2D Code Reader V400-F Created to meet real-world production site needs. For Easier, More Accurate Quality Contr We ' r e t h i n k i ng a b o u t u si ng a 2 D Code Reader, but... With direct marking, reading stability can be lowered by the condition of the material or workpiece. We need stable data reading. We want to reduce our startup time. We want to improve process changeovers on multi-product lines. It takes time to make adjustments whenever there's an increase in the number of different workpieces. 2 The camera, lens, and lighting changes that are needed for each workpiece lower efficiency. ol OMRON c r ea t ed the 2 D Code Reader to m ee t ne eds l i ke t hese . Actual Size In the V400-F, we have listened carefully to user demands and wor ked hard to achieve high levels of simplicity and reliability in a code reader that vir tually anybody can install, operate, and adjust. We also pursued highly accurate reading of directly mar ked 2D codes, in addition to pr inted codes. The V400-F is a new 2D Code Reader that makes production sites considerably "smar ter" in a wide range of environments. 3 Simplicity and High Performance in Response to User Needs Si m p l i f i e d Setu p ... For Faster Star tups Si mp ler S e le c tio n w ith a One- piece Design The selection process is greatly simplified by the integrated lens and lighting design. No more worrying about having to match each workpiece to a vast number of lens and lighting combinations. Camera W 50 mm Conventional Determine the system configuration. Install and adjust. Test. Select the system configuration. (Controller, lens, lighting, cables, and monitor) Select the reading conditions. (Field of vision and working distance) H 40 mm Lens This part has all been eliminated! V400-F LED lighting D 97.1 mm Select the system configuration. (Integrated lens and lighting) Select the reading conditions. (One-step teaching) Test Ea s i er In itia l A d ju stment s Teaching functions that anybody can use . Easy, one-step teaching lets you set the reading parameters instantly. Naturally, adjustments are also possible using commands from external devices. *Support Software is also available for setting the parameters from a personal computer. (Ask your OMRON representative or dealer for details.) Ban k s . . . D ramat i c a lly R e duce Pro cess C h a n g e ov e r S t e ps Bank Bank 1 C h a ng e th e P ro ce s s wit hout St o p p in g th e L in e Bank 2 Bank 3 Bank 4 Change the bank. Bank 5 Bank 6 The Auto Bank Change function lets the operator Bank 7 automatically change preset reading conditions recorded Bank 9 Bank 8 Bank 10 in banks. Up to five banks can be set in advance to greatly reduce bothersome steps when changing the line process. The code changes! 4 H i g h Pe rfo rma n ce ... For Stable Reading St a ble , A c c u rate R ea d ing for Any Workpiece We have achieved high accuracy for directly marked codes by combining the industry's most advanced reading algorithm with lighting control that is optimized for data reading. Even directly marked 2D codes printed onto materials with varying reflectivity, such as metals, printed wiring boards, and glass, can be read with excellent accuracy. PART# Metal (treated surface) Glass Printed wiring boards Label T h re e Ty p es to C h o o s e f rom for Each Applicat ion There are three 2D Code Readers to choose from to match your application. This enables flexible response to different workpieces and production site conditions. Use the C-mount Appearance model when specific settings are necessary for the lighting or lens. Type Se n s itive R es p o n se to Workpiece C h a ng es Narrow field of vision Wide field of vision Model V400-F250 V400-F350 Field of vision Working distance Cell size *1 Code size *1 14 × 18 mm 31 × 42 mm 100 mm 200 mm 0.2 to 0.3 mm 0.4 to 0.7 mm 2 to 9 mm 4 to 21 mm C-mount V400-F050 Can be varied using a C-mount lens. External 2-channel lighting. *2 *1 These are intended to be reference values for use in model selection. *2 For use only with Moritex MG-Wave Series lighting. The Retry and Preprocess Filtering functions allow stable reading even under harsh conditions. They eliminate the effects of printing conditions and workpiece changes, such as oil, ambient light, and varying substrate types. Retr y Function Preprocess Filtering Function Multiple readings can be taken while changing the exposure time and adjusting the brightness of the light. Three of the following four types of filtering can be used for images that have been taken: Smoothing, Dilation, Erosion, and Median. Before retry Before Dilation After retry After Dilation 5 Applications Metal parts Printed wiring boards LCD glass substrates Trading partner labels System Configuration Monitor Cable V400-WM0* 5m POWER SYNC LCD Color Monitor F150-M05L-2D V400-W23/23P* 5m V400-F250/350 SYSMAC Series PLC Lighting Power Supply V400-W24/24P* Moritex MG-Wave Series recommended. 