Wideband 400 W Pulsed Power GaN HEMT Amplifiers

Wideband 400 W Pulsed Power GaN HEMT Amplifiers
Matthew J. Poulton, Karthik Krishnamurthy, Jay Martin, Bart Landberg, Rama Vetury, David Aichele
Aerospace and Defense Business Unit, RF Micro Devices, Inc., Charlotte, NC 28269, USA.
Abstract — RFMD has developed 400W pulsed output power
GaN HEMT amplifiers operating over 2.9 – 3.5GHz band or 17%
bandwidth. Under pulsed RF drive with 10% duty cycle and
100µ
µs pulse width, the amplifier delivers output power in the
range of 401 – 446 W over the band, with a drain efficiency of 48
– 55% when biased at drain voltage of 65V. The amplifier uses
AlGaN/GaN HEMTs with a total device periphery of 44.4mm and
advanced source connected field plates for high breakdown
voltage. These wideband high power amplifiers are suitable for
use in frequency agile pulsed applications such as military radar,
air traffic control radar, and communications jamming.
Index Terms — Power amplifiers, gallium nitride (GaN), highelectron-mobility transistors (HEMTs), broadband amplifiers,
frequency agile.
I. INTRODUCTION
The high power and wide bandwidth potential of GaN
HEMT devices is well known [1]. RFMD has been developing
high power amplifiers using GaN HEMTs for various
applications. A 250W amplifier in the 2.14 – 2.5GHz band for
wireless infrastructure applications in the W-CDMA and
WiMAX bands was reported earlier [2]. Such wide bandwidth
is essential for next generation frequency agile software
defined radio architectures that use reconfigurable radios to
support multiple frequency bands and various standards [3].
The military and commercial community requires high
power and broadband modules for pulsed radar surveillance
and air traffic control applications. The market is looking for
next generation devices that provide higher power and broader
bandwidth able to support 1.2 to 1.4GHz L-band for IFF,
TACAN, TCAS pulsed applications and 2.7 to 3.5GHz S-band
pulsed applications. These devices will enable suppliers to
power combine fewer devices and reduce size and weight for
>1kW power modules used in radar systems.
To obtain high power in existing power amplifier
technologies, such as silicon laterally diffused metal oxide
semiconductor (Si LDMOS) and gallium arsenide
pseudomorphic high electron mobility (GaAs pHEMT), large
periphery devices are required. The resulting inherent large
device parasitic capacitances per watt of output power lead to
low device input and output impedances. Matching to such
low impedance from a 50Ω system severely limits the
bandwidth achievable. Also this limits the maximum power
obtainable in a package, and further power combining is
needed on the board. Wide-band gap material systems like
gallium nitride (GaN) can be operated at high drain voltage
and have low parasitic capacitances per watt of output power.
A combination of wider bandwidth and high output power can
be achieved in a small package. This simplifies the design of
kW transmitters for radar and jamming applications by
reducing the number of devices required and minimizing
losses in external combining networks.
II. THEORY
In theory purely real impedances can be matched to a 50Ω
system over any bandwidth using an infinite number of
matching elements. However actual devices have device
optimum impedances with a reactive component. Complex
loads can be matched only over a limited bandwidth as defined
by the Fano’s limit [4]. The maximum bandwidth ratio
achieved using an infinite lossless matching network is given
by,
Fhigh − Flow
Fo
=
π
− QL ln(Γ)
.
(1)
where QL, is the Q-factor of the device optimum source or load
impedance to be matched, and Γ is the minimum reflection
coefficient needed over the band. This bandwidth is further
limited in practice due to finite number of matching sections
and the matching network losses. Hence low Q-factor for the
optimum source and load impedances are critical to obtaining
broad bandwidth. Thus a suitable figure of merit for high
power broadband capability of a device technology is a low
pF/W gate and drain capacitance.
III. GAN HEMT TECHNOLOGY
RFMD’s baseline AlGaN/GaN HEMT technology is based
on devices with a standard 0.5µm gate length and an advanced
source connected field plate to obtain breakdown voltages in
excess of 150V. To be able to handle the high power densities
in excess of 10W/mm, a SiC substrate is used that provides
excellent thermal conductivity and minimizes temperature
dependent memory effects. The device topology and the
baseline fabrication process are detailed in an earlier
publication [5].
Typical dc characteristics for RFMD’s gallium nitride
HEMT process are provided in Table 1. A typical device
biased at a drain voltage of 65V exhibits a peak current
density of 0.9A/mm. The current and power gain cut-off
frequencies (ft and fmax) as measured from small periphery
devices are 11 GHz and 18GHz respectively (Figure 1).
