Data Sheet M-FIAM5B Military COTS 28 Vin Filter Input Attenuator Module Features • • • • • • • • • EMI filtering-MIL-STD-461E Transient protection-MIL-STD-704E/F Environments-MIL-STD-810, MIL-STD-202 Environmental stress screening Low profile mounting options Output power up to 560 W Output current up to 20 A Mini sized package Inrush current limiting Model Number: M-FIAM5BM21* M-FIAM5B: 2.28 x 2.2 x 0.5 in 57,9 x 55,9 x 12,7 mm Product Highlights The M-FIAM5B is a DC front-end module that provides EMI filtering and transient protection. The M-FIAM5B enables designers using Vicor’s Maxi, Mini, Micro Series 24 V DC-DC converters to meet conducted emission / conducted susceptibility per MIL-STD-461E; and input transients per MIL-STD-704E/F. The M-FIAM5B accepts an input voltage of 14 – 36 Vdc and delivers output current up to 20 A. M-FIAM5B is housed in an industry standard "half brick" module measuring 2.28" x 2.2" x 0.5" and depending upon model selected, may be mounted onboard or inboard for height critical applications. Compatible Products • Maxi, Mini, Micro Series 24 V Input DC-DC converters • 24 V Input VIPAC Arrays MVA-FIAM5B: A coldplate and connector option. Absolute Maximum Rating Parameter Rating Unit Notes 36 Vdc Continuous 50 Vdc See Fig.1 +In to –In Mounting torque Pin soldering temperature 5 (0.57) in-lbs 6 each, #4-40 or M3 500 (260) °F(°C) <5 sec; wave solder 750 (390) °F(°C) <7 sec; hand solder Thermal Resistance and Capacity Parameter Min Baseplate to sink flat, greased surface with thermal pad (P/N 20264) Baseplate to ambient Free convection 1000 LFM Typ Max Unit 0.16 0.1 °C/Watt °C/Watt 7.9 2.2 °C/Watt °C/Watt MTBF per MIL-HDBK-217F (M-FIAM5BM21) Temperature Environment MTBF Unit 25°C Ground Benign: G.B. 2,533 1,000 Hrs 50°C Naval Sheltered: N.S. 456 1,000 Hrs 65°C Airborne Inhabited Cargo: A.I.C. 375 1,000 Hrs Part Numbering* M-FIAM5B Product The MVA-FIAM5B provides a coldplate and connector option for use with either 24 V input Maxi, Mini, Micro series DC-DC converters or VIPAC Arrays. M Product Grade Temperatures (°C) Grade Operating Storage H = –40 to +100 – 55 to +125 M = –55 to +100 – 65 to +125 2 1 = 2 = S= N= F = G= Pin Style Short Pin Long Pin Short ModuMate* Long ModuMate* Short RoHS Long RoHS 1 Baseplate 1 = Slotted 2 = Threaded 3 = Through hole *Compatible with SurfMate and InMate socketing system. MVA-FIAM5B (Coldplate and connector option) H-Grade (-40°C to +100°C operation): MVA-FIAM5BH, MVA-FIAM5BH-C (On / Off control enabled) M-Grade (-55°C to +100°C operation): MVA-FIAM5BM, MVA-FIAM5BM-C (On / Off control enabled) Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 M-FIAM5B Set your site on VICOR at vicorpower.com Rev. 3.7 Page 1 of 7 SPECIFICATIONS (typical at TBP = 25°C, nominal line and 75% load, unless otherwise specified) INPUT SPECIFICATIONS Parameter Min Typ Max Unit Notes Input voltage 14 28 36 Vdc Continuous 0.007 A/μF 50 Vdc 12.5 ms per MIL-STD-704E/F, continuous operation Notes Inrush limiting Transient immunity OUTPUT SPECIFICATIONS Parameter Max Unit Output current 20 A Output power 560 W Efficiency Internal voltage drop Min Typ 96 98 0.5 % 0.7 @20 A, 100°C baseplate External capacitance 330 See Figure 5 on page 4 50 V 1000 μF Max Unit Notes CONTROL PIN SPECIFICATIONS Parameter Min ON/OFF control Enable (ON) 0.0 1.0 Vdc Referenced to – Vout 3.5 5.0 Vdc 100 kΩ internal pull up resistor Typ Max Unit Notes 1,500 Vrms Input / Output to Base 2,121 Vdc Input / Output to Base Disable (OFF) Typ SAFETY SPECIFICATIONS Parameter Min Dielectric withstand EMI Standard Test Procedure MIL-STD-461E Conducted emissions: CE101, CE102 Conducted susceptibility: Notes CS101, CS114, CS115, CS116 GENERAL SPECIFICATIONS Parameter Weight Min Typ Max Unit 3.3 (94) Ounces (grams) 2 Years Warranty Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 Notes M-FIAM5B Set your site on VICOR at vicorpower.com Rev. 3.7 Page 2 of 7 SPECIFICATIONS (CONT.) ENVIRONMENTAL QUALIFICATION Altitude MIL-STD-810F, Method 500.4, Procedure I & II, 40,000 ft. and 70,000 ft. Operational. Explosive Atmosphere MIL-STD-810F, Method 511.4, Procedure I, Operational. Vibration MIL-STD-810F, Method 514.5, Procedure