V040F033T060

PRELIMINARY
DISCONTINUED
AS OF JAN 5, 2007
SEE V048F040T050 FOR
REPLACEMENT PART NUMBER
VTM
V040F033T060
V•I Chip – VTM
Voltage Transformation Module
• 3.3 V V•I Chip Converter
• 125°C operation
• 60 A (90 A for 1 ms)
• 1 µs transient response
• High density – 730
W/in3
©
• 3.5 million hours MTBF
• Small footprint – 180 W/in2
• Typical efficiency 94%
• Low weight – 0.5 oz (14 g)
• No output filtering required
Vf = 26 - 48 V
VOUT = 2.17 - 4.00 V
IOUT = 60 A
K = 1/12
ROUT = 3.0 mΩ max
• Pick & Place / SMD
Product Description
Absolute Maximum Ratings
The V040F033T060 V•I Chip Voltage Transformation
Module (VTM) excels at speed, density and efficiency to
meet the demands of advanced power applications
while providing isolation from input to output. It
achieves a response time of less than 1 µs and delivers
up to 60 A in a volume of less than 0.290 in3 with
unprecedented efficiency. It may be paralleled to deliver
higher power levels at an output voltage settable from
2.17 to 4.00 Vdc.
Parameter
The VTM V040F033T060’s nominal output voltage is 3.3
Vdc from a 40 Vdc input Factorized Bus, Vf, and is
controllable from 2.17 to 4.00 Vdc at no load, and from
1.99 to 3.84 Vdc at full load, over a Vf input range of 26
to 48 Vdc. It can be operated either open- or closed-loop
depending on the output regulation needs of the
application. Operating open-loop, the output voltage
tracks its Vf input voltage with a transformation ratio,
K = 1/12, for applications requiring an isolated output
voltage with high efficiency. Closing the loop back to an
input Pre-Regulator Module (PRM) or DC-DC converter
enables tight load regulation.
The 3.3 V VTM achieves a power density of 730 W/in3 in
a V•I Chip package compatible with standard pick-andplace and surface mount assembly processes. The VTM’s
fast dynamic response and low noise eliminate the
need for bulk capacitance at the load, substantially
increasing system density while improving reliability
and decreasing cost.
Actual size
Values
Unit
Notes
+In to -In
-1.0 to 53
Vdc
+In to -In
100
Vdc
PC to -In
-0.3 to 7.0
Vdc
VC to -In
-0.3 to 19.0
Vdc
+Out to -Out
-0.5 to 8.0
Vdc
Isolation voltage
2,250
Vdc
Output current
60
A
Continuous
Peak output current
90
A
For 1 ms
For 100 ms
Input to output
Output power
230
W
Continuous
Peak output power
346
W
For 1 ms
Case temperature
Operating junction temperature
Storage temperature
(1)
225
°C
During reflow MSL 5
-40 to 125
-55 to 125
°C
°C
T-Grade
(2)
M-Grade
-40 to 125
-65 to 125
°C
°C
T-Grade
(2)
M-Grade
Note:
(1) The referenced junction is defined as the semiconductor having the highest temperature.
This temperature is monitored by a shutdown comparator.
