17V Input, 5A Output, Synchronous Step Down

TPS54521
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SLVS981C – JUNE 2010 – REVISED AUGUST 2013
4.5V to 17V Input, 5A Synchronous Step Down Converter
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FEATURES
1
•
•
•
•
•
•
•
•
•
2
•
•
•
Integrated 57mΩ / 50mΩ MOSFETs
Split Power Rail: 1.6V to 17V on PVIN
200kHz to 900kHz Switching Frequency
Synchronizes to External Clock
0.8V Voltage Reference
Low 2uA Shutdown Quiescent Current
Hiccup Overcurrent Protection
Monotonic Start-Up into Prebiased Outputs
–40°C to 125°C Operating Junction
Temperature Range
Pin-to-Pin Compatible with the TPS54620
Adjustable Slow Start/Power Sequencing
Power Good Output for Undervoltage and
Overvoltage Monitoring
Adjustable Input Undervoltage Lockout
Supported by SwitcherPro™ Software Tool
•
•
APPLICATIONS
•
•
•
•
Flat Panel Digital TVs
Set Top Boxes, Personal Video Recorders
Net Books
High Density 3.3V/5V Power Distribution from
12 V Bus
DESCRIPTION
The TPS54521 is a full featured 17V, 5A synchronous step down converter which is optimized for small designs
through high efficiency and integrated high-side and low-side MOSFETs. Further space savings are achieved
through current mode control, which reduces component count, and by selecting a high switching frequency,
reducing the inductor's footprint.
The output voltage startup ramp is controlled by the SS/TR pin which allows operation as either a stand alone
power supply or in tracking situations. Power sequencing is also possible by correctly configuring the enable and
the open drain power good pins.
Cycle by cycle current limiting on the high-side FET protects the device in overload situations and is enhanced
by a low-side sourcing current limit which prevents current runaway. Hiccup protection will be triggered if the
overcurrent condition has persisted for longer than the preset time. Thermal shutdown disables the part when die
temperature exceeds thermal shutdown temperature. The TPS54521 is available in a 14 pin, 3.5mm x 3.5mm
QFN, thermally enhanced package.
WHITE SPACE
SIMPLIFIED SCHEMATIC
100
Cin
95
Cboot
90
85
VOUT
Lo
EN
PH
PWRGD
Co
R1
Efficiency - %
PVIN
VIN
TPS54521
BOOT
VIN
80
VOUT = 1.8 V
VOUT = 3.3 V
75
VOUT = 5 V
70
65
VSENSE
SS/TR
RT/CLK
GND
COMP
Css
Rrt C2
R3
Exposed Thermal PAD
R2
60
VIN = 12 V,
Fsw = 500 kHz
55
50
0
0.5
1
1.5
2
2.5
3
Load Current - A
3.5
4
4.5
5
C1
1
2
Please be aware that an important notice concerning availability, standard warranty, and use in critical applications of
Texas Instruments semiconductor products and disclaimers thereto appears at the end of this data sheet.
SwitcherPro is a trademark of Texas Instruments.
PRODUCTION DATA information is current as of publication date.
Products conform to specifications per the terms of the Texas
Instruments standard warranty. Production processing does not
necessarily include testing of all parameters.
Copyright © 2010–2013, Texas Instruments Incorporated
TPS54521
SLVS981C – JUNE 2010 – REVISED AUGUST 2013
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These devices have limited built-in ESD protection. The leads should be shorted together or the device placed in conductive foam
during storage or handling to prevent electrostatic damage to the MOS gates.
ORDERING INFORMATION (1)
(1)
(2)
TJ
PACKAGE
PART NUMBER (2)
–40°C to 125°C
14 Pin QFN
TPS54521RHL
For the most current package and ordering information, see the Package Option Addendum at the end of this document, or see the TI
web site at www.ti.com.
The RHL package is also available taped and reeled. Add an R suffix to the device type (i.e., TPS54521RHLR). See applications section
of data sheet for layout information.
ABSOLUTE MAXIMUM RATINGS (1)
over operating temperature range (unless otherwise noted)
Input Voltage
VALUE
UNIT
VIN
–0.3 to 20
V
PVIN
–0.3 to 20
V
EN
–0.3 to 6
V
BOOT
–0.3 to 28
V
VSENSE
–0.3 to 3
V
COMP
–0.3 to 3
V
PWRGD
–0.3 to 6
V
SS/TR
–0.3 to 3
V
RT/CLK
–0.3 to 6
V
0 to 8
V
–1 to 20
V
BOOT-PH
Output Voltage
PH
PH 10ns Transient
Vdiff(GND to exposed thermal
pad)
Source Current
Sink Current
–3 to 20
V
–0.2 to 0.2
V
±100
μA
PH
Current Limit
A
PH
Current Limit
A
PVIN
Current Limit
A
RT/CLK
COMP
PWRGD
Electrostatic Discharge (HBM) QSS 009-105 (JESD22-A114A)
Electrostatic Discharge (CDM) QSS 009-147 (JESD22-C101B.01)
±200
μA
–0.1 to 5
mA
2
kV
500
V
Operating Junction Temperature
–40 to 125
°C
Storage Temperature
–65 to 150
°C
(1)
2
Stresses beyond those listed under absolute maximum ratings may cause permanent damage to the device. These are stress ratings
only, and functional operation of the device at these or any other conditions beyond those indicated under recommended operating
conditions is not implied. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability.
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THERMAL INFORMATION
TPS54521
THERMAL METRIC (1) (2)
QFN
UNITS
14 PINS
θJA
47.2
(3)
θJA
Junction-to-ambient thermal resistance
θJCtop
Junction-to-case (top) thermal resistance
64.8
θJB
Junction-to-board thermal resistance
14.4
ψJT
Junction-to-top characterization parameter
0.5
ψJB
Junction-to-board characterization parameter
14.7
θJCbot
Junction-to-case (bottom) thermal resistance
3.2
(1)
(2)
(3)
32
°C/W
For more information about traditional and new thermal metrics, see the IC Package Thermal Metrics application report, SPRA953.
Power rating at a specific ambient temperature TA should be determined with a junction temperature of 125°C. This is the point where
distortion starts to substantially increase. Thermal management of the PCB should strive to keep the junction temperature at or below
125°C for best performance and long-term reliability. See power dissipation estimate in application section of this data sheet for more
information.
Test board conditions:
(a) 2.5 inches × 2.5 inches, 4 layers, thickness: 0.062 inch
(b) 2 oz. copper traces located on the top of the PCB
(c) 2 oz. copper ground planes on the 2 internal layers and bottom layer
(d) 4 0.010 inch thermal vias located under the device package
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ELECTRICAL CHARACTERISTICS
TJ= –40°C to 125°C, VIN = 4.5V to 17V, PVIN = 1.6V to 17V (unless otherwise noted)
DESCRIPTION
CONDITIONS
MIN
TYP
MAX
UNIT
SUPPLY VOLTAGE (VIN AND PVIN PINS)
PVIN operating input voltage
1.6
17
V
VIN operating input voltage
4.5
17
V
4.5
V
VIN internal UVLO threshold
VIN rising
4.0
VIN internal UVLO hysteresis
150
VIN shutdown supply Current
EN = 0 V
VIN operating – non switching supply current
VSENSE = 810 mV
mV
2
5
μA
600
800
μA
1.21
1.26
V
ENABLE AND UVLO (EN PIN)
Enable threshold
Rising
Enable threshold
Falling
Input current
Hysteresis current
1.10
1.17
V
EN = 1.1 V
1.15
μA
EN = 1.3 V
3.4
μA
VOLTAGE REFERENCE
0 A ≤ Iout ≤ 5 A
Voltage reference
0.776
0.800
0.824
V
MOSFET
High-side switch resistance (1)
BOOT-PH = 3 V
74
105
mΩ
High-side switch resistance (1)
BOOT-PH = 6 V
57
95
mΩ
VIN = 12 V
50
82
mΩ
Low-side Switch Resistance
(1)
ERROR AMPLIFIER
Error amplifier Transconductance (gm)
–2 μA < ICOMP < 2 μA, V(COMP) = 1 V
Error amplifier dc gain
VSENSE = 0.8 V
Error amplifier source/sink
V(COMP) = 1 V, 100 mV input overdrive
1000
Start switching threshold
1300
μMhos
3100
V/V
±110
μA
0.25
COMP to Iswitch gm
V
12
A/V
CURRENT LIMIT
High-side switch current limit threshold
7
9
A
Low-side switch sourcing current limit
6
8
A
Low-side switch sinking current limit
1
Hiccup wait time before triggering hiccup
Hiccup time before restart
(1)
4
2.6
A
512
cycles
16384
cycles
Measured at pins
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ELECTRICAL CHARACTERISTICS (continued)
TJ= –40°C to 125°C, VIN = 4.5V to 17V, PVIN = 1.6V to 17V (unless otherwise noted)
DESCRIPTION
CONDITIONS
MIN
TYP
MAX
UNIT
140
150
°C
5
°C
THERMAL SHUTDOWN
Thermal shutdown
Thermal shutdown hysteresis
TIMING RESISTOR AND EXTERNAL CLOCK (RT/CLK PIN)
Minimum switching frequency
Rrt = 240 kΩ (1%)
160
200
240
kHz
Switching frequency
Rrt = 100 kΩ (1%)
400
480
560
kHz
Maximum switching frequency
Rrt = 53 kΩ (1%)
765
900
1035
kHz
Minimum pulse width
20
RT/CLK high threshold
RT/CLK low threshold
RT/CLK falling edge to PH rising edge delay
ns
2
V
0.8
Measure at 500 kHz with RT resistor in series
V
62
Switching frequency range (RT mode set point
and PLL mode)
200
ns
900
kHz
135
ns
PH (PH PIN)
Minimum on time
Measured at 90% to 90% of PH, TA = 25°C, IPH =
2A
Minimum off time
BOOT-PH ≥ 3 V
97
0
ns
BOOT (BOOT PIN)
BOOT-PH UVLO
2.1
3
V
SLOW START AND TRACKING (SS/TR PIN)
SS charge current
SS/TR to VSENSE matching
μA
2.3
V(SS/TR) = 0.4 V
29
60
mV
VSENSE falling (Fault)
91
% Vref
VSENSE rising (Good)
94
% Vref
VSENSE rising (Fault)
109
% Vref
VSENSE falling (Good)
106
% Vref
POWER GOOD (PWRGD PIN)
VSENSE threshold
Output high leakage
VSENSE = Vref, V(PWRGD) = 5.5 V
Output low
I(PWRGD) = 2 mA
Minimum VIN for valid output
V(PWRGD) < 0.5V at 100 μA
Minimum SS/TR voltage for PWRGD valid
30
100
nA
0.3
V
0.6
1
V
1.2
1.4
V
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DEVICE INFORMATION
PIN ASSIGNMENTS
RT/CLK
1
PWRGD
14
GND 2
13 BOOT
GND 3
PVIN 4
PVIN 5
12 PH
Exposed
Thermal Pad
(15)
VIN 6
11 PH
10 EN
9 SS/TR
7
VSENSE
8
COMP
PIN FUNCTIONS
PIN
NAME
DESCRIPTION
No.
