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Technical application guide
LINEARlight Flex Protect
LF06A-P/LF06P2-P
Light is OSRAM
LINEARlight Flex Protect LF06A-P/LF06P2-P | Contents
Contents
1 Product overview
03
3 OPTOTRONIC power supplies
14
1.1 General features
03
3.1 General
14
1.2 Application areas
03
3.2 Standard connection
14
1.3 LINEARlight Flex Protect Advanced
03
3.3 Dimming connection
14
1.4 LINEARlight POWER Flex Protect
03
15
1.5 Nomenclature
04
4 Important notes
1.6 Accessories
04
4.1 Basic steps of system planning
15
4.2 Parallel connection
15
2 Installation
05
4.3 Cable length
15
2.1 Precautionary measures
05
4.4 Temperature
15
2.2 Connection
06
5 Technical data
16
6 Ordering information
17
2.2.1 Basics
06
2.2.2 CONNECTsystem IP67 LP (“PROT”)
06
2.2.3 SLIMCONNECTsystem Flex IP54 (“SLIM”)
07
2.3 Assembly
08
2.3.1 Assembly with CONNECTsystem IP67 LP
08
2.3.2 Assembly with SLIMCONNECTsystem Flex IP54
09
2.4 SLIM Track System
11
2.4.1 System overview
11
2.4.2 Assembly with SLIM Track System
12
2.4.3 Covers
13
2.4.4 LF-LTS-MB (mounting bracket)
13
2
LINEARlight Flex Protect LF06A-P/LF06P2-P | Product overview
1 Product overview
1.1 General features
— Flexible and cuttable LED modules
— Continuous light without shadows
— Fine white binning (3 SDCM)
— Dimmable (PWM)
— Lifetime of up to 50 000 h
— Flammability: glow wire test at 850 °C – EN 60598-1
— Mixed gas corrosion test – IEC 60068-2-60
— IP67 protection with high-performance silicone 1)
— Covered electronics
— UV-resistant
— Salt-mist-proof
— Easy installation
— Premounted feeder for easy connection
— Adhesive tape for easy mounting
— Connectors and track system available
— Scalable system
— Module can be cut to required length
— 24 V system with matching OPTOTRONIC
power supply and light management system
1.2 Application areas
LINEARlight Flex Protect modules (LF06A-P & LF06P2-P)
are suitable for the following outdoor applications:
— General and cove lighting
— Ships and boats, wall integration
— Machine lighting
— Path illumination, illuminated signs
— Spa lighting 1)
1.3 LINEARlight Flex Protect Advanced
Light output: up to 390 lm/m
Luminous efficacy: up to 78 lm/W
LEDs/m: 60
Available colors: 3 000 K, 4 000 K, 7 000 K
LINEARlight Flex Protect Advanced (LF06A-P)
1.4 LINEARlight POWER Flex Protect
Light output: up to 1 400 lm/m
Luminous efficacy: up to 81 lm/W
LEDs/m: 40
Available colors: 3 000 K, 4 000 K, 7 600 K
LINEARlight POWER Flex Protect (LF06P2-P)
1) Please refer to the technical application guide “IP codes in
accordance with IEC 60529”, which can be downloaded at
www.osram.com
3
LINEARlight Flex Protect LF06A-P/LF06P2-P | Product overview
1.5 Nomenclature
LINEARlight Flex
LEDs per smallest electrical unit
Family designation (POWER/Advanced)
2nd generation
W4F: White/level of light output/
fine white binning (3 SDCM)
830: CRI + CCT: CRI 80 + 3 000 K
Protected module
LF 06 P 2 - W4F - 830 - P
1.6 Accessories
CONNECTsystem IP67 LP
SLIM Track System
SLIMCONNECTsystem Flex IP54
OPTOTRONIC power supplies
4
LINEARlight Flex Protect LF06A-P/LF06P2-P | Installation
2 Installation
2.1 Precautionary measures
Before the installation of LINEARlight Flex Protect modules
(LF06A-P & LF06P2-P), attention should always be paid to
the following important issues.
