1 temperature point.
10) The table temperature is stabilized for the level desired.
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11) The samples are exposed for DC current I of the set value and of a certain
direction.
12) In the stationary mode the following values are measured and stored:

- Sample voltage (U),

- Temperature Т1 on one end of the sample,

- Temperature Т2 on the other end of the sample,

- Electric current value.
13) The samples polarity is defined. Suppose Ts=Т2-Т1 is the sample temperature
difference along the current direction (see the figure). If Т1>Т2, the sample is ntype.
T1
T2
I
14) The DC current of this direction is off.
15) The DC current of the opposite direction is on (-I). The measurements of item.
12) are repeated
16) The DC current of this direction is off.
17) AC current of the same value I is on.
18) The following values are measured and stored:

- Sample voltage (UR),

- Temperature Т1 on one end of the sample,

- Temperature Т2 on the other end of the sample,

- Electric current value.
19) Each sample AC resistance is calculated by UR (see Section 6.2):
20) Electrical conductivity of each sample material  is calculated (see Section 6.2):
21) Each sample Seebeck coefficients  is calculated for each polarity of the current
and is then averaged (see Section 6.2):
22) Each sample figure-of-merit Z is calculated for each polarity of the current and is
then averaged (see Section 6.2).
23) Each sample thermal conductivity  is calculated (see Section 6.2):
24) By the value  the correction for thermal conductance of leading and probing
wires is calculated and taken into account in Z (see Section 6.2):
25) A corrected value of  is calculated.
26) The results are stored.
After the tests are over:
27) Turn off the device and vacuum station as described in Section 5.4.2.
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6.2. Calculations
The formulae for the calculations of the values , , Z are as follows:
1) AC resistance R of a sample is calculated as:
R
UR
,
I
(1)
where UR is sample AC voltage for the current I.
2) Electrical conductivity  of TE material is estimated as:

L
,
Rs
(2)
where L is sample length, s is area of sample cross-section.
3) Sample Seebeck coefficient  is given by:

U
,
T
(3)
where U  U  UR , U is sample DC voltage for the current I, T  T2  T1 , Т1,
Т2 are temperatures on sample ends.
4) Material figure-of-merit Z is calculated as:
U
,
UR T
Z
where T 
(4)
1
(T1  T2 ) .
2
5) Material thermal conductivity is calculated as:

 2
(5)
Z
6) The correction А for thermal conductance of leading and probing wires
K
w
is
obtained as:
A  1
where K s  
K
w
2Ks
 1
w sw L
,
Lw  s
(6)
s
. The subscript w refers to the copper wires. Thermal
L
conductance of a constantan wire is ignored.
7) By Eqs. (5) and (6) the corrected value of figure-of-merit is calculated:
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Z
U
А
UR T
(7)
8) For the corrected value Z the corrected value of thermal conductivity is
estimated (5).
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7. SOFTWARE
7.1. Software Installation
Important!!! It is necessary to install the software «DX8080 Application» before the
connection of the device «DX8080» to a computer.
For a successful installation of the software, the computer should meet the following
requirements:

Processor – Intel Pentium, frequency 1.5 GHz or AMD Athlon and higher

512 Mb RAM

Operating system Windows 2000/XP/VISTA

50 Mb of free space

CD-ROM
If you install the software from the CD (it is supposed that the option of automatic
loading is on) «Autorun»), press the button «DX8080 Application Setup». If you
downloaded the software from the site (http://www.rmtltd.ru), run the file
«<PATH>\Dx8080Setup.exe» and follow the instructions, where <PATH> is the path to
the file-setup.
7.2. Connection with Device
Before start of the program, it is necessary to connect the device DX8080 to a
personal computer. The connection is carried out by the cable USB (Type A - Type B).
The software is started in a usual way, by a double-click of the mouse on the
appropriate tag. After a successful start, the main window of the program will appear
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For the connection with the device choose a proper port, to which the device is
connected, from the main menu «Device-Available Port».
If the list of ports is empty, it is necessary to check up connection of the device to a
computer and its connection to the power supply. After that choose from the main menu «
Device-Available Port-Refresh » for updating the list of accessible ports.
If the connection with the device is ok, on the panel of the information will change
the message «
». In case of an unsuccessful, the message will appear:
7.3. Software Main Window
The main window of the program consists of several functional areas of:

