FlatPAC-EN™

FlatPAC-EN™
EN Compliant, Autoranging Switcher
Features
• EN61000-3-2 harmonic current
compliance
• Low profile package (1.4 in/35,6 mm)
• Output power to 500 W
(425 W for EN compliance)
• Up to 4 user specifiable outputs
• "Autosense" feature
• Rugged: Meets MIL-STD-810E
for vibration
• Drop-in upgrade to our “2up” FlatPAC
• RS-232 microcontroller interface
• Safety agency approvals:
CE Marked, cTÜVus
• Vantage line1
• RoHS compliant
Up to 500 W
1 to 4 Outputs
1.4"H x 5.0"W x 9.2"L
35,6 x 127,0 x 233,7 mm
Part Numbering
Overview
With a power density greater than 7 W/in3,
Vicor’s FlatPAC-EN is an ultra low profile,
compact, EN compliant autoranging AC-DC
switcher. It is capable of providing up to 500
Watts from up to 4 isolated outputs.
For maximum versatility and flexibility, the
FlatPAC-EN can be configured with
standard Vicor DC-DC converter modules full, half and quarter-brick sizes. These
modules cover the entire range of outputs
from 1 to 100 Vdc and 25 to 500 Watts, as
well as an array of non-standard voltages.
The optimum FlatPAC-EN solution can be
factory configured based on your exact
voltage and power requirements.
FL
X1 - X2
Number of
Output Voltages
Product Prefix
FL FlatPAC-EN
X3
-XXXX
Number of
Maxi, Mini or Micro
Series Modules
Factory
Assigned
Number of
VI-200 / VI-J00
Series Modules
-X4
-X5
Optional Factory Assigned
2 = FasTrak
G = RoHS
Optional Factory Codes
LL = Low Leakage
For conducted EMI, the FlatPAC-EN
conforms with FCC Class A and B, and
EN55022, Class A and B. (Consult Factory)
Further, besides meeting cTÜVus and CE
safety agency approvals, the FlatPAC-EN
complies with harmonic current limits per
EN61000-3-2, Electrical Fast Transient/Burst
per EN61000-4-4 and Surge Immunity per
EN61000-4-5. For harmonic current
compliance to EN61000-3-2, do not exceed
input current of 3.33 A rms at
230 Vac, 50 Hz.
Autosense Feature*
This is a feature implemented in all converter slots in the FlatPAC-EN.
If remote sense connections are not needed or are inadvertently not made, no local
sense connections are necessary. Simply connect the output(s) to the load and the
converter(s) will automatically operate in the local sense mode. If remote sense
connections are made, the unit will operate in remote sense mode.
*Applies
to outputs utilizing full or half size converters.
1The Vantage line is Vicor’s affordable power supply option. Minor variances in some specifications between
the Vantage and the standard line apply. Contact factory for more information.
FlatPAC-EN™
Rev 1.4
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FlatPAC-EN™
DC Output Selections
The tables below show a sampling of some of the most popular standard outputs that can be configured into the FlatPAC-EN.
Available Power (W) per Package Size
Output
Voltage
Full-Brick
Maxi
160
264
400
500
500
500
500
500
2 Vdc
3.3 Vdc
5 Vdc
12 Vdc
15 Vdc
24 Vdc
28 Vdc
48 Vdc
Half-Brick
VI-200
80
132
200
200
200
200
200
200
Mini
100
150
200
250
250
250
250
250
60
99
150
150
150
150
150
150
Quarter-Brick
VI-J00
40
66
100
100
100
100
100
100
Micro
50
75
100
150
150
150
150
150
30
50
75
75
75
75
75
75
FlatPAC-EN Configurations
Vicor’s DC–DC converter modules are used to populate the
FlatPAC-EN. There are several configurations available
depending on module size, power limitation and location
of the MiniHAM*.
The two-output FlatPAC-EN contains1 full-brick and
1 half-brick. The three-output FlatPAC-EN contains
3 half-bricks. The four output FlatPAC-EN contains 1 half-brick
and 3 quarter-bricks. See below.