RT/CLK
1
Automatically selects between RT mode and CLK mode. An external timing resistor adjusts the switching
frequency of the device; In CLK mode, the device synchronizes to an external clock.
GND
2, 3
Return for control circuitry and low-side power MOSFET.
PVIN
4, 5
Power input. Supplies the power switches of the power converter.
VIN
6
Supplies the control circuitry of the power converter.
VSENSE
7
Inverting input of the gm error amplifier.
COMP
8
Error amplifier output, and input to the output switch current comparator. Connect frequency compensation to this
pin.
SS/TR
9
Slow-start and tracking. An external capacitor connected to this pin sets the internal voltage reference rise time.
The voltage on this pin overrides the internal reference. It can be used for tracking and sequencing.
EN
10
Enable pin. Float to enable. Adjust the input undervoltage lockout with two resistors.
PH
11, 12
The switch node.
BOOT
13
A bootstrap cap is required between BOOT and PH. The voltage on this cap carries the gate drive voltage for the
high-side MOSFET.
PWRGD
14
Open drain Power Good fault pin. Asserts low due to thermal shutdown, under-voltage, over-voltage, EN
shutdown, or during slow start.
Exposed
Thermal
PAD
15
Thermal pad of the package and signal ground. It must be soldered down for proper operation.
6
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FUNCTIONAL BLOCK DIAGRAM
PWRGD
VIN
EN
Shutdown
Ip
Ih
Enable
Comparator
Thermal
Shutdown
PVIN PVIN
UVLO
Shutdown
UV
Shutdown
Logic
Logic
Hiccup
Shutdown
Enable
Threshold
OV
Boot
Charge
Current
Sense
Minimum Clamp
Pulse Skip
ERROR
AMPLIFIER
VSENSE
BOOT
Boot
UVLO
SS/TR
Voltage
Reference
HS MOSFET
Current
Comparator
Power Stage
& Deadtime
Control
Logic
PH
PH
Slope
Compensation
Hiccup
Shutdown
VIN
Overload Recovery
and
Clamp
Oscillator
with PLL
Regulator
LS MOSFET
Current Limit
Current
Sense
GND
GND
COMP
RT/CLK
Exposed Thermal Pad
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TYPICAL CHARACTERISTICS
CHARACTERISTIC CURVES
HIGH-SIDE Rdson vs TEMPERATURE
LOW-SIDE Rdson vs TEMPERATURE
75
VIN = 12 V
RDS(on) – On Resistance – mΩ
RDS(on) – On Resistance – mΩ
80
70
60
50
40
–50
–25
0
25
50
75
100
VIN = 12 V
65
55
45
35
–50
125
–25
TJ – Junction Temperature – °C
0
Figure 1.
VOLTAGE REFERENCE vs TEMPERATURE
75
100
125
OSCILLATOR FREQUENCY vs TEMPERATURE
500
FSW – Oscillator Frequency – kHz
Vref – Voltage Reference – V
50
Figure 2.
0.805
0.803
0.801
0.799
0.797
0.795
–50
–25
0
25
50
75
100
RT = 100 kΩ
495
490
485
480
475
470
–50
125
–25
TJ – Junction Temperature – °C
0
25
50
75
100
125
TJ – Junction Temperature – °C
Figure 3.
Figure 4.
SHUTDOWN QUIESCENT CURRENT vs
INPUT VOLTAGE
EN PIN HYSTERESIS CURRENT vs TEMPERATURE
80
En = 0 V
Tj = 125°C
Tj = 25°C
Tj = - 40°C
Ih – Hysterisis Current – µA
Isd – Shutdown Quiescent Current – mA
25
TJ – Junction Temperature – °C
70
VIN = 12 V
EN = 1.3 V
60
50
40
–50
–25
0
25
50
75
100
125
TJ – Junction Temperature – °C
Figure 5.
8
Figure 6.
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TYPICAL CHARACTERISTICS (continued)
EN PIN PULL-UP CURRENT vs TEMPERATURE
EN PIN UVLO THRESHOLD vs TEMPERATURE
1.20
1.24
VIN = 12 V
EN – UVLO Threshold – V
Ip – Pullup Current – µA
VIN = 12 V
EN = 1.1 V
1.15
1.10
1.05
1.00
–50
–25
0
25
50
75
100
1.23
1.22
1.21
1.20
–50
125
–25
TJ – Junction Temperature – °C
0
75
100
125
Figure 8.
NON-SWITCHING OPERATING QUIESCENT CURRENT vs
INPUT VOLTAGE
SLOW START CHARGE CURRENT vs
TEMPERATURE
2.50
800
Iss – SS Charge Current – µA
Iq – Non-Switching Operating Quiescent Current – μA
50
TJ – Junction Temperature – °C
Figure 7.
TJ = –40°C
TJ = 25°C
700
TJ = 125°C
600
500
3
6
9
15
12
2.40
2.30
2.20
2.10
–50
400
18
–25
0
Figure 9.
50
75
100
125
Figure 10.
(SS/TR - VSENSE) OFFSET vs TEMPERATURE
PWRGD THRESHOLD vs TEMPERATURE
120
PWRGD Threshold – % of Vref
80
70
60
50
40
–50
25
TJ – Junction Temperature – °C
VI – Input Voltage – V
Voff – SS/TR to Vsense Offset – V
25
–25
0
25
50
75
100
125
VSENSE Rising
110
VSENSE Falling
100
VSENSE Rising
90
VSENSE Falling
80
–50
TJ – Junction Temperature – °C
–25
0
25
50
75
100
125
TJ – Junction Temperature – °C
Figure 11.
Figure 12.
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TYPICAL CHARACTERISTICS (continued)
HIGH-SIDE CURRENT LIMIT THRESHOLD vs
INPUT VOLTAGE
MINIMUM CONTROLLABLE ON TIME vs
TEMPERATURE
Tonmin – Minimum Controllable On Time – ns
Icl – Current Limit Threshold – A
11
TJ = –40°C
10
TJ = 25°C
9
8
TJ = 125°C
13
8
VIN = 12 V
IOUT = 2 A
110
100
90
80
70
–50
7
3
120
18
–25
0
Figure 13.
75
100
125
BOOT-PH UVLO THRESHOLD vs TEMPERATURE
6
2.2
5
4
RT = 100 KΩ
VIN = 12 V
IOUT = 2 A
–25
0
25
50
75
100
125
150
Vboot – BOOT-PH UVLO THRESHOLD – V
Dmin – Minimum Controllable Duty Ratio – %
50
Figure 14.
MINIMUM CONTROLLABLE DUTY RATIO vs
JUNCTION TEMPERATURE
3
–50
25
TJ – Junction Temperature – °C
VI – Input Voltage – V
2.1
2.0
–50
TJ – Junction Temperature – °C
–25
0
25
50
75
100
125
TJ – Junction Temperature – °C
Figure 15.
Figure 16.
OVERVIEW
The device is a 17-V, 5-A, synchronous step-down (buck) converter with two integrated n-channel MOSFETs. To
improve performance during line and load transients the device implements a constant frequency, peak current
mode control which also simplifies external frequency compensation. The wide switching frequency of 200 kHz to
900 kHz allows for efficiency and size optimization when selecting the output filter components. The switching
frequency is adjusted using a resistor to ground on the RT/CLK pin. The device also has an internal phase lock
loop (PLL) controlled by the RT/CLK pin that can be used to synchronize the switching cycle to the falling edge
of an external system clock.
