TPS54678 www.ti.com SLVSBF3 – JUNE 2012 2.95 V to 6 V INPUT, 6 A OUTPUT, 2 MHz, SYNCHRONOUS STEP DOWN SWITCHER WITH INTEGRATED FET ( SWIFT™) Check for Samples: TPS54678 FEATURES DESCRIPTION • TPS54678 device is a full featured 6 V, 6 A, synchronous step down current mode converter with two integrated MOSFETs. 1 2 • • • • • • • • • Two 12 mΩ (typical) MOSFETs for High Efficiency 6 A Continuous Output Current 200 kHz to 2 MHz Switching Frequency 0.6 V ±1% Voltage Reference Over Temperature (-40°C to 150°C) Synchronizes to External Clock Start up with Pre-Biased Voltage Power Good Output Adjustable Slow Start and Sequencing Cycle-by-Cycle Current Limit and Hiccup Current Protection Adjustable Input Voltage UVLO Thermally Enhanced 16-Pin 3 mm x 3 mm QFN (RTE) APPLICATIONS • • • • • Low-Voltage, High-Density Power Systems Point of Load Regulation for High Performance DSPs, FPGAs, ASICs and Microprocessors Broadband, Networking and Optical Communications Infrastructure Gaming, DTV and Set-Top Boxes TPS54678 enables small designs by integrating the MOSFETs, implementing current mode control to reduce external component count, reducing inductor size by enabling up to 2 MHz switching frequency, and minimizing the IC footprint with a small 3 mm x 3 mm thermally enhanced QFN package. TPS54678 provides accurate regulation for a variety of loads with an accurate ±1% Voltage Reference (VREF) over temperature. Efficiency is maximized through the integrated 12 mΩ MOSFETs. Using the enable pin, shutdown supply current is reduced by disabling the device. The output voltage startup ramp is controlled by the soft start pin that can also be configured for sequencing or tracking. Monotonic startup is achieved with pre-biased voltage. Under voltage lockout can be increased by programming the threshold with a resistor divider on the enable pin. An open drain power good signal indicates the output is within 93% to 105% of its nominal voltage. Cycle-by-cycle current limit, hiccup overcurrent protection and thermal shutdown protect the device during an overcurrent condition. 95 VIN VIN 94 TPS54678 CI 93 BOOT EN LO VOUT PH PWRGD R1 CSS RT 91 90 89 R2 VOUT = 1.8 V Fsw = 500 KHz DCR = 7.5 mΩ 87 VIN = 3.3 V VIN = 5 V 86 VSENSE GND 92 88 CO SS/TR RT/CLK COMP Efficiency (%) CBOOT 85 1 2 3 4 Current (A) 5 6 G020 R3 C1 1 2 Please be aware that an important notice concerning availability, standard warranty, and use in critical applications of Texas Instruments semiconductor products and disclaimers thereto appears at the end of this data sheet. SWIFT, PowerPAD are trademarks of Texas Instruments. PRODUCTION DATA information is current as of publication date. Products conform to specifications per the terms of the Texas Instruments standard warranty. Production processing does not necessarily include testing of all parameters. Copyright © 2012, Texas Instruments Incorporated TPS54678 SLVSBF3 – JUNE 2012 www.ti.com These devices have limited built-in ESD protection. The leads should be shorted together or the device placed in conductive foam during storage or handling to prevent electrostatic damage to the MOS gates. ORDERING INFORMATION TJ PACKAGE PART NUMBER -40°C to 150°C 3 x 3 mm QFN TPS54678RTE ABSOLUTE MAXIMUM RATINGS (1) over operating free-air temperature range (unless otherwise noted) VALUE MAX VIN -0.3 7 V EN -0.3 7 V BOOT Input Voltage PH + 7 V VSENSE -0.3 3 V COMP -0.3 3 V PWRGD -0.3 6 V SS/TR -0.3 3 V RT/CLK -0.3 6 V 7 V BOOT-PH PH Output Voltage Source Current Sink Current Electrostatic Discharge UNIT MIN -0.7 7 V PH 20ns Transient -2 10 V PH 5ns Transient -4 12 V EN 100 µA RT/CLK 100 µA COMP 100 µA PWRGD 10 mA SS/TR 100 µA 2 kV 500 V Human Body Model (HBM) Charged device Model (CDM) Operating Junction Temperature -40 150 ºC Storage Temperature -65 150 ºC (1) Stresses beyond those listed under “ABSOLUTE MAXIMUM RATINGS” may cause permanent damage to the device. These are stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated under “ELECTRICAL SPECIFICATIONS” is not implied. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability THERMAL INFORMATION THERMAL METRIC (1) TPS54678 RTE (16 PINS) θJA Junction-to-ambient thermal resistance 43.2 θJCtop Junction-to-case (top) thermal resistance 38.5 θJB Junction-to-board thermal resistance 14.5 ψJT Junction-to-top characterization parameter 0.4 ψJB Junction-to-board characterization parameter 14.5 θJCbot Junction-to-case (bottom) thermal resistance 3.4 (1) 2 UNITS °C/W For more information about traditional and new thermal metrics, see the IC Package Thermal Metrics application report, SPRA953. Submit Documentation Feedback Copyright © 2012, Texas Instruments Incorporated Product Folder Link(s): TPS54678 TPS54678 www.ti.com SLVSBF3 – JUNE 2012 ELECTRICAL CHARACTERISTICS TJ = –40°C to +150°C, VIN = 2.95 to 6 V (unless otherwise noted) DESCRIPTION CONDITIONS MIN TYP MAX UNIT SUPPLY VOLTAGE (VIN PIN) Operating Input Voltage 2.95 6 V 1 3 µA VSENSE = 0.6 V, VIN = 5 V, 25°C, fSW = 500 kHz 570 800 µA Enable threshold Rising 1.3 Enable threshold Falling 1.18 V Input current Enable threshold + 50 mV -3.5 µA Input current Enable threshold – 50 mV -0.70 µA Shutdown Supply Current EN = 0 V, 25°C, 2.95 V ≤ VIN ≤ 6 V Operating– Non switching Supply Current ENABLE AND UVLO (EN PIN) V VOLTAGE REFERENCE Voltage Reference 2.95 V ≤ VIN ≤ 6 V, –40°C < TJ < 150°C 0.594 0.600 0.606 V MOSFET High Side Switch Resistance BOOT-PH = 5 V 12 25 High Side Switch Resistance BOOT-PH = 2.95 V 17 33 Low Side Switch Resistance BOOT-PH = 5 V 12 25 Low Side Switch Resistance BOOT-PH = 2.95 V 17 33 7 nA Error amplifier Transconductance (gm) –2 µA < I(COMP) < 2 µA V(COMP) = 1 V 245 umhos Error amplifier Transconductance (gm) during slow start –2 µA < I(COMP) < 2 µA V(COMP) = 1 V, V(VSENSE) = 0.4 V 80 umhos Error amplifier source and sink V(COMP) = 1V 100 mV Overdrive ±20 µA 20 A/V mΩ mΩ ERROR AMPLIFIER Input Current COMP to Iswitch gm CURRENT LIMIT Current limit threshold Fs = 500 KHz 9.5 Cycles before entering hiccup during OC 10.5 11.5 512 Hiccup cycles 16384 Low side sourcing current threshold 7 Low side Fet reverse current protection 8.5 A cycles cycles 10.5 A 4 A Thermal Shutdown 170 °C Hysteresis 15 °C THERMAL SHUTDOWN TIMING RESISTOR AND EXTERNAL CLOCK (RT/CLK PIN) Switching Frequency Range using RT mode Switching Frequency 200 Rt = 82.5 kΩ Switching Frequency Range using CLK mode 400 300 Minimum CLK Pulse width RT/CLK voltage 500 R(RT/CLK) = 82.5 kΩ RT/CLK high threshold 0.4 kHz 600 kHz 2000 kHz 75 ns 0.5 V 1.6 RT/CLK low threshold 2000 2.2 V 0.6 V RT/CLK falling edge to PH rising edge delay Measure at 500 kHz with RT resistor in series 55 ns PLL lock in time Measure at 500 kHz 40 us Submit Documentation Feedback Copyright © 2012, Texas Instruments Incorporated Product Folder Link(s): TPS54678 3 TPS54678 SLVSBF3 – JUNE 2012 www.ti.com ELECTRICAL CHARACTERISTICS (continued) TJ = –40°C to +150°C, VIN = 2.95 to 6 V (unless otherwise noted) DESCRIPTION CONDITIONS MIN TYP MAX UNIT Measured at 50% points on PH. IOUT = 3 A 85 110 ns Measured at 50% points on PH. IOUT = 0 A 100 ns Minimum Off time Prior to skipping off pulses, BOOT-PH = 3 V, IOUT = 3 A 70 ns Rise and fall dV/dT BOOT-PH = 3V; IO = 6 A 1.5 V/ns 7 Ω 2.2 V PH (PH PIN) Minimum On time BOOT (BOOT PIN) Charging Resistor VIN = 6V, BOOT-PH = 6 V BOOT-PH UVLO VIN = 3.3 V SLOW START AND TRACKING (SS/TR PIN) Charge Current V(SS/TR) < 0.15 V 47 V(SS/TR) > 0.15 V 2.2 µA SS/TR to VSENSE matching VIN = 3.3 V 60 mV SS/TR to Reference Crossover 98% nominal 0.8 V SS/TR Discharge Voltage (Overload) VSENSE = 0 V 4.5 mV SS/TR Discharge to current (Overload) VSENSE = 0 V; V(SS/TR) = 4 V; 95 µA SS/TR Discharge Current (UVLO, EN, Thermal Fault) VIN = 3 V; V(SS/TR) = 4 V; 925 µA VSENSE falling (Fault) 91 % VREF VSENSE rising (Good) 93 % VREF VSENSE rising (Fault) 105 % VREF VSENSE falling (Good) 103 % VREF 2 nA POWER GOOD (PWRGD PIN) VSENSE Threshold Output high leakage VSENSE = VREF, V(PWRGD) = 5.5 V On Resistance VIN = 5 V 65 120 Ω Output low I(PWRGD) = 2.5 mA 0.2 0.3 V Minimum VIN for valid output V(PWRGD) < 0.5V at 100 µA 1.2 1.5 V 4 Submit Documentation Feedback Copyright © 2012, Texas