ESD
Be aware that the products can be damaged by electrostatic discharge (ESD). Earthing is a very effective measure
to avoid damaging effects due to electrostatic discharge.
Therefore, use a personal earthing system (ESD field kit)
during mounting to prevent the build-up of static charge.
IP rating
The IP rating specifies the degree of protection against
the intrusion of solid objects (including body parts such as
hands and fingers), dust and water in electrical enclosures.
While the first digit of the IP rating indicates the protection
against foreign bodies, the second digit indicates the protection against water. The following IP ratings apply to
LINEARlight Flex Protect modules (LF06A-P & LF06P2-P):
IP54:
[5] Full protection against contact and protection against
quantities of dust that might interfere with the satisfactory operation or safety of the device
[4] Protection against splashing water from all directions
Cleaning
Depending on the surface, use a multi-purpose cleaner,
such as isopropyl alcohol, to provide a clean and dry
mounting surface, which is free of oils, silicone coatings
and dirt particles.
IP67:
[6] Full protection against contact and penetration of dust
[7] Protection against ingress of water in case of
temporary flooding
Cutting
Ensure that the modules are cut properly at an angle of 90°
before attaching the connector!
90°
90°
90°
90°
Mechanical forces
Avoid mechanical forces F on the connector (feeder) and
the LEDs; try to connect the connector as the last step of
the installation. A strain relief is recommended. In addition,
mechanical stress must not be applied to the module itself
(e.g. no twisting or bending in excess of the allowed radius).
F
5
LINEARlight Flex Protect LF06A-P/LF06P2-P | Installation
2.2 Connection
2.2.1 Basics
Compared to the older version, the LINEARlight Flex
Protect modules (LF06A-P & LF06P2-P) of the second
generation can be operated with two different connector
systems:
— CONNECTsystem IP67 LP (“PROT”)
— SLIMCONNECTsystem Flex IP54 (“SLIM”)
Depending on which system is used in the application, the
modules have to be cut at the appropriate mark.
IP54 contact area
IP67 contact area
Side view of the module
2.2.2 CONNECTsystem IP67 LP (“PROT”)
LF-2PIN IP67 LP / EAN 4052899 902480
3
1
SLIM
PROT
SLIM
PROT
5
PROT
PROT
Tc
Tc
made in italy
made in italy
Connection to the power supply with LF-2PIN IP67 LP
LF-2CONN IP67 LP / EAN 4052899 902527
SLIM
PROT
SLIM
SLIM
PROT
PROT
SLIM
PROT
SLIM
PROT
PROT
Connection of two modules with LF-2CONN IP67 LP
6
LINEARlight Flex Protect LF06A-P/LF06P2-P | Installation
2.2.3 SLIMCONNECTsystem Flex IP54 (“SLIM”)
LF-2PIN Flex IP SC
EAN 4008321 841902
6
5
1
SLIM
PROT
2
SLIM
Connection to the power supply with LF-2PIN Flex IP SC
LF-CONN Flex SC
EAN 4008321 832467
1
SLIM
3
PROT
SLIM
2
4
SLIM
BOOT Flex IP SC
LF-CONN
EAN 4008321 841926
6
PROT
SLIM
PROT
5
7
Connection of two modules with LF-CONN Flex SC and LF-BOOT Flex IP SC
7
LINEARlight Flex Protect LF06A-P/LF06P2-P | Installation
2.3 Assembly
2.3.1 Assembly with CONNECTsystem IP67 LP
1. Components for assembly:
— LINEARlight POWER Flex Protect module (LF06P2-P)
— Connector (CONNECTsystem LF-2PIN IP67 LP)
— End cap (LF-ENDCAP IP67 LP)
2. Cut at the right mark. For the CONNECTsystem IP67
LP, the marking “PROT” has to remain visible and at the
edge. Remove the red protection tape from the “PROT”
connecting area of the module.
1
2
3
4
5
6
7
8
3. Insert the module completely into the
connector. Observe the correct polarity.
4. Ensure that the module completely covers the
control window.