TABLE I
SUMMARY OF GAN PROCESS D.C. PARAMETERS
λ/4
Parameter
Typical
Value
Units
Idss
800
mA/mm
Id-max
900
mA/mm
Peak gm
225
mS/mm
Vp
-4.5
V
Vbr(GD)
>150
V
40
GMax (dB)
Gain (dB)
30
|H(2,1)| (dB)
20
10
0
ft
fmax
-10
.1
1
10
Frequency (GHz)
the impedance transformations required to provide the
optimum source and load impedance to the devices.
100
Figure 1 GaN unit cell current and power gain performance
Under class-AB bias and CW operation at 3.3GHz a typical
2.2mm unit cell device obtains 56% peak power added
efficiency (PAE) and a peak output power of 21.9W. This
corresponds to a power density of 9.9 W/mm. This is about
three times the 3.2W/mm power density obtained at 28V drain
bias from a device without the field plate. The series
equivalent optimum source and load impedances are Zs = 3.8 +
j10.5 Ω and Zl = 30 + j47 Ω respectively. These indicate low
gate and drain capacitances of ~0.46pF/W and 0.07pF/W
respectively, which is about one fifth of equivalent silicon
devices. Using this series equivalent source impedance, the
theoretical maximum bandwidth ratio for a -15dB return loss
can be calculated to be 57%. These low capacitances
contribute to the higher bandwidth obtained compared to other
device technologies.
IV. CIRCUIT DESIGN
The amplifier circuit (Figure 2) uses two 22.2mm periphery
devices combined using a Wilkinson power divider / combiner
[6] on the input and output respectively. This topology
achieves wider bandwidth than would be obtained using a
single 44.4mm device. Along with the power division /
combination function, the Wilkinson combiners also performs
λ/4
λ/4
λ/4
λ/4
λ/4
W = 22.2 mm
Figure 2 Schematic of the amplifier circuit.
The unit cell source and load pull impedance measurements
from section III were used to estimate the large periphery
devices source and load optimum impedances. Due to the
higher gate capacitance, a two stage impedance transformation
was used at the gate to obtain broader bandwidth. The drain
section consists of an inductive element to provide the
reactance needed for the optimum load and a single stage
Wilkinson combiner / transformer. Electromagnetic field
models were used extensively to model the frequency
performance of the combiner transformer elements.
Additionally extensive stability analysis and odd mode
oscillation loop analysis were conducted. This type of
combining network is prone to the formation of out of
frequency band oscillation loops. Therefore the design needs
significant analysis over a wide frequency range to determine
if any potential odd mode oscillation loops exist. Previous
work [7] provides detailed description applying stability
analysis to multi device amplifiers using linear analysis and S
parameters. Applying this methodology to gallium nitride
based amplifiers an extensive analysis of odd mode oscillation
loops is provided in [8]. For an odd mode loop to cause
stability issues the following conditions must be met,
Loop phase ang(Γ) = 0 degrees
Loop gain mag(Γ) >1 (0dB)
(2)
(3)
Generally however to provide adequate design margin loop
gain less than -2dB should be maintained across a frequency
band where Gmax is greater than 0dB.
This similar methodology was applied to this amplifier
design and example of the loop analysis is shown in Figure 3.
Figure 3a) shows the amplifier’s loop gain and phase using
Wilkinson combiner networks not employing an isolation
resistor between the ports. It can be seen the loop phase angle
meets the criteria for oscillation at two distinct frequencies
3.685GHz and 8.536GHz. Additionally loop phase is close to
the criterion at low frequency. In all three cases the loop gain
requirement is not met. However the loop gain margin is less
than the adequate limit defined.
Figure 3b) shows how the loop stability can be increased by
adding an isolation resistor to the Wilkinson combiner and by
optimizing the gallium nitride device layout. Loop gain has
been reduced to levels meeting our
requirements at all three frequency points.
design
margin
Loop Analysis Without Isolation Resistor
0.1 GHz
-6.256 Deg
Loop Gain (dB)
6
8.536 GHz
0 Deg
3.685 GHz
0 Deg
200
150
4
100
2
50
0
0
-2
-50
-4
-100
-6
0.1 GHz
-0.0653 dB
8.536 GHz
-0.791 dB
3.685 GHz
-1.29 dB
-8
Loop phase (deg)
8
wave transformations were designed to obtain 35 Ω impedance
at the package lead. The evaluation board used for testing
further transforms the impedance to 50 Ω and is shown in
Figure 5.
-150
-200
0
1
2
3
4
5 6 7 8
Frequency (GHz)
9
10 11 12
Figure 3a Example of initial amplifier loop gain and phase
Figure 5 Photograph of the 400 W 50Ω test fixture
Loop Analysis with Isolation Resistor
8.323 GHz
0 Deg
200
V. PULSE POWER PERFORMANCE
150
RF performance of the device was evaluated after
optimizing the on-board matching. The amplifier was biased in
class A-B mode at a fixed drain voltage of 65V and a drain
current of 440mA. The RF input was pulsed using a 100µs
wide pulse with 1ms period and the output power was
measured at the center of the pulse. The drain current pulse
waveform was monitored to calculate the drain efficiency. The
amplifier was tested over the frequency range of 2.9 to
3.5GHz.