The device has been designed for safe monotonic startup into pre-biased loads. The default start up is when VIN
is typically 4.0V. The EN pin has an internal pull-up current source that can be used to adjust the input voltage
under voltage lockout (UVLO) with two external resistors. In addition, the EN pin can be left floating for the
device to automatically start with the internal pull-up current. The total operating current for the device is
approximately 600μA when not switching and under no load. When the device is disabled, the supply current is
typically less than 2μA.
The integrated MOSFETs allow for high efficiency power supply designs with continuous output currents up to 5
amperes. The MOSFETs have been sized to optimize efficiency for lower duty cycle applications.
10
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TYPICAL CHARACTERISTICS (continued)
The device reduces the external component count by integrating the boot recharge circuit. The bias voltage for
the integrated high-side MOSFET is supplied by a capacitor between the BOOT and PH pins. The boot capacitor
voltage is monitored by a BOOT to PH UVLO (BOOT-PH UVLO) circuit allowing PH pin to be pulled low to
recharge the boot capacitor. The device can operate at 100% duty cycle, as long as the boot capacitor voltage is
higher than the preset BOOT-PH UVLO threshold, which is typically 2.1V. The output voltage can be stepped
down to as low as the 0.8V voltage reference (Vref).
The device has a power good comparator (PWRGD) with hysteresis which monitors the output voltage through
the VSENSE pin. The PWRGD pin is an open drain MOSFET which is pulled low when the VSENSE pin voltage
is less than 91% or greater than 109% of the reference voltage Vref and floats high when the VSENSE pin
voltage is 94% to 106% of the Vref.
The SS/TR (slow start/tracking) pin is used to minimize inrush currents or provide power supply sequencing
during power up. A small value capacitor or resistor divider should be attached to the pin for slow start or critical
power supply sequencing requirements.
The device is protected from output overvoltage, overload and thermal fault conditions. The device minimizes
excessive output overvoltage transients by taking advantage of the overvoltage circuit power good comparator.
When the overvoltage comparator is activated, the high-side MOSFET is turned off and prevented from turning
on until the VSENSE pin voltage is lower than 106% of the Vref. The device implements both high-side MOSFET
overload protection and bidirectional low-side MOSFET overload protections which help control the inductor
current and avoid current runaway. If the overcurrent condition has lasted for more than the hiccup wait time, the
device will shut down and restart after the hiccup time. The device also shuts down if the junction temperature is
higher than thermal shutdown trip point. The device is restarted under control of the slow start circuit
automatically when the junction temperature drops 5°C typically below the thermal shutdown trip point.
DETAILED DESCRIPTION
Fixed Frequency PWM Control
The device uses adjustable, fixed frequency, peak current mode control. The output voltage is compared through
external resistors on the VSENSE pin to an internal voltage reference by an error amplifier which drives the
COMP pin. An internal oscillator initiates the turn on of the high-side power switch. The error amplifier output is
converted into a current reference which is compared to the high-side power switch current. When the power
switch current reaches the current reference generated by the COMP voltage level, the high-side power switch is
turned off and the low-side power switch is turned on.
Continuous Current Mode Operation (CCM)
As a synchronous buck converter, the device normally works in CCM (Continuous Conduction Mode) under all
load conditions.
VIN and Power VIN Pins (VIN and PVIN)
The device allows for a variety of applications by using the VIN and PVIN pins together or separately. The VIN
pin voltage supplies the internal control circuits of the device. The PVIN pin voltage provides the input voltage to
the power converter system.
If tied together, the input voltage for VIN and PVIN can range from 4.5V to 17V. If using the VIN separately from
PVIN, the VIN pin must be between 4.5V and 17V, and the PVIN pin can range from as low as 1.6V to 17V. A
voltage divider connected to the EN pin can adjust either input voltage UVLO appropriately. Adjusting the input
voltage UVLO on the PVIN pin helps to provide consistent power up behavior.
Voltage Reference
The voltage reference system produces a precise voltage reference by scaling the output of a temperature stable
bandgap circuit.
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Adjusting the Output Voltage
The output voltage is set with a resistor divider from the output (VOUT) to the VSENSE pin. It is recommended to
use 1% tolerance or better divider resistors. Referring to the application schematic of Figure 34, start with a 10
kΩ resistor for R9 and use Equation 1 to calculate R8. To improve efficiency at light loads, consider using larger
value resistors. If the values are too high, the regulator is more susceptible to noise and voltage errors from the
VSENSE input current are noticeable.
Vout - Vref
R8 =
R9
Vref
(1)
Where Vref = 0.8V
The minimum output voltage and maximum output voltage can be limited by the minimum on time of the highside MOSFET and bootstrap voltage (BOOT-PH voltage) respectively. More discussions are located in Minimum
Output Voltage and Bootstrap Voltage (BOOT) and Low Dropout Operation.
Safe Start-up into Pre-Biased Outputs
The device has been designed to prevent the low-side MOSFET from discharging a prebiased output. During
monotonic pre-biased startup, the low-side MOSFET is not allowed to turn on until the SS/TR pin voltage is
higher than the VSENSE pin voltage.
Error Amplifier
The device uses a transconductance error amplifier. The error amplifier compares the VSENSE pin voltage to the
lower of the SS/TR pin voltage or the internal 0.8V voltage reference. The transconductance of the error amplifier
is 1300 μA/V during normal operation. The frequency compensation network is connected between the COMP
pin and ground.
Slope Compensation
The device adds a compensating ramp to the switch current signal. This slope compensation prevents subharmonic oscillations. The available peak inductor current remains constant over the full duty cycle range.
Enable and Adjusting Under-Voltage Lockout
The EN pin provides an electrical on/off control of the device. Once the EN pin voltage exceeds the threshold
voltage, the device starts operation. If the EN pin voltage is pulled below the threshold voltage, the regulator
stops switching and enters a low Iq state.
The EN pin has an internal pull-up current source, allowing the user to float the EN pin for enabling the device. If
an application requires controlling the EN pin, use an open drain or open collector output logic to interface with
the pin.
The device implements internal UVLO circuitry on the VIN pin. The device is disabled when the VIN pin voltage
falls below the internal VIN UVLO threshold. The internal VIN UVLO threshold has a hysteresis of 150mV.
If an application requires either a higher UVLO threshold on the VIN pin or a secondary UVLO on the PVIN pin,
in split rail applications, then the EN pin can be configured as shown in Figure 17, Figure 18 or Figure 19. When
using the external UVLO function, it is recommended to set the hysteresis to be greater than 500mV.
The EN pin has a small pull-up current Ip which sets the default state of the pin to enable when no external
components are connected. The pull-up current is also used to control the voltage hysteresis for the UVLO
function since it increases by Ih once the EN pin crosses the enable threshold. The UVLO thresholds can be
calculated using Equation 2 and Equation 3.
12
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TPS54521
VIN
ip
ih
R1
R2
EN
Figure 17. Adjustable VIN Under Voltage Lock Out
TPS54521
PVIN
ip
ih
R1
R2
EN
Figure 18. Adjustable PVIN Under Voltage Lock Out, VIN ≥ 4.5V
TPS54521
PVIN
VIN
ip
ih
R1
R2
EN
Figure 19. Adjustable VIN and PVIN Under Voltage Lock Out
æV
ö
VSTART ç ENFALLING ÷ - VSTOP
è VENRISING ø
R1 =
æ V
ö
Ip ç1 - ENFALLING ÷ + Ih
VENRISING ø
è
R2 =
VSTOP
(2)
R1´ VENFALLING
- VENFALLING + R1(Ip + Ih )
(3)
Where Ih = 3.4 μA, Ip = 1.15 μA, VENRISING = 1.21 V, VENFALLING = 1.17 V
Adjustable Switching Frequency and Synchronization (RT/CLK)
The RT/CLK pin can be used to set the switching frequency of the device in two modes.
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In RT mode, a resistor (RT resistor) is connected between the RT/CLK pin and GND. The switching frequency of
the device is adjustable from 200 kHz to 900 kHz by using a maximum of 240 kΩ and minimum of 53 kΩ
respectively. In CLK mode, an external clock is connected directly to the RT/CLK pin. The device is synchronized
to the external clock frequency with a PLL.
The CLK mode overrides the RT mode. The device is able to detect the proper mode automatically and switch
from the RT mode to CLK mode.
Adjustable Switching Frequency (RT Mode)
To determine the RT resistance for a given switching frequency, use Equation 4 or the curve in Figure 20. To
reduce the solution size, one would set the switching frequency as high as possible, but tradeoffs of the supply
efficiency and minimum controllable on time should be considered.
-1.033
Rrt(kW) = 60728 × Fsw (kHz )
(4)
250
RT - Resistance - kΩ
200
150
100
50
0
200
300
400
500
600
700
800
900
Fsw - Oscillator Frequency - kHz
Figure 20. RT Set Resistor vs Switching Frequency
Synchronization (CLK mode)
An internal Phase Locked Loop (PLL) has been implemented to allow synchronization between 200kHz and
900kHz, and to easily switch from RT mode to CLK mode.
