AN11270 Hardware description for POS Development Kit

AN11270
Hardware description for POS Development Kit
OM5597/RD2663
Rev. 1.0 — 6 August 2014
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Document information
Info
Content
Keywords
POS, Point of Sales, Reference design, RC663, TDA8026
Abstract
This document describes the hardware of the Point of Sales Development
kit (POS-DK).
AN11270
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Hardware description for POS Development Kit OM5597/RD2663
Revision history
Rev
Date
Description
1.0
Initial version
20140806
Contact information
For more information, please visit: http://www.nxp.com
For sales office addresses, please send an email to: [email protected]
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1. Introduction
1.1 Scope
This document describes the basic functionality and electrical specifications of the
OM5597 RD2663.
The OM5597 RD2663 is designed for use in development purposes as demonstration
hardware. It is designed to fulfill EMVCO 2.2b specifications. It is not designed to be a full
hardware design reference especially the main board. The Design covers the contact
and contactless communication. For that reason the mainboard contains 4 additional
SAM slots and an Antenna around the Display.
1.2 1.2 General Description
The reader RD2663 POS terminal is compliant to the ISO/IEC14443 and EMVCO 2.2b
standard.
It uses the NXP Cortex M3 LPC1768 μController. The contactless reader functionality is
handled by the CLRC663 reader IC. On top of the contactless functionality an ISO 7816
part2/3 interface is implemented to communicate to a secure element. This is handled by
the TDA8026 that is added on the reader board.
The Mainboard provides several communication interfaces on board such as: USB (not
used in the example) and RS232,
Antenna
Seriell / USB
Display
5V Power
connector
CLRC663
LPC1768
TDA8026
Fig 1.
Picture of the POS reader
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2. OM5597 RD2663 Hardware description
2.1 Hardware overview
2.1.1 Mainboard
2.1.1.1
Fig 2.
Overview
Mainboard top
The mainboard contains the connectors for all modules as well as the power
management (3.3V regulator and reverse voltage protection). In addition to that 4 SAM
slots, for contact communication, are routed to the bottom layer of the main board. The
pcb is a only 2 layer structure compared to the reader board that has a 4 layer structure.
To optimize contactless performance the ground plain underneath the antenna is
removed to avoid losses caused by eddy current. This is recommended in every
contactless 13.56MHz design otherwise a significant amount of energy is wasted in that
area.
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2.1.1.2
RS232 Connector
Fig 3.
Serial port schematics
The serial port is used for flashing the POS Firmware and also as interface for the
“comcom” tool. For further information’s on how to flash the Firmware see AN 11271.
The serial interface of the µC is connected to a standard RS232 driver and receiver
block. This block is connected to a DSUB-9 connector so the OM5597 RD2663 can be
directly plugged to the serial port of a PC.
Table 1.
Pin
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DSUB-9 Pinning for RS232
Signal
D
Voltage
1
DCD (Data Carrier Detect)
O
± 3 – 12V
2
RD (Receive Data)
O
± 3 – 12V
3
TD (Transmit Data)
I
± 3 – 12V
4
DTR (Data Terminal Ready)
I
± 3 – 12V
5
GND
Pwr
6
DSR (Data Set Ready)
O
± 3 – 12V
7
RTS (Ready To Send)
I
± 3 – 12V
8
RTS (Ready To Send)
O
± 3 – 12V
9
RI (IRQ)
O
± 3 – 12V
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2.1.1.3
USB and Power supply
Fig 4.
USB and Power supply
The OM5597 RD2663 can be powered by USB or by using Power jack. If the power jack
is used, the supply must deliver 5V.
If the voltage is higher than 5V to USB or power jack theOM5597 RD2663 can be
destroyed.
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Fig 5.
Power supply 2
The 5V supply line is directly routed to the components and buffered with capacitors near
the IC’s. So no 5V regulator is used on the OM5597 RD2663. Only to 3,3V regulators are
used to deliver the needed power in case every part needs the maximum amount of
power.
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2.1.1.4
JTAG interface
Fig 6.
JTAG interface
Added to the serial port a JTAG interface is provided by the mainboard and connected to
the LPC1768. The JTAG is only an optional feature, which is not used in this DEMO.
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2.1.1.5
SAM
Fig 7.