Instruments Incorporated Product Folder Link(s): TPS54678 TPS54678 www.ti.com SLVSBF3 – JUNE 2012 DEVICE INFORMATION VIN 1 VIN 2 GND GND VIN EN PWRGD BOOT RTE PACKAGE (TOP VIEW) 16 15 14 13 12 PH 11 PH 3 10 PH 4 9 SS/TR 6 7 VSENSE COMP 8 RT/CLK 5 AGND Thermal Pad PIN FUNCTIONS PIN NAME NUMBER DESCRIPTION AGND 5 Analog Ground should be tied to GND close to the device. BOOT 13 A bootstrap capacitor is required between BOOT and PH. If the voltage on this capacitor is below the minimum required by the output device, the output is forced to switch off until the capacitor is refreshed. COMP 7 Error amplifier output, and input to the output switch current comparator. Connect frequency compensation components to this pin. EN 15 Enable pin, internal pull-up current source. Pull below 1.18 V to disable. Float to enable. Adjust the input under voltage lockout with two additional resistors. GND 3, 4 Ground. This pin should be tied directly to the power pad under the IC. PH 10, 11, 12 The source of the internal high side power MOSFET, and drain of the internal low side (synchronous)MOSFET. PowerPAD™ 17 GND pin must be connected to the exposed power pad for proper operation. This power pad should be connected to any internal PCB ground plane using multiple vias. PWRGD 14 An open drain output. Active if output voltage is low due to thermal shutdown, dropout, over-voltage or EN shut down. RT/CLK 8 Resistor Timing and External Clock input pin. SS/TR 9 Slow-start and Tracking. An external capacitor connected to this pin sets the output rise time. Since the voltage on this pin overrides the internal reference, it can be used for tracking and sequencing. VIN VSENSE 1, 2, 16 6 Input supply voltage, 2.95 V to 6 V. Inverting node of the (gm) error amplifier. Submit Documentation Feedback Copyright © 2012, Texas Instruments Incorporated Product Folder Link(s): TPS54678 5 TPS54678 SLVSBF3 – JUNE 2012 www.ti.com FUNCTIONAL BLOCK DIAGRAM EN PWRGD VIN Shutdown 93% Enable Comparator Logic Thermal Shutdown UVLO Shutdown Shutdown Logic Enable Threshold 105 % Boot Charge Voltage Reference ERROR AMPLIFIER VSENSE Boot UVLO Minimum COMP Clamp PWM Comparator SS/TR BOOT PWM Latch Logic R Logic S Current Sense Q Shutdown Logic S Slope Compensation PH COMP Overload Recovery Maximum Clamp Oscillator with PLL PGND TPS54678 Block Diagram GND RT/CLK POWERPAD Overview The TPS54678 is a 6-V, 6-A, synchronous step-down (buck) converter with two integrated n-channel MOSFETs. To improve the performance during line and load transients the device implements a constant frequency, peak current mode control which reduces output capacitance and simplifies external frequency compensation design. The wide switching frequency range of 200 kHz to 2000 kHz allows for efficiency and size optimization when selecting the output filter components. The switching frequency is adjusted using a resistor to ground on the RT/CLK pin. The device has an internal phase lock loop (PLL) on the RT/CLK pin that is used to synchronize the power switch turn on to a falling edge of an external system clock. The TPS54678 has a typical default start up voltage of 2.4 V. The EN pin has an internal pull-up current source that can be used to adjust the input voltage under voltage lockout (UVLO) with two external resistors. In addition, the pull up current provides a default condition when the EN pin is floating for the device to operate. The total operating current for the TPS54678 is typically 570 µA when not switching and under no load. When the device is disabled, the supply current is less than 3 µA. 6 Submit Documentation Feedback Copyright © 2012, Texas Instruments Incorporated Product Folder Link(s): TPS54678 TPS54678 www.ti.com SLVSBF3 – JUNE 2012 The integrated 12 mΩ MOSFETs allow for high efficiency power supply designs with continuous output currents up to 6 amperes. The TPS54678 reduces the external component count by integrating the boot recharge diode. The bias voltage for the integrated high side MOSFET is supplied by a capacitor between the BOOT and PH pins. The boot capacitor voltage is monitored by an UVLO circuit and turns off the high side MOSFET when the voltage falls below a preset threshold. This BOOT circuit allows the TPS54678 to operate approaching 100%. The output voltage can be stepped down to as low as the 0.60 V reference. TPS54678 features monotonic startup under pre-bias conditions. The low side Fet turns on for a short time period every cycle before the output voltage reaches the pre-biased voltage. This ensures the boot cap has enough charge to turn on the top Fet when the output voltage reaches the pre-biased voltage. The TPS54678 has a power good comparator (PWRGD) with 2% hysteresis. The TPS54678 minimizes excessive output overvoltage transients by taking advantage of the overvoltage power good comparator. When the regulated output voltage is greater than 105% of the nominal voltage, the overvoltage comparator is activated, and the high side MOSFET is turned off and masked from turning on until the output voltage is lower than 103%. The SS/TR (slow start or tracking) pin is used to minimize inrush currents or provide power supply sequencing during power up. A small value capacitor should be coupled to the pin for slow start. The SS/TR pin is discharged before the output power up to ensure a repeatable restart after an overtemperature fault, UVLO fault or disabled condition. To optimize the output startup waveform, two levels of SS current are implemented. To reduce the power dissipation of TPS54678 during overcurrent event, the hiccup protection is implemented beyond the cycle-by-cycle protection. DETAILED DESCRIPTION Fixed Frequency PWM Control The TPS54678 uses a settable fixed frequency, peak current mode control. The output voltage is compared through external resistors on the VSENSE pin to an internal voltage reference by an error amplifier which drives the COMP pin. An internal oscillator initiates the turn on of the high side power switch. The error amplifier output is compared to the high side power switch current. When the power switch current reaches the COMP voltage level the high side power switch is turned off and the low side power switch is turned on. The COMP pin voltage will increase and decrease as the output current increases and decreases. The device implements a current limit by clamping the COMP pin voltage to a maximum level and implements a sleep mode with a minimum clamp. Slope Compensation and Output Current The TPS54678 adds a compensating ramp to the switch current signal. This slope compensation prevents subharmonic oscillations. The available peak inductor current maintains constant over the full duty cycle range. Bootstrap Voltage (BOOT) and Low Dropout Operation The TPS54678 has an integrated boot regulator and requires a small ceramic capacitor between the BOOT and PH pin to provide the gate drive voltage for the high side MOSFET. The value of the ceramic capacitor should be 0.1 µF. A ceramic capacitor with an X7R or X5R grade dielectric is recommended because of the stable characteristics over temperature and voltage. To improve drop out, the TPS54678 is designed to operate at 100% duty cycle as long as the BOOT to PH pin voltage is greater than 2.2 V. The high side MOSFET is turned off using an UVLO circuit, allowing for the low side MOSFET to conduct, when the voltage from BOOT to PH drops below 2.2 V. Since the supply current sourced from the BOOT pin is low, the high side MOSFET can remain on for more switching cycles than are required to refresh the capacitor, thus the effective duty of the switching regulator is high. Error Amplifier The TPS54678 has a transconductance amplifier for the error amplifier. The error amplifier compares the VSENSE voltage to the lower of the SS/TR pin voltage or the internal 0.6 V voltage reference. The transconductance of the error amplifier is 245 µA/V during normal operation. During the slow start operation, the transconductance is a fraction of the normal operating gm. The frequency compensation components are added to the COMP pin to ground. Submit Documentation Feedback Copyright © 