To implement the synchronization feature, connect a square wave clock signal to the RT/CLK pin with a duty
cycle between 20% to 80%. The clock signal amplitude must transition lower than 0.8V and higher than 2.0V.
The start of the switching cycle is synchronized to the falling edge of RT/CLK pin.
In applications where both RT mode and CLK mode are needed, the device can be configured as shown in
Figure 21. Before the external clock is present, the device works in RT mode and the switching frequency is set
by RT resistor. When the external clock is present, the CLK mode overrides the RT mode. The first time the
SYNC pin is pulled above the RT/CLK high threshold (2.0V), the device switches from the RT mode to the CLK
mode and the RT/CLK pin becomes high impedance as the PLL starts to lock onto the frequency of the external
clock. It is not recommended to switch from the CLK mode back to the RT mode, because the internal switching
frequency drops to 100kHz first before returning to the switching frequency set by RT resistor.
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RT/CLK
mode select
TPS54521
RT/CLK
Rrt
Figure 21. Works with Both RT mode and CLK mode
Slow Start (SS/TR)
The device uses the lower voltage of the internal voltage reference or the SS/TR pin voltage as the reference
voltage and regulates the output accordingly. A capacitor on the SS/TR pin to ground implements a slow start
time. The device has an internal pull-up current source of 2.3μA that charges the external slow start capacitor.
The calculations for the slow start time (Tss, 10% to 90%) and slow start capacitor (Css) are shown in
Equation 5. The voltage reference (Vref) is 0.8 V and the slow start charge current (Iss) is 2.3μA.
Tss(ms) =
Css(nF) ´ Vref(V)
Iss(m A)
(5)
When the input UVLO is triggered, the EN pin is pulled below 1.21V, or a thermal shutdown event occurs the
device stops switching and enters low current operation. At the subsequent power up, when the shutdown
condition is removed, the device does not start switching until it has discharged its SS/TR pin to ground ensuring
proper soft start behavior.
Power Good (PWRGD)
The PWRGD pin is an open drain output. Once the VSENSE pin is between 94% and 106% of the internal
voltage reference the PWRGD pin pull-down is de-asserted and the pin floats. It is recommended to use a pullup resistor between the values of 10kΩ and 100kΩ to a voltage source that is 5.5V or less. The PWRGD is in a
defined state once the VIN input voltage is greater than 1V but with reduced current sinking capability. The
PWRGD achieves full current sinking capability once the VIN input voltage is above 4.5V.
The PWRGD pin is pulled low when VSENSE is lower than 91% or greater than 109% of the nominal internal
reference voltage. Also, the PWRGD is pulled low, if the input UVLO or thermal shutdown are asserted, the EN
pin is pulled low, or the SS/TR pin is below 1.2V typically.
Bootstrap Voltage (BOOT) and Low Dropout Operation
The device has an integrated boot regulator, and requires a small ceramic capacitor between the BOOT and PH
pins to provide the gate drive voltage for the high-side MOSFET. The boot capacitor is charged when the BOOT
pin voltage is less than VIN and BOOT-PH voltage is below regulation. The value of this ceramic capacitor
should be 0.1μF. A ceramic capacitor with an X7R or X5R grade dielectric with a voltage rating of 10V or higher
is recommended because of the stable characteristics over temperature and voltage.
To improve dropout, the device is designed to operate at 100% duty cycle as long as the BOOT to PH pin
voltage is greater than the BOOT-PH UVLO threshold which is typically 2.1V. When the voltage between BOOT
and PH drops below the BOOT-PH UVLO threshold the high-side MOSFET is turned off and the low-side
MOSFET is turned on allowing the boot capacitor to be recharged. In applications with split input voltage rails
100% duty cycle operation can be achieved as long as (VIN – PVIN) > 4V.
A boot resistor in series with the boot capacitor should never be used on the TPS54521.
Sequencing (SS/TR)
Many of the common power supply sequencing methods can be implemented using the SS/TR, EN, and
PWRGD pins.
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The sequential method is illustrated in Figure 22 using two TPS54521 devices. The power good of the first
device is coupled to the EN pin of the second device which enables the second power supply once the primary
supply reaches regulation. Figure 23 shows the results of Figure 22.
TPS54521
TPS54521
PWRGD = 2 V / div
PWRGD
EN
EN
SS/TR
SS/TR
EN = 2 V / div
Vout1 = 1 V / div
PWRGD
Vout2 = 1 v / div
Time = 2 msec / div
Figure 22. Sequential Start Up Sequence
Figure 23. Sequential Start Up using EN and
PWRGD
Figure 24 shows the method implementing ratio-metric sequencing by connecting the SS/TR pins of two devices
together. The regulator outputs ramp up and reach regulation at the same time. When calculating the slow start
time the pull-up current source must be doubled in Equation 5. Figure 25 shows the results of Figure 24.
TPS54521
EN
EN = 2 V / div
SS/TR
PWRGD
Vout1 = 1 V / div
TPS54521
Vout2 = 1 V / div
EN
Time = 2 msec / div
SS/TR
Figure 25. Ratio-metric Startup using Coupled
SS/TR Pins
PWRGD
Figure 24. Ratiometric Start Up Sequence
Ratio-metric and simultaneous power supply sequencing can be implemented by connecting the resistor network
of R1 and R2 shown in Figure 26 to the output of the power supply that needs to be tracked or another voltage
reference source. Using Equation 6 and Equation 7, the tracking resistors can be calculated to initiate the Vout2
slightly before, after or at the same time as Vout1. Equation 8 is the voltage difference between Vout1 and
Vout2.
To design a ratio-metric start up in which the Vout2 voltage is slightly greater than the Vout1 voltage when Vout2
reaches regulation, use a negative number in Equation 6 and Equation 7 for deltaV. Equation 8 results in a
positive number for applications where the Vout2 is slightly lower than Vout1 when Vout2 regulation is achieved.
Figure 27 and Figure 28 show the results for positive deltaV and negative deltaV respectively.
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The deltaV variable is zero volts for simultaneous sequencing. To minimize the effect of the inherent SS/TR to
VSENSE offset (Vssoffset, 29mV) in the slow start circuit and the offset created by the pull-up current source
(Iss, 2.3μA) and tracking resistors, the Vssoffset and Iss are included as variables in the equations. Figure 29
shows the result when deltaV = 0V.
To ensure proper operation of the device, the calculated R1 value from Equation 6 must be greater than the
value calculated in Equation 9.
R1 =
Vout2 + D V
Vssoffset
´
Vref
Iss
(6)
Vref ´ R1
Vout2 + DV - Vref
DV = Vout1 - Vout2
R1 > 2800 ´ Vout1- 180 ´ DV
R2 =
(7)
(8)
(9)
TPS54521
EN
VOUT1
SS/TR
PWRGD
TPS54521
EN
VOUT 2
R1
SS/TR
R2
PWRGD
R4
R3
Figure 26. Ratiometric and Simultaneous Startup Sequence
EN = 2 V / div
Vout1 = 1 V / div
Vout2 = 1 V / div
Time = 2 msec / div
Figure 27. Ratio-metric Startup with Vout1 Leading Vout2
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EN = 2 V / div
Vout1 = 1 V / div
Vout2 = 1 V / div
Time = 2 msec / div
Figure 28. Ratio-metric Startup with Vout2 Leading Vout1
EN = 2 V / div
Vout1 = 1 V / div
Vout2 = 1 V / div
Time = 2 msec / div
Figure 29. Simultaneous Startup
Output Overvoltage Protection (OVP)
The device incorporates an output overvoltage protection (OVP) circuit to minimize output voltage overshoot. For
example, when the power supply output is overloaded, the error amplifier compares the actual output voltage to
the internal reference voltage. If the VSENSE pin voltage is lower than the internal reference voltage for a
considerable time, the output of the error amplifier demands maximum output current. Once the condition is
removed, the regulator output rises and the error amplifier output transitions to the steady state voltage. In some
applications with small output capacitance, the power supply output voltage can respond faster than the error
amplifier. This leads to the possibility of an output overshoot. The OVP feature minimizes the overshoot by
comparing the VSENSE pin voltage to the OVP threshold. If the VSENSE pin voltage is greater than the OVP
threshold the high-side MOSFET is turned off preventing current from flowing to the output and minimizing output
overshoot. When the VSENSE voltage drops lower than the OVP threshold, the high-side MOSFET is allowed to
turn on at the next clock cycle.
Overcurrent Protection
The device is protected from overcurrent conditions by cycle-by-cycle current limiting on both the high-side
MOSFET and the low-side MOSFET.
High-side MOSFET overcurrent protection
High-side MOSFET overcurrent protection is achieved by an internal current comparator that monitors the current
in the high-side MOSFET on a cycle-by-cycle basis. If this current exceeds the current limit threshold, the highside MOSFET is turned off for the remainder of that switching cycle.
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During normal operation, the device implements current mode control which uses the COMP pin voltage to
control the turn off of the high-side MOSFET and the turn on of the low-side MOSFET, on a cycle by cycle basis.