(2) Pending qualification
Part Numbering
V
Voltage
Transformation
Module
040
F
Input Voltage
Designator
Configuration
(Figure 10)
033
T
Output Voltage
Designator
(=VOUT x10)
060
Output Current
Designator
(=IOUT)
Product Grade Temperatures (°C)
Grade
Storage Operating
T
-40 to125 -40 to125
(1)
-65 to125 -55 to125
M
(1)
Pending qualification
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V•I Chip Voltage Transformation Module
V040F033T060
Rev. 1.6
Page 1 of 9
PRELIMINARY
Electrical Specifications
V•I Chip Voltage Transformation Module
Input Specs (Conditions are at 40 Vin, full load, and 25°C ambient unless otherwise specified)
Parameter
Input voltage range
Min
Typ
Max
26
40
Input dV/dt
Input overvoltage turn-on
Unit
Note
48
Vdc
Max Vin = 53 V, operating from -55°C to -40°C
1
V/µs
48.0
Vdc
Input overvoltage turn-off
52.6
Vdc
Input current
5.5
Adc
Input reflected ripple current
195
No load power dissipation
3.4
Internal input capacitance
1.9
Internal input inductance
mA p-p
4.3
Using test circuit in Figure 12; See Figure 1
W
µF
5
nH
Output Specs (Conditions are at 40 Vin, full load, and 25°C ambient unless otherwise specified)
Parameter
Min
Typ
2.17
1.99
0
Output voltage
Rated DC current
Peak repetitive current
Short circuit protection set point
Current share accuracy
Efficiency
Half load
Full load
Internal output inductance
Internal output capacitance
Output overvoltage setpoint
Output ripple voltage
No external bypass
94 µF bypass capacitor
Effective switching frequency
Line regulation
K
Load regulation
Max
Unit
Note
4.00
3.84
60
Vdc
Vdc
Adc
90
A
No load
Full load
26 - 48 VIN
Max pulse width 1ms, max duty cycle 10%,
10
Adc
%
62.5
5
94.0
93.0
94.6
94.1
1.1
374
%
%
nH
µF
Vdc
4.0
300
2.4
250
19.4
2.7
0.0825
1/12
0.0842
2.5
3.0
ROUT
Transient response
Voltage overshoot
Response time
Recovery time
100
200
1
vicorpower.com
800-735-6200
3.4
mVp-p
mVp-p
MHz
baseline power 50%
Module will shut down
See Parallel Operation on Page 7
See Figure 3
See Figure 3
Effective value
Module will shut down
See Figures 2 and 5
See Figure 6
Fixed, 1.4 MHz per phase
VOUT = K•VIN at no load
mΩ
See Figure 13
mV
ns
µs
60 A load step with 100 µF CIN; See Figures 7 and 8
See Figures 7 and 8
See Figures 7 and 8
V•I Chip Voltage Transformation Module
V040F033T060
Rev. 1.6
Page 2 of 9
PRELIMINARY
Electrical Specifications (continued)
Waveforms
Ripple vs. Output Current
Output Ripple (mVpk-pk)
260
240
220
200
180
160
140
120
0
5
10
15
20
25
30
35
40
45
50
55
60
Output Current (A)
Figure 2 — Output voltage ripple vs. output current at 40 Vf with no POL
bypass capacitance.
Figure 1 — Input reflected ripple current at full load and 40 Vf.
Power Dissipation
Efficiency vs. Output Current
14
Power Dissipation (W)
96
Efficiency (%)
94
92
90
88
86
12
10
8
6
4
2
84
0
6
12
18
24
30
36
42
48
54
60
Output Current (A)
0
6
12
18
24
30
36
42
48
54
60
Output Current (A)
Figure 3 — Efficiency vs. output current.
Figure 4 — Power dissipation vs. output current.
Figure 5 — Output voltage ripple at full load and 40 Vf with no POL bypass
capacitance.
Figure 6 — Output voltage ripple at full load and 40 Vf with 94 µF ceramic
POL bypass capacitance and 20 nH distribution inductance.
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800-735-6200
V•I Chip Voltage Transformation Module
V040F033T060
Rev. 1.6
Page 3 of 9
PRELIMINARY
Electrical Specifications (continued)
V•I Chip Voltage Transformation Module
Figure 7 — 0-60 A load step with 100 µF input capacitance and no output
capacitance.
Figure 8 — 60-0 A load step with 100 µF input capacitance and no output
capacitance.
