VIPAC Array Power Systems Configuration Guide

VIPAC Array
™
POWER SYSTEMS
CONFIGURATION GUIDE
OFC
CONTENTS
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2-3
PRODUCT OVERVIEW
4-6
INPUT
7
MOUNTING OPTIONS
8-11
MECHANICAL DRAWINGS
12
TECHNICAL SUPPORT CONTACTS
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OUTPUT CONNECTIONS
1
PRODUCT OVERVIEW
The VIPAC Array is a highly flexible system of DC input, power
VIPAC Arrays are ideal for use in distributed and modular
building-blocks that can be configured with as many as four
power systems where power density and reliable operation are
user definable outputs on a low profile, coldplate chassis.
critical. A current share option is available on single output mod-
VIPAC Array offers the convenience of a prepackaged, chassis
els enabling them to be used in applications requiring either
mount solution with the performance and power density of
redundant operation or kilowatts of power. The 300 and 375
Vicor’s Maxi, Mini, Micro Series modules, DC-DC converters.
Vdc input versions can be coupled to a bulk AC Front-end to
create a modular, scaleable power supply serving a variety of
Using Vicor’s VCAD configuration tool, (vicorpower.com/vcad),
power architectures from centralized to distributed. VIPAC Arrays
designers are able to quickly specify VIPAC Arrays with stan-
include internal fusing, a global enable / disable function and
dard inputs of 24, 28, 48, 72, 110, 150, 300 or 375 Vdc and
connectorized input and output terminations to speed system
standard outputs from 2 to 48 Vdc at power levels up to 600
installation while a versatile coldplate chassis simplifies thermal
Watts per output. A total of 8 standard chassis configurations
management and mounting.
offers the user a choice of power and mechanical options to fit
most designs. Short cycle time and rapid delivery make VIPAC
Vicor’s VCAD configuration tool provides expedited part config-
Array a valuable tool for power system prototyping and devel-
uration, part number, price and delivery information by selecting
opment efforts as well.
standard Maxi, Mini, and Micro modules for use within the VIPAC
Array based on the application requirements. The modules are
For technical information refer to “Design Guide & Applications
chosen based on the input and output requirements and the
Manual for Maxi, Mini, Micro Family DC-DC Converters and
closest, but higher power level that is available to that specified.
Accessory Modules”
Specifications for these can be found on their respective
data sheets.
Vicor’s Maxi, Mini, Micro Series
DC-DC Converters
Output Voltages 0.5 – 48 Vdc
50 – 600 W / Output
(1/4 Brick Modules Shown)
Features
Optional current share (single output)
Onboard fusing
Global enable / disable
Choice of Output Termination
LugMate
PlugMate
Standard Output Voltages:
2,3.3,5,8,12,15,24,28,36,48 Vdc
Standard Input
Voltage Ranges
10 – 36 Vdc*
18 – 36 Vdc*
36 – 75 Vdc*
43 – 110 Vdc*
66 – 154 Vdc*
100 – 200 Vdc*
180 – 375 Vdc
250 – 425 Vdc
Low Profile Coldplate
Wide Operating Temperture Range
Up to 95°C Chassis
* Note: 24, 28, 48, 72, 110, and 150 V input VIPAC Arrays
are designed primarily for military COTS and industrial
applications and do not carry safety agency approvals.