SAM
The connection of the 4 SAM slots, mounted on the main board is shown exemplary in
Fig 7. All card slots (SAM2-5) are connected in the same way to the TDA8026ET. Each
SAM slot has a separate connection to the TDA so they can be used independent from
each other. A fifth connector is mounted on the bottom layer of the reader board (J5 )
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2.1.1.6
Fig 8.
Connectors
Module reader board connectors J1/J2
The connector J1 is on the left side of the main and reader board. The Jumper J2 is on
the right side, near the key pad.
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Fig 9.
LCD connector
The OM5597/RD2663 is featured with a Himax HX8347D TFT Display.
This display has 240RGB by 320 dots and is providing 262K colors. It is using a single
chip driver. (see chapter 2.1.3)
2.1.1.7
PIN Pad
Fig 10. PIN Pad
As user interface a standard Pin Pad is used.
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2.1.2 Reader Board
The reader module board contains the CLRC663, LPC1768 and TDA8026ET. That
means it contains all major parts needed for a point of sales reader. The boar is a 4Layer
design. The layout is done with Altium and is online available on OM559/RD2663 Web
page.
Top Layer
Middle Layer 1
Fig 11. Reader module Top+ Middle Layer1 view
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Middle Layer 2
Bottom Layer
Fig 12. Reader module Bottom+ Middle Layer2 view
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2.1.2.1
TDA
Fig 13. TDA8026ET
The OM5597/RD2663 is equipped with 5 contact slots for a SAM. All slots are used for a
communication according ISO 7816-3. The TDA can handle up to 5 secure access
modules and is connected via I2C to the LPC1768.
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2.1.2.2
LPC1768
Fig 14. LPC1768 schematic
The µC that is used in OM5597/RD2663 is a LPC1768FBD100. It is based on a ARM Cortex-M3 processor who is providing up to 512 kB on-chip
flash programming memory and also up to 64 kB on-chip SRAM.
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2.1.2.3
CLRC663 + matching network
Fig 15. RC663
For usability and debugging purpose all pins of the 663 are accessible and routed.
Especially for debugging following pins are needed: (see also AN11019)
AUX1
AUX2
Sigout
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(TP4)
(TP3)
(TP12)
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2.1.2.4
CLRC663 power supply
Fig 16. Jumper
The reader board provides the option to power the CLRC663 with 3,3V or 5V.
The CLRC663 is supplied by VDD - Supply voltage, PVDD- pad supply and TVDD- Tx
power supply. These three voltages are independent and can have different as well as
the same supply voltage values. e.g. To operate with a 3.3V supplied Microcontroller,
PVDD and VDD shall be 3.3V, to guarantee maximum field strength TVDD shall be 5V.
Voltages between 3V to 5.5V can be applied to VDD, PVDD and TVDD.
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2.1.3 Display
2.1.3.1
Display board
Two different types of displays can be used with this Reference design kit. Both differ
only in the way of accessing them.
To change the display the software also needs to be file GLCD.c provides the two
drivers, with a compilation option:
#define LCD_RM68050
#define LCD_HX8347D
#define LCD_CONTROL
(0)
// For LCD PCB before 2011 05 23
(1)
// For LCD PCB After 2011 05 23
LCD_HX8347D
Fig 17. LCD type – Compiler option
The LCD Type can be known with the build date, which is written below the LCD PCB:
Fig 18. LCD PCB date
If the date is 2011 05 23 (“LCD BOARD 230511”) or earlier, the value LCD_CONTROL
must be defined equal to LCD_HX8347D.
If the date is before 2011 05 23, LCD_CONTROL must be equal to LCD_RM68050.
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Fig 19. Display board
The LCD Type can be known with the build date, which is written below the LCD PCB:
If the date is 2011 05 23 (“LCD BOARD 230511”) or earlier, the value LCD_CONTROL
must be defined equal to LCD_HX8347D.
If the date is before 2011 05 23, LCD_CONTROL must be equal to LCD_RM68050.
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2.1.3.2
Display driver
Fig 20. Display driver
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2.1.4 Antenna for contactless communication
The antenna has 2 turns and is mounted around the Display. It has a size of 104mm x
104mm. The used size is not the minimum that can be achieved without an amplifier. It is
chosen to have quite some margin left.