General
Parameter
Min
MTBF
MIL-HDBK-217F
Isolation specifications
Voltage
Capacitance
Resistance
Typ
Max
Unit
Note
3.5
Mhrs
25°C, GB
3,000
Vdc
pF
MΩ
Input to output
Input to output
Input to output
UL /CSA 60950-1, EN 60950-1
Low voltage directive
2,250
10
cTÜVus
CE Mark
RoHS
Agency approvals (pending)
Mechanical
Weight
Dimensions
Length
Width
Height
Thermal
Over temperature shutdown
Thermal capacity
Junction-to-case thermal impedance (RθJC)
Junction-to-board thermal impedance (RθJB)
See Mechanical Drawing, Figure 10
125
0.50 /14
oz /g
1.28/ 32,5
0.87 / 22
0.26/ 6,6
in / mm
in / mm
in / mm
130
0.61
1.1
2.1
135
°C
Ws /°C
°C / W
°C / W
Junction temperature
Auxiliary Pins (Conditions are at 40 Vin, full load, and 25°C ambient unless otherwise specified)
Parameter
Primary Control (PC)
DC voltage
Module disable voltage
Module enable voltage
Current limit
Disable delay time
VTM Control (VC)
External boost voltage
External boost duration
Min
Typ
Max
Unit
Note
4.8
2.4
5.0
2.5
2.5
2.5
12
5.2
Vdc
Vdc
Vdc
mA
µs
VC voltage must be applied when module is enabled using PC
Source only
PC low to Vout low
14
10
19
2.4
12
vicorpower.com
800-735-6200
2.6
2.9
Vdc
ms
Required for VTM start up without PRM
Vin > 26 Vdc. VC must be applied continuously
if Vin < 26 Vdc.
V•I Chip Voltage Transformation Module
V040F033T060
Rev. 1.6
Page 4 of 9
PRELIMINARY
Pin / Control Functions
+In / -In DC Voltage Ports
The VTM input should not exceed the maximum specified. Be aware of
this limit in applications where the VTM is being driven above its
nominal output voltage. If less than 26 Vdc is present at the +In and -In
ports, a continuous VC voltage must be applied for the VTM to process
power. Otherwise VC voltage need only be applied for 10 ms after the
voltage at the +In and -In ports has reached or exceeded 26 Vdc. If the
input voltage exceeds the overvoltage turn-off, the VTM will shutdown.
The VTM does not have internal input reverse polarity protection.
Adding a properly sized diode in series with the positive input or a
fused reverse-shunt diode will provide reverse polarity protection.
4
3
2
+Out
B
B
C
C
D
D
+In
E
E
-Out
1
A
A
F
G
H
TM
H
J
VC
J
K
PC
K
+Out
TM – For Factory Use Only
-Out
L
L
M
M
N
N
P
P
R
R
-In
T
T
VC – VTM Control
The VC port is multiplexed. It receives the initial VCC voltage from an
upstream PRM, synchronizing the output rise of the VTM with the
output rise of the PRM. Additionally, the VC port provides feedback to
the PRM to compensate for the VTM output resistance. In typical
applications using VTMs powered from PRMs, the PRM’s VC port
should be connected to the VTM VC port.
In applications where a VTM is being used without a PRM, 14 V must
be supplied to the VC port for as long as the input voltage is below 26 V
and for 10 ms after the input voltage has reached or exceeded 26 V. The
VTM is not designed for extended operation below 26 V. The VC port
should only be used to provide VCC voltage to the VTM during startup.
Bottom View
Signal Name
+In
–In
TM
VC
PC
+Out
–Out
Pin Designation
A1-E1, A2-E2
L1-T1, L2-T2
H1, H2
J1, J2
K1, K2
A3-D3, A4-D4,
J3-M3, J4-M4
E3-H3, E4-H4,
N3-T3, N4-T4
PC – Primary Control
Figure 9 — VTM pin configuration
The Primary Control (PC) port is a multifunction port for controlling the
VTM as follows:
Disable – If PC is left floating, the VTM output is enabled. To
disable the output, the PC port must be pulled lower than 2.4 V,
referenced to -In. Optocouplers, open collector transistors or relays
can be used to control the PC port. Once disabled, 14 V must be
re-applied to the VC port to restart the VTM.