2
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Product Overview
VA-A
VA-E
2 MINIS
I MICRO, 2 MINIS
●
●
●
●
3.62" x 6.69" x 0.78"[a]
(92,0 x 170,0 x 19,8 mm)
1.3 lb (590 g)
Single or dual output
Up to 600 W
●
●
●
●
3.62" x 7.52" x 0.78"[a]
(92,0 x 191,0 x 19,8 mm)
1.4 lb (635 g)
Dual or triple outputs
Up to 750 W total
VA-B
VA-F
1 MINI, 2 MICROS
4 MICROS
●
●
●
●
3.62" x 6.69" x 0.78"[a]
(92,0 x 170,0 x 19,8 mm)
1.3 lb (590 g)
Single, dual or triple outputs
Up to 600 W total
●
●
●
●
3.62" x 7.52" x 0.76"[a]
(92,0 x 191,0 x 19,3 mm)
1.3 lb (608 g)
Dual, triple or quad outputs
Up to 600 W total
VA-C
VA-G/K
3 MICROS
1 MINI
●
●
●
●
3.62" x 6.69" x 0.76"[a]
(92,0 x 170,0 x 19,3 mm)
1.1 lb (499 g)
Dual or triple outputs
Up to 450 W total
●
●
●
●
●
3.62" x 4.39" x 0.78"[a]
(92,0 x 112,0 x 19,8 mm)
0.7 lb (318 g)
Single output
Up to 300 W
Current share option
VA-D/J
VA-H
1 MAXI
2 MICROS
●
●
●
●
●
3.62" x 6.69" x 0.78"[a]
(92,0 x 170,0 x 19,8 mm)
1.1 lb (499 g)
Single output
Up to 600 W
Current share option
●
●
●
●
3.62" x 4.39" x 0.78"[a]
(92,0 x 112,0 x 19,8 mm)
0.7 lb (318 g)
Single or dual outputs
Up to 300 W
[a] PlugMate version is 0.81" (20,5 mm) in height
Note: Output numbering convention left to right facing output connections.
Model #’s and total output power capabilities are determined using VCAD and are application specific.
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3
Input / Output Connections
J1
Input Connector
(View looking into J1)
1
11
10
20
J1
Pin#
Funct.
1-4
5-7
8
9
10
11-13
14-17
18
19
20
– Vin
+Vin
NC / PR bus
PE protective earth
Neg. enable
– Vin
+Vin
NC / PR bus
PE protective earth
Pos. enable
3
3
1
1
3
1
VA-J and VA-K configurations only
(300 and 375 Vin single Maxi or single Mini)
Pin#
Funct.
1-3
4-6
7
8
9
10
11-13
14-16
17
18
19
20
– Vin
+Vin
NC
NC / PR bus
PE protective earth
Neg. enable
– Vin
+Vin
NC
NC / PR bus
PE protective earth
Pos. enable
Discrete Output
Parallel Output
Shown with the output(s) of two modules
connected in parallel using factory installed
bus bar.**
Factory installed Micro LugMate
1
Rd
Ru
Function
1
– Vout
SC
3
To disable output(s) apply +5 Vdc between pins
10 and 20 in the polarity indicated
Rd
Trim Down
SC
Secondary Control
Ru
Trim Up
3
Mating Connector
Vicor part #
Housing
24795
Contacts
24796
Kit
24828
Solder
Pad
Pin #
+ Vout
Consult design calculator for Rd/Ru trim resistor values located at vicorpower.com
Amp part#
2-794657-0
1-106529-2
Factory installed Mini/Maxi LugMate
Pin # Conn.
Function
1
– Vout
1
1
5
J4
J1
1
*
–S
P/N 16385
+S
5
J4-1
– Vout
J4-2
– Sense
J4-3
Secondary Control
J4-4
+ Sense
J4-5
+ Vout
5
5
4
*Removable
Jumper
P/N
16385
1
5
Mating Conn.
*Removable
Jumper
+ Vout
*Removable jumpers in J4 are factory installed for local
sensing. For remote sensing the +Sense pins should be
tied to the same point on the +Out power bus;
the -Sense pins should be tied to the same point the Out power bus.
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Parallel*** / Redundant Connections*
Input Connector
(View looking into J1)
J1
10
20
1
11
Pin#
Funct.
1-4
5-7
8
9
10
11-13
14-17
18
19
20
– Vin
+Vin
NC / PR bus
PE protective earth
Neg. enable
– Vin
+Vin
NC / PR bus
PE protective earth
Pos. enable
1
J1
Funct.