Fig 21. Antenna for contactless communication
3. Antenna matching
Antennas of different shapes must be individually matched to the CLRC663 family. The
tuning is dependent on the requirements (environment, etc.) of the end application. The
following subchapter explains matching recommendations for antennas with the form
factor of 104mm x 104mm. The antenna size is not the smallest one that can be realized
it is just to show the function and EMVCO capability of the CLRC 663. For more
information’s on the optimization a detailed description can be found in AN11019
“Antenna Design Guide”.
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3.1 Antenna Matching of OM5597/RD2663
This chapter explains the matching of the 2turn antenna for the OM5597/RD2663.
The used matching impedance at 13.56MHz is Rmatch ≈ 31Ohm. This impedance value is
chosen because of the needed field strength. Related to the antenna size it is not needed
to drive the maximum amount of power to full fill EMVCO volume. For smaller antennas a
lower impedance value can be needed. The value needs to be adapted to the
requirements of EMVCO. That means if the antenna is smaller a Rmatch of around 20 ohm
can be needed. To find the right value it is recommended to check the field strength
according to the standard in a maximum distance (4cm (all positions)) to see if it can be
reached. If not lower the Rmatch until the proper field strength is reached. Added to that,
the ITvdd needs to be checked to do net exceed the limits (200mA) of CLRC663. In the
case the chip is at the maximum power level but the field strength is not high enough
typically a bigger antenna or a booster is needed.
The following Fig shows the target matching for this antenna. The matching is described
below.
Fig 22. Matching impedance diagram for POS antenna
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3.2 Matching components
The following components have been used on the OM5597/RD2663
Fig 23. Matching part of the CLRC663
The EMC filter is determined with:
Rres EMC ≈ 22MHz
L1,2 = 470nH
C8,9,19,20 = 56pF+56pF
These values have been chosen because of better pulse shape in terms of undershoots
and monotony that is restricted by EMVCO
Components in Fig 23
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Component name on OM5597/RD2663 (Fig 15)
Rq= 3,9 Ω
R26,27, 10,11
C1 = 47pF
C10,11
C2 = 120 +27pF
C12,13 = 120pF / C14,15 = 27pF
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3.3 Analog results
The following results are related to the analog contactless test that has been made by
CETECOM. It is a short overview of the performance that have been reached with the
contactless part of the OM5597/RD2663
3.3.1 Field strength
Table 2.
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Field strength measurements
z
r
f
Vov min
Vov max
Vov
Verdict
0
0
0
3.1
8.1
5,186
PASS
0
1
0
3.1
8.1
5,204
PASS
0
1
3
3.1
8.1
5,173
PASS
0
1
6
3.1
8.1
5,197
PASS
0
1
9
3.1
8.1
4,878
PASS
1
0
0
3.05
8.1
5,047
PASS
1
2
0
3.05
8.1
4,784
PASS
1
2
3
3.05
8.1
5,143
PASS
1
2
6
3.05
8.1
4,810
PASS
1
2
9
3.05
8.1
4,856
PASS
2
0
0
3.0
8.1
4,604
PASS
2
2
0
3.0
8.1
4,200
PASS
2
2
3
3.0
8.1
4,497
PASS
2
2
6
3.0
8.1
4,220
PASS
2
2
9
3.0
8.1
4,307
PASS
3
0
0
2.775
8.1
3,947
PASS
3
2
0
2.775
8.1
3,533
PASS
3
2
3
2.775
8.1
3,660
PASS
3
2
6
2.775
8.1
3,551
PASS
3
2
9
2.775
8.1
3,606
PASS
4
0
0
2.55
8.1
3,237
PASS
4
1
0
2.55
8.1
3,078
PASS
4
1
3
2.55
8.1
3,120
PASS
4
1
6
2.55
8.1
3,097
PASS
4
1
9
2.55
8.1
3,101
PASS
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3.3.2 Waveform
(1) Type A Waveform test
(2) Type B Waveform test
Fig 24. Waveform type A/B
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4. Legal information
provide appropriate design and operating safeguards to minimize the risks
associated with their applications and products.
4.1 Definitions
Draft — The document is a draft version only. The content is still under
internal review and subject to formal approval, which may result in
modifications or additions. NXP Semiconductors does not give any
representations or warranties as to the accuracy or completeness of
information included herein and shall have no liability for the consequences
of use of such information.