FlatPAC-EN Configurations***
Maximum Total Output Power = 500 W (425 W for EN61000-3-2 Compliance)
Single or Dual Output**
(Using Full and/or Half Brick)
MiniHAM
MiniHAM
VI-J00
or Mini
VI-J00
or Mini
M1
VI-J00
or Mini
MiniHAM
M4
M3
Maxi
or
VI-200
M1
4 Output
(Using Half and/or Quarter Brick)
3 Output
(Using Half Bricks)
VI-J00
or Mini
VI-J00
or Mini
Micro
Micro
Micro
M1
M2
M1
M2
M3
M2
M2
M1
M2
M3
M1
M2
M3
M4
Note: The FlatPAC-EN is limited to a maximum output power of 500 W regardless of the module capability. For example, if three Mini modules are used, the
maximum output power for the FlatPAC-EN is still 500 W irrespective of the maximum output power of the modules. For EN61000-3-2 harmonic current
compliance, input current of 3.33 A rms should not be exceeded.
* The MiniHAM is a passive harmonic attenuator specifically designed for EN compliance. Unlike active PFC solutions, the MiniHAM generates no EMI, greatly
simplifying and reducing system noise filtering requirements. It is also considerably smaller and more efficient than active alternatives and improves the unit’s
MTBF. It will provide harmonic current compliance at 230 Vac input at up to 425 W of output power.
** For a single output configuration either M1 or M2 is used.
*** Please note that the output connector is configuration dependent.
FlatPAC-EN™
Rev 1.4
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FlatPAC-EN™
Performance Specifications
The following are typical performance specifications at room ambient temperature, nominal line voltage (115/230 Vac) and
75% load on all outputs, unless specified otherwise. For detail specifications, consult the FlatPAC-EN Design Guide
available online at (vicorpower.com).
INPUT CHARACTERISTICS
Parameter
Typ
Units
90 – 132 / 180 – 264
Vac
Notes
AC Input
Voltage
Frequency
47 – 63
Hz
250 – 380
Vdc
0.2
%
@ 115 Vac
8
A rms
@ 230 Vac
8
A rms
12/15
ms
16/18
ms
500/400
W
DC Input
Line Regulation
Derates to 260 W @ 90 Vac, 400 W @ 180 Vac
From low line to high line
Inrush Current
Ride Through Time
@ 115 Vac
@ 230 Vac
@ Load
Conducted EMI/RFI
FCC Class A, EN55022 Class A
FCC Class B, EN55022 Class B
Power Factor
EN55022 Class B Contact Factory
> 0.70
Harmonic Current Limits
EN61000-3-2/A14
Transient Burst Immunity
EN61000-4-4
Surge Immunity
EN61000-4-5
Voltage Dips
EN61000-4-11
>75% load
Input current of 3.33 A rms max. at 230 Vac, 50Hz
Criteria B
Dielectric Withstand
Primary to Chassis GND
1,500
Vrms
Primary to Secondary
3,000
Vrms
500
Vrms
Secondary to Chassis GND
FlatPAC-EN™
Rev 1.4
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FlatPAC-EN™
Performance Specifications (Cont.)
OUTPUT CHARACTERISTICS
Parameter
Typ
Units
Notes
Setpoint Accuracy
0.5
%
Of Vnom
Load Regulation
0.2
%
No Load to full load
Temperature Regulation
0.005
%/°C
Long Term Drift
0.02
%/khr
≤10 Vout
100
mV
20 MHz band width
>10 Vout
1.0
%
20 MHz band width
VI-200/VI-J00 modules
50-110
%Vout
±10% on 10 – 15 Vout
Maxi, Mini, Micro modules
10-110
%Vout
Preload may be required
Remote Sense Compensation
0.5
Vdc
Autosense (See page 1)
OVP Set Point
125
%Vout
Not available on VI-200 / VI-J00 Modules
Current Limit
115
%Imax
Autorecovery
Typ
Units
Notes
-20 to +100
°C
Standard version
Ambient Air
-20 to +70
°C
See derating curves in Design Guide
Case Temperature
-20 to +90
°C
75° for VI-200 modules
-20°C to +65°C
Output Ripple & Noise
Voltage Trim Range
ENVIRONMENTAL CHARACTERISTICS
Parameter
Storage Temperature
Operating Temperature
MIL-STD-810E, Category 10 Minimum
Integrity Test
Vibration
Safety Approvals
cTÜVus, CE Marked
MECHANICAL CHARACTERISTICS
Parameter
Typ
Units
Weight
3.4
1.5
lbs
kg
9.2 x 5.0 x 1.4
233,7 x 127,0 x 35,6
in
mm
Overall Dimensions
FlatPAC-EN™
Rev 1.4
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Notes
LxWxH
LxWxH
FlatPAC-EN™
Mechanical Diagram
9.20
233,69
MBJ1 A/C INPUT
2
3
MATING CONNECTOR:
HOUSING: MOLEX (39-01-4051)
SOCKET CRIMP 16 AWG: MOLEX (39-00-0090)
CRIMP TOOL: MOLEX (11-01-0199)
1.40
35,59
MBJ1
1
GN
0.03
0,77
N/C
L2/N
N/C
MOUNTING HOLES
4X #8-32 x 0.250 OR M4 x 6mm MAX LG
FROM OUTSIDE OF POWER SUPPLY
MOUNTING HOLES
4X #8-32 x 0.125 OR M4 x 3mm MAX LG
FROM OUTSIDE OF POWER SUPPLY
L1
OUTPUTS
J2
M1 & M2
4.000
101,60
4.563
115,89
OUTPUTS
J3
M3 & M4
0.50
12,70
0.219
5,56
QUADRUPLE OUTPUT
See page 6 and 7 for detailed
output connection information.
