DIN Connectors with Cables Attached XC6 Wider range of uses than normal DIN Connectors ■ Two types of Connectors, for flat cables and dis- crete wires. Select the type for your application. ■ Flat Cable Connectors (XC6D, XC6H) enable VME bus configurations (daisy chain) and backplane systems. ■ The Discrete-wire IDC Connectors (XC6V) have solderless contacts and use separated contact blocks to significantly reduce the number of harnesses. RoHS Compliant ■ Connectors Model XC6D XC6H XC6V Appearance Flat Cable Connectors with double rows Flat Cable Connectors with triple rows (no center row) Discrete-wire IDC Connectors Page 5 2 3 ■ Ratings and Characteristics Item XC6D Rated current XC6H XC6V 1A 0.65 A 3 A max. Rated voltage 250 VAC 100 VAC 300 VAC Contact resistance 20 mΩ max. (at 20 mV, 100 mA max.) Insulation resistance 1,000 MΩ min. (at 500 VDC) Dielectric strength 500 VAC Total insertion force 0.59 N per contact max. Removal force 0.15 N min. (with test gauge, t = 0.56 mm) Insertion durability 200 times Ambient operating temperature −55 to 105°C 300 VAC 650 VAC Remarks 1 minute, leakage current 1 mA max. (with no icing at low temperature) ■ Materials and Finish Item XC6D Housings Contacts Note: XC6V (See note.) Mating end Copper alloy/nickel base, 0.4-μm gold plating Terminal Strain Relief XC6H Fiber-glass reinforced PBT resin (UL94 V-0)/gray Copper alloy/nickel base, 2.0-μm tin plating Fiber-glass reinforced PBT resin (UL94 V-0)/gray --- This includes the Connector Housing and Single-row Contact Housing. ■ Applicable Wires Model Wire XC6D XC6H XY3A-640@ 1.27 mm-pitch flat cable XY3A-9605 0.847 mm-pitch flat cable AWG28 (strand wire) 64 strands AWG30 (strand wire) 96 strands UL2651 (standard cable) UL20028 (standard cable) UL20012 (folding cable) XC6V (See note.) • Size 1 AWG24 (uses UL1061) AWG26 (uses UL1007) • Size 2 AWG26/28 (uses UL1007) UL20028 (color-code cable) Note: The size numbers are printed on the insulation barrel part of the contact. 1 XC6D Double-row Flat Cable Connectors, DIN C-type (No Center Row) ■ Dimensions (unit: mm) XC6D-6421 Socket Two, 2.8 dia. Coding Key slot Strain Relief XC6T-644 Strain Relief ■ Ordering Information No. of contacts Socket (See note.) 64* Strain Relief XC6D-6421 *Has no center row (row b). Note: Strain Relief sold separately. 2 DIN Connectors with Cables Attached XC6 XC6T-644 XC6H Triple-row Flat Cable Connectors, DIN C-type ■ Dimensions (unit: mm) XC6H-9621 Socket Two, 2.8 dia. Coding Key slot Strain Relief XC6T-644 Strain Relief ■ Ordering Information No. of contacts 96 Socket (See note.) XC6H-9621 Strain Relief XC6T-644 Note: Strain Relief sold separately. DIN Connectors with Cables Attached XC6 3 ■ XC6D/XC6H IDC Tools (unit: mm) IDC Tool XY2B-0002 Attachment XY2B-1005 Use the IDC Tool (XY2B-0002) with the XY2B-1005 Attachment. Model XY2B-0002 XY2B-1005 ■ Flat Cables (unit: mm) 1.27-mm Pitch/Flat Cables for XC6D Connectors XY3A-6401 Standard Cable XY3A-6402 Folding Cable XY3A-6403 Color-code Cable Contact area Non-contact area Core No. Cable mark Ordering Information (Order in 1-roll (61.0 m) units) No. of cores 64 * Standard Cable XY3A-6401 Folding Cable Color-coded Cable XY3A-6402 XY3A-6403 Applicable Connector XC6D-6421 Insulation color Core No. Insulation color 1 Brown 6 Blue 2 Red 7 Purple 3 Orange 8 Gray 4 Yellow 9 White 5 Green 10 Black Note: The colors above repeat again from 11 cores. * For Cables with other numbers of cores, refer to XY3A. Ratings and Characteristics Item XY3A-6401 XY3A-6402 XY3A-6403 Standard Cable Folding Cable Color-coded Cable UL file No. UL2651 UL20012 UL20028 Max. operation voltage 300 V 150 V 150 V Max. operation current 105°C 80°C 105°C Max. conductor resistance 224 Ω/km (at 20°C) Dielectric strength 2,000 VAC 50/60 HZ for one min Materials Conductor AWG28 (7/0.127), tin plated, soft copper wire Insulation Heat-resistant vinyl Min. insulation resistance 5 MΩ-km (at 20°C) 0.847-mm Pitch/Flat Cable for XC6H Connectors XY3A-9605 Orange Ratings and Characteristics Light gray UL file No. UL20028 Max. operation voltage 150 V 105°C Ordering Information (Order in 1-roll (61.0 m) units) Max. operation current Max. conductor resistance 354 Ω/km (at 20°C) No. of cores Model Applicable Connector Dielectric strength 2,000 VAC 50/60 HZ for 1 min 96 XY3A-9605 XC6H-9621 Min. insulation re- 5 MΩ-km (at 20°C) sistance Materials 4 DIN Connectors with Cables Attached XC6 Conductor AWG30 (7/0.102), tin plated, soft copper wire Insulation Heat-resistant vinyl XC6V Discrete-wire IDC Connectors ■ Dimensions (unit: mm) Connector Housing XC6M-96 Two, 2.8 dia. Coding Key slot Single-row Contacts XC6W-3221 (Size 1 AWG24/26) XC6W-3222 (Size 2 AWG26/28) Contact No. Spare Contacts XC6W-0021 (Size 1, AWG24/26) XC6W-0022 (Size 2, AWG26/28) Dummy Board XC6T-32 Note: Dimensions are the same as those for the Single-row Contacts. Contact No. Note: This can be used as a replacement Connector in the event of erroneous connection. ■ Ordering Information Individual Models Name No. of contacts Applicable wire Combinations Model Connector Housing (See note.) --- XC6M-96 Single-row Contacts 32 AWG24/26 XC6W-3221 32 AWG26/28 XC6W-3222 Dummy Board --- --- XC6T-32 Spare Contacts --- AWG24/26 XC6W-0021 --- AWG26/28 XC6W-0022 Note: Three Single-row Contacts (32 contacts) can be inserted. No. of contacts 96 64 Applicable wire Model Model and quantity AWG24/26 XC6V-9621 XC6M-96 × 1 XC6W-3221 × 3 AWG26/28 XC6V-9622 XC6M-96 × 1 XC6W-3222 × 3 AWG24/26 XC6V-6421 XC6M-96 × 1 XC6W-3221 × 2 XC6T-32 × 1 AWG26/28 XC6V-6422 XC6M-96 × 1 XC6W-3222 × 2 XC6T-32 × 1 Note: 1. Accommodating model numbers are not printed on the Connectors. 