Primary Auxiliary Supply – The PC port can source up to 2.4 mA
at 5 Vdc.
+Out / -Out DC Voltage Output Ports
The output and output return are through two sets of contact
locations. The respective +Out and –Out groups must be connected in
parallel with as low an interconnect resistance as possible. Within the
specified input voltage range, the Level 1 DC behavioral model shown
in Figure 13 defines the output voltage of the VTM. The current source
capability of the VTM is shown in the specification table.
To take full advantage of the VTM, the user should note the low output
impedance of the device. The low output impedance provides fast
transient response without the need for bulk POL capacitance. Limitedlife electrolytic capacitors required with conventional converters can be
reduced or even eliminated, saving cost and valuable board real estate.
vicorpower.com
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V•I Chip Voltage Transformation Module
V040F033T060
Rev. 1.6
Page 5 of 9
PRELIMINARY
Mechanical Drawings
V•I Chip Voltage Transformation Module
(6.6)
0.26
(3.01)
0.118
(4) X
INPUT
(3.01)
0.118
(7.10)
0.280
(8.56)
0.337
(24.00)
0.945
(16.00)
0.630
(15.55)
0.612
(3) X
INPUT
OUTPUT
(32.5)
1.28
(15.99)
0.630
OUTPUT
(22.0)
0.87
CL
(11.10)
0.437
(8.00)
0.315
(12.94)
0.509
(1.22)
0.048
(16.94)
(14.94) 0.667
0.588
(22.54)
0.887
CL
TOP VIEW ( COMPONENT SIDE)
BOTTOM VIEW
NOTES:
mm
1. DIMENSIONS ARE inch .
2. UNLESS OTHERWISE SPECIFIED, TOLERANCES ARE:
.X / [.XX] = +/-0.25 / [.01]; .XX / [.XXX] = +/-0.13 / [.005]
3. PRODUCT MARKING ON TOP SURFACE
DXF and PDF files are available on vicorpower.com
Figure 10 — V T M J-Lead mechanical outline; Onboard mounting
(3.26)
0.128
(15.74)
0.620
(3.26)
0.128
(7.87)
0.310
(1.38)
0.054 TYP
(8.94)
0.352
+IN
(3) X
(22.54)
0.887
(0.51)
TYP
0.020
(1.60)
0.063
(16.94)
0.667 (14.94) (12.94)
0.588
0.509 (11.48)
0.452
TM
VC
PC
(4) X
+OUT1
-OUT1
(24.00)
0.945
+OUT2
-IN
-OUT2
(7.48)
0.295
(15.74)
(8.00) 0.620
0.315
(16.00)
0.630
RECOMMENDED LAND PATTERN
( COMPONENT SIDE SHOWN )
NOTES:
mm
1. DIMENSIONS ARE inch .
2. UNLESS OTHERWISE SPECIFIED, TOLERANCES ARE:
.X / [.XX] = +/-0.25 / [.01]; .XX / [.XXX] = +/-0.13 / [.005]
3. PRODUCT MARKING ON TOP SURFACE
DXF and PDF files are available on vicorpower.com
Figure 11 — VTM J-Lead PCB land layout information; Onboard mounting
vicorpower.com
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V•I Chip Voltage Transformation Module
V040F033T060
Rev. 1.6
Page 6 of 9
PRELIMINARY
Application Note
Parallel Operation
performance or compensate for high source impedance. The VTM has
extremely wide bandwidth so the source response to transients is
usually the limiting factor in overall output response of the VTM.
In applications requiring higher current or redundancy, VTMs can be
operated in parallel without adding control circuitry or signal lines. To
maximize current sharing accuracy, it is imperative that the source and
load impedance on each VTM in a parallel array be equal. If VTMs are
being fed by an upstream PRM, the VC nodes of all VTMs must be
connected to the PRM VC.
Anomalies in the response of the source will appear at the output of
the VTM, multiplied by its K factor of 1/12. The DC resistance of the
source should be kept as low as possible to minimize voltage deviations
on the input to the VTM. If the VTM is going to be operating close to
the high limit of its input range, make sure input voltage deviations will
not trigger the input overvoltage turn-off threshold.
