Military DC-DC Power Supplies VITA 62 Compliant High Efficiency Field Proven VITA 62 Compliant High efficiency: 90% at full load 3U: 500W total output power 6U: Up to 1000W total output power Active current share through backplane MIL-STD-461F, MIL-STD-704F, MIL‑STD‑810G Compliant, & MIL-STD-1275(B,D) Qualified to the most stringent VITA-47 levels Made in the United States of America 1-978-849-0600 www.SynQor.com M ilitary VPX DC-DC P ower S upplies VITA 62 Compliant Input EMI Filtering MIL-STD Compliant Over-current, over-voltage and over‑temperature protection ——MIL-STD-704 ——MIL-STD-461 ——MIL-STD-810G Standard VITA 62 Controls No Electrolytic Capacitors Operating Temperature: -40°C to 85°C (at wedge locks) Remote Sense VPX Module Qualification (VITA 47 Compliant) Test Name Random Vibration Shock Altitude Fungus Resistance Corrosion Resistance Humidity High Temperature Low Temperature Temperature Cycling ESD Method MIL-STD-810, 514.6 - Procedure I, Class V3 MIL-STD-810, 516.6 - Procedure I, VI, Class OS2 MIL-STD-810, 500.5 - Procedure I, II, III MIL-STD-810, 508.6 ASTM G85, Annex A4 MIL-STD-810, 507.5 - Procedure II MIL-STD-810, 501.5 - Procedure I, II MIL-STD-810, 502.5 - Procedure I, II MIL-STD-202, 107 - Class C4 EN61000-4-2, Level 4; 15kV Air Discharge 6U & 3U VPX DC-DC Power Model Total Output Power VPX-6U-DC28T-001 VS1 800W (28Vin with Transient Suppression EMI input filtering) Typical Outputs VS2 VS3 3.8 lb INPUT VOLTAGE SURGE SUPPRESSION Method Module Operates through these Surges Input Surge Voltage and Duration 60V, 550 ms, Rs = 0 Ω MIL-HDBK-704A 80V, 100 ms, Rs = 0 Ω MIL-HDBK-704A; RTCA/DO-160E 100V, 80 ms, Rs = 0 Ω MIL-STD-1275D; DEF-STAN 61-5 (Part 6)/5 110V, 5 ms, Rs = 0 Ω DEF-STAN 61-5 (Part 6)/5 Module shutsdown & restarts for these Surges 202V, 350 ms, Rs = 0 Ω MIL-STD-1275D; DEF-STAN 61-5 (Part 6)/6 Typical Outputs Total Output Power Model Weight +3.3 VAUX @15A +5.0V @ 30A +12 VAUX @ 1A -12 VAUX @ 1A +12V @ 67A INPUT VOLTAGE SPIKE SUPPRESSION Method Module Operates through these Spikes Input Voltage Spike (Centered on Vin) ±250V, 100μs, Emax = 15mJ MIL-STD-1275D ±200V, 10μs, Rs ≤ 0.5Ω MIL-STD-461C (CS06); DEF-STAN 61-5 ±400V, 5μs, Rs ≤ 0.5Ω MIL-STD-461C (CS06) ±600V, 10μs, Rs = 50Ω RTCA/DO-160E AUX VS1 VS2 VS3 +5.0V @ 30A AUX +3.3 VAUX @15A +12 VAUX @ 1A -12 VAUX @ 1A Weight VPX-6U-DC28P-001 1000W VPX-3U-DC28P-001 500W +12V @ 40A +3.3V @ 20A +5.0V @ 30A +3.3 VAUX @ 6A +12 VAUX @ 1A -12 VAUX @ 1A 1.6 lb VPX-3U-DC28P-002 500W +12V @ 40A +3.3V @ 25A +5.0V @ 30A +3.3 VAUX @ 6A +12 VAUX @ 1A -12 VAUX @ 1A 1.6 lb (28Vin with Passive EMI input filtering) (28Vin with Passive EMI input filtering) (28Vin with Passive EMI input filtering) INPUT VOLTAGE SPIKE SUPPRESSION Module Operates through these Spikes Input Voltage Spike (Centered on Vin) ±250V, 100μs, Emax = 15mJ ±200V, 10μs, Rs ≤ 0.5Ω ±400V, 5μs, Rs ≤ 0.5Ω ±600V, 10μs, Rs = 50Ω +12V @ 80A Method MIL-STD-1275D MIL-STD-461C (CS06); DEF-STAN 61-5 MIL-STD-461C (CS06) RTCA/DO-160E Model Total Output Power VPX-6U-DC270P-001 730W (270Vin with Passive EMI input filtering) INPUT VOLTAGE SPIKE SUPPRESSION Module Operates through these Spikes Input Voltage Spike (Centered on Vin) ±200V, 10μs, Rs ≤ 0.5Ω ±400V, 5μs, Rs ≤ 0.5Ω ±600V, 10μs, Rs = 50Ω 3.6 lb Typical Outputs VS1 VS2 VS3 AUX +3.3 VAUX @40A +5.0V @ 30A +12 VAUX @ 1A -12 VAUX @ 1A +12V @ 50A Weight 3.8 lb Method MIL-STD-461C (CS06); DEF-STAN 61-5 MIL-STD-461C (CS06) RTCA/DO-160E Military-Grade VPX Power Supply Package Size (U) Series Input Range Mil Std Filtering Output Voltage Combination Code Packaging Options 001 002 Y1: Screening S:S-Grade (MCOTS) M:M-Grade (MCOTS) Y2: Conformal Coating N:No Conformal Coating C:Conformal Coating Y3:— TBD P:P-MIL-STD-704 (B-F) VPX - 3U 6U - DC28: 28V DC270:270V T: T-MIL-STD-704 A MIL-STD-1275 (B,D) DEF-STAN 61-5 (P6)/6 - - Part Numbering Example: VPX-3U-DC28P-001-SN For valid part numbers, refer to the website or contact your local sales representative. Supply Features Control Features ENABLE* Standard VITA 62 control signal, enables +3.3V_AUX. INHIBIT* Standard VITA 62 control signal, disables all outputs other than +3.3V_AUX. FAIL* FAIL* Output indicates if one of the outputs is outside the specified voltage range. SYSRESET* SYSRESET* Output indicates startup is completed and power outputs are ready. Parallel Operation +12V_MAIN, All main outputs include active sharing. On the 28V input VPX modules, sharing on the +12V_MAIN requires +3.3V_MAIN, that VPX cards operate from the same input source and sharing does not provide glitch-free redundancy. +5V_MAIN +3.3V_AUX +12V_AUX, -12V_AUX Active current sharing is implemented on the 270V input VPX module. On the 28V input modules, active sharing on +3.3V_AUX is not provided, but an OR’ing MOSFET is implemented and modules can be paralleled. Active current sharing is not supported on these two auxiliary outputs. However, both outputs have OR’ing MOSFETs or OR’ing diodes implemented, so that they can be operated in parallel. For more information see the datasheet on our website. DC-DC Converter and Filter Screening Screening Baseplate Operating Temperature Storage Temperature Pre-Cap Inspection Temperature Cycling Burn-In Final Electrical Test Final Visual Inspection Process Description IPC-610, Class III Method 1010, Condition B, 10 Cycles 100˚C Baseplate 100% MIL-STD-2008 S-Grade M-Grade -55˚C to +100˚C -65˚C to +135˚C Yes -55˚C to +100˚C -65˚C to +135˚C Yes Yes 96 Hours -55˚C, +25˚C, +100˚C Yes 12 Hours 25˚C Yes VITA 62 Control States ENABLE* INHIBIT* +3.3V_AUX VS1, VS2, VS3, +12V_AUX, -12V_AUX HIGH LOW HIGH LOW HIGH HIGH LOW LOW OFF ON OFF ON OFF ON OFF OFF 6U & 3U VPX DC-DC Power Supply Mechanicals .263 [6.68] .495 ±.015 Nominal [12.57 ±0.38] Maximum thickness of .565" with fully expanded Wedge-lok .950 REF [24.13] .393 [9.98] 6.634 [168.49] 3.930 [99.82] THERMAL SEATING PLANE KEY 2 3.190 [81.03] ® KEY 1 9.187 [233.35] .950 REF [24.13] 8.400 [213.36] 6.634 [168.49] .495 ±.015 Nominal [12.57 ±0.38] Maximum thickness of .565" with fully expanded Wedge-lok KEY 1 KEY 2 THERMAL SEATING PLANE KEY 3 .393 [9.98] .263 [6.68] VITA 62 C om pliant VPX M i litary DC-DC P owe r S u pply Headquartered in Boxborough, Massachusetts, at the location of its manufacturing operations, SynQor is a privately owned U.S. AS9100 and ISO9001 company. SynQor’s converters feature a patented two-stage power topology that greatly improves efficiency and optimizes the power dissipated by the converter. With a design center in Dallas, Texas, and sales/marketing offices throughout the World, SynQor is the technology, quality and service leader for power conversion modules and systems. SynQor’s rugged DC-DC converters, AC-DC converters, filters and systems are designed for a wide range of industrial and military applications including those required to withstand harsh environments: railway and transportation systems, industrial motion control, information displays, factory automation, critical military and power generation systems. The Military series of Uninterruptible Power Supply units (UPS), Hi-Rel and Mil-COTS DC-DC converters and EMI filters brings SynQor’s field proven highefficiency synchronous-rectifier technology to the Military/Aerospace industry. SynQor Headquarters 155 Swanson Road Boxborough, MA 01719 Phone: 978-849-0600 Fax: 978-849-0602 Toll Free (USA): 888-567-9596 E-mail: [email protected] www.SynQor.com Made in USA Rev A 006-006568 07/22/2015