2012, Texas Instruments Incorporated Product Folder Link(s): TPS54678 7 TPS54678 SLVSBF3 – JUNE 2012 www.ti.com Voltage Reference The voltage reference system produces a precise ±1% voltage reference over temperature by scaling the output of a temperature stable bandgap circuit. During production, the bandgap and scaling circuits are trimmed to produce 0.6 V at the amplifier output. Adjusting the Output Voltage The output voltage is set with a resistor divider from the output node to the VSENSE pin. It is recommended to use 1% tolerance or better divider resistors. Start with a 20 KΩ for the R1 resistor and use the Equation 1 to calculate R2. To improve efficiency at light loads consider using larger value resistors. If the values are too high the regulator will be more susceptible to noise and voltage errors from the VSENSE input current will be noticeable. æ R2 = R1 × ç 0.6 V ö÷ - 0.6 V ÷ø çV è O (1) TPS54678 VO R1 VSENSE R2 0.6 V + Figure 1. Voltage Divider Circuit Enable and Set Up Adjusting Undervoltage Lockout The EN pin provides electrical on and off control of the device. Once the EN pin voltage exceeds the threshold voltage, the device starts operation. If the EN pin voltage is pulled below the threshold voltage, the regulator stops switching and enters low Iq state. If an application requires controlling the EN pin, use open drain or open collector output logic to interface with the pin. For input undervoltage lockout (UVLO), use the EN pin as shown in Figure 2 to set up the UVLO by using the two external resistors. Once the EN pin voltage exceeds 1.3 V, an additional 2.8 µA of hysteresis is added. This additional current facilitates input voltage hysteresis. Use Equation 2 to set the external hysteresis for the input voltage. Use Equation 3 to set the input startup voltage. It is recommended that the minimum input shutdown voltage be set at 2.45 V or higher to ensure proper operation before shutdown. TPS54678 ih 2.8 mA VIN ip 0.7 mA R1 + R2 EN Vena - Figure 2. Set Up Input Undervoltage Lock Out. 8 Submit Documentation Feedback Copyright © 2012, Texas Instruments Incorporated Product Folder Link(s): TPS54678 TPS54678 www.ti.com SLVSBF3 – JUNE 2012 VSTART ( R1 = R2 = VEN_FALLING VEN_RISING ) - VSTOP V Ip (1 - EN_FALLING ) + I h VEN_RISING (2) R1 × VEN_FALLING VSTOP - VEN_FALLING + R1 × (Ip + I ) h (3) Where R1 and R2 are in Ω, Ih = 2.8 µA, Ip = 0.7 µA, VEN_RISING = 1.3 V, VEN_FALLING = 1.18 V. Slow Start or Tracking Pin (SS/TR) TPS54678 effectively uses the lower voltage of the internal voltage reference or the SS/TR pin voltage as the power supply’s reference voltage and regulates the output accordingly. A capacitor on the SS/TR pin to ground will implement a slow start time. The TPS54678 has an internal pull-up current source of 47 µA when V(SS/TR) is less than 0.15 V and 2.2 µA when V(SS/TR) is higher than 0.15 V. The ISS charges the external slow start capacitor. The equation for the slow start time is shown in Equation 4 considering the fact the first 47 µA charges the SS to 0.15 V. The 2.2 µA then charges the SS from 0.15 V to about 0.8 V for the handoff of the SS voltage to reference voltage. Css( nF ) = 3 ´ Tss( mS ) (4) If during normal operation, the VIN UVLO is exceeded, EN pin pulled below 1.2 V, or a thermal shutdown event occurs, the TPS54678 will stop switching and the SS/TR must be discharged to about 60 mV before reinitiating a powering up sequence. The VSENSE voltage will follow the SS/TR pin voltage up to 90% of the internal voltage reference. When the SS/TR voltage is greater than 90% of the internal voltage, the effective system reference voltage will transit from the SS/TR voltage to the internal voltage reference. Sequencing Many of the common power supply sequencing methods can be implemented using the SS/TR, EN and PWRGD pins. The sequential method can be implemented using an open drain or collector output of a power on reset pin of another device. The sequential method is illustrated in Figure 3. The power good is coupled to the EN pin on the TPS54678 which will enable the second power supply once the primary supply reaches regulation. TPS54678 EN SS/TR PWRGD EN SS/TR PWRGD Figure 3. Sequential Start-Up Sequence Constant Switching Frequency and Timing Resistor (RT/CLK Pin) The switching frequency of the TPS54678 is adjustable over a wide range from approximately 200 kHz to 2000 kHz by placing a maximum of 210 kΩ and minimum of 18 kΩ, respectively, on the RT/CLK pin. The RT/CLK is typically 0.5 V. To determine the timing resistance for a given switching frequency, use the curve in Figure 4. To reduce the solution size one would typically set the switching frequency as high as possible, but tradeoffs of the supply efficiency, maximum input voltage and minimum controllable on time should be considered. Submit Documentation Feedback Copyright © 2012, Texas Instruments Incorporated Product Folder Link(s): TPS54678 9 TPS54678 SLVSBF3 – JUNE 2012 www.ti.com The minimum controllable on time is typically 85 ns at 3 A current load and 100 ns at no load, and will limit the maximum operating input voltage or output voltage. 56183 R (kΩ) = 1.052 T éF (KHz)ù SW ë û (5) 1800 Switching Frequency (KHz) 1600 1400 1200 1000 800 600 400 200 0 0 20 40 60 80 100 120 140 160 180 RT Resistance (KΩ) 200 G009 Figure 4. Switching Frequency vs RT Set Resistor Overcurrent Protection The TPS54678 implements current mode control which uses the COMP pin voltage to turn off the high side MOSFET and turn on the low side MOSFET on a cycle-by-cycle basis. Each cycle the switch current and the COMP pin voltage are compared, when the peak switch current intersects the COMP voltage the high side switch is turned off. High-Side Overcurrent Protection During overcurrent conditions that pull the output voltage low, the error amplifier will respond by driving the COMP pin high, increasing the switch current. The error amplifier output is clamped internally. This clamp functions as a high-side switch current limit. When the high-side switch current limit occurs consecutively for 512 CLK cycles, the converter enters hiccup mode in which no switching action happens for about 16000 cycles. This helps to reduce the power consumption during an overcurrent event. Low-Side Overcurrent Protection The low-side MOSFET’s conduction current is also monitored by TPS54678. During normal operation, the lowside sources current into the load. When the sourcing current reaches the internally set low-side sourcing (forward) current limit, the high-side is not turned on and skipped during the next clock cycle. Under this condition, the low-side is kept on until the sourcing current becomes less than the internally set current limit and then the high-side is turned on at the beginning of the following clock cycle. This ensures protection under an output short condition; thereby, preventing current run-away. The low-side can also sink current from the load. If the low-side sinking (reverse) current limit is exceeded, the low-side is turned off immediately for the rest of the clock cycle. Under this condition, both the high-side and lowside are off until the start of the next cycle. Safe Start-Up into Pre-Biased Outputs The TPS54678 allows monotonic startup into pre-biased output. The low side Fet turns on for a short time period every cycle before the output voltage reaches the pre-biased voltage. This ensures the boot cap has enough charge to turn on the top Fet when the output voltage reaches the pre-biased voltage. The TPS54678 also implements low side current protection by detecting the voltage over the low side MOSFET. When the converter sinks current through the low side FET and if the current exceeds 4 A, the control circuit turns the low side Fet off. Due to the implemented prebias function, the low side Fet reverse current protection should not be reached, but it provides another layer of protection. 