2. For combinations other than the above especially when using different wires for each row, order the Connectors individually. DIN Connectors with Cables Attached XC6 5 ■ XC6V Accessories Contact Extraction Tool Wire IDC Tool Set XY2D-0003 XY2B-2105-N Used to remove contacts that were mistakenly connected to the socket housing. Model XY2D-0003 Procedure 1. Insert the lance holder of the tool into the lance hole in the housing. 2. When the hole is wide enough, remove the contact. 3. Insert a new Spare Contact. (Contact the product dealer for delivery details.) Model XY2B-2105-N This simple electric IDC tool is designed for XC6V Discrete-wire DIN Connectors. Specifications Stroke 13 mm Motor speed 83/100 rpm (50/60 Hz) Feed pitch 2.54 mm Operation Foot switch Weight About 6 kg Rated voltage 0.5 A, 100 VAC (50/ 60 Hz) Fuse 1A Dimensions 120 × 200 × 225 mm (W × H × D) Note: See the IDC Tool User’s Manual for function and operating details. Applicable Connectors and Wires Applicable Cont Connector act No. Applicable wires UL file No. Size [No. or Cross- Covering wires/diameter sectional diameter (mm)] area (mm) (mm) XC6V-9621 No. 1 UL1061 (Connector set) XC6W-3221 UL1007 (Single-row Contacts) AWG24 [7/0.203] 0.21 1.10 dia. AWG26 [7/0.16] 0.13 1.30 dia. XC6V-9622 No. 2 UL1007 (Connector set) XC6W-3222 (Single-row Contacts) AWG26 [7/0.16] 0.13 1.30 dia. AWG28 [7/0.127] 0.09 1.20 dia. Note: Use only wires specified in the table above. 6 DIN Connectors with Cables Attached XC6 ■ Precautions Correct Use Inserting into the Connector Housing About Solderless Connections (IDC) Removing from the Connector Housing Screwdriver • Use only the XC6 IDC Tool to insure reliability. • Contact your OMRON representative for details on the IDC Tool. • Check the contact size (No. 1 or No. 2) and wire size before connecting. • Do not use wires other than UL-tested 7strand wires. • Do not touch the contacts during connection. • Due to the construction of the Single-row Contacts and the Dummy Board, the long-hand direction is weak. Do not bend it. • After making the connections, check that: 1. The wires are inserted all the way into the slots. 2. The wires are centered in both slots. (Fig. 1.) 3. Insulation displacement margin should be adequate. (a) 4. The height of the connections in both slots is equal. (Fig. 2) 5. The insulation barrel completely covers the wires. Ridges • Three Single-row Contacts (or Dummy Boards) can be stacked in the same direction. Position the Contacts (or Dummy Boards) by using the tabs on the surface). Ridges Slots • Make sure that the tabs on the three Contact match the slots on the housing. Push them until they snap together. Insert a flat-blade screw driver into the gap under the flaps on the back of the unit as shown in the diagram. Push the screw driver in the direction of the arrow (down). Use a wide screw driver that can remove all three Single-row Contacts. Mating with the XC6V Connector • The XC6V can mate with the XC5 or XC3 Triple-row, 96-contact Plugs. • It can also mate with other DIN standard (DIN 41612) connectors. • Be sure to hold the Connector Housing when removing the XC6V from the Plug. Do not try to remove it by pulling on the wire. Correct: Incorrect: Fig. 1 Fig. 2 IDC Contacts Connections can be made without stripping the cable insulation. Insulation barrel 2-slot Contacts Lance • An insertion length of 9 mm is required, which should be taken into account when preparing a wire for connection. DIN Connectors with Cables Attached XC6 7 • Application examples provided in this document are for reference only. In actual applications, confirm equipment functions and safety before using the product. • Consult your OMRON representative before using the product under conditions which are not described in the manual or applying the product to nuclear control systems, railroad systems, aviation systems, vehicles, combustion systems, medical equipment, amusement machines, safety equipment, and other systems or equipment that may have a serious influence on lives and property if used improperly. Make sure that the ratings and performance characteristics of the product provide a margin of safety for the system or equipment, and be sure to provide the system or equipment with double safety mechanisms. Note: Do not use this document to operate the Unit. OMRON Corporation Electronic and Mechanical Components Company Contact: www.omron.com/ecb Cat. No. G053-E1-02 1014(0412)(O)