5. Place the metal part of the connector on a flat surface.
Keep the module fixed on the surface with one hand.
Hold the CONNECTsystem down with two fingers while
pushing the module into the connector with the other
hand.
6. Gently press both sides down until you feel both sides
close with a click.
7. Take the LF-ENDCAP IP67 LP and fill in the provided
special silicone.
8. Remove the red protection tape from the side of the
end cap. Fully insert the module into the end cap.
9. Connect the module to the power supply. Observe the
correct polarity (red+/black-). Perform final operating
test.
Note: When connecting two LINEARlight Flex Protect
modules (LF06A-P or LF06P2-P) with the connector
LF-2CONN IP67 LP, ensure that the same polarities are
always properly connected to each other. The connecting
procedure is the same as for the connector LF-2PIN IP67 LP.
9
8
LINEARlight Flex Protect LF06A-P/LF06P2-P | Installation
2.3.2 Assembly with SLIMCONNECTsystem Flex IP54
1. Components for assembly:
— LINEARlight POWER Flex Protect module (LF06P2-P)
— Connector (SLIMCONNECTsystem LF-2PIN Flex IP SC)
— End cap (LF-ENDCAP IP67 LP)
2. Cut at the right mark. For the SLIMCONNECTsystem
Flex IP54, the marking “SLIM” has to remain visible and
at the edge.
3. Use a box cutter to separate the module.
1
2
3
4
5
6
4. The module is cut at an angle of 90°. The “SLIM”
connecting area on the left module piece is then used
for the connection of the SLIMCONNECTsystem.
5. The silicone around the PCB has to be removed by
careful cutting. Do not cut into the PCB! Make a slight
cut on the front. Continue to cut on the side. Turn
around the module, remove the foil and make a slight
cut on the back.
6. Finally, cut the edges of the silicone up to the point of
the previous cutting marks.
Note: The assembly of the SLIMCONNECTsystem Flex
IP54 involves several steps that require cutting. Use a box
cutter and do not cut into the PCB.
9
LINEARlight Flex Protect LF06A-P/LF06P2-P | Installation
7. Remove the silicone around the PCB and the tape from
the pads.
8. Removal completed.
9. At the free pad area, the connector of the
SLIMCONNECTsystem can be used. Make sure that
the pads are not longer than 5 mm – trim if necessary.
10. Slide the PCB gently into the connector. Do not bend
the PCB.
7
8
9
10
11
12
13
14
15
16
11. Press down the connector to complete the electrical
connection to the module.
12. Slip the protection over the module and make the IP54
protection complete.
13. Complete connection of the module with the
SLIMCONNECTsystem Flex IP54.
14. Take the LF-ENDCAP IP67 LP and fill in the provided
special silicone.
15. Remove the red protection tape from the side of the
end cap. Fully insert the module into the end cap.
16. Connect the module to the power supply. Observe the
correct polarity (red+/black-). Perform final operating
test.
Note: When connecting two LINEARlight Flex Protect
modules (LF06A-P or LF06P2-P) with the connector
LF-BOOT Flex IP SC, ensure that the same polarities are
always properly connected to each other. The connecting
procedure is the same as for the connector LF-2PIN
Flex IP SC.
10
LINEARlight Flex Protect LF06A-P/LF06P2-P | Installation
2.4 SLIM Track System
2.4.1 System overview
LF-LTS-COVER-SHORTPITCH
LF-LTS-2100 SLIM Track
9.7
10.5
14.7
1750
2100
17.7
350
2100
LF-LTS-MB
LF-LTS-COVER-DIFFUSE
24
4.4
1
17.7
18.8
2100
34
10
LF-LTS-ENDCAP
LF-LTS-COVER-CLEAR
5.3
20
23.2
17.7
2100
20.2
8
All fi gures in mm
11
LINEARlight Flex Protect LF06A-P/LF06P2-P | Installation
2.4.2 Assembly with SLIM Track System
As an example, the assembly of the SLIM Track System is
shown with the unprotected module LF06S. Follow the
same procedure for the protected modules.