10 Submit Documentation Feedback Copyright © 2012, Texas Instruments Incorporated Product Folder Link(s): TPS54678 TPS54678 www.ti.com SLVSBF3 – JUNE 2012 Synchronize using the RT/CLK pin The RT/CLK pin is used to synchronize the converter to an external system clock. See Figure 5. To implement the synchronization feature in a system connect a square wave to the RT/CLK pin with on time at least 75 ns. The square wave amplitude at this pin must transition lower than 0.6 V and higher than 1.6 V. The synchronization frequency range is 300 kHz to 2000 kHz. The rising edge of the PH will be synchronized to the falling edge of RT/CLK pin. TPS54678 PLL RT/CLK Rfset Clock Source Figure 5. Synchronizing to a System Clock Power Good (PWRGD Pin) The PWRGD pin is an open drain output and pulls the PWRGD pin low when the VSENSE voltage is less than 91% or greater than 105% of the nominal internal reference voltage. There is a 2% hysteresis, so once the VSENSE pin is within 93% to 103% of the internal voltage reference the PWRGD pin is de-asserted and the pin floats. It is recommended to use a pull-up resistor between the values of 1 kΩ and 100 kΩ to a voltage source that is 5.5 V or less. The PWRGD is in a valid state once the VIN input voltage is greater than 1.2 V. Overvoltage Transient Protection The TPS54678 incorporates an overvoltage transient protection (OVTP) circuit to minimize voltage overshoot when recovering from output fault conditions or strong unload transients. The OVTP feature minimizes the output overshoot by implementing a circuit to compare the VSENSE pin voltage to OVTP threshold which is 105% of the internal voltage reference. If the VSENSE pin voltage is greater than the OVTP threshold, the high side MOSFET is disabled preventing current from flowing to the output and minimizing output overshoot. When the VSENSE voltage drops lower than the OVTP threshold the high side MOSFET is allowed to turn on the next clock cycle. Thermal Shutdown The device implements an internal thermal shutdown to protect itself if the junction temperature exceeds 170°C. The thermal shutdown forces the device to stop switching when the junction temperature exceeds thermal trip threshold. Once the die temperature decreases below 155°C, the device reinitiates the power up sequence by discharging the SS/TR pin to about 60 mV. The thermal shutdown hysteresis is 15°C. Small Signal Model for Loop Response The Figure 6 shows an equivalent model for the TPS54678 control loop which can be modeled in a circuit simulation program to check frequency response and dynamic load response. The error amplifier is a transconductance amplifier with a gm of 245 µA/V. The error amplifier can be modeled using an ideal voltage controlled current source. The resistor RO and capacitor CO model the open loop gain and frequency response of the amplifier. Submit Documentation Feedback Copyright © 2012, Texas Instruments Incorporated Product Folder Link(s): TPS54678 11 TPS54678 SLVSBF3 – JUNE 2012 www.ti.com PH Power Stage 20 A/V VO a b A/V R1 C C COMP 0.6 V R3 C2 RESR CO RO C1 RL VSENSE COUT R2 gm 245 mA/V Figure 6. Small Signal Model for Loop Response Simple Small Signal Model for Peak Current Mode Control Figure 6 is a simple small signal model that can be used to understand how to design the frequency compensation. The TPS54678 power stage can be approximated to a voltage controlled current source (duty cycle modulator) supplying current to the output capacitor and load resistor. The control to output transfer function is shown in Equation 6 and consists of a dc gain, one dominant pole and one ESR zero. The quotient of the change in switch current and the change in COMP pin voltage (node c in figure) is the power stage transconductance. The gm for the TPS54678 is 20 A/V. The low frequency gain of the power stage frequency response is the product of the transconductance and the load resistance as shown in Equation 7. As the load current increases and decreases, the low frequency gain decreases and increases, respectively. This variation with load may seem problematic at first glance, but fortunately the dominant pole moves with load current (see Equation 8). The combined effect is highlighted by the dashed line in the right half of Figure 7. As the load current decreases, the gain increases and the pole frequency lowers, keeping the 0-dB crossover frequency the same for the varying load conditions which makes it easier to design the frequency compensation. VO RESR VC Adc RL gmps fp COUT fz Figure 7. Simple Small Signal Model and Frequency Response for Peak Current Mode Control VO = Adc x VC æ ç1 è æ ç1 è ö s 2p ´ fz ÷ø ö s + 2p ´ fp ÷ø + (6) Adc = gmps ´ R L 12 (7) Submit Documentation Feedback Copyright © 2012, Texas Instruments Incorporated Product Folder Link(s): TPS54678 TPS54678 www.ti.com fp = fz = SLVSBF3 – JUNE 2012 COUT 1 ´ R L ´ 2p (8) COUT 1 ´ R ESR ´ 2p (9) Small Signal Model for Frequency Compensation The TPS54678 uses a transconductance amplifier for the error amplifier and readily supports two of the commonly used frequency compensation circuits. The compensation circuits are shown in Figure 8. The Type 2 circuits are normally implemented in high bandwidth power supply designs using low ESR output capacitors. In Type 2A, one additional high frequency pole is added to attenuate high frequency noise. VO R1 VSENSE gmea VREF R2 RO COMP CO 5 pF Type 2A R3 C2 Type 2B R3 C1 C1 Figure 8. Types of Frequency Compensation The design guidelines for TPS54678 loop compensation are as follows: 1. Set up cross over frequency fc. 2. R3 can be determined by 2p ´ fc ´ VO ´ COUT R3 = gmea ´ VREF ´ gm ps (10) Where gmea is the GM amplifier gain, gmPS is the power stage gain (20 A/V). 1 fp = COUT ´ R L ´ 2p C1 can be determined by 3. Place a compensation zero at the dominant pole R L ´ COUT C1 = R3 4. C2 is optional. It can be used to cancel the zero from Co’s ESR. R ESR ´ COUT C2 = R3 Submit Documentation Feedback Copyright © 2012, Texas Instruments Incorporated Product Folder Link(s): TPS54678 (11) (12) 13 TPS54678 SLVSBF3 – JUNE 2012 www.ti.com Typical Characteristics SHUTDOWN SUPPLY CURRENT vs TEMPERATURE VIN OPERATING CURRENT vs TEMPERATURE 590 VIN = 5 V VIN = 3.3 V 1.3 VIN =5 V VIN = 3.3 V Operating Current (µA) Shutdown Supply Current (µA) 1.4 1.2 1.1 1 0.9 0.8 580 570 560 0.7 0.6 −40 0 40 80 Temperature (°C) 120 550 −40 160 0 G001 Figure 9. 1.3 −1 1.28 1.26 1.24 Rising, VIN = 3.3 V Rising, VIN = 5 V Falling, VIN = 3.3 V Falling, VIN = 5 V 1.18 −40 0 G002 40 80 Temperature (°C) 120 −1.5 −2 Threshold−50 mV, VIN = 3.3 V Threshold−50 mV, VIN = 5 V Threshold+50 mV, VIN = 3.3 V Threshold+50 mV, VIN = 5 V −2.5 −3 −3.5 −4 −40 160 0 G003 Figure 11. 40 80 Temperature (°C) 120 160 G004 Figure 12. VOLTAGE REFERENCE vs TEMPERATURE MOSFET RDS(on) vs TEMPERATURE 600.2 22.25 VIN = 5 V MOSFET Rds(on) (mΩ) 600.1 Voltage Reference (mV) 160 EN PIN CURRENT vs TEMPERATURE −0.5 EN Pin Current (µA) EN Pin Voltage (V) EN PIN VOLTAGE vs TEMPERATURE 1.2 120 Figure 10. 1.32 1.22 40 80 Temperature (°C) 600 599.9 599.8 599.7 20.25 Lowside, VIN = 3.3 V Highside, VIN = 3.3 V Lowside, VIN = 5 V Highside, VIN = 5 V 18.25 16.25 14.25 599.6 599.5 −40 0 40 80 Temperature (°C) 120 160 12.25 −40 G005 Figure 13. 14 0 40 80 Temperature (°C) 120 160 G006 Figure 14. Submit Documentation Feedback Copyright © 2012, Texas Instruments Incorporated Product Folder Link(s): TPS54678 TPS54678 www.ti.com SLVSBF3 – JUNE 2012 Typical Characteristics (continued) TRANSCONDUCTANCE vs TEMPERATURE HIGH SIDE FET CURRENT LIMIT vs TEMPERATURE 10.3 258 High Side FET Current Limit (A) Transconductance (µA/V) VIN = 3.3 V VIN = 5 V 248 238 228 10.2 10.2 10.2 10.1 VIN = 3.3 V 218 −40 0 40 80 Temperature (°C) 120 10.1 −40 160 0 40 80 Temperature (°C) G007 Figure 15. 160 G008 Figure 16. SWITCHING FREQUENCY vs RT RESISTANCE SWITCHING FREQUENCY vs TEMPERATURE 490 1800 VIN = 5 V RT = 85 kΩ Switching Frequency (kHz) 1600 Switching Frequency (KHz) 120 1400 1200 1000 800 600 400 488 486 484 482 200 0 0 20 40 60 80 100 120 140 160 180 RT Resistance (KΩ) 480 −40 200 0 40 80 Temperature (°C) G009 Figure 17. G010 SS CHARGE CURRENT vs TEMPERATURE −2.21 152.8 VIN = 3.3 V VIN = 5 V −2.22 SS Charge Current (µA) VSS Voltage Threshold VSSTHR (mV) 160 Figure 18. VSS VOLTAGE THRESHOLD VSSTHR vs TEMPERATURE 152.6 152.4 152.2 0 −2.23 −2.24 −2.25 VSS TR > 0.15 V −2.26 −2.27 VIN = 3.3 V VIN = 5 V 152 −40 120 40 80 Temperature (°C) 120 160 −2.28 −40 G011 Figure 19. 