I, Category 14, Sine and Random vibration per Table 514.5C for Helicopter AH-6J Main Rotor with overall level of 5.6 G rms for 4 hours per axis. MIL-STD-810F, Method 514.5C, General Minimum Integrity Curve per Figure 514.5C-17 with overall level of 7.7 G rms for 1 hour per axis. Shock MIL-STD-810F, Method 516.5, Procedure I, Functional Shock, 40 g. MIL-S-901D, Lightweight Hammer Shock, 3 impacts/axis, 1,3,5 ft. MIL-STD-202F, Method 213B, 60 g, 9 ms half sine. MIL-STD-202F, Method 213B, 75 g, 11 ms Saw Tooth Shock. Acceleration MIL-STD-810F, Method 513.5, Procedure II, table 513.5-II, Operational, 2-7 g, 6 directions. Humidity MIL-STD-810F, Method 507.4. Solder Test MIL-STD-202G, Method 208H, 8 hour aging. ENVIRONMENTAL STRESS SCREENING Parameter H-Grade M-Grade Operating temperature -40°C to +100°C -55°C to +100°C Storage temperature -55°C to +125°C -65°C to +125°C Temperature cycling* 12 cycles -65°C to +100°C 12 cycles -65°C to +100°C Ambient test @ 25°C Yes Yes Power cycling burn-in 12 hours, 29 cycles 24 hours, 58 cycles Functional and parametric ATE tests -40°C and +100°C -55°C and +100°C Hi-Pot test Yes Yes Visual inspection Yes Yes vicorpower.com vicorpower.com Test data *Temperature cycled with power off, 17°C per minute rate of change. Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 M-FIAM5B Set your site on VICOR at vicorpower.com Rev. 3.7 Page 3 of 7 Figure 2 — Conducted Noise; M-FIAM5B and Model V24A12M400B DC-DC converter operating at 28 Vdc, 400 W. Figure 1 — Shut Down Time of M-FIAM5B vs. Overvoltage INPUT VOLTAGE © 50 V OUTPUT VOLTAGE © © INPUT CURRENT Figure 4— Inrush Limiting: Inrush current with 1000 μF external capacitance, (C1 in Figure 5) Figure 3 — Transient Immunity: M-FIAM5B output response to an input transient. Note: The M-FIAM5 is shown in the on state. To disable, open the connection between ON/OFF and –Out. 4700 pF F1 Input MOV P/N 30234-068 0.01 µF +IN +OUT +IN NC NC PC M-FIAM5B EMI GND –IN NC C1 0.2 µF ON OFF PR –OUT –IN +OUT +S Maxi, Mini, Micro 24 Vdc Input DC-DC Converter SC –S –OUT 0.01 µF 4700 pF Component Suggestions Recommended Fuse: (F1) 20 A (max), Bussmann ABC style Capacitance: (C1) 330 µF (min), 1000 µF (max) Figure 5— Basic connection diagram with Transient, Surge Protection and Recommended Reverse Polarity Protection. Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 M-FIAM5B Set your site on VICOR at vicorpower.com Rev. 3.7 Page 4 of 7 MECHANICAL DRAWINGS Module Pins No. Function Label 1 +In + 2 No Connection NC 3 Ground EMI/GND 4 – In – – Out – 6 ON/OFF ON/OFF 7 No Connection NC NC +Out + 0.01 style 2 & 3 baseplates only (4X)*** 2.000 50,80 0.49 12,4 0.12* 0.20** 3,1 5,1 1 0.300 ±0.015 7,62 ±0,38 2 3 4 0.35 (2X) 8,8 1.900 48,26 0.10 2,5 0.15 X 45˚ 3,81 CHAMFER Pin CL (ALL MARKINGS THIS SURFACE) 9 No Connection 2.20 55,9 1.74 44,2 0.23 (REF) 5,8 0.300 ±0.015 7,62 ±0,38 5 8 0.50 ±0.02 12,7 ±0,5 Pin CL ALUMINUM BASEPLATE 2.28 1.30 57,9 33,0 0.65 16,5 FULL R (6X) 0.130 3,30 9 7 6 0.150 DIA,(2X) 3,81 0.080 DIA,(7X) 2,03 0.43 10,9 0.13 3,3 0.06 R (3X) 1,5 0.54 (9X) Short Pin 13,7 0.700 17,78 1.000 25,40 1.400 35,56 Slotted (6X) 5 0.400 10,16 FULL R (6X) (6X) 8 2.20 55,9 (REF.) Use a 4-40 Screw (6X) Torque to: 5 in-lbs .57 N-m 0.62 (9X) Long Pin 15,7 Threaded 4-40 UNC-2B (6X) * Slotted baseplate only ** Threaded & through hole (style 2 & 3) baseplates *** Reserved for Vicor accessories. Not for mounting Thru Hole CL Pin center line #30 Drill Thru (6X) (0.1285) Figure 6 — Mechanical diagram PCB THICKNESS 0.062 ±0.010 1,57 ±0,25 PLATED THROUGH HOLE DIA 1.790** 45,47 0.06 R (4X) 1,5 INBOARD SOLDER MOUNT ONBOARD SOLDER MOUNT SHORT PIN STYLE LONG PIN STYLE (7X) 0.094 ±0.003 2,39 ±0,08 0.094 ±0.003 2,39 ±0,08 (2X) 0.164 ±0.003 4,16 ±0,08 0.164 ±0.003 4,16 ±0,08 ALL MARKINGS THIS SURFACE 0.158 4,01 1 2 3 4 1.575** 40,00 1.900* 48.26 48,26 ALUMINUM BASEPLATE 9 8 7 6 5 PINS STYLES SOLDER:TIN / LEAD HOT SOLDER DIPPED MODUMATE: GOLD PLATED COPPER 0.400* 10,16 0.43 10,9 0.700* 17,78 0.195 4,95 1.000* 25,40 1.400* 35,56 * DENOTES TOL = 0.53 13,5 ±0.003 ±0,08 ** PCB WINDOW Figure 7 — PCB Mounting Specifications. Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 M-FIAM5B Set your site on VICOR at vicorpower.com Rev. 3.7 Page 5 of 7 1.04 26,4 INCHES MM 1.54 39,1 0.31 7,8 Output Connector 4.7 119,4 MVA – FIAM5B Input Connector 0.81 20,6 1 10 1 9 11 20 10 18 Input Connector Output Connector Pin # 1–4 Function –Vin Pin # 1 Function +Vout Pin # 10 Function +Vout 5–7 +Vin 2 +Vout 11 +Vout 8 NC 3 +Vout 12 +Vout 9 PE protective earth 4 N/C 13 N/C 10 PE protective earth 5 N/C 14 N/C 11 – 13 –Vin 6 N/C 15 On / Off 14 – 17 +Vin 7 –Vout 16 –Vout 18 NC 8 –Vout 17 –Vout 19 PE protective earth 9 –Vout 18 –Vout 20 PE protective earth Input Mounting Connector Vicor P/N Output Mounting Connector Vicor P/N Housing 24795 Housing 25050 Pin 24796 Pin 24796 Kit 24828 Kit 25067 Note: The MVA-FIAM5BH and MVA-FIAM5BM are delivered with the On / Off control already configured as On using a 0 Ohm resistor on the underside of the output connector board. The MVA-FIAM5BH-C and MVA-FIAM5BM-C are delivered without the 0 Ohm resistor installed, allowing for user control of the On / Off functionality. Figure 8 — MVA-FIAM5B Packaging Option Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 M-FIAM5B Set your site on VICOR at vicorpower.com Rev. 3.7 Page 6 of 7 Warranty Vicor products are guaranteed for two years from date of shipment against defects in material or workmanship when in normal use and service. This warranty does not extend to products subjected to misuse, accident, or improper application or maintenance. Vicor shall not be liable for collateral or consequential damage. This warranty is extended to the original purchaser only. EXCEPT FOR THE FOREGOING EXPRESS WARRANTY, VICOR MAKES NO WARRANTY, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Vicor will repair or replace defective products in accordance with its own best judgement. For service under this warranty, the buyer must contact Vicor to obtain a Return Material Authorization (RMA) number and shipping instructions. Products returned without prior authorization will be returned to the buyer. The buyer will pay all charges incurred in returning the product to the factory. Vicor will pay all reshipment charges if the product was defective within the terms of this warranty. Information published by Vicor has been carefully checked and is believed to be accurate; however, no responsibility is assumed for inaccuracies. Vicor reserves the right to make changes to any products without further notice to improve reliability, function, or design. Vicor does not assume any liability arising out of the application or use of any product or circuit; neither does it convey any license under its patent rights nor the rights of others. Vicor general policy does not recommend the use of its components in life support applications wherein a failure or malfunction may directly threaten life or injury. Per Vicor Terms and Conditions of Sale, the user of Vicor components in life support applications assumes all risks of such use and indemnifies Vicor against all damages. Vicor’s comprehensive line of power solutions includes high density AC-DC and DC-DC modules and accessory components, fully configurable AC-DC and DC-DC power supplies, and complete custom power systems. Information furnished by Vicor is believed to be accurate and reliable. However, no responsibility is assumed by Vicor for its use. Vicor components are not designed to be used in applications, such as life support systems, wherein a failure or malfunction could result in injury or death. All sales are subject to Vicor’s Terms and Conditions of Sale, which are available upon request. Specifications are subject to change without notice. Intellectual Property Notice Vicor and its subsidiaries own Intellectual Property (including issued U.S. and Foreign Patents and pending patent applications) relating to the products described in this data sheet. Interested parties should contact Vicor's Intellectual Property Department. Vicor Corporation 25 Frontage Road Andover, MA, USA 01810 Tel: 800-735-6200 Fax: 978-475-6715 email Customer Service: [email protected] Technical Support: [email protected] Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 M-FIAM5B Set your site on VICOR at vicorpower.com Rev. 3.7 2/09