To achieve matched impedances, dedicated power planes within the PC
board should be used for the output and output return paths to the
array of paralleled VTMs. This technique is preferable to using traces of
varying size and length.
Input Fuse Recommendations
The VTM power train and control architecture allow bi-directional
power transfer when the VTM is operating within its specified ranges.
Bi-directional power processing improves transient response in the
event of an output load dump. The VTM may operate in reverse,
returning output power back to the input source. It does so efficiently.
V•I Chips are not internally fused in order to provide flexibility in
configuring power systems. However, input line fusing of V•I Chips
must always be incorporated within the power system. A fast acting
fuse is required to meet safety agency Conditions of Acceptability. The
input line fuse should be placed in series with the +In port.
Input Impedance Recommendations
Application Notes
To take full advantage of the VTM’s capabilities, the impedance of the
source (input source plus the PC board impedance) must be low over a
range from DC to 5 MHz. The input of the VTM (factorized bus) should
be locally bypassed with a 8 µF low Q aluminum electrolytic capacitor.
Additional input capacitance may be added to improve transient
For VTM and V•I Chip application notes on soldering, thermal
management, board layout, and system design click on the link below:
http://www.vicorpower.com/library/technical_documentation/
design_center/application_notes/
Input reflected ripple
measurement point
F1
7A
Fuse
C1
47 µF
Al electrolytic
+Out
+In
C2
0.47 μF
ceramic
TM
VC
PC
14 V +
–
-In
-Out
+Out
C3
94 µF
VTM
K
Ro
+
R3
5 mΩ
Load
–
-Out
Notes:
C3 should be placed close
to the load
R3 may be ESR of C3 or a
separate damping resistor.
Figure 12 — VTM test circuit
V•I Chip VTM Level 1 DC Behavioral Model for 40 V to 3.3 V, 60 A
IOUT
+
2.5 mΩ
V•I
1/12 • Iout
VIN
ROUT
+
+
–
IQ
85 mA
+
1/12 • Vin
VOUT
–
K
–
–
©
Figure 13 — This model characterizes the DC operation of the V•I Chip VTM, including the converter transfer function and its losses. The model enables
estimates or simulations of output voltage as a function of input voltage and output load, as well as total converter power dissipation or heat generation.
vicorpower.com
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V•I Chip Voltage Transformation Module
V040F033T060
Rev. 1.6
Page 7 of 9
PRELIMINARY
Application Note (continued)
V•I Chip Voltage Transformation Module
V•I Chip VTM Level 2 Transient Behavioral Model for 40 V to 3.3 V, 60 A
0.24 nH
+
2.5 mΩ
RRCIN
CIN
1/12 • Iout
IQ
85 mA
0.075 mΩ
1/12 • Vin
+
+
–
1.9 µF
VIN
+
RCCOUT
R
OUT
1 mΩ
V•I
1.8 mΩ
CIN
LOUT = 1.1 nH
ROUT
IOUT
L IN = 5 nH
COUT
374 µF
VOUT
–
K
–
–
©
Figure 14 —This model characterizes the AC operation of the V•I Chip VTM including response to output load or input voltage transients or steady state
modulations. The model enables estimates or simulations of input and output voltages under transient conditions, including response to a stepped load
with or without external filtering elements.
In figures below;
K = VTM transformation ratio
RO = VTM output resistance
Vf = PRM output (Factorized Bus Voltage)
VO = VTM output
VL = Desired load voltage
FPA Adaptive Loop
Vo = VL ± 1.0%
VC
PC
TM
IL
NC
PR
VH
SC
SG
OS
NC
CD
PRM-AL
+In
ROS
RCD
Vf =
–In
L
O
A
D
-Out
TM
VC
PC
+Out
Vin
+Out
+In
Factorized
Bus (Vf)
VL (Io•Ro)
+
K
K
-In
–Out
VTM
+Out
K
Ro
-Out
Figure 15 — The PRM controls the factorized bus voltage, Vf, in proportion to output current to compensate for the output resistance, Ro, of the VTM. The VTM
output voltage is typically within 1% of the desired load voltage (VL) over all line and load conditions.