0 40 80 Temperature (°C) 120 160 G012 Figure 20. Submit Documentation Feedback Copyright © 2012, Texas Instruments Incorporated Product Folder Link(s): TPS54678 15 TPS54678 SLVSBF3 – JUNE 2012 www.ti.com Typical Characteristics (continued) SS CHARGE CURRENT vs TEMPERATURE PWRGD RDS(on) vs TEMPERATURE −44.5 80 VIN = 3.3 V VIN = 5 V 75 PWRGD Rdson (Ω) SS Charge Current (µA) −45 −45.5 −46 −46.5 VSS TR = < 0.15 V −47 70 65 60 −47.5 VIN = 5 V −48 −40 0 40 80 Temperature (°C) 120 55 −40 160 0 40 80 Temperature (°C) G013 Figure 21. 120 160 G014 Figure 22. PWRGD THRESHOLD vs TEMPERATURE PWRGD LEAKAGE CURRENT vs TEMPERATURE 107 4 PWRGD Leakage Current (nA) PWRGD Threshold (% of vref) VIN = 5 V 105 103 101 Fault Rising Good Rising Fault Falling Good Falling 99 97 95 93 91 −40 0 40 80 Temperature (°C) 120 3 2 1 0 −1 −2 −40 160 0 40 80 Temperature (°C) G015 Figure 23. 96 94 94 92 92 90 88 86 82 80 78 1 2 VIN = 5 V Fsw = 500 KHz DCR = 7.5 mΩ TA = 25°C 3 4 Current (A) 5 90 88 86 84 82 80 6 78 VIN = 3.3 V Fsw = 500 KHz DCR = 7.5 mΩ TA = 25°C VOUT = 1.8 V VOUT = 1.2 V VOUT = 1 V 1 G017 Figure 25. 16 G016 EFFICIENCY vs CURRENT 96 Efficiency (%) Efficiency (%) EFFICIENCY vs CURRENT VOUT = 3.3 V VOUT = 1.8 V VOUT = 1.2 V VOUT = 1 V 160 Figure 24. 98 84 120 2 3 4 Current (A) 5 6 G018 Figure 26. Submit Documentation Feedback Copyright © 2012, Texas Instruments Incorporated Product Folder Link(s): TPS54678 TPS54678 www.ti.com SLVSBF3 – JUNE 2012 Typical Characteristics (continued) EFFICIENCY vs CURRENT 98 96 96 94 94 92 92 Efficiency (%) Efficiency (%) EFFICIENCY vs CURRENT 90 88 86 84 VOUT = 3.3 V VOUT = 1.8 V VOUT = 1.2 V VOUT = 1 V 82 80 78 1 2 VIN = 5 V Fsw = 1 MHz DCR = 7.5 mΩ TA = 25°C 3 4 Current (A) 5 90 88 86 84 82 VOUT = 1.8 V VOUT = 1.2 V VOUT = 1 V 80 6 78 1 G019 Figure 27. 2 VIN = 3.3 V Fsw = 1 MHz DCR = 7.5 mΩ TA = 25°C 3 4 Current (A) 5 6 G020 Figure 28. Submit Documentation Feedback Copyright © 2012, Texas Instruments Incorporated Product Folder Link(s): TPS54678 17 TPS54678 SLVSBF3 – JUNE 2012 www.ti.com APPLICATION INFORMATION DESIGN GUIDE – STEP-BY-STEP DESIGN PROCEDURE This example details the design of a high frequency switching regulator design using ceramic output capacitors. This design is available as the TPS54678EVM-155 (PWR155) evaluation module (EVM). A few parameters must be known in order to start the design process. These parameters are typically determined at the system level. For this example, we start with the following known parameters: PARAMETER VALUE Output Voltage 1.2V Transient Response 50% load step ΔVOUT < 5% Maximum Output Current 6A Input Voltage 3 V to 6 V, 5 V nominal Output Voltage Ripple < 30 mVPP Switching Frequency (Fsw) 500 kHz Step by Step Design 1. SELECTING THE SWITCHING FREQUENCY The first step is to decide on a switching frequency for the regulator. Typically, it is desirable to choose the highest switching frequency possible since this produces the smallest component solution size. The high switching frequency allows for lower value inductors and smaller output capacitors compared to a power supply that switches at a lower frequency. However, the higher switching frequency causes extra switching losses, which degrade the performance of the converter. This SWIFT™ converter is capable of running from 200 kHz to 2 MHz. Unless a small solution size is the top priority, a moderate switching frequency of 500kHz is selected to achieve both a small solution size and high efficiency operation. Using Equation 13, RT is calculated to be 81.34 kΩ. A standard 1% 82.5 kΩ value was chosen for the design. 56183 56183 R (kΩ) = = = 81.34 kΩ T (F )1.052 (500)1.052 SW (13) Where: – RT is in kΩ – FSW is in kHz 2. OUTPUT INDUCTOR SELECTION The inductor selected works for the entire TPS54678 input voltage range. To calculate the value of the output inductor, use Equation 14. KIND is a coefficient that represents the amount of inductor ripple current relative to the maximum output current. The inductor ripple current is filtered by the output capacitor. Therefore, choosing high inductor ripple currents impacts the selection of the output capacitor since the output capacitor must have a ripple current rating equal to or greater than the inductor ripple current. In general, the inductor ripple value is at the discretion of the designer, however KIND is usually chosen between 0.1 to 0.3 for the majority of applications. For this design example, a value of KIND = 0.3 was used at 6 VIN and 6 AOUT, and the inductor value is calculated to be 1.06 μH. For this design, the nearest standard value of 1.2 μH was chosen. For the output filter inductor, it is important that the RMS current and saturation current ratings not be exceeded. The RMS and peak inductor current can be found from Equation 16 and Equation 17. For this design, the RMS inductor current is 6.02 A and the peak inductor current is 6.8 A. The chosen inductor is a Coilcraft XAL5030-122ME. It has a saturation current rating 0f 11.8 A (20% inductance loss) and a RMS current rating of 8.7 A (20°C temperature rise). The series resistance is 6.78 mΩ typical. The current flowing through the inductor is the inductor ripple current plus the output current. During power up, faults or transient load conditions, the inductor current can increase above the calculated peak inductor current level calculated above. In transient conditions, the inductor current can increase up to the switch current limit of the device. For this reason, the most conservative approach is to specify an inductor with a saturation current rating equal to or greater than the switch current limit rather than the peak inductor current. 18 Submit Documentation Feedback Copyright © 2012, Texas Instruments Incorporated Product Folder Link(s): TPS54678 TPS54678 www.ti.com L1 = SLVSBF3 – JUNE 2012 VIN _ MAX - VOUT Io ´ KIND IRIPPLE = ´ VOUT VIN _ MAX ´ FSW VIN _ MAX - VOUT L1 ´ (14) VOUT VIN _ MAX ´ FSW ( æ 1 ç VOUT ´ VIN _ MAX - VOUT IIND _ RMS = Io + ´ 12 ç VIN _ MAX ´ L1´ FSW è I IIND _ peak = Io + RIPPLE 2 3. OUTPUT CAPACITOR 2 (15) )ö÷ 2 ÷ ø (16) (17) There are three primary considerations for selecting the value of the output capacitor. Along with the inductor, the output capacitor determines the output voltage ripple, and also how the regulator responds to a large change in load current. The output capacitance needs to be selected based on the more stringent of these two criteria. The desired response to a large change in the load current is the first criteria. The output capacitor needs to supply the load with current when the regulator can not due to limited control speed. The regulator is temporarily not able to supply sufficient change in output current if there is a large, fast increase or decrease in the current needs of the load such as transitioning from no load to full load. The regulator usually needs two or more clock cycles for the control loop to see the change in load current and output voltage and adjust the duty cycle to react to the change. The output capacitor must be sized to supply the extra current to the load until the control loop responds to the load change, or conversely, absorb the excess current from the inductor. Since the output voltage is less than half the input voltage, the worst case deviation in output voltage occurs when the load has an extremely rapid reduction in current, or a load dump. The desired specification is a 50% or 3A load step, and a resulting voltage deviation of no more than 5%, or 60mV. When a load dump occurs, the excess stored current in the inductor will tend to charge the output capacitors, and the best the converter can achieve to limit the increase in output voltage is to fold back the duty cycle to zero. Under these circumstances, the amount of rise in output voltage is defined by the energy from the choke being fully absorbed by the capacitor bank. Equation 18 through Equation 20 can be used to calculate the required capacitor bank value. For this example, the transient load response is specified as a 5% change in Vout for a 50% load step from 3 A to 