Each cycle, the switch current and the current reference generated by the COMP pin voltage are compared.
When the peak switch current intersects the current reference, the high-side switch is turned off.
Low-side MOSFET overcurrent protection
While the low-side MOSFET is turned on, its conduction current is monitored by the internal circuitry. During
normal operation, the low-side MOSFET sources current to the load. At the end of every clock cycle, the low-side
MOSFET sourcing current is compared to the internally set low-side sourcing current limit. If the low-side
sourcing current is exceeded, the high-side MOSFET is not turned on and the low-side MOSFET stays on for the
next cycle. The high-side MOSFET is turned on again when the low-side current is below the low-side sourcing
current limit at the start of a cycle.
The low-side MOSFET may also sink current from the load. If the low-side sinking current limit is exceeded, the
low-side MOSFET is turned off immediately for the rest of that clock cycle. In this scenario both MOSFETs are
off until the start of the next cycle.
Furthermore, if an output overload condition (as measured by the COMP pin voltage) has lasted for more than
the hiccup wait time which is programmed for 512 switching cycles, the device will shut down itself and restart
after the hiccup time which is set for 16384 cycles. The hiccup mode helps to reduce the device power
dissipation under severe overcurrent conditions.
Thermal Shutdown
The internal thermal shutdown circuitry forces the device to stop switching if the junction temperature exceeds
150°C typically. The device reinitiates the power up sequence when the junction temperature drops below 145°C
typically.
Small Signal Model for Loop Response
Figure 30 shows an equivalent model for the device's control loop which can be modeled in a circuit simulation
program to check frequency response and transient responses. The error amplifier is a transconductance
amplifier with a gm of 1300μA/V. The error amplifier can be modeled using an ideal voltage controlled current
source. The resistor Roea (2.38 MΩ) and capacitor Coea (20.7 pF) model the open loop gain and frequency
response of the error amplifier. The 1-mV ac voltage source between the nodes a and b effectively breaks the
control loop for the frequency response measurements. Plotting a/c and c/b show the small signal responses of
the power stage and frequency compensation respectively. Plotting a/b shows the small signal response of the
overall loop. The dynamic loop response can be checked by replacing the RL with a current source with the
appropriate load step amplitude and step rate in a time domain analysis.
PH
VOUT
Power Stage
12 A/V
a
b
c
0.8 V
R4 Coea
C6
R8
RESR
VSENSE
CO
COMP
C4
Roea
gm
1300 mA/V
RL
R9
Figure 30. Small Signal Model for Loop Response
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Simple Small Signal Model for Peak Current Mode Control
Figure 31 is a simple small signal model that can be used to understand how to design the frequency
compensation. The device's power stage can be approximated to a voltage controlled current source (duty cycle
modulator) supplying current to the output capacitor and load resistor. The control to output transfer function is
shown in Equation 10 and consists of a dc gain, one dominant pole and one ESR zero. The quotient of the
change in switch current and the change in COMP pin voltage (node c in Figure 30) is the power stage
transconductance (gmps) which is 12 A/V for the device. The DC gain of the power stage is the product of gmps
and the load resistance (RL), as shown in Equation 11 with resistive loads. As the load current increases, the DC
gain decreases. This variation with load may seem problematic at first glance, but fortunately the dominant pole
moves with load current (see Equation 12). The combined effect is highlighted by the dashed line in Figure 32.
As the load current decreases, the gain increases and the pole frequency lowers, keeping the 0-dB crossover
frequency the same for the varying load conditions which makes it easier to design the frequency compensation.
VOUT
VC
RESR
RL
gm ps
CO
Figure 31. Simplified Small Signal Model for Peak Current Mode Control
VOUT
Adc
VC
RESR
fp
RL
gm ps
CO
fz
Figure 32. Simplified Frequency Response for Peak Current Mode Control
æ
ç1+
2p
VOUT
= Adc ´ è
VC
æ
ç1+
è 2p
ö
s
÷
´ ¦z ø
ö
s
÷
´ ¦p ø
(10)
Adc = gmps ´ RL
¦p =
20
(11)
1
C O ´ R L ´ 2p
(12)
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¦z =
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1
CO ´ RESR ´ 2p
(13)
Where
gmea is the GM amplifier gain (1300μA/V)
gmps is the power stage gain (12A/V).
RL is the load resistance
CO is the output capacitance.
RESR is the equivalent series resistance of the output capacitor.
Small Signal Model for Frequency Compensation
The device uses a transconductance amplifier for the error amplifier and readily supports two of the commonly
used Type II compensation circuits and a Type III frequency compensation circuit, as shown in Figure 33. In
Type 2A, one additional high frequency pole, C6, is added to attenuate high frequency noise. In Type III, one
additional capacitor, C11, is added to provide a phase boost at the crossover frequency. See Designing Type III
Compensation for Current Mode Step-Down Converters (SLVA352) for a complete explanation of Type III
compensation.
The design guidelines below are provided for advanced users who prefer to compensate using the general
method. The below equations only apply to designs whose ESR zero is above the bandwidth of the control loop.
This is usually true with ceramic output capacitors. See the Application Information section for a step-by-step
design procedure using higher ESR output capacitors with lower ESR zero frequencies.
VOUT
C11
R8
Type 3
VSENSE
COMP Type 2A
Vref
R9
gm ea
Roea
R4
Coea
C6
Type 2B
R4
C4
C4
Figure 33. Types of Frequency Compensation
The general design guidelines for device loop compensation are as follows:
1. Determine the crossover frequency, fc. A good starting point is 1/10th of the switching frequency, fsw.
2. R4 can be determined by:
2p ´ ¦ c ´ VOUT ´ Co
R4 =
gmea ´ Vref ´ gmps
(14)
Where:
gmea is the GM amplifier gain (1300μA/V)
gmps is the power stage gain (12A/V)
Vref is the reference voltage (0.8V)
æ
ö
1
ç ¦p =
÷
´
´
p
C
R
2
ø
O
L
3. Place a compensation zero at the dominant pole: è
C4 can be determined by:
R ´ Co
C4 = L
R4
(15)
4. C6 is optional. It can be used to cancel the zero from the ESR (Equivalent Series Resistance) of the output
capacitor Co.
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RESR ´ Co
R4
(16)
5. Type III compensation can be implemented with the addition of one capacitor, C11. This allows for slightly
higher loop bandwidths and higher phase margins. If used, C11 is calculated from Equation 17.
1
C11 =
(2 × p × R8 × fc )
(17)
C6 =
APPLICATION INFORMATION
Design Guide – Step-By-Step Design Procedure
This example details the design of a high frequency switching regulator using a Poscap output capacitor and
Type III frequency compensation. A few parameters must be known in order to start the design process.
These parameters are typically determined at the system level. For this example, we start with the following
known parameters:
Table 1.
Parameter
Value
Output Voltage
5V
Output Current
5A
Transient Response to a 3A load step
ΔVout = 1 % (50 mV)
Input Voltage
12 V nominal, 8 V to 17 V
Output Voltage Ripple
1.5% (75 mV p-p)
Start Input Voltage (Rising Vin)
6.806 V
Stop Input Voltage (Falling Vin)
4.824 V
Switching Frequency
700 kHz
Typical Application Schematic
The application schematic of Figure 34 was developed to meet the requirements above. The design procedure is
given in this section. For more information about Type II and Type III frequency compensation circuits, see
Designing Type III Compensation for Current Mode Step-Down Converters (SLVA352) and
Design Calculator (SLVC219).
+
Figure 34. Typical Application Circuit
22
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Operating Frequency
The first step is to decide on a switching frequency for the regulator. There is a trade off between higher and
lower switching frequencies. Higher switching frequencies may produce a smaller solution size using lower
valued inductors and smaller output capacitors compared to a power supply that switches at a lower frequency.
However, the higher switching frequency causes additional switching losses, which hurt the converter’s efficiency
and thermal performance. In this design, a moderate switching frequency of 700 kHz is selected to achieve both
a small solution size and a high efficiency operation. This frequency is set using the resistor at the RT/CLK pin
(R3). Using Equation 4, the resistance required for a switching frequency of 700 kHz is 69.9 kΩ. A 69.8 kΩ
resistor is used for this design.
Output Inductor Selection
To calculate the value of the output inductor Equation 18 is used. Kind is a coefficient that represents the amount
of inductor ripple current relative to the maximum output current. The inductor ripple current is filtered by the
output capacitor. Therefore, choosing high inductor ripple currents impacts the selection of the output capacitor,
since the output capacitor must have a ripple current rating equal to or greater than the inductor ripple current. In
general, the inductor ripple value is at the discretion of the designer; however, Kind is normally from 0.3 to 0.4 for
the majority of low cost applications.
Vinmax - Vout
Vout
L1 =
×
Iout × Kind
Vinmax × f sw
(18)
For this design example, using Kind = 0.35, the inductor value is calculated to be 2.9 µH. A 3.3 µH inductor from
Coilcraft’s MSS1260 series was chosen. For the output filter inductor, it is important that the RMS current and
saturation current ratings not be exceeded. The inductor ripple current, RMS current, and peak inductor current
can be found from Equation 19, Equation 20, and Equation 21.