1. Additional components for assembly:
— Mounting brackets (LF-LTS-MB)
— SLIM Track System
(LF-LTS-2100 SLIM Track) and cover
— M3 screws and screwdriver
2. Measure the distance and mark the fixing positions
for the mounting brackets.
3. Fix the mounting brackets at the marked positions
by means of a screwdriver.
1
2
3
4
5
6
7
8
9
10
4. Clean the surface of the aluminum track by means
of a multi-purpose cleaner.
5. Use a personal earthing system in order to avoid
damaging effects due to electrostatic discharge.
6. Cut the module to the required length.
7. Connect the module to the LF-2PIN (observe the polarity) and stick the module into the SLIM Track System.
Do not apply pressure on the LEDs!
8. Take the cover and gently push it down onto the
aluminum track.
9. Click the track with the cover into the mounting
brackets.
10. Perform final operating test.
12
LINEARlight Flex Protect LF06A-P/LF06P2-P | Installation
2.4.3 Covers
LF-LTS-COVER-CLEAR
Clear cover without diffusion.
LF-LTS-COVER-DIFFUSE
In order to obtain homogeneity for the LINEARlight Flex
Protect Advanced and LINEARlight POWER Flex Protect
modules, you have to use the LF-LTS-COVER-DIFFUSE.
LF-LTS-COVER-SHORTPITCH
The cover LF-LTS-COVER-SHORTPITCH is especially
designed for the LINEARlight Flex Shortpitch module
(LF06S). With this cover, a homogeneous light distribution
can only be obtained with the small LED pitch (8.3 mm)
of the LINEARlight Flex Shortpitch module.
The LF-LTS-COVER-SHORTPITCH can, of course, also be
used for other LINEARlight Flex modules. However, with an
LED pitch of over 8.3 mm, the homogeneity will be lost and
the individual light points of the LEDs will be seen. Nevertheless, the cover can be used in applications with indirect
light, e.g. cove lighting.
2.4.4 LF-LTS-MB (mounting bracket)
It is recommended to use a mounting bracket every 0.5–
0.8 m, i.e. for one SLIM Track System with a total length of
2.1 m, four mounting brackets are sufficient.
0.5–0.8 m
Use as a connector
It is also possible to use the LF-LTS-MB as a connector
for two or more SLIM Track Systems.
Place the two SLIM Track
Slide in the SLIM Track
Completed connection of two
Systems into the mounting
Systems
SLIM Track Systems
bracket
13
LINEARlight Flex Protect LF06A-P/LF06P2-P | OPTOTRONIC power supplies
3 OPTOTRONIC power supplies
3.1 General
Most OPTOTRONIC power supplies are not designed for
unprotected use in outdoor applications and are rated as
IP20 products (not protected against moisture). Exceptions
are products marked with the additional letter E (“Exterior”)
or P (“Protected”), which are designed for outdoor applications and are available with higher IP protection. The IP
protection of each product is also specified in the respective datasheets.
Devices with an IP rating of IP64 and IP65 are VDEapproved and protected against dust. They are also protected against splashing water (IP64) or water jets (IP65).
For indoor applications with LINEARlight Flex Protect
Advanced and LINEARlight POWER Flex Protect modules,
every OPTOTRONIC with an output voltage of 24 V can
be used. Attention should be paid to the length of the
module: Adjust the length to the output power of the
applied OPTOTRONIC.
3.2 Standard connection
Use a multi-purpose cleaner, such as isopropyl alcohol, to
provide a clean and dry mounting surface, which is free of
oils, silicone coatings and dirt particles.
~230 V
+
-
OPTOTRONIC
OT 80/220-240/24 P
3.3 Dimming connection
~230 V
+
OPTOTRONIC -
OT 80/220-240/24 DIM P
x
+
LINEARlight Flex
Protect
1…10 V interface (for connection to standard
dimmers such as potentiometers or digital signals
for dimming control)
Notes:
— Ensure that unconnected wires are insulated properly
— Required type of potentiometer: 47 kΩ
— For further information, see the datasheets
of the OPTOTRONIC power supplies
+
LINEARlight Flex
Protect
Apply a clamp with
appropriate IP protection!
