Specifications

INDUSTRIALNET
Industrial Ethernet Fiber Uplink Splice Kit
Part Number:
INSTALLATION INSTRUCTIONS
IAEFKSP
PN414A
© Panduit Corp. 2006
READ ALL INSTRUCTIONS COMPLETELY BEFORE PROCEEDING
COMPONENT IDENTIFICATION
#6-32 Screws (2)
Fiber Spools (2)
Bevel Entry Clip (1)
Splice
Sleeve
Holder (1)
SC to MT-RJ Patch Cords (2)
Industrial Connector Plug Shells (2)
ITEMS REQUIRED FOR ASSEMBLY
ITEM
1
2
3
4
5
6
7
OPTIONAL
OPTIONAL
OPTIONAL
OPTIONAL
OPTIONAL
OPTIONAL
REQUIRED
-
PART
NUMBER
BEC38-AT-L0
FMS1-HT
FSC24-HT
F6Z3-12M1
MPI588TNP
CM307
00534-31
FKS
FBFSP
FWP-C
CST115
FSCDVR
FWBTL
-
DESCRIPTION
Bevel Entry Clip
Fiber Spool Kit
Splice Sleeve Holder
SC to MT-RJ Patch Cord, 1 Meter Long
Industrial Connector Plug Shell
Fiber Splice Sleeve Holder Installation Instructions
Screw, #6-32 x 5/16 Phillips Head
Fiber Kevlar Shears
Fiber Buffer Stripper
Lint-Free Wipes
Fiber Cable Jacket Stripper
Screwdriver
Water Bottle
Mechanical or Fusion Splices (not available from PANDUIT)
Isopropyl Alcohol (Reagent Grade, 90% min. concentration; not available from PANDUIT)
Duplex, Multimode, Fiber Cable with 0.19” (4.8mm) to 0.31” (7.9 mm) Round Outer Jacket
(not available from PANDUIT)
INCLUDED IN
KITS
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AVAILABLE
SEPARATELY
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NOTE: For complete installation, this kit requires the PANDUIT Industrial Ethernet Enclosure (IAEIP66) and Industrial Ethernet Connector Gland Plate
(IAECGP). If not available, the PANDUIT Industrial TX5e Jack (CJI5E88T) and Standard NEMA Knockout Tool (IEKPO30) are required to create a bulkhead
feed-thru in the customer panel. Fiber mechanical splices or a fusion splice machine with fusion splices and fusion splice protection sleeves are required to
terminate the bare fiber end faces in this kit – these components must be purchased separately (PANDUIT does not provide these parts).
Product Operating Temperature: 0° - 60° C (32° - 140° F)
For Technical Support: www.panduit.com/resources/install_maintain.asp
Page 1 of 6
INSTALLATION INSTRUCTIONS PN414A
SAFETY PRECAUTIONS
1. SAFETY GLASSES
WARNING: IT IS STRONGLY RECOMMENDED THAT SAFETY GLASSES BE WORN WHEN
HANDLING BARE OPTICAL FIBER. THE BARE FIBER IS VERY SHARP AND CAN EASILY
DAMAGE THE EYE.
2. ISOPROPYL ALCOHOL
WARNING: ISOPROPYL ALCOHOL IS FLAMMABLE. CONTACT WITH THE ALCOHOL
CAN CAUSE IRRITATION TO THE EYES. IN CASE OF CONTACT WITH THE EYES, FLUSH
WITH WATER FOR AT LEAST 15 MINUTES. ALWAYS USE ISOPROPYL ALCOHOL WITH
PROPER LEVELS OF VENTILATION. IN CASE OF INGESTION, CONSULT A PHYSICIAN
IMMEDIATELY.
3. DISPOSAL OF BARE FIBERS
WARNING: PICK UP AND DISCARD ALL PIECES OF BARE FIBER WITH STICKY TABS.
DO NOT LET CUT PIECES OF FIBER STICK TO CLOTHING OR DROP IN THE WORK AREA
WHERE THEY ARE HARD TO SEE AND CAN CAUSE INJURY.
4. LASER LIGHT PROTECTION
LASER LIGHT IS INVISIBLE. THE INVISIBLE LIGHT IS POWERFUL ENOUGH TO DAMAGE
YOUR EYES. NEVER LOOK INTO THE END OF A FIBER WHICH MAY HAVE ANY VISUAL
FAULT LOCATOR, OR ANY OTHER LASER, COUPLED TO IT. SHOULD ACCIDENTAL EYE
EXPOSURE TO LASER LIGHT BE SUSPECTED, ARRAGE FOR AN EYE EXAMINATION
IMMEDIATELY.