4
100
2
50
0
0
-2
-50
-4
-100
0.1 GHz
-3.17 dB
4.477 GHz
-5.19 dB
8.323 GHz
-2.78 dB
-8
-150
60
-200
0
1
2
3
4
5 6 7 8
Frequency (GHz)
9
10 11 12
Figure 3b Example of improved amplifier loop gain and phase
60
Pout
Drain Efficiency
Gain
55
Pout (dBm)
-6
50
50
40
45
30
40
20
35
10
30
DrainEff (%), Gain (dB)
6
Loop Gain (dB)
4.477 GHz
0 Deg
0.1 GHz
-7.354 Deg
Loop phase (degrees)
8
0
20
25
30
35
40
45
50
Pin (dBm )
Figure 6 RF output power at the mid-point of the pulse, Drain
Efficiency and Gain measured at 3.4GHz.
Figure 4 Photograph of the 400 W GaN HEMT amplifier
The devices are packaged in a 15 mm x 17 mm package
(Figure 4) [9]. The combiner / dividers were implemented on
high dielectric constant substrates to achieve the small
dimensions required to fit inside the package. The quarter-
Figure 6 shows the measured output power at the mid-point
of the pulse, drain efficiency, and gain at 3.4GHz as a function
of the input power. A peak output power of 434W was
obtained at 3.4GHz with a drain efficiency of 52.6%. Figure 7
shows the measured output power over frequency for a range
of input power. The broadband power capability of the device
is apparent from the plot.
pulse, and less than 0.15dB across the middle 50% of the
pulse. This confirms the excellent thermal capability of the
GaN on SiC dies in the package, even under the high power
density they are operating at.
60
Pout(dBm)
55
50
45
40
35
2.9
3.0
3.1
3.2
3.3
3.4
3.5
Frequency (GHz)
58
60
57
50
56
40
55
30
Psat
Drain Efficiency
54
20
53
2.9
3.0
3.1
3.2
3.3
3.4
Drain Efficiency (%)
Psat(dBm)
Figure 7 RF output power at the mid-point of the pulse over the
2.9 – 3.5GHz band for an input power of 25, 30, 35, 40, and
45dBm.
10
3.5
Frequency (GHz)
Figure 8 Measured saturated output power, and drain efficiency
over the 2.9 – 3.5GHz frequency band.
Figure 8 shows the peak saturated output power and drain
efficiency over the frequency band and Table II summarizes
the data. Output power in excess of 401.5W was obtained over
the entire band, with better than 48.4% drain efficiency.
TABLE II
SUMMARY OF RF PERFORMANCE
Frequency Pk Pout
(GHz)
(W)
446.4
2.9
432.9
3.0
414.8
3.1
419.3
3.2
405.4
3.3
434.1
3.4
401.5
3.5
Drain
Eff (%)
55.5
55.1
50.8
54.0
48.4
52.6
53.8
PAE
(%)
49.1
49.0
44.6
47.3
42.4
46.5
47.9
The pulse droop performance at 56.4dBm output power
(Figure 9) shows about 0.25dB droop over the complete 100µs
Figure 9 Measured power droop of 0.25dB over a 100 µs pulse at
56.4 dBm output power (at the center of the pulse) with 10% duty
cycle.
VI. CONCLUSION
RFMD has demonstrated a compact > 400 W wideband
AlGaN/GaN HEMT power amplifier operating at 65V with
better than 48.4 % drain efficiency over a 600 MHz bandwidth
from 2.9 to 3.5GHz, under pulsed condition with 10% duty
cycle and 100 µs pulse width.
The combination of GaN HEMT device technology and the
impedance matching topology, achieves high power and broad
bandwidth in a small package. The design incorporates
Wilkinson combiner/transformers that provide excellent low
loss, wide bandwidth performance in a compact design. Loop
stability is a critical design consideration that was addressed to
ensure stability over all frequencies.
These amplifiers are well suited for pulsed applications
including advanced radar systems. The small size and high
power obtained in a single package greatly simplifies the
design of kW transmitters by reducing the number of devices
needed in parallel. In addition improvement to overall system
bandwidth and efficiency is achieved as the combiner losses
are further reduced. Additional savings in inventory and
critical real estate needs are further advantages of using this
device.
ACKNOWLEDGEMENT
The authors wish to acknowledge their colleagues at RFMD
for their continued and timely support in device fabrication
and assembly.
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