1-3
4-6
7
8
9
10
11-13
14-16
17
18
19
20
– Vin
+Vin
NC
NC / PR bus
PE protective earth
Neg. enable
– Vin
+Vin
NC
NC / PR bus
PE protective earth
Pos. enable
1
*
–S
+S
5
P/N 16385
5
–S
PR bus leads should be connected to like pin#’s
on redundant arrays when equipped with optional
current share transformer. Twist wires and daisy
chain rather than a star connect. Keep length as
short as possible.***
VA-J and VA-K configurations only
(300 and 375 Vin single Maxi or single Mini)
Pin#
J4
L
O
A
D
+S
1
J4
1
*
–S
+S
5
P/N 16385
J1
5
Factory installed Mini/Maxi LugMate
To disable output(s) apply +5 Vdc between pins
10 and 20 in the polarity indicated
Pin # Conn.
1
Mating Connector
Vicor part #
Housing
24795
Contacts
24796
Kit
24828
Amp part#
2-794657-0
1-106529-2
1
J4
5
*
–S
+S
P/N 16385
5
Function
Mating Conn.
– Vout
J4-1
– Vout
J4-2
– Sense
J4-3
Secondary Control
J4-4
+ Sense
J4-5
+ Vout
*Removable
Jumper
P/N 16385
* Removable
Jumper
+ Vout
* Removable jumpers in J4 are factory installed for local sensing. For remote sensing and redundant
parallel arrays as illustrated above the +Sense pins should be tied to the same point on the +Out
power
bus; the -Sense pins should be tied to the same point the -Out power bus.
** There should be one master module, this is realized by choosing one module to be the master and
shorting the SC to –S on the other module. Units configured from the factory as paralled will already
have this configured. This should be verified by direct inspection prior to system integration.
*** There should be one master module, this is realized by choosing one module to be the master and
shorting the SC to –S on the other module. This is done by installing a 0Ω resistor in the space
provided on the lugmate / plugmate.
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OUTPUT CONNECTION OPTIONS
PlugMate
Mating Connector Kits
(Factory Installed Option)
Micro PlugMate
1
5
4
8
Vicor P/N 25073
Pin #
Function
Pin #
Function
1
2
3
4
+Vout
+Vout
–Vout
–Vout
5
6
7
8
+Vout
N/C
SC
–Vout
Mating Connector
Amp. P/N
Housing
25056
Pin
Kit
Vicor P/N
TYC-794657-8
1-106529-2
1
10
Mini PlugMate
24796
25073
9
18
Pin #
Function
Pin #
Function
1
2
3
4
5
6
7
8
9
+Vout
+Vout
+Vout
N/C
N/C
N/C
–Vout
–Vout
–Vout
10
11
12
13
14
15
16
17
18
+Vout
+Vout
+Vout
+S
SC
–S
–Vout
–Vout
–Vout
Vicor P/N 25067
Mating Connector
Amp. P/N
Housing
Pin
Kit
Vicor P/N
TYC1-794657-8
1-106529-2
25050
24796
25067
Maxi PlugMate
12
24
1
13
Vicor P/N 25061
Please Note:
VIPACs that contain multiple modules configured as a single output (paralleled for power
or redundancy) MUST have their Outputs and Sense connected to each other at the load.
DO NOT OPERATE A PARALLEL CONFIGURATION WITH ONLY ONE MODULE CONNECTED.
Additionally one module must be designated as “Master” by having all other modules
configured as “Boosters”. Boosters are created by shorting the SC pin to –S.
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Pin #
Function
Pin #
Function
1
2
3
4
5
6
7
8
9
10
11
12
+Vout
+Vout
+Vout
+Vout
+Vout
N/C
SC
–Vout
–Vout
–Vout
–Vout
–Vout
13
14
15
16
17
18
19
20
21
22
23
24
+Vout
+Vout
+Vout
+Vout
+Vout
+S
–S
–Vout
–Vout
–Vout
–Vout
–Vout
Mating Connector
Amp. P/N
Housing
Pin
Kit
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Vicor P/N
TYC2-794657-4
1-106529-2
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24796
25061
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Mounting Options
VIPAC Array with external,
user supplied heat sink.
VIPAC Array mounted to cabinet wall with thermal
compound between VIPAC Array and cabinet wall.
VIPAC Array mounted to custom thermal interface.