The electrical connection between the secondary side of
the OPTOTRONIC power supply and the LINEARlight Flex
Protect module (LF06A-P or LF06P2-P) must be IP-protected. Therefore, a clamp with appropriate IP protection has
to be applied.
14
LINEARlight Flex Protect LF06A-P/LF06P2-P | Important notes
4 Important notes
4.1 Basic steps of system planning
1. Select the suitable LINEARlight Flex Protect module
(LF06A-P or LF06P2-P) with regard to your application
and its requirements (level of light output, LED pitch
etc.)
4.3 Cable length
The cable length L between the output side of the power
supply (secondary side) and the LINEARlight Flex Protect
module (LF06A-P or LF06P2-P) is limited by EMI and the
voltage drop that occurs along the cables.
2. Determine the required level of control for the application (dimming, control interface, tunable white
applications etc.)
L = max. 10 m
~230 V
3. Determine the number of LINEARlight Flex Protect
modules (LF06A-P or LF06P2-P) and total wattage to
be installed
4. Consider all possible limitations of the setup: cable
lengths, thermal load, mechanical forces, ambient conditions and all other factors that may occur in a certain
application
4.2 Parallel connection
If multiple LINEARlight Flex Protect modules (LF06A-P or
LF06P2-P) are connected to one power supply, they have
to be connected in parallel. It is not allowed to connect
complete modules (total length) in series.
+
- = 24 V
OPTOTRONIC
+
LINEARlight Flex
Protect
4.4 Temperature
The maximum allowed temperature at the Tc point is:
— LINEARlight Flex Protect Advanced (LF06A-P): 70 °C
— LINEARlight POWER Flex Protect (LF06P2-P): 50 °C
In applications where the temperature rises above
Tc = 40 °C, the adhesive tape loses its adhesive properties.
Therefore, additional mounting aids are required and
generally recommended (see SLIM Track System in chapter
2.4.). Based on their good thermal conduction, the use of
metallic surfaces is recommended, especially for the
LINEARlight POWER Flex Protect. The LINEARlight SLIM
Track System may serve as both mounting aid and heat
sink.
+
-
~230 V
+
= 24 V
-
OPTOTRONIC
+
-
+
+
LINEARlight Flex
Protect
Parallel connection of LINEARlight Flex Protect modules
LF06A-P: ≤70°C
LF06P2-P: ≤50°C
(LF06A-P or LF06P2-P)
= 24 V
~230 V
+
-
OPTOTRONIC
+
-
+
LINEARlight Flex
Protect
Not permitted:
Series connection of complete LINEARlight Flex Protect modules
(LF06A-P or LF06P2-P)
Length of single strip (or series operation) must not exceed maximum
operable length (LF06A-P: 10 m/LF06P2-P: 5.1 m)
15
LINEARlight Flex Protect LF06A-P/LF06P2-P | Technical data
5 Technical data
Note: LINEARlight Flex Protect modules (LF06A-P & LF06P2-P) are 24 V constant-voltage modules.