5.825
147,96
PIN 1
1 CBJ1 (12 PIN)
AIR
FLOW
5.450
138,43
8.500
215,90
0.38
9,53
PIN
REF
DESCRIPTION
CBJ1
CBJ2
CBJ3
CBJ4
CBJ5
CBJ6
CBJ7
CBJ8
CBJ9
CBJ10
CBJ11
CBJ12
SGND
N/C
ACOK
TX
RX
E/D-4
E/D-3
E/D-2
E/D-1
GSD
N/C
+5VS
SIGNAL GROUND
N/C
AC POWER OK
TRANSMIT
4
RECEIVE
ENABLE/DISABLE
ENABLE/DISABLE
ENABLE/DISABLE
ENABLE/DISABLE
GENERAL SHUTDOWN
N/C
+5V @ 300mA
CBJ1 E/D INTERFACE CONNECTOR
3
2
MATING CONNECTOR:
HOUSING: MOLEX (50-57-9412)
SOCKET CRIMP 24-30 AWG: MOLEX (16-02-0097)
CRIMP TOOL: MOLEX (11-01-0209)
NOTES: UNLESS OTHERWISE SPECIFIED
1
REFERENCE
DESIGNATION
MB
CB
MOTHER BOARD
CONTROL BOARD
2
CONNECTOR PART NUMBERS SPECIFIED ARE MOLEX OR
EQUIVALENT
3
A COMPLETE SET OF MATING CONNECTORS CAN BE PURCHASED FROM WESTCOR
BY SPECIFYING CONNECTOR KIT P/N 19-130044
4
CBJ4 AND CBJ5 ARE PART OF THE RS-232 MICROCONTROLLER FUNCTIONS. SEE FLATPAC-EN
DESIGN GUIDE (AVAILABLE ONLINE AT VICORPOWER.COM) FOR DETAILED INFORMATION.