Applications of the main menu

Current parameters of the sample chosen

Panel of setting temperature points

Temperature points list

Sample temperature plot

Button of starting the procedure

Informational panel
The structure of the main menu is given in the figure:
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
DX8080 User Guide
«File»
o
o
o
o
o
o
o


«New» - creation of the new list of temperature points
«Open» - loading temperature points stored earlier
«Save»- temperature points storage
«Save As …» - storage of temperature points in a text form with
tabulation
«Print» - printing temperature points
«Print Setup …» - printer settings
«Exit» - exit from the program
«Edit»
o
o
«Temperature points» - results editing
«Samples»
 «Sample 0» - sample 0
 «Sample 1» - sample 1
 «Sample 2» - sample 2
 «Edit Property» - samples properties editing
o
o
«Available Ports» - ports discovered
«Refresh» - ports list update
«Device»
Current parameters of a sample chosen.
Current information about a sample chosen is displayed on the panel:

Ambient temperature (K)

Samples ends temperature (K)

Sample voltage (V)

Sample current (mA)
The current sample is chosen from the drop-down combo box.
The panel of setting temperature points is described in more detail below.
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The list of temperature points displays the list of temperature points and samples. If
the sample is not measured yet, it is marked by an empty square. If measurements were
completed, the sample is marked by a tick. If the sample is not used in measurements, it
is marked by a cross.
The temperature [Kelvin] of the ends of the samples is plotted via time.
The following information is displayed on the informational panel:

Device connection status

Vacuum status

Current temperature on TECs, which are responsible for the temperature setting

ADC and DAC status

Current rate of reading data from the device (points per second)
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Current parameters
of a sample
Main menu
Temperature
setting panel
Temperature points list
points
Sample
ends
temperature plot
Start/stop of the measuring
procedure
Informational panel
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7.4. Sample Parameters Setting
For setting sample parameters, it is necessary to choose «Edit-Samples-Edit
property»in the main menu. The dialog window of setting sample parameters will open.
Parameters
loading
Sample choice
To apply in the
measurements
Sample parameters
For measurements, it is necessary to set parameters of a sample, such as: width
(A), height (B), length (L); Length (Lw) and diameter (Dw) of wires (the length is per wire).
All geometrical parameters are set in millimeters. The measuring current is set in mA.
If necessary, the values of the parameters can be stored in base. For this purpose
press the button «Add», set a name and press «Ок». For loading parameters, it is
necessary to choose a name from the list of samples and to press the button «Load». If it
is necessary to remove a sample from the base, choose a name of the sample from the
list and press the button «Delete».
For confirmation of the given parameters for a chosen sample, press the button
«Apply» or the button «Ok» if you do not want to continue editing of parameters of a
sample.
For a choice of an edited sample, it is necessary to choose it from the drop-down
combo box.
If not all the samples take part in measurements, it is necessary to specify what
samples do. For this purpose, in the main menu "Edit-Samples" remove or establish ticks
with appropriate numbers. Thus, it is possible to remove or put a tick in a field «Use this
sample in measure».
RMT Ltd
DX8080 User Guide
Important!!! Before the beginning of the measurement, it is necessary to set all the
parameters of samples.
7.5. Temperature Points Setting
Before the beginning of the measuring process it is necessary to set temperature
points.
There are two ways of doing it: specifying a certain point or a range with a given
step. The mode can be chosen by means of a radio-box.
In the mode of measuring by points, a temperature point is set in Kelvin. In the mode
of measuring in a temperature range, an initial and final temperature points as well as a
step are set.
For adding a point (points), use the button «Add». If it is necessary to remove a
temperature point, choose a undesirable point from the list of temperature points and
press the button «Del».
7.6. Start and Stop of Measurements
Important!!! Before beginning to measure, be sure the LED «System Ready» is on
and there is a message «Vacuum: Ok».
To start measuring, it is necessary to press the button «Start» on the control panel.
The automatic procedure of measurements for a temperature given and a sample chosen
will begin. The current temperature and a sample are highlighted in the list of temperature
points.
If it is necessary to stop the process, press the button «Stop».
7.7. Results Storage and Loading
For the storage of the measured temperature points it is necessary to choose from
the main menu «File-Save». Indicate a name of the file and press the button «ОК».
For the storage of a file in the text form with tabulation choose from the main menu
«File-Save As». The test file can be used for export of the data, for example into Excel.
It is possible to load a file. For this purpose, choose from the main menu «FileLoad». Select a file and press «ОК».
7.8. Results Display
For display of temperature dependences, go to the bookmark «Result».
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DX8080 User Guide
The measured temperature dependences (Alpha, Sigma, Kappa, Z) and
corresponding polynomials are plotted on the diagram. By default the polynomial is of the
fifth degree. The degree of a polynomial for each temperature dependence can be
changed in the appropriate field. For viewing polynomial factors, press the button «Show
polynom».
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8. SECURITY MEASURES