Product
reference
EAN
Color K
W/m
lm/m lm/W Total
Total
Radi- Length Width Height
power current ance [mm]
[mm] [mm]
[W]
[A]
[°]
LED
pitch
[mm]
LINEARlight Flex Protect Advanced
LF06A-W3F-830-P
4008321789983
white
3000 5.0
350
70
50
2
120
10000
11
3.7
16.7
LF06A-W3F-840-P
4008321790125
white
4000 5.0
390
78
50
2
120
10000
11
3.7
16.7
LF06A-W3F-870-P
4008321790149
white
7000 5.0
390
78
50
2
120
10000
11
3.7
16.7
LINEARlight POWER Flex Protect
LF06P2-W4F-830-P
4008321790668
white
3000 18.8
1250
66
96
4
120
5100
11
3.7
25
LF06P2-W4F-840-P
4008321789945
white
4000 18.8
1400
74
96
4
120
5100
11
3.7
25
LF06P2-W4F-876-P
4008321789969
white
7600 17.3
1400
81
88
3.5
120
5100
11
3.7
25
Maximum lengths for the connection to one power supply
Recommended
OPTOTRONIC
power supplies
EAN
IP
LINEARlight Flex Protect LINEARlight POWER Flex Protect
Advanced
LF06A-W3F-830-P
LF06A-W3F-840-P
LF06A-W3F-870-P
LF06P2-W4F-830-P
LF06P2-W4F-840-P
LF06P2-W4F-876-P
Non-dimmable
OT 75/220-240/24 E
4008321362476
IP64
up to 15 m 1)
up to 3.9 m
up to 4.2 m
OT 80/220-240/24 P
4008321981684
IP67
up to 16 m 1)
up to 4.2 m
up to 4.5 m
OT 120/220-240/24 P
4008321981707
IP67
up to 24 m 1)
up to 6.3 m 2)
up to 6.9 m 2)
OT 240/220-240/24 P
4008321981721
IP67
up to 48 m 1)
up to 12.75 m 2)
up to 13.8 m 2)
OT 80/220-240/24 DIM P
4008321981677
IP67
up to 16 m 1)
up to 4.2 m
up to 4.5 m
OT 120/220-240/24 DIM P
4008321981691
IP67
up to 24 m 1)
up to 6.3 m 2)
up to 6.9 m 2)
OT 240/220-240/24 DIM P
4008321981714
IP67
up to 48 m 1)
up to 12.75 m 2)
up to 13.8 m 2)
Dimmable
1) Total length per power supply. Length of operated LED strip per single power feeder must not exceed 10 m.
2) Total length per power supply. Length of operated LED strip per single power feeder must not exceed 5.1 m.
16
LINEARlight Flex Protect LF06A-P/LF06P2-P | Ordering information
6 Ordering information
LINEARlight Flex
Protect Advanced
EAN
Shipping units
CONNECTsystem
IP67 LP
EAN
Shipping units
LF06A-W3F-830-P
4008321789983
1
LF06A-W3F-840-P
4008321790125
1
LF-ENDCAP IP67 LP
4052899902565
10
LF-2PIN IP67 LP
4052899125711
LF06A-W3F-870-P
4008321790149
5
1
LF-2CONN IP67 LP
4052899125735
5
LINEARlight POWER
Flex Protect
EAN
Shipping units
SLIMCONNECTsystem
Flex IP54
EAN
Shipping units
LF06P2-W4F-830-P
4008321790668
1
LF-2PIN Flex IP SC
4008321841902
10
LF06P2-W4F-840-P
4008321789945
1
4008321832467
25
LF06P2-W4F-876-P
4008321789969
1
LF-CONN Flex SC
(in combination with
LF-BOOT Flex IP SC)
LF-BOOT Flex IP SC
(in combination with
LF-CONN Flex SC)
4008321841926
25
SLIM Track System
EAN
Shipping units
40
Recommended
OPTOTRONIC
power supplies
EAN
Shipping units
OT 75/220-240/24 E
4008321362476
1
OT 80/220-240/24 P
4008321981684
1
Non-dimmable
OT 120/220-240/24 P
4008321981707
1
LF-LTS-2100 SLIM Track
4008321978981
OT 240/220-240/24 P
4008321981721
1
LF-LTS-MB
4008321790163
35
LF-LTS-COVER-CLEAR
4008321790187
40
Dimmable
OT 80/220-240/24 DIM P
4008321981677
1
LF-LTS-COVER-DIFFUSE
4008321979001
40
OT 120/220-240/24 DIM P
4008321981691
1
LF-LTS-ENDCAP
4008321790170
20
OT 240/220-240/24 DIM P
4008321981714
1
LF-LTS-COVERSHORTPITCH
4008321790200
40
17
03/14 Subject to change without notice. Errors and omissions excepted.
www.osram.com
OSRAM GmbH
Head Office:
Marcel-Breuer-Strasse 6
80807 Munich
Phone +49 89 6213-0
Fax
+49 89 6213-2020
www.osram.com