FlatPAC-EN™
Rev 1.4
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FlatPAC-EN™
FlatPAC-EN Output Connectors
A. STUD OUTPUT CONNECTORS (When populated with full and/or half-brick modules)
J1/J2 SENSE/TRIM
PIN CONNECTOR
-V OUT
10-32 OUTPUT STUDS
TRIM
1
2
3
+ SENSE
- SENSE
MATING CONNECTOR:
HOUSING: MOLEX P/N 50-57-9403
TERMINALS: MOLEX P/N 16-02-0103
USE CRIMP TOOL: MOLEX P/N 11-01-0208
10-32 STUDS
OUTPUT M1
OUTPUT M2
J1
–
+
–
M1
M1
J2
+
+V OUT
M2
M2
SINGLE OR DUAL OUTPUT
B. 18 PIN MOLEX CONNECTOR (When populated with half-brick modules)
Output M1 (using 1 half-brick)
J2
J2 (18 PIN OUTPUT, SENSE
AND TRIM PIN CONNECTOR)
9 18
8 17
PIN
7 16
1
2
3
4
5
6
7
8
9
6 15
5 14
4 13
3 12
2 11
1 10
DESCRIPTION
PIN DESCRIPTION
N/C
N/C
N/C
N/C
N/C
TRIM M1
+V OUT M1
+V OUT M1
-V OUT M1
10
11
12
13
14
15
16
17
18
N/C
N/C
N/C
+ SENSE M1
N/C
- SENSE M1
+V OUT M1
- V OUT M1
- V OUT M1
MATING CONNECTOR:
18 PIN HOUSING: MOLEX (39-01-2180)
TERMINAL FEM CRIMP 18-24 AWG: MOLEX (39-00-0039)
USE CRIMP TOOL: MOLEX (11-01-0197)
18
9
J2
J3
J3 (18 PIN OUTPUT, SENSE
AND TRIM PIN CONNECTOR)
8 17
PIN
7 16
1
2
3
4
5
6
7
8
9
6 15
5 14
4 13
3 12
2 11
1 10
DESCRIPTION
PIN DESCRIPTION
+V OUT M3
-V OUT M3
-V OUT M3
+ SENSE M3
- SENSE M3
TRIM M2
+V OUT M2
+V OUT M2
-V OUT M2
10
11
12
13
14
15
16
17
18
10
18
1
9
10
J3
TRIPLE OUTPUT
Outputs M2 and M3 (Using 2 half-bricks)
9 18
OUTPUTS M2 & M3
OUTPUT M1
+V OUT M3
+V OUT M3
-V OUT M3
+ SENSE M2
TRIM M3
- SENSE M2
+V OUT M2
- V OUT M2
- V OUT M2
FlatPAC-EN™
Rev 1.4
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1
FlatPAC-EN™
FlatPAC-EN Output Connectors (Cont.)
C. 18 PIN CONNECTOR (When populated with half and/or quarter-brick modules)
Outputs M1 and M2 (Using 2 quarter-bricks)
J2
J2 (18 PIN OUTPUT, SENSE
AND TRIM PIN CONNECTOR)
9 18
8 17
7 16
6 15
5 14
4 13
3 12
2 11
1 10
PIN
1
2
3
4
5
6
7
8
9
DESCRIPTION
PIN DESCRIPTION
+V OUT M2
-V OUT M2
-V OUT M2
+V OUT M2
- V OUT M2
TRIM M1
+V OUT M1
+V OUT M1
-V OUT M1
10
11
12
13
14
15
16
17
18
MATING CONNECTOR:
18 PIN HOUSING: MOLEX (39-01-2180)
TERMINAL FEM CRIMP 18-24 AWG: MOLEX (39-00-0039)
USE CRIMP TOOL: MOLEX (11-01-0197)
+V OUT M2
+V OUT M2
-V OUT M2
+ V OUT M1
TRIM M2
- V OUT M1
+V OUT M1
- V OUT M1
- V OUT M1
18
J2
9
10
1
OUTPUTS M1 & M2
J3
J3 (18 PIN OUTPUT, SENSE
AND TRIM PIN CONNECTOR)
8 17
PIN
DESCRIPTION
7 16
1
2
3
4
5
6
7
8
9
+V OUT M4
-V OUT M4
-V OUT M4
+ SENSE M4
- SENSE M4
TRIM M3
+V OUT M3
+V OUT M3
-V OUT M3
6 15
5 14
4 13
3 12
2 11
1 10
PIN DESCRIPTION
10
11
12
13
14
15
16
17
18
+V OUT M4
+V OUT M4
-V OUT M4
+ V OUT M3
TRIM M4
- V OUT M3
+V OUT M3
- V OUT M3
- V OUT M3
Note: Additional technical information including temperature derating curves, installation
instructions, mounting holes, RS-232 microcontroller features
covered in the FlatPAC-EN Design Guide available online at vicorpower.com.
FlatPAC-EN Accessories
The following accessories are available for the FlatPAC-EN:
Connector Kits
FlatPAC-EN
19-130044
Current Share Boards
Used for increased output power or redundancy
FlatPAC-ENs with VI-200/VI-J00 Modules
CSB01
FlatPAC-ENs with Maxi/Mini/Micro Modules
CSB02
9
J3
10
1
OUTPUTS M3 & M4
QUADRUPLE OUTPUT
Outputs M3 and M4 (Using 1 quarter-brick and 1 mini-brick)
9 18
18
FlatPAC-EN™
Rev 1.4
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FlatPAC-EN™
Vicor’s comprehensive line of power solutions includes high density AC-DC and DC-DC modules and
accessory components, fully configurable AC-DC and DC-DC power supplies, and complete custom
power systems.