0 A. So, ΔIOUT = 3 A and ΔVOUT = 0.05 × 1.2 = 0.06 V. Using these numbers gives a minimum capacitance of 73.2 μF. This calculation does not take the ESR of the output capacitor into account in the output voltage change, and it does not account for latency in control loop speed. For ceramic capacitors, the ESR is usually small enough to ignore in this calculation. EnergyIND = 0.5 ´ L ´ I2 = 0.5 ´ 1.2m ´ 32 = 5.4m Joule (18) EnergyCAP Initial = 0.5 ´ C ´ V 2 = 0.5 ´ C ´ 1.22 2 EnergyCAP Final = 0.5 ´ C ´ 1.22 + EnergyIND = 0.5 ´ C ´ (1.2 + 0.06 ) (19) Solving for C: CBank = 5.4mJ = 73.17mF (0.7938 - 0.72 ) (20) This 73.17 µF defines the minimum capacitance required to meet the transient spec, however, since the control loop speed is finite, more capacitance than this will be required to meet desired performance. Equation 21 calculates the minimum output capacitance needed to meet the output voltage ripple specification. Where FSW is the switching frequency, VRIPPLE is the maximum allowable output voltage ripple, and Iripple is the inductor ripple current. In this case, the maximum output voltage ripple is 60 mV. Under this requirement, Equation 21 yields 13.33 µF. Submit Documentation Feedback Copyright © 2012, Texas Instruments Incorporated Product Folder Link(s): TPS54678 19 TPS54678 SLVSBF3 – JUNE 2012 CBank = www.ti.com 1 1 ´ = 13.33mF V (8 ´ FSW ) RIPPLE IRIPPLE (21) Equation 22 calculates the maximum ESR for the capacitor bank to meet the output voltage ripple specification. Equation 22 indicates the ESR should be less than 37.5 mΩ. In this case, the ESR of the ceramic capacitor bank is less than 37.5 mΩ. V RESR < RIPPLE IRIPPLE (22) Additional capacitance de-ratings for aging, temperature and DC bias should be factored in which increases the minimum value calculated in Equation 20. For this example, five 47 μF 10 V X5R ceramic capacitors with 3 mΩ of ESR are used. The estimated capacitance after derating is 5 x 47 μF x 0.9 = 211.5 μF. 4. INPUT CAPACITOR The TPS54678 requires a high quality ceramic, type X5R or X7R, input decoupling capacitor of at least 10 μF of effective capacitance and in some applications a bulk capacitance. The effective capacitance includes any DC bias effects. The voltage rating of the input capacitor must be greater than the maximum input voltage. The capacitor must also have a ripple current rating greater than the maximum input current ripple of the TPS54678. The input ripple current can be calculated using Equation 23. IRMS = IOUT ´ ( VIN _ MIN - VOUT VOUT ´ VIN _ MIN VIN _ MIN ) (23) The value of a ceramic capacitor varies significantly over temperature and the amount of DC bias applied to the capacitor. The capacitance variations due to temperature can be minimized by selecting a dielectric material that is stable over temperature. X5R and X7R ceramic dielectrics are usually selected for power regulator capacitors because they have a high capacitance to volume ratio and are fairly stable over temperature. The output capacitor must also be selected with the DC bias taken into account. The capacitance value of a capacitor decreases as the DC bias across a capacitor increases. For this example design, a ceramic capacitor with at least a 10V voltage rating is required to support the maximum input voltage. For this example, three 47 μF and one 0.1 μF 10 V capacitors in parallel have been selected. In addition to these low ESR capacitors, an input bulk cap of 220 µF electrolytic is included so as to provide low source impedance at low frequencies for instances where the input voltage source is connected with a lossy feed. The input capacitance value determines the input ripple voltage of the regulator. The input voltage ripple can be calculated using Equation 24. Using the design example values, IOUT_MAX = 6 A, CIN = 141 μF (neglecting the electrolytic due to high ESR), FSW = 500 kHz, yields an input voltage ripple of 21.3 mV and an rms input ripple current of 2.94 A. IOUT _ MAX ´ 0.25 DVIN = CIN ´ FSW (24) 5. SLOW START CAPACITOR The slow start capacitor determines the minimum amount of time it takes for the output voltage to reach the nominal programmed value during power up. This is useful if a load requires a controlled voltage slew rate. This is also used if the output capacitance is very large and would require large amounts of current to quickly charge the capacitor to the output voltage level. The large currents necessary to charge the capacitor may cause the TPS54678 to trip OCP, or excessive current draw from the input power supply may cause the input voltage rail to sag. Limiting the output voltage slew rate mitigates both of these issues. The slow start capacitor value can be calculated using Equation 25. For the example circuit, the slow start time is not critical since the output capacitor value is 5 x 47 μF which does not require much current to charge to 1.2 V. The example circuit has the slow start time set to an arbitrary value of 3.33 ms which requires a 10nF capacitor. CSS = 3 ´ TSS (25) 6. BOOTSTRAP CAPACITOR SELECTION 20 Submit Documentation Feedback Copyright © 2012, Texas Instruments Incorporated Product Folder Link(s): TPS54678 TPS54678 www.ti.com SLVSBF3 – JUNE 2012 A 0.1 μF ceramic capacitor must be connected between the BOOT and PH pins for proper operation. It is recommended to use a ceramic capacitor with X5R or better grade dielectric. The capacitor should have 10 V or higher voltage rating. 7. OUTPUT VOLTAGE AND FEEDBACK RESISTOR SELECTION For the example design, 20 kΩ was selected for R10. Using Equation 26, R9 is calculated also as 20 kΩ. æV ö R9 = R10 ´ ç OUT - 1÷ è VREF ø (26) Due to the internal design of the TPS54678, there is a minimum output voltage limit for any given input voltage. The output voltage can never be lower than the internal voltage reference of 0.6 V. Above 0.6 V, the output voltage may be limited by the minimum controllable on time. The minimum output voltage in this case is given by Equation 27. ( ) ( VOUT _ MIN = t ON _ MIN ´ FSW _ MAX VIN _ MAX - IOUT _ MIN ´ RDS(ON)MIN - IOUT _ MIN ´ RL + RDS(ON)MIN ) (27) Where: VOUT_MIN = minimum achievable output voltage tON_MIN = minimum controllable on-time (100 ns typical, 120 ns no load) FSW_MAX = maximum switching frequency including tolerance VIN_MAX = maximum input voltage IOUT_MIN = minimum load current RDS(ON)_MIN = minimum high-side MOSFET on resistance (See Electrical Characteristics) RL = series resistance of output inductor There is also a maximum achievable output voltage which is limited by the minimum off time. The maximum output voltage is given by Equation 28 t OFF _ MAX ö æ VOUT _ MAX = VIN ´ çç 1 ÷ - IOUT _ MAX ´ RDS(ON)MAX + RL - 0.7 - IOUT _ MAX ´ RDS(ON)MAX Period ÷ø è æt ö ´ ç DEAD ÷ è Period ø ( ) ( ) (28) Where: VOUT_MAX = maximum achievable output voltage VIN = minimum input voltage tOFF_MAX = maximum off time (180 ns typical for adequate margin) Period = 1/Fs IOUT_MAX = maximum current RDS(ON)_MAX = maximum high-side MOSFET on resistance (See Electrical Characteristics) RL = DCR of the inductor tDEAD = dead time (40 ns) 8. COMPENSATION There are several possible methods to design closed loop compensation for dc/dc converters. For the ideal current mode control, the design equations can be easily simplified. The power stage gain is constant at low frequencies, and rolls off at –20 dB/decade above the modulator pole frequency. The power stage phase is 0 degrees at low frequencies and starts to fall one decade below the modulator pole frequency reaching a minimum of –90 degrees one decade above the modulator pole frequency. In this case the modulator pole is a simple pole shown in Equation 29. 1 FPMOD = 2pCOUTRLOAD (29) Submit Documentation Feedback Copyright © 2012, Texas Instruments Incorporated Product Folder Link(s): TPS54678 21 TPS54678 SLVSBF3 – JUNE 2012 www.ti.com For the TPS54678 most circuits will have relatively high amounts of slope compensation. As more slope compensation is applied, the power stage characteristics will deviate from the ideal approximations. The phase loss of the power stage will extend beyond –90 degrees and can approach –180 degrees, making compensation more difficult. The power stage transfer function can be solved but it is a tedious hand calculation that does not lend itself to simple approximations. It is easier to either simulate the circuit or to actually measure the plant transfer function so that a reliable compensation circuit can be designed. The latter technique used in this design procedure. The power stage plant was measured and is shown below in Figure 29. 