Thermal compound
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7
MECHANICAL DRAWINGS
Coldplate thickness is 0.19'' ref for all configurations.
Configuration A
LugMates
LugMates/Bus Bars
PlugMates
0.78
19,9
0.78
19,9
0.81
20,6
0.9
0,04
Inches
MM
0.197
5
3.94
100
3.86
98
3.62
92
3.228
82
#10-32 Stud
fits 2 lugs min
(Vicor P/N 23520)
torque to 16 in. lbs.
4 places
#10-32 Stud
fits 2 lugs min
(Vicor P/N 23520)
torque to 16 in. lbs.
4 places
Insulated
Bus Bar (2 ) PL
1.54
39,1
2
1
2
1.35
34,3
6.69
170
6.299
160
3.76
95,4
3.189
81
1
1
1
1.35
34,3
1.54
39,1
3.85
97,8
1.57
39,9
0.197
5
Mount (6) plusing
#8 flat head screw
(M4 flat head screw)
torque to 12 in. lbs.
1.48
37,5
0.26
6,6
0.32
8
0.24
6,1
Configuration B
LugMates
LugMates/Bus Bars
PlugMates
0.78
19,9
0.81
20,6
0.78
19,9
0.26
6,5
3.62
92
3.228
82
INCHES
MM
0.197
5
0.36
9,1
3.84
98
#4-40 STUD
FITS 2 LUGS MIN
(VICOR P/N 23519)
TORQUE TO 4 in. lbs.
4 PLACES
#4-40 STUD
FITS 2 LUGS MIN
(VICOR P/N 23519)
TORQUE TO 4 in. lbs.
4 PLACES
3.94
100
INSULATED
BUS BAR (2 ) PL
3
0.72
18,3
0.72
18,3
2
2
0.70
17,8
2
6.69
170
2
3
0.70
17,8
5.36
136,2
6.299
160
1
1.54
39,1
1.57
39,9
0.197
5
MOUNT (6) PL USING
#8 FLAT HEAD SCREW
(M4 FLAT HEAD SCREW)
TORQUE TO 12 in. lbs.
1
1.35
34,3
1
3.189
81
8
3.80
96,5
3.81
96,8
0.26
6,6
5.35
135,9
1.48
37,5
#10-32 STUD
FITS 2 LUGS MIN
(VICOR P/N 23520)
TORQUE TO 16 in. lbs.
2 PLACES
#10-32 STUD
FITS 2 LUGS MIN
(VICOR P/N 23520)
TORQUE TO 16 in. lbs.
2 PLACES
0.22
5,6
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MECHANICAL DRAWINGS
Configuration C
LugMates
LugMates/Bus Bars
PlugMates
0.81
20,6
0.76
0.76
19,3
19,3
0.26
6,5
3.62
92
3.228
82
INCHES
MM
3.84
98
#4-40 STUD
FITS 2 LUGS MIN
(VICOR P/N 23519)
TORQUE TO 4 in. lbs.
6 PLACES
0.197
5
3.94
100
#4-40 STUD
FITS 2 LUGS MIN
(VICOR P/N 23519)
TORQUE TO 4 in. lbs.
6 PLACES
INSULATED
BUS BAR (2 ) PL
3
2
2
0.70
17,8
0.72
18,3
0.72
18,3
2
2
3
0.70
17,8
6.69
170
6.299
160
3.80
96,5
3.81
96,8
0.72
18,3
1
5.36
136,2
1
1
0.70
17,8
5.35
135,9
3.189
81
0.197
5
1.89
47,9
1.90
48,2
0.32
8
0.36
9,1
MOUNT (6) PL USING
#8 FLAT HEAD SCREW
(M4 FLAT HEAD SCREW)
TORQUE TO 12 in. lbs.
0.22
5,6
Configuration D and J
LugMates
PlugMates
0.81
0.78
19,9
20,6
3.62
92
1.14
28,9
INCHES
MM
0.79
0.27
6,8
1.35
34,3
20
2.04
51,9
0.31
8
#10-32 STUD
FITS 2 LUGS MIN
(VICOR P/N 23520)
TORQUE TO 16 in. lbs.