4.2 Disclaimers
Limited warranty and liability — Information in this document is believed to
be accurate and reliable. However, NXP Semiconductors does not give any
representations or warranties, expressed or implied, as to the accuracy or
completeness of such information and shall have no liability for the
consequences of use of such information.
In no event shall NXP Semiconductors be liable for any indirect, incidental,
punitive, special or consequential damages (including - without limitation lost profits, lost savings, business interruption, costs related to the removal
or replacement of any products or rework charges) whether or not such
damages are based on tort (including negligence), warranty, breach of
contract or any other legal theory.
Notwithstanding any damages that customer might incur for any reason
whatsoever, NXP Semiconductors’ aggregate and cumulative liability
towards customer for the products described herein shall be limited in
accordance with the Terms and conditions of commercial sale of NXP
Semiconductors.
Right to make changes — NXP Semiconductors reserves the right to make
changes to information published in this document, including without
limitation specifications and product descriptions, at any time and without
notice. This document supersedes and replaces all information supplied prior
to the publication hereof.
Suitability for use — NXP Semiconductors products are not designed,
authorized or warranted to be suitable for use in life support, life-critical or
safety-critical systems or equipment, nor in applications where failure or
malfunction of an NXP Semiconductors product can reasonably be expected
to result in personal injury, death or severe property or environmental
damage. NXP Semiconductors accepts no liability for inclusion and/or use of
NXP Semiconductors products in such equipment or applications and
therefore such inclusion and/or use is at the customer’s own risk.
Applications — Applications that are described herein for any of these
products are for illustrative purposes only. NXP Semiconductors makes no
representation or warranty that such applications will be suitable for the
specified use without further testing or modification.
Customers are responsible for the design and operation of their applications
and products using NXP Semiconductors products, and NXP
Semiconductors accepts no liability for any assistance with applications or
customer product design. It is customer’s sole responsibility to determine
whether the NXP Semiconductors product is suitable and fit for the
customer’s applications and products planned, as well as for the planned
application and use of customer’s third party customer(s). Customers should
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NXP Semiconductors does not accept any liability related to any default,
damage, costs or problem which is based on any weakness or default in the
customer’s applications or products, or the application or use by customer’s
third party customer(s). Customer is responsible for doing all necessary
testing for the customer’s applications and products using NXP
Semiconductors products in order to avoid a default of the applications and
the products or of the application or use by customer’s third party
customer(s). NXP does not accept any liability in this respect.
Export control — This document as well as the item(s) described herein
may be subject to export control regulations. Export might require a prior
authorization from competent authorities.
Evaluation products — This product is provided on an “as is” and “with all
faults” basis for evaluation purposes only. NXP Semiconductors, its affiliates
and their suppliers expressly disclaim all warranties, whether express,
implied or statutory, including but not limited to the implied warranties of noninfringement, merchantability and fitness for a particular purpose. The entire
risk as to the quality, or arising out of the use or performance, of this product
remains with customer.
In no event shall NXP Semiconductors, its affiliates or their suppliers be
liable to customer for any special, indirect, consequential, punitive or
incidental damages (including without limitation damages for loss of
business, business interruption, loss of use, loss of data or information, and
the like) arising out the use of or inability to use the product, whether or not
based on tort (including negligence), strict liability, breach of contract, breach
of warranty or any other theory, even if advised of the possibility of such
damages.
Notwithstanding any damages that customer might incur for any reason
whatsoever (including without limitation, all damages referenced above and
all direct or general damages), the entire liability of NXP Semiconductors, its
affiliates and their suppliers and customer’s exclusive remedy for all of the
foregoing shall be limited to actual damages incurred by customer based on
reasonable reliance up to the greater of the amount actually paid by
customer for the product or five dollars (US$5.00). The foregoing limitations,
exclusions and disclaimers shall apply to the maximum extent permitted by
applicable law, even if any remedy fails of its essential purpose.
4.3 Licenses
Purchase of NXP ICs with NFC technology
Purchase of an NXP Semiconductors IC that complies with one of the Near
Field Communication (NFC) standards ISO/IEC 18092 and ISO/IEC 21481
does not convey an implied license under any patent right infringed by
implementation of any of those standards.