Vinmax - Vout
Vout
×
Iripple =
L1
Vinmax × f sw
(19)
1 æ Vout × (Vinmax - Vout ) ö
ILrms = Iout + × ç
÷÷
12 çè
Vinmax × L1× f sw
ø
2
2
ILpeak = Iout +
(20)
Iripple
2
(21)
For this design, the inductor ripple current is 1.53 A, the RMS inductor current is 5.02 A, and the peak inductor
current is 5.76 A. The chosen inductor has a RMS current rating of 7 A and a saturation current rating of 10.4 A.
The current flowing through the inductor is the inductor ripple current plus the output current. During power up,
faults, or transient load conditions, the inductor current can increase above the calculated peak inductor current
level calculated above. In transient conditions, the inductor current can increase up to the switch current limit of
the device. For this reason, the most conservative approach is to specify an inductor with a saturation current
rating equal to or greater than the switch current limit rather than the peak inductor current.
Output Capacitor Selection
There are two primary considerations for selecting the output capacitor: the minimum capacitance required to
meet the transient response specification and the maximum impedance at the switching frequency to meet the
output voltage ripple requirement. Any output capacitor type (ceramic, tantalum, polymer, electrolytic, etc.) can
be used with the TPS54521 to meet the design specifications.
The desired response to a large change in the load current is the first criterion. The output capacitor needs to
supply the load with current when the regulator cannot. This situation would occur if there are desired hold-up
times for the regulator where the output capacitor must hold the output voltage above a certain level for a
specified amount of time after the input power is removed. The regulator is also temporarily not able to supply
sufficient output current if there is a large, fast increase in the current needs of the load, such as transitioning
from no load to full load. The regulator usually needs two or more clock cycles for the control loop to see the
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change in load current and output voltage and adjust the duty cycle to react to the change. The output capacitor
must be sized to supply the extra current to the load until the control loop responds to the load change. The
output capacitance must be large enough to supply the difference in current for 2 clock cycles while only allowing
a tolerable amount of droop in the output voltage. Equation 22 shows the minimum output capacitance necessary
to accomplish this.
2 × DIout
Co >
f sw × DVout
(22)
Where ΔIout is the change in output current, fsw is the regulator's switching frequency and ΔVout is the
allowable change in the output voltage. For this example, the transient load response is specified as a 1%
change in Vout for a load step of 3A. Using these numbers (ΔIout = 3.0 A and ΔVout= 0.01 x 5 = 0.05 V) gives a
minimum capacitance of 171 μF.
The next consideration is the maximum impedance at the switching frequency required to meet the output
voltage ripple specification. The ripple current in the inductor is absorbed by the output capacitor and creates a
ripple voltage across the capacitor's ESR and reactive impedance. Equation 23 calculates the maximum
impedance to meet the ripple voltage specification of 75 mV. Equation 23 yields 49 mΩ for this design.
V ripple
Zeq =
Iripple
(23)
This impedance at the switching frequency is the sum of its ESR and the absolute value of its reactive
impedance. Equation 24 calculates the impedance at the switching frequency for any capacitor and must yield a
resultant Zcap less than the Zeq found in Equation 23 to meet the output voltage ripple specification. The
6TPB220M (220 µF, 40 mΩ ESR) Poscap from Sanyo meets the impedance requirements of Equation 23 and
the capacitance requirements of Equation 22.
1
Zcap = ESR +
2p × f sw × Ceff
(24)
Ceff in Equation 24 is the effective capacitance of the output capacitor. This capacitance is equal to the rated
capacitance for most capacitor types, except for ceramics. The capacitance of ceramic capacitors is highly
dependent on the DC output voltage due to the DC bias effect, which reduces the effective capacitance as the
DC voltage on the capacitor is increased. Equation 25 is used to estimate the effective capacitance of a ceramic
capacitor, based on its voltage rating, the output voltage, and its nominal capacitance.
(( Vrated - Vout ) × Crated )
Ceff =
Vrated
(25)
Capacitors generally have limits to the amount of ripple current they can handle without failing or producing
excessive heat. An output capacitor that can support the inductor ripple current must be specified. Some
capacitor data sheets specify the RMS (Root Mean Square) value of the maximum ripple current. Equation 26
can be used to calculate the RMS ripple current the output capacitor needs to support. For this application,
Equation 26 yields 441 mA, which is less than the output capacitor's rating of 2 A.
Vout × (Vinmax - Vout )
Icorms =
12 × Vinmax × L1× f sw
(26)
Input Capacitor Selection
The TPS54521 requires a high quality ceramic, type X5R or X7R, input decoupling capacitor of roughly 4.7 µF on
each input voltage rail (VIN and PVIN). In some applications, additional bulk capacitance may also be required
for the PVIN input. The voltage rating of the input capacitor must be greater than the maximum input voltage.
The capacitor must also have a ripple current rating greater than the maximum input current ripple of the
TPS54521. The input ripple current for this design, using Equation 27, is 2.42 A.
Icirms = Iout ×
24
Vout (Vinmin - Vout )
×
Vinmin
Vinmin
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The value of a ceramic capacitor varies significantly over temperature and the amount of DC bias applied to the
capacitor. The capacitance variations due to temperature can be minimized by selecting a dielectric material that
is stable over temperature. X5R and X7R ceramic dielectrics are usually selected for power regulator capacitors
because they have a high capacitance to volume ratio and are fairly stable over temperature. The capacitance
value of a ceramic capacitor decreases as the DC bias across a capacitor increases. For this example design, a
ceramic capacitor with at least a 25 V voltage rating is required to support the maximum input voltage. For this
example, one 10 μF and one 4.7 µF 25 V capacitors in parallel have been selected, as the VIN and PVIN inputs
are tied together so the TPS54521 may operate from a single supply. The input capacitance value determines
the input ripple voltage of the regulator. The input voltage ripple can be calculated using Equation 28. Using the
design example values, Ioutmax=5 A, Cin=14.7 μF, Fsw=700 kHz, Equation 28 yields an input voltage ripple of
121 mV.
Ioutmax × 0.25
DVin =
Cin × f sw
(28)
Slow Start Capacitor Selection
The slow start capacitor determines the minimum amount of time it takes for the output voltage to reach its
nominal programmed value during power up. This is useful if a load requires a controlled voltage slew rate. This
is also used if the output capacitance is very large and would require large amounts of current to quickly charge
the capacitor to the output voltage level. The large currents necessary to charge the capacitor may make the
TPS54521 reach the current limit or excessive current draw from the input power supply may cause the input
voltage rail to sag. Limiting the output voltage slew rate solves both of these problems. The soft start capacitor
value can be calculated using Equation 29. The example circuit has the soft start time set to an arbitrary value of
3.5 ms which requires a 10 nF capacitor. In the TPS54521, Iss is 2.3 uA and Vref is 0.8 V.
Tss(ms) × Iss( m A )
C7(nF) =
Vref ( V )
(29)
Bootstrap Capacitor Selection
A 0.1 µF ceramic capacitor must be connected between the BOOT to PH pin for proper operation. It is
recommended to use a ceramic capacitor with X5R or better grade dielectric. The capacitor should have 10 V or
higher voltage rating.
Under Voltage Lockout Set Point
The Under Voltage Lock Out (UVLO) can be adjusted using the external voltage divider network of R1 and R2.
R1 is connected between VIN and the EN pin of the TPS54521 and R2 is connected between EN and GND. The
UVLO has two thresholds, one for power up when the input voltage is rising and one for power down or
brownouts when the input voltage is falling. For the example design, the supply should turn on and start
switching once the input voltage increases above 6.806V (UVLO start or enable). After the regulator starts
switching, it should continue to do so until the input voltage falls below 4.824 V (UVLO stop or disable).
Equation 2 and Equation 3 can be used to calculate the values for the upper and lower resistor values. For the
stop voltages specified, the nearest standard resistor value for R1 is 511 kΩ and for R2 is 100 kΩ.
Output Voltage Feedback Resistor Selection
The resistor divider network, R8 and R9, is used to set the output voltage. For this example design, 10 kΩ was
selected for R9. Using Equation 30, R8 is calculated as 52.5 kΩ. The nearest standard 1% resistor is 52.3 kΩ.
Vout - Vref
R8 =
R9
Vref
(30)
Minimum Output Voltage
Due to the internal design of the TPS54521, there is a minimum output voltage limit for any given input voltage.
The output voltage can never be lower than the internal voltage reference of 0.8 V. Above 0.8 V, the output
voltage may be limited by the minimum controllable on time. The minimum output voltage in this case is given by
Equation 31.
Voutmin = Ontimemin × Fsmax (Vinmax + Ioutmin (RDS2min - RDS1min ))- Ioutmin (RL + RDS2min )
Where:
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Voutmin = minimum achievable output voltage
Ontimemin = minimum controllable on-time (135 nsec maximum)
Fsmax = maximum switching frequency including tolerance
Vinmax = maximum input voltage
Ioutmin = minimum load current
RDS1min = minimum high side MOSFET on resistance (57 mΩ typical)
RDS2min = minimum low side MOSFET on resistance (50 mΩ typical)
RL = series resistance of output inductor
(31)
Compensation Component Selection
There are several industry techniques used to compensate DC/DC regulators. The method presented here is
easy to calculate and yields high phase margins. For most conditions, the regulator has a phase margin between
60 and 90 degrees. The method presented here ignores the effects of the slope compensation that is internal to
the TPS54521. Since the slope compensation is ignored, the actual crossover frequency is usually lower than the
crossover frequency used in the calculations. Use SwitcherPro™ software for a more accurate design.