2 PLACES
6.69
170
1
7.0
177,8
1
6.299
160
3.189
81
MOUNT (6) PL USING
#8 FLAT HEAD SCREW
(M4 FLAT HEAD SCREW)
TORQUE TO 12 in. lbs.
0.197
5
3.228
82
0.197
5
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MECHANICAL DRAWINGS
Configuration E
LugMates
LugMates/Bus Bars
PlugMates
0.78
19,9
0.81
20,6
0.78
19,9
0.04
0,9
3.62
92
3.228
82
INCHES
MM
0.197
5
3.86
98
#10-32 STUD
FITS 2 LUGS MIN
(VICOR P/N 23520)
TORQUE TO 16 in. lbs.
4 PLACES
0.26
6,6
3.94
100
#10-32 STUD
FITS 2 LUGS MIN
(VICOR P/N 23520)
TORQUE TO 16 in. lbs.
4 PLACES
INSULATED
BUS BAR (2 ) PL
1.54
39,1
3
2
3
1.35
34,3
5.43
137,8
1.54
39,1
2
2
1.35
34,3
2
7.52
191
7.126
181
3.15
3.05
77,5
79,9
121
1
1
0.70
17,8
0.72
18,3
1
4.764
5.33
135,4
0.197
1.55
39,3
5
#4-40 STUD
FITS 2 LUGS MIN
(VICOR P/N 23519)
TORQUE TO 4 in. lbs.
2 PLACES
0.36
9,1
MOUNT (6) PL USING
#8 FLAT HEAD SCREW
(M4 FLAT HEAD SCREW)
TORQUE TO 12 in. lbs.
1.54
39
#4-40 STUD
FITS 2 LUGS MIN
(VICOR P/N 23519)
TORQUE TO 4 in. lbs.
2 PLACES
0.36
9,1
0.24
6,1
0.32
8
Configuration F
LugMates
LugMates/Bus Bars
PlugMates
3.62
92
3.228
82
INCHES
MM
0.26
6,5
3.84
98
#4-40 STUD
FITS 2 LUGS MIN
(VICOR P/N 23519)
TORQUE TO 4 in. lbs.
8 PLACES
0.197
5
0.81
20,6
0.76
19,3
0.76
19,3
3.228
82
3.94
100
#4-40 STUD
FITS 2 LUGS MIN
(VICOR P/N 23519)
TORQUE TO 4 in. lbs.
8 PLACES
0.197
5
INSULATED
BUS BAR (4) PL
4
0.72
18,3
0.72
18,3
3
2
3
0.70
17,8
6.19
157,2
7.126
181
1
2
0.70
17,8
0.72
18,3
2
7.52
191
3.09
78,4
0.197
5
MOUNT (6) PL USING
#8 FLAT HEAD SCREW
(M4 FLAT HEAD SCREW)
TORQUE TO 12 in. lbs.
6.18
156,9
3.08
78,2
0.72
18,3
1
1
0.70
17,8
1
4.016
102
10
2
4
0.70
17,8
4.64
117,8
1.54
39,1
4.63
117,5
1.53
38,8
0.36
9,1
0.36
9,1
0.32
8
0.22
5,6
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MECHANICAL DRAWINGS
Configuration G and K
LugMates
PlugMates
.78
0.81
20,6
19.9
3.62
92
1.35
34,3
1.14
28,9
#10-32 STUD
FITS 2 LUGS MIN
(VICOR P/N 23520)
TORQUE TO 16 in. lbs.
2 PLACES
4.39
111,5
1
3.996
101,5
1.04
26,4
INCHES
MM
0.26
6,7
1.54
39,1
4.7
119,4
0.31
7,8
1
INCHES
MM
0.197
5
MOUNT (4) PL USING
#8 FLAT HEAD SCREW
(M4 FLAT HEAD SCREW)
TORQUE TO 12 in. lbs.
3.228
82
0.197
5
Configuration H
LugMates
LugMates/Bus Bars
.78
0.78
19,9
INSULATED
BUS BAR (2) PL
#4-40 STUD
FITS 2 LUGS MIN
(VICOR P/N 23519)
TORQUE TO 4 in. lbs.