5m External Lighting Connector Personal computer (Connected to the RC-232C port) V400-F050 Lens C mount Power Supply The CS1W-CIF31 USB-Serial Conversion Cable (mfd. by OMRON) is recommended for connection to a USB terminal. Recommended power supply: OMRON S8VS-03024 *Use only the specified cable. Ordering Information 2D Code Readers Name Special Lighting Lens C-Mount Model Field of vision V400-F250 14 × 18 mm V400-F350 31 × 42 mm V400-F050 Changes according to the lens. Accessories (Order Separately) and Cables Name Model Cable length Communications Cable V400-W23P (PNP) 5m For connection to an IBM PC/AT or compatible (includes power line) V400-W24 (NPN) V400-W24P (PNP) Monitor Cable V400-WM0 Monitor Name LCD Monitor Model F150-M05L-2D* *There is no need for an external power supply when this Monitor is used. (Power is supplied from the V400-F.) 6 Remarks For connection to SYSMAC Series PLC (includes power line) V400-W23 (NPN) 5m Specifications Model V400-F050 Dimensions Working distance (WD) 40 × 50 × 75.3 mm Field of vision Lighting V400-F350 V400-F250 40 × 50 × 97.1 mm Depends on the lens. Approx. 100 mm Approx. 200 mm Depends on the lens. Approx. 14 × 18 mm Approx. 31 × 42 mm Red LED Data Matrix, ECC200, 10 × 10 to 64 × 64, 8 × 18 to 16 × 48, Up to two can be directly powered. Applicable codes Image sensor QR Code (Models 1, 2), 21 × 21 to 57 × 57 (Versions 1 to 10) 1/3" CCD Effective pixels 640 × 480 pixels 24 VDC ±10% Power supply voltage 0.5 A max. (power consumption for monitor, not included) Power consumption 20 MΩ min. Insulation resistance 1,000 VAC for 1 min Withstand voltage Leakage current 0.25 mA max. Power line: 2 kVp-p, Pulse width: 50 ns, Rise time: 5 ns, Consecutive burst time: 15 ms, Cycle: 300 ms Noise resistance Applicable standards CE: EN 61326:1997, +A1:1998, +A2:2001 (EMI: Class A) 2 10 to 150 Hz, 0.35-mm half-amplitude (maximum acceleration: 50 m/s ) 10 times for 8 minutes each in 3 directions Vibration resistance 2 150 m/s 3 times each in 6 directions Shock resistance Ambient humidity Operating: 0 to 45°C, Storage: −25 to 65°C Operating/storage: 25% to 85% (with no icing or condensation) Ambient temperature Ambient environment No corrosive gasses Degree of protection None Approx. 130 g Weight IEC 60529 IP67 Approx. 150 g Dimensions (Unit: mm) 2D Code Readers Communications Cable and Monitor Cable V400-F050 V400-W23/23P/24/24P 39.8 5000 500 Power supply, communications connector (84.1) 75.3 1.6 11.5 dia. 40 11.5 dia. (13.1) Lighting connector (L-CH) Monitor cable connector 26.8 25.4 Four M3, depth: 5 D-sub 9-pin connector Vinyl-insulated round cable, 7.0-dia. with 12 conductors Nameplate (16.8) 25.4 1"-32UN-2A (C mount) 50 12-pin round connector 15.5 dia. 50 50 20 Lighting connector (R-CH) V400-WM0 12-pin round connector 5000 39.8 60 70 Power supply, communications connector (105.9) 97.1 15.5 dia. 40 50 Monitor cable connector 10 Vinyl-insulated round cable, 6.5-dia. with 3 conductors (13.1) 40 150 Nameplate 11.5 dia. 11.5 dia. RCA jack 12.2 dia. V400-F250/350 48.6 25.4 Four M3, depth: 5 (16.8) LCD Monitor F150-M05L-2D 25.4 Mounting plate thickness: 1.6 to 4.8 (46 max.) Mounting Base (100) 185 31.6 (5.5) Four 3.4-dia holes 2, M 42.2 o Tw 35.2 de Four 5.4-dia. countersunk holes, depth: 2.2 44 25.4 8 h: pt 1/4-20UNC (145) (155) 143 SYNC 132 Mounting bracket POWER • Tolerance: ±1 mm 174 Panel Cutout 20 25.4 44 15 5 mm 133.5+0.5 0 4 M o s Tw ole h mm 175.5+0.5 0 7 A Handy, LCD-equipped 2D Code Reader Capable of Reading Directly Marked Codes V400-H111/211 Excellent reading performance Read while viewing the LCD The V400-H achieves a high level of accuracy by combining the industry's most advanced reading algorithm with an optical system that is optimized for reading directly marked codes. Use the LCD monitor to check the codes as you read them. The information that is read is displayed on the screen, facilitating confirming operation. Refer to the catalog for details (Cat. No. Q146). Model with Narrow Field of Vision (V400-H111): 5- to 10-mm field of vision Model with Wide Field of Vision (V400-H211): 15- to 30-mm field of vision Applications: Reading codes on metal parts, LCD wafers, printed wiring board substrates This document provides information mainly for selecting suitable models. Please read the Z242 carefully for information that the user must understand and accept before purchase, including information on warranty, limitations of liability, and precautions. Note: Do not use this document to operate the Unit. OMRON Corporation Industrial Automation Company Sensing Devices Division H.Q. Application Sensors Division Shiokoji Horikawa, Shimogyo-ku, Kyoto, 600-8530 Japan Tel: (81) 75-344-7068/Fax: (81) 75-344-7107 Regional Headquarters OMRON EUROPE B.V. Sensor Business Unit Carl-Benz-Str. 4, D-71154 Nufringen, Germany Tel: (49) 7032-811-0/Fax: (49) 7032-811-199 OMRON ELECTRONICS LLC One Commerce Drive Schaumburg, IL 60173-5302 U.S.A. Tel: (1) 847-843-7900/Fax: (1) 847-843-7787 Authorized Distributor: OMRON ASIA PACIFIC PTE. LTD. No. 438A Alexandra Road # 05-05/08 (Lobby 2), Alexandra Technopark, Singapore 119967 Tel: (65) 6835-3011/Fax: (65) 6835-2711 OMRON (CHINA) CO., LTD. Room 2211, Bank of China Tower, 200 Yin Cheng Zhong Road, PuDong New Area, Shanghai, 200120, China Tel: (86) 21-5037-2222/Fax: (86) 21-5037-2200 OMRON Industrial Automation Global: www.ia.omron.com In the interest of product improvement, specifications are subject to change without notice. CSM_1_2_0309 Cat. No. Q148-E1 Printed in Japan