4.4 Trademarks
Notice: All referenced brands, product names, service names and
trademarks are property of their respective owners.
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5. List of figures
Fig 1.
Fig 2.
Fig 3.
Fig 4.
Fig 5.
Fig 6.
Fig 7.
Fig 8.
Fig 9.
Fig 10.
Fig 11.
Fig 12.
Fig 13.
Fig 14.
Fig 15.
Fig 16.
Fig 17.
Fig 18.
Fig 19.
Fig 20.
Fig 21.
Fig 22.
Fig 23.
Fig 24.
Picture of the POS reader ................................. 3
Mainboard top ................................................... 4
Serial port schematics ....................................... 5
USB and Power supply ..................................... 6
Power supply 2 ................................................. 7
JTAG interface .................................................. 8
SAM .................................................................. 9
Module reader board connectors J1/J2........... 10
LCD connector ................................................ 11
PIN Pad........................................................... 11
Reader module Top+ Middle Layer1 view....... 12
Reader module Bottom+ Middle Layer2 view . 13
TDA8026ET .................................................... 14
LPC1768 schematic ........................................ 15
RC663 ............................................................. 16
Jumper ............................................................ 17
LCD type – Compiler option ............................ 18
LCD PCB date ................................................ 18
Display board .................................................. 19
Display driver .................................................. 20
Antenna for contactless communication ......... 21
Matching impedance diagram for POS
antenna ........................................................... 22
Matching part of the CLRC663........................ 23
Waveform type A/B ......................................... 25
AN11270
Application note
COMPANY PUBLIC
All information provided in this document is subject to legal disclaimers.
Rev. 1.0 — 6 August 2014
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AN11270
NXP Semiconductors
Hardware description for POS Development Kit OM5597/RD2663
6. List of tables
Table 1.
DSUB-9 Pinning for RS232 ............................... 5
AN11270
Application note
COMPANY PUBLIC
All information provided in this document is subject to legal disclaimers.
Rev. 1.0 — 6 August 2014
242610
© NXP B.V. 2014. All rights reserved.
28 of 29
AN11270
NXP Semiconductors
Hardware description for POS Development Kit OM5597/RD2663
7. Contents
1.
1.1
1.2
2.
2.1
2.1.1
2.1.1.1
2.1.1.2
2.1.1.3
2.1.1.4
2.1.1.5
2.1.1.6
2.1.1.7
2.1.2
2.1.2.1
2.1.2.2
2.1.2.3
2.1.2.4
2.1.3
2.1.3.1
2.1.3.2
2.1.4
3.
3.1
3.2
3.3
3.3.1
3.3.2
4.
4.1
4.2
4.3
4.4
5.
6.
7.
Introduction ......................................................... 3
Scope ................................................................. 3
1.2 General Description ..................................... 3
OM5597 RD2663 Hardware description ............. 4
Hardware overview ............................................ 4
Mainboard .......................................................... 4
Overview ............................................................ 4
RS232 Connector............................................... 5
USB and Power supply ...................................... 6
JTAG interface ................................................... 8
SAM ................................................................... 9
Connectors ....................................................... 10
PIN Pad ............................................................ 11
Reader Board ................................................... 12
TDA .................................................................. 14
LPC1768 .......................................................... 15
CLRC663 + matching network ......................... 16
CLRC663 power supply ................................... 17
Display ............................................................. 18
Display board ................................................... 18
Display driver ................................................... 20
Antenna for contactless communication........... 21
Antenna matching ............................................. 21
Antenna Matching of OM5597/RD2663 ........... 22
Matching components ...................................... 23
Analog results .................................................. 24
Field strength ................................................... 24
Waveform ......................................................... 25
Legal information .............................................. 26
Definitions ........................................................ 26
Disclaimers....................................................... 26
Licenses ........................................................... 26
Trademarks ...................................................... 26
List of figures..................................................... 27
List of tables ...................................................... 28
Contents ............................................................. 29
Please be aware that important notices concerning this document and the product(s)
described herein, have been included in the section 'Legal information'.
© NXP B.V. 2014.
All rights reserved.
For more information, visit: http://www.nxp.com
For sales office addresses, please send an email to: [email protected]
Date of release: 6 August 2014
242610
Document identifier: AN11270