With the low frequency zero from the Poscap output capacitor adding phase and by using type III compensation
to give an additional phase boost, a high bandwidth, high phase margin design can be realized. This design
targets a crossover frequency (bandwidth) of 1/10th of the switching frequency (70 kHz).
First, the modulator pole, fpmod, and the ESR zero, fzmod, must be calculated using Equation 32 and
Equation 33. They are at 723 Hz and 18.1 kHz, respectively.
Iout
f pmod =
2 × p × Vout × Co
(32)
1
f zmod =
2 × p × RESR × Co
(33)
Now the compensation components can be calculated. First, calculate the value for C6 for a crossover frequency
of 70 kHz. Using Equation 34, the nearest standard value for C6 is 220 pF.
gmea × Vref × gmps × ESR
C6 =
2p × f c × Vout
(34)
Along with C6, R4 creates a pole to cancel the gain caused by the ESR zero of the power stage, fzmod. To keep
some of the phase from the zero, this pole is placed at roughly twice the frequency of the zero. The value of R4
needed to set the pole at the desired frequency is given by Equation 35.
(ESR × Co )
R4 =
(2 × C6 )
(35)
Next calculate the value of C4. Together with R4, C4 places a compensation zero at the modulator pole
frequency, fpmod. Use Equation 36 to determine the value of C4.
(Vout × Co )
C4 =
(Iout × R4 )
(36)
Using Equation 35 and Equation 36, the standard values for R4 and C4 are 20 kΩ and 0.01 µF.
In order to provide a zero around the crossover frequency to boost the phase at crossover, a feedforward
capacitor (C11) is added in parallel to R8. The value of this capacitor is given by Equation 37.
1
C11 =
(2 × p × R8 × fc )
(37)
The closest standard value is 47 pF.
Use of the feedforward capacitor, C11, creates a low AC impedance path from the output voltage to the VSENSE
input of the IC that can couple noise at the switching frequency into the control loop. Use of a feedforward
capacitor is not recommended for high output voltage ripple designs (greater than 15 mV peak to peak at the
VSENSE input) operating at duty cycles of less than 30%. When using the feedforward capacitor, C11, always
limit the closed loop bandwidth to no more than 1/10th of the switching frequency, fsw.
26
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Application Curves from the Design Example
STARTUP with VIN
(1 Ω Load)
LOAD TRANSIENT
Vin = 12 V
Vout = 50 mV / div (AC coupled)
Vin = 10 V / div
EN = 2 V / div
SS/TR = 1 V / div
Iout = 1 A / div (0 A to 3 A load step)
Vout = 2 V / div
Time = 2 msec / div
Time = 50 μsec / div
Figure 35.
Figure 36.
STARTUP with VIN
(No Load)
STARTUP with EN
(1 Ω Load)
Vin = 10 V / div
Vin = 10 v / div
EN = 2 V / div
EN = 2 V / div
SS/TR = 1 V / div
SS/TR = 1 V / div
Vout = 2 V / div
Vout = 2 V / div
Time = 2 msec / div
Time = 2 msec / div
Figure 37.
Figure 38.
STARTUP with EN
(No Load)
STARTUP on VIN with PRE-BIAS
(1 Ω Load)
Vin = 10 V / div
Vin = 5 V / div
EN = 2 V / div
SS/TR = 1 V / div
Vout = 2 V / div
Vout starting from 1 V pre-bias voltage
Vout = 2 V / div
Time = 2 msec / div
Time = 2 msec / div
Figure 39.
Figure 40.
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STARTUP and SHUTDOWN on EN
with PRE-BIAS (1 Ω Load)
SHUTDOWN with VIN
(1 Ω Load)
Vin = 10 V / div
EN = 2 V / div
EN = 2 V / div
SS/TR = 1 V / div
Vout = 2 V / div
Vout = 2 V / div
Vout starting and stopping from 1 V pre-bias voltage
Time = 2 msec / div
Time = 2 msec / div
Figure 41.
Figure 42.
SHUTDOWN with EN
(1 Ω Load)
OUTPUT VOLTAGE RIPPLE
(1 Ω Load)
Vin = 10 V / div
Vin = 12 V
Vout = 50 mV / div (AC coupled)
EN = 2 V / div
Inductor Current = 2 A / div
SS/TR = 1 V / div
PH = 10 V / div
Vout = 2 V / div
Time = 200 μsec / div
Time = 1 μsec / div
Figure 43.
Figure 44.
INPUT VOLTAGE RIPPLE
(1 Ω Load)
Vin = 200 mV / div (AC coupled)
OVERCURRENT HICCUP MODE
Vin = 12 V
Vin = 12 V
Load = 0.4 Ω
Vout = 5 V / div
Inductor Current = 10 A / div
Inductor Current = 2 A / div
PH = 10 V / div
PH = 10 V / div
SS/TR = 1 V / div
Time = 1 μsec / div
Time = 20 msec / div
Figure 45.
28
Figure 46.
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CLOSED LOOP RESPONSE
LINE REGULATION
0.05
180
60
150
50
0.04
Phase
40
120
30
90
Gain - dB
Gain
10
30
0
0
-30
-10
-60
-20
-90
-30
Vin = 12 V
Load = 5 A
-40
-120
Percent Line Regulation - %
60
20
Phase - Deg
0.03
0.02
Iout = 5 A
0.01
0
Iout = 2.5 A
-0.01
-0.02
-0.03
-60
-180
100000
10000
100
Frequency - Hz
Iout = 0 A
-0.04
1000000
-150
1000
-50
-0.05
8
9
10
11
12
13
14
15
16
Figure 47.
Figure 48.
LOAD REGULATION
TRACKING PERFORMANCE
10
0.05
10
Vout
Vin = 10 V
0.04
17
Input Voltage - V
Vin = 8 V
1
1
0.1
0.01
0.1
Ideal Vsense
Vsense
0.01
0.01
0.001
0.001
-0.02
0.0001
0.0001
-0.03
0.00001
0.00001
0
Vin = 15 V
-0.01
Vin = 17 V
Vsense Voltage - V
Vin = 12 V
0.02
Output Voltage - V
Percent Load Regulation - %
0.03
-0.04
-0.05
0.5
0
1
1.5
2
3
3.5
2.5
Output Current - A
4.5
4
5
0.000001
0.001
0.000001
0.01
1
10
Track In Voltage - V
Figure 49.
Figure 50.
MAXIMUM AMBIENT TEMPERATURE
vs
IC POWER DISSIPATION
JUNCTION TEMPERATURE
vs
IC POWER DISSIPATION
125
125
TA = room temperature,
no air flow
TA = room temp
TJ - Junction Temperature - °C
TA max - Maximum Ambient Temperature - °C
0.1
100
75
50
100
75
50
25
25
0
0.5
1
1.5
2
2.5
3
Pic - IC Power Dissipation - W
3.5
Figure 51.
0
0.5
1
1.5
2
2.5
3
Pic - IC Power Dissipation - W
3.5
Figure 52.
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EFFICIENCY
vs
LOAD CURRENT
100
95
90
Efficiency - %
85
Vin = 8 V
Vin = 12 V
80
Vin = 17 V
75
70
65
60
55
50
0
1
3
2
Load Current - A
4
5
Figure 53.
Thermal Performance
Figure 54. Thermal Signature of Example Circuit Operating at
VIN=12V,VOUT=5V/5A, TA = Room Temperature
Table 2. Bill of Materials
COUNT
30
RefDes
Value
Description
Size
Part Number
MFR
1
C2
10µF
Capacitor, Ceramic, 25V, X5R, 20%
1206
Std
Std
1
C3
4.7µF
Capacitor, Ceramic, 25V, X5R, 10%
0805
Std
Std
2
C4, C7
0.01µF
Capacitor, Ceramic, 50V, X7R, 10%
0603
Std
Std
1
C5
0.1µF
Capacitor, Ceramic, 16V, X7R, 10%
0603
Std
Std
1
C6
220pF
Capacitor, Ceramic, 50V, C0G, 5%
0603
Std
Std
6TPB220M
Sanyo
1
C9
220µF
Capacitor, Polymer, 6.3V, 40 mΩ ESR, ±20%
0.138 x 0.110
inch
1
C11
47pF
Capacitor, Ceramic, 50V, C0G, 5%
0603
Std
Std
1
L1
3.3µH
Inductor, 12.6mΩ DCR, 7A, ± 30%
0.484 x 0.484
inch
MSS1260332NL
Coilcraft
1
R1
511K
Resistor, Chip, 1/16W, 1%
0603
Std
Std
1
R2
100K
Resistor, Chip, 1/16W, 1%
0603
Std
Std
1
R3
69.8K
Resistor, Chip, 1/16W, 1%
0603
Std
Std
1
R4
20K
Resistor, Chip, 1/16W, 1%
0603
Std
Std
1
R8
52.3K
Resistor, Chip, 1/16W, 1%
0603
Std
Std
1
R9
10.0K
Resistor, Chip, 1/16W, 1%
0603
Std
Std
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Table 2. Bill of Materials (continued)
COUNT
1
RefDes
U1
Value
Description
Size
Part Number
MFR
TPS54521RHL
IC, 17V Input, 5A Output, Sync. Step Down
Switcher With Integrated FET
QFN14
TPS54521RHL
TI
PCB Layout Guidelines
Layout is a critical portion of good power supply design. See Figure 55 for a PCB layout example. The top layer
contains the main power traces for VIN, VOUT, and the PH node. Also on the top layer are connections for the
remaining pins of the TPS54521 and a large top side area filled with ground. The top layer ground area should
be connected to the internal ground layer(s) using vias at the input bypass capacitor, the output filter capacitor
and directly under the TPS54521 device to provide a thermal path from the exposed thermal pad land to ground.