135 Gain Phase Gain (dB) 20 90 10 45 0 0 −10 −45 −20 −90 −30 −135 −40 −180 −50 100 1000 10000 Frequency (Hz) 100000 Phase (°) 30 −225 1000000 G001 Figure 29. Measured Plant Bode For this design, the desired crossover frequency Fc is 50 kHz. From the power stage gain and phase plot above, the gain at 50 kHz is -10.6 dB and the phase is –123.3 degrees. Since the plant phase loss is greater than -90 degrees, to achieve at least 60 degrees of phase margin, additional phase boost from a feed forward capacitor in parallel with the upper resistor of the voltage set point divider is required. See the Schematic in Figure 47. R3 sets the gain of the compensated error amplifier to be equal and opposite (in dB) to the power stage gain at Fc, so +10.6 dB is needed. The required value of R3 can be calculated from Equation 30. æ -GPlant ö ç 20 ÷ ø VOUT 10è ´ R3 = gmEA VREF (30) The compensator zero formed by R3 and C6 is placed at the plant pole, as shown approximately 2.5 kHz. The required value for C6 is given by Equation 31. 1 C6 = 2pR3Fplant pole (31) The high frequency noise pole formed by C5 and R3 is not used in this design. If the resulting design shows noise susceptibility, the value of C5 can be calculated per Equation 32. 1 C5 = 2pR3Fpole (32) To avoid a penalty in loop phase, the Fpole in Equation 32 should be placed a decade above Fc or higher, and is intended to reject noise at FSW. The feed forward capacitor C15 is used to increase the phase boost at crossover above what is normally available from Type II compensation. It places an additional zero/pole pair with the zero located at Equation 33 and the pole at Equation 34. 1 Fz = 2pC15R9 (33) Fp = 22 1 2pC15 (R9 || R10 ) (34) Submit Documentation Feedback Copyright © 2012, Texas Instruments Incorporated Product Folder Link(s): TPS54678 TPS54678 www.ti.com SLVSBF3 – JUNE 2012 This zero and pole pair is not independent since R9 and R10 are set by the desired VOUT. Once the zero location is chosen, the pole is fixed as well. For optimum performance, the zero and pole should be located symmetrically about the intended crossover frequency. The required value for C15 can be calculated from Equation 35. 1 C15 = VREF 2pR9Fc VOUT (35) The above compensation equations yield the following values: REF DES CALCULATED VALUE CHOSEN VALUE R3 19.6 kΩ 26.7 kΩ C6 2.38 nF 2.2 nF C15 225 pF 150 pF Application Curves All following measurements are given for an ambient temperature of 25°C. 96 3V 4V 5V 6V 94 Efficiency (%) 92 90 88 86 84 82 80 0 0.5 1 1.5 2 2.5 3 3.5 4 Output Current (A) 4.5 5 5.5 6 G002 Figure 30. TPS54678EVM-155 Efficiency The efficiency may be lower at higher ambient temperatures, due to temperature variation in the drain-to-source resistance RDS(ON) of the internal MOSFETs. 1.2100 3V 4V 5V 6V 1.2095 Output Voltage (V) 1.2090 1.2085 1.2080 1.2075 1.2070 1.2065 1.2060 1.2055 1.2050 0 0.5 1 1.5 2 2.5 3 3.5 4 Output Current (A) 4.5 5 5.5 6 G003 Figure 31. TPS54678EVM-155 Load Regulation Submit Documentation Feedback Copyright © 2012, Texas Instruments Incorporated Product Folder Link(s): TPS54678 23 TPS54678 SLVSBF3 – JUNE 2012 www.ti.com 1.2100 3A 4A 5A 6A 1.2095 Output Voltage (V) 1.2090 1.2085 1.2080 1.2075 1.2070 1.2065 1.2060 1.2055 1.2050 3 3.5 4 4.5 5 Input Voltage (V) 5.5 6 G003 Figure 32. TPS54678EVM-155 Line Regulation Figure 33 shows the TPS54678EVM-155 response to load transients. The current step is from 0% to 50% of maximum rated load at 3 V input. Total peak-to-peak voltage variation is as shown. VOUT = 50 mV / div (ac coupled) IOUT = 1 A / div Load step = 0 - 3 A Time = 100 ms/div Figure 33. TPS54678EVM-155 Transient Response Figure 34 shows the TPS54678EVM-155 loop-response characteristics. Gain and phase plots are shown for VIN voltage of 5 V. Load current for the measurement is 6 A. 150 Gain Phase Gain (dB) 40 120 30 90 20 60 10 30 0 0 −30 −10 −20 100 Phase (°) 50 1000 10000 Frequency (Hz) 100000 −60 1000000 G005 Figure 34. TPS54678EVM-155 Loop Response 24 Submit Documentation Feedback Copyright © 2012, Texas Instruments Incorporated Product Folder Link(s): TPS54678 TPS54678 www.ti.com SLVSBF3 – JUNE 2012 Figure 35 shows the TPS54678EVM-155 output voltage ripple. The output current is the rated full load of 6 A and VIN = 3 V. Figure 36 shows the ripple at 6 A and VIN = 6 V. The voltage is measured directly across the output capacitors. VIN = 3 V IOUT = 6 A VOUT = 20 mV / div (ac coupled) SW Node = 5 V / div Time = 500 ns/div Figure 35. TPS54678EVM-155 Output Ripple, 3 V 6 A VIN = 6 V IOUT = 6 A VOUT = 20 mV / div (ac coupled) SW Node = 5 V / div Time = 500 ns/div Figure 36. TPS54678EVM-155 Output Ripple, 6 V 6 A Figure 37 shows the TPS54678EVM-155 input voltage ripple. The output current is the rated full load of 6 A and VIN = 3 V. The ripple voltage is measured directly across the input capacitors. VIN = 3 V IOUT = 6 A VIN = 50 mV / div (ac coupled) 20 MHZ BW Limited SW Node = 5 V / div Time = 500 ns/div Figure 37. TPS54678EVM-155 Input Ripple at 3 VIN and 6 A Submit Documentation Feedback Copyright © 2012, Texas Instruments Incorporated Product Folder Link(s): TPS54678 25 TPS54678 SLVSBF3 – JUNE 2012 www.ti.com VIN = 6 V IOUT = 6 A VIN = 50 mV / div (ac coupled) 20 MHZ BW Limited SW Node = 5 V / div Time = 500 ns/div Figure 38. TPS54678EVM-155 Input Ripple at 6 VIN and 6 A Figure 39 and Figure 40 show the start-up waveforms for the TPS54678EVM-155. In Figure 39, the output voltage ramps up as soon as the input voltage reaches the UVLO threshold as set by the R1 and R2 resistor divider network. In Figure 40, the input voltage is initially applied and the output is inhibited by using a jumper at JP1 to tie EN to GND. When the jumper is removed, EN is released. When the EN voltage reaches the enablethreshold voltage, the start-up sequence begins and the output voltage ramps up to the externally set value of 1.2 V. IOUT = 1 A / div (inverted for clarity) VIN = 1 V / div VOUT = 200 mV / div IOUT = 4.6 A Time = 500 ms/div Figure 39. FTPS54678EVM-155 Start-Up Relative to VIN VIN = 1 V / div IOUT = 1 A / div (inverted for clarity) VOUT = 200 mV / div IOUT = 4.6 A Time = 500 ms/div Figure 40. TPS54678EVM-155 Start-up Relative to Enable 26 Submit Documentation Feedback Copyright © 2012, Texas Instruments Incorporated Product Folder Link(s): TPS54678 TPS54678 www.ti.com SLVSBF3 – JUNE 2012 The TPS54678 is designed to start up into pre-biased outputs. Figure 41 shows the output voltage start up waveform when the output is prebiased with 550 mV at no load. VIN = 1 V / div VOUT = 200 mV / div Pre-Bias = 0.55 V IOUT = 0 A Time = 500 ms/div Figure 41. TPS54678EVM-155 Start-up into Pre-bias at no load Figure 42 and Figure 43 show the shut down waveforms for the TPS54678EVM-155. In Figure 42, the output voltage ramps down as soon as the input voltage falls below the UVLO stop threshold as set by the R1 and R2 resistor divider network. At the point of shutdown, the input voltage rises slightly due to the resistive drop in the input feed impedance. In Figure 43, the output is inhibited by using a jumper at JP1 to tie EN to GND. VOUT = falling, 200 mV / div VIN = 1 V / div (near 2.7 V) IOUT = 6.6 A IOUT = 1 A / div (invertey for clarity) Time = 100 ms/div Figure 42. TPS54678EVM-155 Shut-down Relative to VIN Submit Documentation Feedback Copyright © 2012, Texas Instruments Incorporated Product Folder Link(s): TPS54678 27 TPS54678 SLVSBF3 – JUNE 2012 www.ti.com VOUT = falling, 200 mV / div VIN = 1 V / div VIN = 5 V IOUT = 6.6 A IOUT = 1 A / div (inverted for clarity) Time = 100 ms/div Figure 43. TPS54678EVM-155 Shut-down Relative to EN The TPS54678 has hiccup mode current limit. When the peak switch current exceeds the current limit