5. CABLE HANDLING
WARNING: FIBER OPTIC CABLE CAN BE DAMAGED BY EXCESSIVE PULLING,
TWISTING, CRUSHING OR BENDING STRESSES. CONSULT THE APPROPRIATE
SPECIFICATION SHEETS AS PROVIDED BY YOUR CABLE VENDOR. ANY DAMAGE MAY
DECREASE OPTICAL PERFORMANCE.
Assembly of Fiber Uplink Kit (IAEFKSP)
1.
1.1
1.2
1.3
1.4
Install Fiber Spools
Turn off any internal or remote electronic devices
which supply power inside the Industrial Ethernet
Enclosure (IAEIP66).
Remove the adhesive film from the bottom of the
Fiber Spool. Punch hole at center of Fiber Spool.
Position first Fiber Spool along the right side of the
mounting plate from the Industrial Ethernet
Enclosure, so that the central hole from the Fiber
Spool lines up with the tapped hole on plate.
Secure Fiber Spool to plate with a #6-32 screw at
the location shown.
Position second Fiber Spool in the location shown
on the left after cleaning the mounting surface with
alcohol and removing the adhesive film from the
Fiber Spool. Note that a tapped hole may or may
not be available to secure the second Fiber Spool
to the plate with the second #6-32 screw.
For Technical Support: www.panduit.com/resources/install_maintain.asp
Page 2 of 6
INSTALLATION INSTRUCTIONS PN414A
2.
2.1
2.2
2.3
3.
3.1
3.2
3.3
4.
4.1
4.2
4.3
Install Splice Sleeve Holder
Position a ruler (or other linear device) into recess
position number 2 of the Splice Sleeve Holder.
Align the ruler with the Splice Sleeve Holder at an
angle tangent to the outer perimeters of the 2
Fiber Spools, as depicted. (This will ensure that
the spliced fibers are routed properly in future
steps.)
Clean the mounting surface with alcohol, remove
the adhesive backing from the Splice Sleeve
Holder and secure the Splice Sleeve Holder to the
mounting plate.
Assemble the Bulkhead Connection
Remove Dust Caps from Enclosure Bulkheads
located at positions “Uplink 1” and “Uplink 2”.
Slide the Strain Relief Boot over the fiber cable.
Next, position Bayonet and attached Strain Relief
over the fiber cable, as shown. Carefully guide
the cable through the circular black rubber ring at
the rear of the Strain Relief.
Feed cable completely through the bulkhead
opening. Allow enough cable length inside the
enclosure for connector termination. Slide the
Bayonet and Strain Relief assembly along the
cable to mate with the bulkhead. Position the
Industrial Connector Plug Shell to the Bulkhead so
that the Keyway is facing downward and aligns to
the Bulkhead Key. Align the Bayonet Pins onto
the raceway grooves of the bulkhead and rotate
the bayonet clockwise until the bayonet is fully
engaged onto the bulkhead.
Enclosure
Bulkheads
Strain Relief
Bayonet
Bulkhead
Dustcaps
Bulkhead Key
Bayonet Pins
Industrial Connector Plug Keyway
Strip Round Duplex Fiber Cable
Strip the outer jacket of the cable 28” (71cm)
back, making sure not to damage or cut the inner
fiber jackets. (Optional Cable Jacket Adjustable
Stripper Tool, CJAST, shown, can be purchased
separately from PANDUIT.) Use the cable
ripcord, if provided, to obtain the necessary strip
length.
Carefully cut away any strength members, making
sure not to damage the 2 fibers.
Repeat steps 4.1 and 4.2 for remaining fibers.
For Technical Support: www.panduit.com/resources/install_maintain.asp
Page 3 of 6
Strain
Relief
Boot
INSTALLATION INSTRUCTIONS PN414A
5.
5.1
5.2
Install Bevel Entry Clip and Route Cable
Remove adhesive film from bottom of Bevel Entry
Clip. The location shown is approximately 1.75”
(44mm) up from the top of the mounting plate,
Separate arms of the clip so that the patch cord
cable can be easily positioned into the clip and
route the cable to maintain a 1” (25.4mm)
minimum bend radius of the fiber.
6.
Cut Unused Connectors from SC to MT-RJ
Patch Cord
Determine which connector will be installed into
the electronics panel. Cut off the connectors at
the end of the patch cord that will be spliced and
discard cut connectors. Depicted are two SC
connectors being removed from the SC to MT-RJ
patch cord which will create an MT-RJ to pigtail
cable.
7.
Prepare Fibers for Mechanical or Fusion
Splicing
Remove 3” (76mm) of outer jacket from the fiber
cable and 5” (127mm) of outer jacket from the
uplink pigtail cable fiber with the optional
PANDUIT Fiber Cable Jacket Stripper Tool
(CST115). Cut the Kevlar where it meets the fiber
outer jacket with the optional PANDUIT Kevlar
Shears (FKS).