FPA Non-isolated Remote Loop
Remote
Loop
Control
VC
PC
TM
IL
NC
PR
PRM-AL
+In
VH
SC
SG
OS
NC
CD
Factorized
Power Bus
Vin
+S
-Out
Vf = f (Vs)
–In
-In
–Out
+Out
+In
TM
VC
PC
+Out
Vo = VL ± 0.4%
VTM
+Out
K
Ro
–S
L
O
A
D
-Out
Figure 16 — An external error amplifier or Point-of-Load IC (POLIC) senses the load voltage and controls the PRM output – the Factorized Bus – as a function of
output current, compensating for the output resistance of the VTM and for distribution resistance.
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V•I Chip Voltage Transformation Module
V040F033T060
Rev. 1.6
Page 8 of 9
Warranty
Vicor products are guaranteed for two years from date of shipment against defects in material or workmanship when in
normal use and service. This warranty does not extend to products subjected to misuse, accident, or improper
application or maintenance. Vicor shall not be liable for collateral or consequential damage. This warranty is extended
to the original purchaser only.
EXCEPT FOR THE FOREGOING EXPRESS WARRANTY, VICOR MAKES NO WARRANTY, EXPRESS OR IMPLIED, INCLUDING,
BUT NOT LIMITED TO, THE WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
Vicor will repair or replace defective products in accordance with its own best judgement. For service under this
warranty, the buyer must contact Vicor to obtain a Return Material Authorization (RMA) number and shipping
instructions. Products returned without prior authorization will be returned to the buyer. The buyer will pay all charges
incurred in returning the product to the factory. Vicor will pay all reshipment charges if the product was defective within
the terms of this warranty.
Information published by Vicor has been carefully checked and is believed to be accurate; however, no responsibility is
assumed for inaccuracies. Vicor reserves the right to make changes to any products without further notice to improve
reliability, function, or design. Vicor does not assume any liability arising out of the application or use of any product or
circuit; neither does it convey any license under its patent rights nor the rights of others. Vicor general policy does not
recommend the use of its components in life support applications wherein a failure or malfunction may directly threaten
life or injury. Per Vicor Terms and Conditions of Sale, the user of Vicor components in life support applications assumes
all risks of such use and indemnifies Vicor against all damages.
Vicor’s comprehensive line of power solutions includes high density AC-DC
and DC-DC modules and accessory components, fully configurable AC-DC
and DC-DC power supplies, and complete custom power systems.
Information furnished by Vicor is believed to be accurate and reliable. However, no responsibility is assumed by Vicor for
its use. Vicor components are not designed to be used in applications, such as life support systems, wherein a failure or
malfunction could result in injury or death. All sales are subject to Vicor’s Terms and Conditions of Sale, which are
available upon request.
Specifications are subject to change without notice.
Intellectual Property Notice
Vicor and its subsidiaries own Intellectual Property (including issued U.S. and Foreign Patents and pending patent
applications) relating to the products described in this data sheet. Interested parties should contact Vicor's
Intellectual Property Department.
The products described on this data sheet are protected by the following U.S. Patents Numbers:
5,945,130; 6,403,009; 6,710,257; 6,911,848; 6,930,893; 6,934,166; 6,940,013; 6,969,909; 7,038,917;
D496,906; D505,114; D506,438; D509,472; and for use under 6,975,098 and 6,984,965
Vicor Corporation
25 Frontage Road
Andover, MA, USA 01810
Tel: 800-735-6200
Fax: 978-475-6715
email
Customer Service: [email protected]
Technical Support: [email protected]
vicorpower.com
800-735-6200
V•I Chip Voltage Transformation Module
V040F033T060
Rev. 1.6
1/07