4 PLACES
0.70
17,8
INCHES
MM
0.81
20,6
19.9
2.23
56,5
0.70
17,8
2.24
56,8
PlugMates
0.69
17,4
0.72
18,3
0.72
18,3
0.68
17,2
0.26
6,7
0.36
9,1
0.31
8
4.75
120,7
1
2
1
1
1
4.39
111,5
2
4.65
3.996
101,5
118,2
0.197
5
MOUNT (4) PL USING
#8 FLAT HEAD SCREW
(M4 FLAT HEAD SCREW)
TORQUE TO 12 in. lbs.
3.228
82
0.197
5
3.62
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TECHNICAL SUPPORT CONTACTS
Vicor’s Technical support team is staffed with Applications
Applications engineers ...
Engineers to provide the product and application
• Answer technical questions (by phone, fax, email,
or the Vicor website).
information and technical assistance customers need
concerning Vicor products and power solutions.
• Assist with component-based power system design.
Our facilities house electronics laboratories where Vicor
• Support user needs through visits to Vicor and customer
Applications Engineers can evaluate specific customer
facilities.
design issues and offer a wide range of componentbased power solutions that include distributed power,
• Help select the most appropriate product for your
application.
current sharing, N + 1 redundancy, thermal management,
and compliance with safety and performance standards.
If you have a specific technical question, call or email an
Applications Engineer located at one of our global offices.
USA
Europe
vicorpower.com
vicoreurope.com
Vicor Corporation
(Corporate Headquarters)
25 Frontage Road
Andover, MA 01810-5413
Vicor France
Tel: +33 1 34 52 18 30
0800 419 419 (in France)
Fax: +33 1 34 52 28 30
email: [email protected]
For General Information
Tel: 978 470 2900
Fax: 978 475 6715
For Technical Support
Tel: 800 927 9474
Fax: 978 749 3341
email: [email protected]
For Sales Support
U.S. and Canada: 800 735 6200
Fax: 978 475 6715
email: [email protected]
Vicor Corporation
Lombard, IL
Tel: 630 769 8780
Fax: 630 769 8782
Asia-Pacific
Vicor Japan Co., Ltd.
Tokyo 141-0031 Japan
Tel: +81 3 5487 3880
Fax: +81 3 5487 3885
vicorpowerco.jp
Vicor Hong Kong
Tsim Sha Tsui, Hong Kong
vicor-asia.com
Tel: +852 2956 1782
Fax: +852 2956 0782
Vicor Germany
Tel: +49 89 962 439 0
0800 018 29 18 (in Germany)
Fax: +49 89 962 439 39
email: [email protected]
Vicor Italy
Tel: +39 02 22 47 23 26
800 899 677 (in Italy)
Fax: +39 02 22 47 31 66
email: [email protected]
Latin America
Argentina: 800 555 4288
Brazil: 0800 8890 0288
Mexico: 011 52 333 647 7881
Vicor U.K.
Tel: +44 1276 678222
UK: 0800 980 8427
Sweden: 020 794 143
Fax: +44 1276 681269
email: [email protected]
Ask the operator to connect
you to: 800 735 6200
Vicor Westcor Division
Sunnyvale, CA
Tel: 408 522 5280
Fax: 408 774 5555
westcorpower.com
Picor Corporation
Slatersville, RI
Tel: 401 235 1100
Fax: 401 235 1117
picorpower.com
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Information furnished by Vicor is believed to be accurate and reliable. However, no
responsibility is assumed by Vicor for its use. No license is granted by implication or
otherwise under any patent or patent rights of Vicor. Vicor components are not designed
to be used in applications, such as life support systems, wherein a failure or malfunction
could result in injury or death. All sales are subject to Vicor’s Terms and Conditions of
Sale, which are available upon request. No user serviceable components, contact Vicor
to arrange for repair or replacement. Specifications are subject to change without notice.
vicorpower.com
Vicor Corporation
Tel: 978-470-2900 Fax: 978-475-6715
P/N 25732
Rev 2.3
01/11