The GND pin should be tied directly to the exposed thermal pad under the IC. For operation at full rated load, the
top side ground area together with the internal ground plane, must provide adequate heat dissipating area. There
are several signals paths that conduct fast changing currents or voltages that can interact with stray inductance
or parasitic capacitance to generate noise or degrade the power supply's performance. To help eliminate these
problems, the PVIN pin should be bypassed to ground with a low ESR ceramic bypass capacitor with X5R or
X7R dielectric. Care should be taken to minimize the loop area formed by the bypass capacitor connections, the
PVIN pins, and the ground connections. The VIN pin must also be bypassed to ground using a low ESR ceramic
capacitor with X5R or X7R dielectric. Make sure to connect this capacitor to the quiet analog ground trace rather
than the power ground trace of the PVIN bypass capacitor. Since the PH connection is the switching node, the
output inductor should be located close to the PH pins, and the area of the PCB conductor minimized to prevent
excessive capacitive coupling. The output filter capacitor ground should use the same power ground trace as the
PVIN input bypass capacitor. Try to minimize this conductor length while maintaining adequate width. The small
signal components should be grounded to the analog ground path as shown. The RT/CLK pin is sensitive to
noise so the RT resistor should be located as close as possible to the IC and routed with minimal lengths of
trace. The additional external components can be placed approximately as shown. It may be possible to obtain
acceptable performance with alternate PCB layouts. However, this layout has been shown to produce good
results and is meant as a guideline.
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TOPSIDE
GROUND
AREA
FREQUENCY SET RESISTOR
PVIN
INPUT
BYPASS
CAPACITOR
RT/CLK
PWRGD
GND
GND
OUTPUT
FILTER
CAPACITOR
BOOT
CAPACITOR
BOOT
EXPOSED THERMAL
PAD AREA
PH
PVIN
PH
PVIN
EN
VIN
SS/TR
VSENSE
PVIN
OUTPUT
INDUCTOR
VOUT
PH
COMP
VIN
SLOW START
CAPACITOR
UVLO SET
RESISTORS
VIN
INPUT
BYPASS
CAPACITOR
FEEDBACK
RESISTORS
COMPENSATION
NETWORK
ANALOG GROUND TRACE
0.010 in. Diameter
Thermal VIA to Ground Plane
VIA to Ground Plane
Etch Under Component
Figure 55. PCB Layout
Estimated Circuit Area
The estimated printed circuit board area for the components used in the design of Figure 34 is 0.5 in2 (323 mm2).
This area does not include test points or connectors.
32
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REVISION HISTORY
Changes from Original (July 2010) to Revision A
Page
•
Added "Type 3" block around C11 ..................................................................................................................................... 21
•
Changed Equation 25 ......................................................................................................................................................... 24
•
Changed graphics in Application Curves from the Design Example section ...................................................................... 27
•
Deleted graph JUNCTION TEMPERATURE vs LOAD CURRENT .................................................................................... 29
•
Changed Figure 54 ............................................................................................................................................................. 30
Changes from Revision A (August 2010) to Revision B
Page
•
Deleted Swift™ from the data sheet title .............................................................................................................................. 1
•
Deleted Feature Item: For SWIFT™ Documentation and SwitcherPro™, visit http://www.ti.com/swift ............................... 1
Changes from Revision B (February 2012) to Revision C
•
Page
Changed BOOT-PH From: 0 to 7 V To: 0 to 8 V in the ABSOLUTE MAXIMUM RATINGS table ....................................... 2
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PACKAGE OPTION ADDENDUM
www.ti.com
8-Feb-2014
PACKAGING INFORMATION
Orderable Device
Status
(1)
Package Type Package Pins Package
Drawing
Qty
Eco Plan
Lead/Ball Finish
MSL Peak Temp
(2)
(6)
(3)
Op Temp (°C)
Device Marking
(4/5)
TPS54521RHLR
ACTIVE
VQFN
RHL
14
3000
Green (RoHS
& no Sb/Br)
CU NIPDAU
Level-2-260C-1 YEAR
-40 to 125
54521
TPS54521RHLT
ACTIVE
VQFN
RHL
14
250
Green (RoHS
& no Sb/Br)
CU NIPDAU
Level-2-260C-1 YEAR
-40 to 125
54521
(1)
The marketing status values are defined as follows:
ACTIVE: Product device recommended for new designs.
LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect.
NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design.
PREVIEW: Device has been announced but is not in production. Samples may or may not be available.
OBSOLETE: TI has discontinued the production of the device.
(2)
Eco Plan - The planned eco-friendly classification: Pb-Free (RoHS), Pb-Free (RoHS Exempt), or Green (RoHS & no Sb/Br) - please check http://www.ti.com/productcontent for the latest availability
information and additional product content details.
TBD: The Pb-Free/Green conversion plan has not been defined.
Pb-Free (RoHS): TI's terms "Lead-Free" or "Pb-Free" mean semiconductor products that are compatible with the current RoHS requirements for all 6 substances, including the requirement that
lead not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, TI Pb-Free products are suitable for use in specified lead-free processes.
Pb-Free (RoHS Exempt): This component has a RoHS exemption for either 1) lead-based flip-chip solder bumps used between the die and package, or 2) lead-based die adhesive used between
the die and leadframe. The component is otherwise considered Pb-Free (RoHS compatible) as defined above.
Green (RoHS & no Sb/Br): TI defines "Green" to mean Pb-Free (RoHS compatible), and free of Bromine (Br) and Antimony (Sb) based flame retardants (Br or Sb do not exceed 0.1% by weight
in homogeneous material)
(3)
MSL, Peak Temp. - The Moisture Sensitivity Level rating according to the JEDEC industry standard classifications, and peak solder temperature.
(4)
There may be additional marking, which relates to the logo, the lot trace code information, or the environmental category on the device.
(5)
Multiple Device Markings will be inside parentheses. Only one Device Marking contained in parentheses and separated by a "~" will appear on a device. If a line is indented then it is a continuation
of the previous line and the two combined represent the entire Device Marking for that device.
(6)
Lead/Ball Finish - Orderable Devices may have multiple material finish options. Finish options are separated by a vertical ruled line. Lead/Ball Finish values may wrap to two lines if the finish
value exceeds the maximum column width.
Important Information and Disclaimer:The information provided on this page represents TI's knowledge and belief as of the date that it is provided. TI bases its knowledge and belief on information
provided by third parties, and makes no representation or warranty as to the accuracy of such information. Efforts are underway to better integrate information from third parties. TI has taken and
continues to take reasonable steps to provide representative and accurate information but may not have conducted destructive testing or chemical analysis on incoming materials and chemicals.
TI and TI suppliers consider certain information to be proprietary, and thus CAS numbers and other limited information may not be available for release.
Addendum-Page 1
Samples
PACKAGE OPTION ADDENDUM
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8-Feb-2014
In no event shall TI's liability arising out of such information exceed the total purchase price of the TI part(s) at issue in this document sold by TI to Customer on an annual basis.
Addendum-Page 2
PACKAGE MATERIALS INFORMATION
www.ti.com
19-Oct-2013
TAPE AND REEL INFORMATION
*All dimensions are nominal
Device
Package Package Pins
Type Drawing
SPQ
Reel
Reel
A0
Diameter Width (mm)
(mm) W1 (mm)
B0
(mm)
K0
(mm)
P1
(mm)
W
Pin1
(mm) Quadrant
TPS54521RHLR
VQFN
RHL
14
3000
330.0
12.4
3.75
3.75
1.15
8.0
12.0
Q1
TPS54521RHLT
VQFN
RHL
14
250
180.0
12.4
3.75
3.75
1.15
8.0
12.0
Q1
Pack Materials-Page 1
PACKAGE MATERIALS INFORMATION
www.ti.com
19-Oct-2013
*All dimensions are nominal
Device
Package Type
Package Drawing
Pins
SPQ
Length (mm)
Width (mm)
Height (mm)
TPS54521RHLR
VQFN
RHL
14
3000
367.0
367.0
35.0
TPS54521RHLT
VQFN
RHL
14
250
210.0
185.0
35.0
Pack Materials-Page 2
IMPORTANT NOTICE
Texas Instruments Incorporated and its subsidiaries (TI) reserve the right to make corrections, enhancements, improvements and other
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