Information furnished by Vicor is believed to be accurate and reliable. However, no responsibility is assumed by Vicor for its use. Vicor makes no
representations or warranties with respect to the accuracy or completeness of the contents of this publication. Vicor reserves the right to make
changes to any products, specifications, and product descriptions at any time without notice. Information published by Vicor has been checked and
is believed to be accurate at the time it was printed; however, Vicor assumes no responsibility for inaccuracies. Testing and other quality controls are
used to the extent Vicor deems necessary to support Vicor’s product warranty. Except where mandated by government requirements, testing of all
parameters of each product is not necessarily performed.
Specifications are subject to change without notice.
Vicor’s Standard Terms and Conditions
All sales are subject to Vicor’s Standard Terms and Conditions of Sale, which are available on Vicor’s webpage or upon request.
Product Warranty
In Vicor’s standard terms and conditions of sale, Vicor warrants that its products are free from non-conformity to its Standard Specifications (the
“Express Limited Warranty”). This warranty is extended only to the original Buyer for the period expiring two (2) years after the date of shipment
and is not transferable.
UNLESS OTHERWISE EXPRESSLY STATED IN A WRITTEN SALES AGREEMENT SIGNED BY A DULY AUTHORIZED VICOR SIGNATORY, VICOR DISCLAIMS
ALL REPRESENTATIONS, LIABILITIES, AND WARRANTIES OF ANY KIND (WHETHER ARISING BY IMPLICATION OR BY OPERATION OF LAW) WITH
RESPECT TO THE PRODUCTS, INCLUDING, WITHOUT LIMITATION, ANY WARRANTIES OR REPRESENTATIONS AS TO MERCHANTABILITY, FITNESS FOR
PARTICULAR PURPOSE, INFRINGEMENT OF ANY PATENT, COPYRIGHT, OR OTHER INTELLECTUAL PROPERTY RIGHT, OR ANY OTHER MATTER.
This warranty does not extend to products subjected to misuse, accident, or improper application, maintenance, or storage. Vicor shall not be liable
for collateral or consequential damage. Vicor disclaims any and all liability arising out of the application or use of any product or circuit and assumes
no liability for applications assistance or buyer product design. Buyers are responsible for their products and applications using Vicor products and
components. Prior to using or distributing any products that include Vicor components, buyers should provide adequate design, testing and
operating safeguards.
Vicor will repair or replace defective products in accordance with its own best judgment. For service under this warranty, the buyer must contact
Vicor to obtain a Return Material Authorization (RMA) number and shipping instructions. Products returned without prior authorization will be
returned to the buyer. The buyer will pay all charges incurred in returning the product to the factory. Vicor will pay all reshipment charges if the
product was defective within the terms of this warranty.
Life Support Policy
VICOR’S PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR SYSTEMS WITHOUT THE EXPRESS
PRIOR WRITTEN APPROVAL OF THE CHIEF EXECUTIVE OFFICER AND GENERAL COUNSEL OF VICOR CORPORATION. As used herein, life support
devices or systems are devices which (a) are intended for surgical implant into the body, or (b) support or sustain life and whose failure to perform
when properly used in accordance with instructions for use provided in the labeling can be reasonably expected to result in a significant injury to the
user. A critical component is any component in a life support device or system whose failure to perform can be reasonably expected to cause the
failure of the life support device or system or to affect its safety or effectiveness. Per Vicor Terms and Conditions of Sale, the user of Vicor products
and components in life support applications assumes all risks of such use and indemnifies Vicor against all liability and damages.
Intellectual Property Notice
Vicor and its subsidiaries own Intellectual Property (including issued U.S. and Foreign Patents and pending patent applications) relating to the
products described in this data sheet. No license, whether express, implied, or arising by estoppel or otherwise, to any intellectual property rights is
granted by this document. Interested parties should contact Vicor's Intellectual Property Department.
Vicor Corporation
25 Frontage Road
Andover, MA, USA 01810
Tel: 800-735-6200
Fax: 978-475-6715
email
Customer Service: [email protected]
Technical Support: [email protected]
FlatPAC-EN™
Rev 1.4
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