threshold, the device shuts down and restarts. Hiccup mode current limit operation is shown in Figure 44 and Figure 45. Figure 44 shows the hiccup mode current limit with a slight resistive overload. When the peak current limit is exceeded, the output voltage is disabled. Figure 45 shows the operation of the TPS54678 with the output shorted to ground. The device continuously resets until the fault condition is removed. VIN = 1 V / div VIN = 5 V IOUT = 9.2 A IOUT = 1 A / div VOUT = 200 mV / div Time = 5 ms/div Figure 44. TPS54678EVM-155 Hiccup Mode Current Limit Shut-down VIN = 6 V IOUT = short VOUT = 100 mV / div IOUT = 5 A / div Time = 5 ms/div Figure 45. TPS54678EVM-155 Hiccup Mode Current Limit Re-start into Short Circuit 28 Submit Documentation Feedback Copyright © 2012, Texas Instruments Incorporated Product Folder Link(s): TPS54678 TPS54678 www.ti.com SLVSBF3 – JUNE 2012 POWER DISSIPATION ESTIMATE The following formulas show how to estimate the IC power dissipation under continuous conduction mode (CCM) operation. The power dissipation of the IC (Ptot) includes conduction loss (Pcon), dead time loss (Pd), switching loss (Psw), gate drive loss (Pgd) and supply current loss (Pq). Pcon = IO2 × RDS(on) (temperature dependent) Pd = ƒsw × IO × 0.7 × (20 nS + 20 nS) Psw = 0.5 × VIN × IO × ƒsw× 7 × 10–9 Pgd = 2 × VIN × ƒsw× 6 × 10–9 Pq = VIN × 500 × 10–6 Where: IO is the output current (A). RDS(on) is the on-resistance of the high-side MOSFET with given temperature (Ω). VIN is the input voltage (V). ƒsw is the switching frequency (Hz). So Ptot = Pcon + Pd + Psw + Pgd + Pq For given TA, TJ = TA + Rth × Ptot For given TJ max = 150°C TA max = TJ max – Rth × Ptot Where: Ptot is the total device power dissipation (W). TA is the ambient temperature (°C). TJ is the junction temperature (°C). Rth is the thermal resistance of the package (°C/W). TJ max is maximum junction temperature (°C). TA max is maximum ambient temperature (°C). There are additional power losses in the regulator circuit due to the inductor AC and DC losses and trace resistance that impact the overall efficiency of the regulator. LAYOUT Component placement and copper layout are two of the most critical portions of good power supply design. Unfortunately, these two design parameters do not show up in the schematic, so proper layout rules must be described and followed. There are several signal paths that conduct fast changing currents or voltages that can interact with stray inductance or parasitic capacitance to generate noise or degrade the power supply's performance. Care should be taken to minimize the loop area formed by the bypass capacitor connections and the VIN pins. See Figure 46 for a PCB layout example. The GND pins and AGND pin should be tied directly to the power pad under the IC. The power pad should be connected to any internal PCB ground planes using multiple vias directly under the IC. Additional vias can be used to connect the top side ground area to the internal planes near the input and output capacitors. For operation at full rated load, the top side ground area along with any additional internal ground planes must provide adequate heat dissipating area. Locate the input bypass capacitor as close to the IC as possible. The PH pin should be routed to the output inductor. Since the PH connection is the switching node, the output inductor should be located close to the PH pins, and the area of the PCB conductor minimized to prevent excessive capacitive coupling. The boot capacitor must also be located close to the device. The sensitive analog ground connections for the feedback voltage divider, compensation components, slow start capacitor and frequency set resistor should be connected to a Submit Documentation Feedback Copyright © 2012, Texas Instruments Incorporated Product Folder Link(s): TPS54678 29 TPS54678 SLVSBF3 – JUNE 2012 www.ti.com separate analog ground trace as shown. The RT/CLK pin is particularly sensitive to noise so the RT resistor should be located as close as possible to the IC and routed with minimal trace lengths. The additional external components can be placed approximately as shown. It may be possible to obtain acceptable performance with alternate PCB layout; however, this layout has been shown to produce good results and is intended as a guideline. Figure 46. TPS54678EVM-155 Top-Side Assembly 30 Submit Documentation Feedback Copyright © 2012, Texas Instruments Incorporated Product Folder Link(s): TPS54678 TPS54678 www.ti.com SLVSBF3 – JUNE 2012 Figure 47. TPS54678 Schematic Submit Documentation Feedback Copyright © 2012, Texas Instruments Incorporated Product Folder Link(s): TPS54678 31 PACKAGE OPTION ADDENDUM www.ti.com 2-Aug-2012 PACKAGING INFORMATION Orderable Device Status (1) Package Type Package Drawing Pins Package Qty Eco Plan (2) Lead/ Ball Finish MSL Peak Temp (3) TPS54678RTER ACTIVE WQFN RTE 16 3000 Green (RoHS & no Sb/Br) CU NIPDAU Level-2-260C-1 YEAR TPS54678RTET ACTIVE WQFN RTE 16 250 Green (RoHS & no Sb/Br) CU NIPDAU Level-2-260C-1 YEAR Samples (Requires Login) (1) The marketing status values are defined as follows: ACTIVE: Product device recommended for new designs. LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect. NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design. PREVIEW: Device has been announced but is not in production. Samples may or may not be available. OBSOLETE: TI has discontinued the production of the device. (2) Eco Plan - The planned eco-friendly classification: Pb-Free (RoHS), Pb-Free (RoHS Exempt), or Green (RoHS & no Sb/Br) - please check http://www.ti.com/productcontent for the latest availability information and additional product content details. TBD: The Pb-Free/Green conversion plan has not been defined. Pb-Free (RoHS): TI's terms "Lead-Free" or "Pb-Free" mean semiconductor products that are compatible with the current RoHS requirements for all 6 substances, including the requirement that lead not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, TI Pb-Free products are suitable for use in specified lead-free processes. Pb-Free (RoHS Exempt): This component has a RoHS exemption for either 1) lead-based flip-chip solder bumps used between the die and package, or 2) lead-based die adhesive used between the die and leadframe. The component is otherwise considered Pb-Free (RoHS compatible) as defined above. Green (RoHS & no Sb/Br): TI defines "Green" to mean Pb-Free (RoHS compatible), and free of Bromine (Br) and Antimony (Sb) based flame retardants (Br or Sb do not exceed 0.1% by weight in homogeneous material) (3) MSL, Peak Temp. -- The Moisture Sensitivity Level rating according to the JEDEC industry standard classifications, and peak solder temperature. Important Information and Disclaimer:The information provided on this page represents TI's knowledge and belief as of the date that it is provided. TI bases its knowledge and belief on information provided by third parties, and makes no representation or warranty as to the accuracy of such information. Efforts are underway to better integrate information from third parties. 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Addendum-Page 1 PACKAGE MATERIALS INFORMATION www.ti.com 1-Aug-2012 TAPE AND REEL INFORMATION *All dimensions are nominal Device Package Package Pins Type Drawing SPQ Reel Reel A0 Diameter Width (mm) (mm) W1 (mm) B0 (mm) K0 (mm) P1 (mm) W Pin1 (mm) Quadrant TPS54678RTER WQFN RTE 16 3000 330.0 12.4 3.3 3.3 1.1 8.0 12.0 Q2 TPS54678RTET WQFN RTE 16 250 180.0 12.4 3.3 3.3 1.1 8.0 12.0 Q2 Pack Materials-Page 1 PACKAGE MATERIALS INFORMATION www.ti.com 1-Aug-2012 *All dimensions are nominal Device Package Type Package Drawing Pins SPQ Length (mm) Width (mm) Height (mm) TPS54678RTER WQFN RTE 16 3000 367.0 367.0 35.0 TPS54678RTET WQFN RTE 16 250 210.0 185.0 35.0 Pack Materials-Page 2 IMPORTANT NOTICE Texas Instruments Incorporated and its subsidiaries (TI) reserve the right to make corrections, enhancements, improvements and other changes to its semiconductor products and services per JESD46C and to discontinue any product or service per JESD48B. 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