At operation, maintenance service and checking it is necessary to observe
requirements of the Russian Standard «ГОСТ 12.3.019-80», «Service regulations
of consumers' electronic devices» and «Rules of a labour safety at operation of
consumers' electronic devices», or to apply similar documents of your country.

The voltage on the contacts of the device at operation is up to 250 V, which is
dangerous to human life. Any connections to the device and its maintenance
service are only to be done at power switched off.

During the operation of the vacuum station some of its parts are heated up. It is
not allowed to touch metal parts of the vacuum station while operating and
sometime after, sufficient for its cooling.

Moisture on contacts and internal elements of the device are not allowed. The
usage of the device in aggressive environments in the atmosphere of acids,
alkalis, oils, etc. is forbidden.

The connection, adjustment and servicing of the device should only be performed
by the qualified experts who have studied this document.
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RMT Ltd
DX8080 User Guide
9. MAINTENANCE SERVICE
Service of the operational device consists of the technical inspection.
At the maintenance service of the device observe the security measures - see
section 8 SECURITY MEASURES.
Technical inspection of the device should be carried out not rarer than once in three
months and includes the following operations:

cleaning of the device housing of dust, dirt and extraneous subjects;

cleaning of vacuum space of the vacuum table - wiping the vacuum table by ethyl
alcohol;

Cleaning of dust the edges of the fan by a vacuum cleaner;

Cables checking;

checking of reliability of inter-block connections.
The malfunctions found at the technical inspection should be removed immediately.
Checking of metrological characteristics of the device should be done not rarer than
once in 3 years.
If necessary, make the adjustment of the device. It means the operations providing
restoration of its metrological characteristics in case of their change during a long
operation.
Important!!! Necessity of the adjustment is determined by results of the device checking
only by the qualified experts of the metrological services carrying out this checking.
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DX8080 User Guide
10. TROUBLESHOOTS
Possible malfunctions and ways of their elimination are given in the table below.
Appearance
Possible reason
Way of elimination
The program could not
contact the control block
Faulty USB cable
Temperature value is not
true
Breakage of a circuit of one
of thermal resistances
Malfunction reason
elimination
The red lamp “LEAKINESS”
is at the control block of the
vacuum system
There is a leak in the
vacuum system
Leak elimination
Necessary drivers are not
installed
Malfunction reason
elimination
Note. If a malfunction or a reason is not specified in the table, it is necessary to deliver the
device for repair.
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