Remove buffer length recommended per cable
manufacturer’s and splice manufacturer’s buffer
stripping guidelines. PANDUIT recommends that
you remove no more than ¼” (6.4mm) of buffer at
a time to avoid breaking the fiber. Optional Fiber
Buffer Stripper Tool (FBFSP) shown can be
purchased separately from PANDUIT.
Slide splice protection sleeves (not provided by
PANDUIT) over uplink pigtail fiber cable.
Cleave
fiber
per
splice
manufacturer’s
instructions.
Clean the fiber using a lint-free wipe soaked with
isopropyl alcohol (90% minimum concentration
recommended).
7.1
7.2
7.3
7.4
7.5
Fiber Outer Jacket
Fiber Buffer
Kevlar
Cut Kevlar
For Technical Support: www.panduit.com/resources/install_maintain.asp
Page 4 of 6
INSTALLATION INSTRUCTIONS PN414A
8.
Splice Fiber Ends per Fusion Splice or
Mechanical Splice Manufacturer’s
Recommended Installation Instructions
Note that the next three (3) steps assume that an
automated fiber splice machine is used. The following
three (3) steps are only a guideline – you must refer to
the splice machine manufacturer’s instructions for proper
fusion splicing. Mechanical splice installation not shown.
8.1
8.2
8.3
8.4
9.
9.1
9.2
9.3
9.4
10.
Carefully place fibers into fusion splice machine
and perform fusion splicing. After splicing, verify
that the fiber insertion loss is less than .10 dB.
Remove fiber and splice from fusion splice
machine.
Pull splice protection sleeve over
spliced region.
Place splice protection sleeve into heating unit on
fusion splice machine (or set heat gun to
manufacturer’s
recommended
temperature
setting) and shrink splice protection sleeve around
fusion splice, making sure that the sleeves fully
encapsulate the splice.
Splice a total of 4 fibers, 2 from each duplex cable
per steps 8.1 to 8.3.
Splice Installation and Cable Routing
Carefully route the fiber cable twice around the
Fiber Spool on the right side. While pushing down
on the ends of the fiber protection sleeve, not the
fiber, install the protection sleeve into the first
recess on the Splice Tray Holder. Keep fibers as
straight as possible when exiting the Fiber Spool
and entering the Splice Tray Holder. Also, allow
approximately 1” (25.4mm) of space between the
edge of the Splice Tray Holder and the fiber jacket
(1.6mm, 2mm or 3mm typical) to reduce stress
concentrations on the fiber, as shown. Please
refer to Installation Instructions CM307 for
additional information.
Route and install the second fusion-spliced fiber
from the duplex cable in the same fashion into the
other recesses in the Splice Tray Holder.
Carefully route the uplink connector side of the
patch cord through the second Fiber Spool on the
left side. Maintain a proper 1” (25.4mm) minimum
bend radius of the fiber during this installation.
Perform steps 9.1 to 9.3 for the two fibers from the
second fusion-spliced patch cord.
Fiber Jacket
1”
Clean Fiber Connector Ferrule End Faces
Remove dust caps from uplink connectors. Clean
connector ferrule end faces of the patch cord
using a lint-free wipe soaked with isopropyl
alcohol (90% minimum concentration). The
ferrules should be free of all contaminants and
residue. To prevent contamination, do not allow
the ferrule to touch anything after cleaning.
For Technical Support: www.panduit.com/resources/install_maintain.asp
Page 5 of 6
INSTALLATION INSTRUCTIONS
PN414A
© Panduit Corp. 2006
11.
Install Uplink Patch Cord Connectors and
Fiber Splice Holder Cover
11.1 Insert the fiber uplink connectors into the ports on
the switch, so that the connector latches are fully
engaged.
Be sure to maintain proper fiber
polarity. Fully populate the switch with any copper
connectors that may have been disconnected
during this installation.
11.2 Install the Fiber Splice Holder cover as depicted
here and in Installation Instructions CM307. Make
sure not to pinch the fibers during cover
installation.
12.
Tighten Cable Strain Relief Boot
Carefully secure the cable strain relief boot to the
fiber cable with 5in-lbf to 10in-lbf of torque (i.e.
light hand tightening). Do NOT use a wrench or
other tightening tool. Do NOT tighten the strain
relief beyond 10in-lbf, as excess torque may
damage the fiber cable.
13.
Verify Operational Connections and Close
Hinged Industrial Enclosure Cover
Fully assemble any remaining electronic
components, turn on the power and verify that the
fiber connections operate. If there are any optical
performance issues, disconnect the uplink
connectors and clean ferrules per step 10. Verify
that no sharp bends are created in the fiber and
that a 1” (25.4mm) minimum bend radius of the
fiber is maintained. If this is not successful, then
re-splice any questionable fibers per step 8.
E-mail:
[email protected]
For Instructions in Local Languages
and Technical Support:
www.panduit.com/resources/install_maintain.asp
www.panduit.com
Page 6 of 6
Fax:
(708) 444-6993